EP0976466B1 - Method and device for the manufacture of a tube from strip material - Google Patents

Method and device for the manufacture of a tube from strip material Download PDF

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Publication number
EP0976466B1
EP0976466B1 EP99109817A EP99109817A EP0976466B1 EP 0976466 B1 EP0976466 B1 EP 0976466B1 EP 99109817 A EP99109817 A EP 99109817A EP 99109817 A EP99109817 A EP 99109817A EP 0976466 B1 EP0976466 B1 EP 0976466B1
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EP
European Patent Office
Prior art keywords
rollers
workpiece
rotation
edges
pairs
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Expired - Lifetime
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EP99109817A
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German (de)
French (fr)
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EP0976466A2 (en
EP0976466A3 (en
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Dreistern Werk Maschinenbau GmbH and Co KG
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Dreistern Werk Maschinenbau GmbH and Co KG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/083Supply, or operations combined with supply, of strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/10Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
    • B21D5/12Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers

Definitions

  • the invention relates to a method for producing a tube - preferably with a small wall thickness - made of tape material, wherein the initially flat strip material - made of metal, especially steel - in several forming stations one behind the other in the conveying direction is formed into the tube by the edges of the strip material more and more bent and curved towards each other.
  • the invention further relates to a device for producing a Pipe made of metallic strip material with a relatively small diameter and small wall thickness with several in the feed direction of the Workpiece pairs of rollers arranged one behind the other for gradual and then increasing deformation and curvature of the edges of the Workpiece in the feed course towards each other, with first pairs of rollers attack on the top and bottom of the workpiece and in the Area in which the curved edges form undercuts, Pairs of rollers are provided on the outside of the curved Attack edges.
  • the invention is therefore based on the object of a method and a device for the production of pipes of the entry to create the type with which the edges to be welded with greatest possible accuracy even before a welding station or Welding device meet, so that in particular pipes with thin walls and pipes with small diameters can be produced.
  • the method defined at the outset is used to solve this task characterized in that when the edges are curved so far are that they form an undercut that is partially shaped Workpiece in a first turning section by about a quarter turn is twisted and then further deformed, the between the Edges located slot in the further course of the passage of the Deformation is reduced and that before the final welding of the slot the workpiece in a second turning section again rotated back and then the edges moved towards each other welded become.
  • the form rollers behind the second turning section also rotate around horizontal axes and pull the workpiece in Feed direction. So it is in this area of the Form rollers actively moved in the feed direction, which is the quality of the Manufacturing benefits.
  • the drives of the driven form rollers can thus be synchronized be, the synchronization is carried out in particular mechanically. This allows the peripheral speeds of the form rollers Requirements of the workpiece and its material in the best possible way to adapt in the sense that a tube of high quality is created.
  • the torsion angle in the course of the first turning section and the second Rotation distance can be selected between 75 ° and 100 °. So it is possible to predefine a torsion angle or even to set it to make adjustable so that it differs from case to case Ratios and / or materials and / or dimensions can be adjusted.
  • the device used to solve the problem mentioned at the beginning with several pairs of rollers is characterized in that between the pairs of rollers on both sides of the workpiece and the pairs of rollers acting on the outside of the curvatures a turning section and a turning device for twisting the Workpiece by about a quarter turn and that behind that the outside of the curved edges attacking pairs of rollers Axes of rotation are arranged parallel to the axes of rotation of the front the rotating path and rotating device are rollers that these form rollers arranged behind the turning section also with are connected to the drive and that in the feed direction behind them to reduce the distance between the edges to be bent serving form rollers another turning section and turning device to twist the workpiece back and at least one behind Pair of rollers arranged to bring the edges closer to the welding process are.
  • a device is therefore proposed in which - of the Turning devices apart - all pairs of rollers parallel, horizontal Can have axes of rotation, so that they are also driven synchronously can. Accordingly, not only is the deformation accurate, but also also the feed of the originally band-shaped workpiece, see above that it is appropriately controlled to a tube of high accuracy can be deformed even if this pipe is only a small one Wall thickness and possibly only a small diameter Has.
  • the edges are so precise move to each other, that a correspondingly accurate welding without special welding slot control, even by means of laser welding is possible. This takes advantage of the fact that the torsion Workpiece and thus the slot under a certain tension stand so that they maintain a correspondingly precise location.
  • the first rotating device and / or the second rotating device can have at least one pair of rollers, one roller an annular groove and whose other roles have a matching ring projection, the axes of rotation of these rollers transversely and approximately around the Angle of rotation of the workpiece compared to the previous pairs of rollers are arranged pivoted, the workpiece with its up reached at this point cross section between the ring groove and fits the annular projection.
  • the user must therefore Workpiece, if the end face of this pair of rollers of the turning device reached accordingly twisted insert what it from this pair of rollers of the rotating device in the twisted accordingly or again turned back position is held so that the subsequent part of the workpiece the desired torsion and / or reverse torsion.
  • the rotating device is therefore practical a bracket formed by two rollers, through which the Partially shaped tube in a certain position is fixed during the further run, namely in the ab this twisted location.
  • the pair of roles used for this purpose represents a structurally simple additional solution and does not require any own drive, but could of course also have its own drive exhibit.
  • Workpieces and materials can be made from at least one workpiece existing rotating device form-fitting pair of rollers and especially the pair of roles in terms of orientation the axes of rotation can be pivoted transversely to the feed direction and be ascertainable. This means that it can be used for pipe production Preselected torsion angles within appropriate limits and be set.
  • the swivel angle for the rotating device can be about 25 °, in particular about 3 ° to 10 °, adjustable and can be opposite the axes of rotation in the feed direction before the turning distance located form rollers between 75 ° and 100 °, in particular approximately 80 ° to 90 °.
  • a device designated as a whole by 1 is used for manufacturing a tube 2 made of metallic strip material 3, also in the following "Workpiece 3" called, the device 1 due to the Features and details described below are suitable is, pipes with a relatively small diameter and relatively smaller To produce wall thickness.
  • the device 1 has several in the feed direction of the Workpiece 3 roller pairs 01, 02, 03 arranged one behind the other and 04 and in the feed direction according to arrow Pf1 in FIG Distance to pairs of rollers 05 and 06 and with a further distance Roller pairs 07 and 08 as well as 09 and finally roller pairs 10 to 13 to calibrate on, causing a gradual deformation with increasing curvature of the edges 4 of the workpiece 3 in Feed course is carried out towards each other, this gradual deformation in Figure 4 in a schematic representation is indicated from the bottom up.
  • Fig.4 in the bottom representation shows the initial cross section of the band-shaped Workpiece 3, which according to those located above Cross sections are deformed more and more until according to the very top these schematic cross-sectional representations, the tube 2 is formed.
  • pairs of rollers 05 and 06 are designed and arranged so that their roles attack on the outside of the curved edges of the workpiece 3, as it is particularly evident in Fig.5 in the "stitch 05" and as “Stitch 06" designated individual representations can be seen, wherein additionally between the support rollers 05a and 06a which reach between the edges are indicated in Fig.5.
  • the first rotating device 6 and also the second rotating device 9 point according to Figures 6 and 7 and 8 and 9 and also according to 5 each a pair of rollers, consisting of two rollers 61 and 62 or 91 and 92, the roller 61 according to FIG. 6 having an annular groove and the other roller 62 of the first rotating device 6 one to do so have matching ring projection and the axes of rotation 63 of these rollers 61 and 62 across and about the angle of rotation of the workpiece 3 opposite the preceding pairs of rollers are arranged pivoted.
  • the workpiece 3 with its cross section between the annular groove and the annular projection of these rollers 61 and 62 fits and thus form-fitting in the rotated position is held and fixed, although at the same time a feed he follows.
  • the roller 91 also has an annular groove according to FIGS. 8 and 5, while the Roller 92 engages the workpiece at its slot has an annular projection, which is also in an annular groove is arranged to the now adapted to the final pipe Cross section of the workpiece 3 according to Fig. 5, stitch 06/07 consider.
  • the swivel angle for the workpiece 3 within the rotating device 6 and also in turn in the rotating device 9 can also via a larger angle difference can be changed or - always constant angle of rotation - be different.
  • Angle of rotation of approximately 75 ° to 100 ° and in particular approximately 80 ° to 90 ° or - as in the exemplary embodiments - deviations of 90 °, that are smaller than 10 °.
  • Figures 1 and 2 show that a first set of pairs of rollers from “stitch 01" to “stitch 04" for the first deformation of the edges 4 and their curvature compared to the starting position as a sheet metal strip trained workpiece 3 up to the turning distance with the first Rotating device 6 comprises four pairs of rollers. It has shown, that this is a convenient number of forming rolls around the sheet metal strip so far to prepare and in terms of cross section deform that it is then outside for further deformation of the curvatures of the edges is to be recorded, but what about a quarter turn is twisted.
  • the pairs of rollers 07 and 08 behind the second rotating device 9 also have rollers rotating about horizontal axes on. It is then followed by upsetting rolls 09, too can rotate around vertical axes. In the further feed process then closes a calibration part with the roller pairs 10 to 13 and finally the welding device 14.
  • first pair of rollers 100 before the subsequent pairs of roles 01 to 04 slightly different is trained. It is the pair of roles, which in Fig. 5, left column at the top with "before stitch 01" is designated and is also indicated schematically in FIG.
  • the first pair of rollers 01 for bending the edges 4 of the workpiece 3 is upstream of this pair of rollers and is used for rolling the Edges of the edges 4, so that these after the bending of the cross section to a circle despite the different radii of curvature of the Inside and outside of the workpiece a narrow, practically constant gap practically over the entire material thickness form with each other, which makes welding easier.
  • a tube 2 can be made from a Workpiece 3 in. initially as a flat strip material several forming stations one behind the other in the conveying direction and pairs of rollers are made by the edges 4 of the Workpiece 3 more and more bent and in the feed direction be curved towards each other. This happens first in the Roller pairs 01 to 04.
  • edges 4 are curved so far that they have an undercut 5 form, the partially already curved and shaped workpiece 3 twisted about a quarter turn in a first turning section and then further deformed to the tube 2, the between the Edges 4 located slot in the further course of the feed 4 and 5 is reduced, initially in the slot still engage corresponding annular guide projections can.
  • the workpiece 3 in a second Rotation distance - by means of the second rotating device 9 - again rotated back, then the edges 4 finally together be welded. If necessary, one can also be used beforehand Calibration take place.
  • the workpiece 3 can in the second rotational path by means of the second Rotating device 9 rotated back about the same angle to which it was previously on the first turning route by means of the first Rotating device 6 is twisted.
  • To deform the edges 4 the workpiece is close to each other except for a small slot width during its advance compared to its normal orientation twisted what due to the length of the turns and the elasticity the material of the workpiece 3 is possible.
  • the torsion angle can vary the first rotation section and accordingly also in the second rotation section be selected and set.
  • a variation of this angle by 8 °, in Figure 8 such a 4 °.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Metal Extraction Processes (AREA)
  • Clamps And Clips (AREA)
  • Making Paper Articles (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The method of making thin wall metal tubes involves cold forming a thin metal blank into an increasing curved section with the edges (4) closed and then welded together. The partially formed blank (3) is first twisted around a quarter turn and, prior to welding closed, is rotated back slightly. The claims also include a machine for carrying out the method.

Description

Die Erfindung betrifft ein Verfahren zum Herstellen eines Rohres - vorzugsweise mit geringer Wandstärke - aus Bandmaterial, wobei das zunächst flache Bandmaterial - aus Metall, insbesondere Stahl - in mehreren in Förderrichtung hintereinanderliegenden Umformstationen zu dem Rohr umgeformt wird, indem die Ränder des Bandmateriales mehr und mehr umgebogen und aufeinanderzu gekrümmt werden.The invention relates to a method for producing a tube - preferably with a small wall thickness - made of tape material, wherein the initially flat strip material - made of metal, especially steel - in several forming stations one behind the other in the conveying direction is formed into the tube by the edges of the strip material more and more bent and curved towards each other.

Die Erfindung betrifft ferner eine Vorrichtung zum Herstellen eines Rohres aus metallischem Bandmaterial mit relativ kleinem Durchmesser und geringer Wandstärke mit mehreren in Vorschubrichtung des Werkstückes hintereinander angeordneten Rollenpaaren zur allmählichen und dann zunehmenden Verformung und Krümmung der Ränder des Werkstückes im Vorschubverlauf aufeinanderzu, wobei erste Rollenpaare an Oberseite und Unterseite des Werkstückes angreifen und in dem Bereich, in welchem die gebogenen Ränder Hinterschneidungen bilden, Rollenpaare vorgesehen sind, die an den Außenseiten der gekrümmten Ränder angreifen.The invention further relates to a device for producing a Pipe made of metallic strip material with a relatively small diameter and small wall thickness with several in the feed direction of the Workpiece pairs of rollers arranged one behind the other for gradual and then increasing deformation and curvature of the edges of the Workpiece in the feed course towards each other, with first pairs of rollers attack on the top and bottom of the workpiece and in the Area in which the curved edges form undercuts, Pairs of rollers are provided on the outside of the curved Attack edges.

Eine derartige Herstellung eines Rohres ist bekannt (siehe z.B. US-A-4 460 118). In der Regel wird dabei das zunächst bandförmige Werkstück kalt einer immer stärkeren Verformung der Ränder unterzogen. Die in Vorschubrichtung ersten Rollenpaare weisen dabei etwas ineinandergreifende Formen auf, die das Bandmaterial so weit verbiegen, daß die gekrümmten Ränder zum bisherigen Querschnitt des Bandes etwas mehr als rechtwinklig stehen.Such manufacture of a tube is known (see e.g. US-A-4 460 118). Usually the initially band-shaped workpiece always becomes cold subjected to greater deformation of the edges. The in the feed direction the first pairs of rollers have somewhat interlocking shapes that bend the strip material so far that the curved Margins to the previous cross section of the tape a little more than stand at right angles.

Ab diesem Verformungsgrad kann keine Formrolle mehr in das auf diese Weise einen Hinterschnitt aufweisende, teilweise schon zu einem Rohr vorgeformte Werkstück eingreifen. Es ist deshalb bekannt, ab einem derartigen Verformungsgrad an den Außenseiten antriebslose Rollen vorzusehen, die die hochgebogenen Bereiche des Werkstückes im weiteren Durchlauf näher aneinanderdrücken und die Rohrkrümmung vervollständigen. Dies führt jedoch häufig zu einem Versatz der beiden Ränder zueinander, der später in einer Schweißvorrichtung ausgeglichen werden müßte, so daß die entstehenden Rohre in relativ großen Toleranzen unrund werden.From this degree of deformation can no longer form roll in this Wise with an undercut, sometimes already to one Grip pipe preformed workpiece. It is therefore known to start such a degree of deformation on the outer sides without drive Rollers provide the bent areas of the workpiece in the next pass press closer together and the pipe bend to complete. However, this often leads to an offset of the two edges to each other, the later in a welding device would have to be compensated, so that the resulting pipes in relative large tolerances become out of round.

Der Erfindung liegt deshalb die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zur Herstellung von Rohren der eingangs genannten Art zu schaffen, womit die zu verschweißenden Ränder mit größtmöglicher Genauigkeit schon vor einer Schweißstation oder Schweißvorrichtung aufeinandertreffen, so daß insbesondere Rohre mit geringer Wandstärke und Rohre mit geringem Durchmesser präzise hergestellt werden können.The invention is therefore based on the object of a method and a device for the production of pipes of the entry to create the type with which the edges to be welded with greatest possible accuracy even before a welding station or Welding device meet, so that in particular pipes with thin walls and pipes with small diameters can be produced.

Zur Lösung dieser Aufgabe ist das eingangs definierte Verfahren dadurch gekennzeichnet, daß dann, wenn die Ränder so weit gekrümmt sind, daß sie einen Hinterschnitt bilden, das teilweise geformte Werkstück in einer ersten Drehstrecke um etwa eine Viertel-Umdrehung tordiert und danach weiterverformt wird, wobei der zwischen den Rändern befindliche Schlitz im weiteren Verlauf des Durchlaufs der Verformung verkleinert wird, und daß vor dem endgültigen Verschweißen des Schlitzes das Werkstück in einer zweiten Drehstrecke wieder zurückverdreht und dann die zueinander bewegten Ränder verschweißt werden. The method defined at the outset is used to solve this task characterized in that when the edges are curved so far are that they form an undercut that is partially shaped Workpiece in a first turning section by about a quarter turn is twisted and then further deformed, the between the Edges located slot in the further course of the passage of the Deformation is reduced and that before the final welding of the slot the workpiece in a second turning section again rotated back and then the edges moved towards each other welded become.

Es wird also das Werkstück während seiner Verformung von einem Band zu einem Rohr zunächst nach ersten Verformungsschritten tordiert, so daß die den Hinterschnitt bildenden Ränder nicht mehr gegenüber dem ursprünglichen Verlauf hochstehen, sondern zur Seite liegen, so daß die außen an ihnen angreifende Rollen, wie die vorhergehenden Umformrollen, horizontale Achsen haben und angetrieben sein können, was der Präzision der weiteren Verformung im Vorschub erheblich zugute kommt. Somit können an der Rohraußenseite auch Riefenbildungen hervorgerufen durch die unterschiedlichen Umfangsgeschwindigkeiten nicht angetriebener Seitenrollen mit vertikalen Achsen weitestgehend vermieden werden. Darüber hinaus entsteht in dem Werkstück eine gewisse Spannung, die zu einer sehr präzisen Lage, insbesondere der Ränder, beiträgt, so daß deren Bewegung aufeinanderzu entsprechend genau beeinflußbar ist.So it becomes the workpiece while it is being deformed by a belt first twisted into a tube after the first deformation steps, so that the edges forming the undercut are no longer opposite stand up from the original course, but lie aside, so that the roles attacking them on the outside, like the previous ones Forming rolls, have horizontal axes and can be driven, which significantly improves the precision of the further deformation in the feed benefits. This means that scoring can also occur on the outside of the pipe caused by the different peripheral speeds largely non-driven side rollers with vertical axes be avoided. In addition, arises in the workpiece a certain tension leading to a very precise location, in particular the edges, contributing so that their movement towards each other can be influenced accordingly.

Ist auf diese Weise der Schlitz genügend eng, wird die vorhergehende Teil-Drehung wieder rückgängig gemacht, so daß danach der entstandene sehr präzise Schlitz zwischen den Rändern in üblicher Weise zugeschweißt werden kann. Versuche haben gezeigt, daß auf diese Weise ein Verhältnis von Rohrdurchmesser zu Wanddicke von 7:1 bis 80:1 möglich ist. Dabei sind Rohrdurchmesser von nur 3 mm bis nahezu 40 mm bei Wandstärken von etwa 0,15 mm bis 1 mm möglich. Dabei ergibt sich auch eine hohe Präzision der Außendurchmesser in einem sehr geringen Toleranzbereich. Somit können in dieser Verfahrensweise Rohre mit kalter Umformung mit hoher Präzision und hoher Geschwindigkeit hergestellt werden.If the slit is narrow enough in this way, the previous one becomes Partial rotation reversed, so that afterwards the resulting one very precise slot between the edges in the usual way can be welded shut. Trials have shown that on this A ratio of pipe diameter to wall thickness of 7: 1 to 80: 1 is possible. The pipe diameters range from just 3 mm to almost 40 mm possible with wall thicknesses of approximately 0.15 mm to 1 mm. Here results there is also a high precision of the outer diameter in a very low tolerance range. Thus, in this procedure Cold formed tubes with high precision and high speed getting produced.

Zweckmäßig ist es dabei, wenn das Werkstück in der zweiten Drehstrecke um denselben Winkel wieder zurückverdreht wird, um den es zuvor auf der ersten Drehstrecke tordiert wird. Somit hat das Werkstück am Ende praktisch wieder die Lage, die ein herkömmlich zu einem Rohr umgeformtes Werkstück auch hat, wobei lediglich während der Umformung eine Verdrehung zunächst in der einen und dann wieder in der entgegengesetzten Richtung erfolgt ist. Dies ermöglicht aber die vorteilhafte und zweckmäßige Verformung mittels angetriebener Formrollen auch in einem Bereich, in welchem der Hinterschnitt bereits so zugenommen hat, daß eine Formrolle nicht mehr in den etwa C-förmigen Querschnitt des Werkstückes zur weiteren Verformung und Krümmung eingreifen kann.It is useful if the workpiece in the second Is rotated back by the same angle by which it is previously twisted on the first turn. So that has Workpiece in the end practically again the position that a conventional also has a workpiece formed into a tube, only during the deformation a twist first in one and then again in the opposite direction. But this enables the advantageous and expedient deformation by means of driven Form rollers also in an area where the undercut has already increased so that a form roll no longer in the approximately C-shaped cross section of the workpiece for further deformation and can interfere with curvature.

Zweckmäßig ist es also, wenn nach der ersten Drehstrecke an dem Werkstück angreifende Formrollen um horizontale Achsen angetrieben werden und das Werkstück bei seiner weiteren Verformung von diesen Formrollen in Vorschubrichtung geschoben wird. Da bisher etwa in diesem Bereich und Verformungsgrad an einem Werkstück außen angreifende Formrollen mit ihren Rotationsachsen quer zu den vorhergehenden Formrollen orientiert sein mußten, waren sie normalerweise antriebslos und konnten somit zum Vorschub nichts beitragen. Dies ergab nicht nur eine geringere Genauigkeit, sondern konnte auch zu Spuren an der Außenseite des Rohres führen, welches durch seinen Vorschub praktisch diese Rollen in Drehung versetzen mußte. Da diese Formrollen nun aber auch um horizontale Achsen angetrieben werden können, können sie mit den vorhergehenden Formrollen gemeinsam problemlos angetrieben werden, was auch den Vorschub positiv beeinflußt.It is therefore expedient if after the first rotation section on the Mold rollers attacking the workpiece are driven around horizontal axes and the workpiece as it continues to deform Form rolls is pushed in the feed direction. Since so far in this area and degree of deformation on a workpiece outside attacking form rollers with their axes of rotation transverse to the previous form rolls had to be oriented, they were normally without drive and were therefore unable to feed anything contribute. This not only resulted in less accuracy, but also could also lead to traces on the outside of the pipe which its feed practically sets these rollers in rotation had to. Since these form rolls now also around horizontal axes can be driven with the previous ones Form rollers are driven together easily, which also Feed positively influenced.

Die Formrollen hinter der zweiten Drehstrecke rotieren ebenfalls um horizontal liegende Achsen und ziehen das Werkstück in Vorschubrichtung. Somit wird es auch in diesem Bereich von den Formrollen aktiv in Vorschubrichtung bewegt, was der Qualität der Fertigung zugute kommt.The form rollers behind the second turning section also rotate around horizontal axes and pull the workpiece in Feed direction. So it is in this area of the Form rollers actively moved in the feed direction, which is the quality of the Manufacturing benefits.

Die Antriebe der angetriebenen Formrollen können somit synchronisiert werden, wobei die Synchronisierung insbesondere mechanisch erfolgt. Dies erlaubt es, die Umfangsgeschwindigkeiten der Formrollen den Erfordernissen des Werkstückes und seines Werkstoffes bestmöglich in dem Sinne anzupassen, daß ein Rohr mit hoher Qualität entsteht.The drives of the driven form rollers can thus be synchronized be, the synchronization is carried out in particular mechanically. This allows the peripheral speeds of the form rollers Requirements of the workpiece and its material in the best possible way to adapt in the sense that a tube of high quality is created.

Der Torsionswinkel im Verlauf der ersten Drehstrecke und der zweiten Drehstrecke kann zwischen 75° und 100° gewählt werden. Es ist also möglich, einen Torsionswinkel fest vorzugeben oder ihn aber sogar einstellbar zu machen, so daß er von Fall zu Fall auf unterschiedliche Verhältnisse und/oder Werkstoffe und/oder Abmessungen angepaßt werden kann.The torsion angle in the course of the first turning section and the second Rotation distance can be selected between 75 ° and 100 °. So it is possible to predefine a torsion angle or even to set it to make adjustable so that it differs from case to case Ratios and / or materials and / or dimensions can be adjusted.

Die zur Lösung der eingangs genannten Aufgabe dienende Vorrichtung mit mehreren Rollenpaaren ist dadurch gekennzeichnet, daß zwischen den an beiden Seiten des Werkstückes angreifenden Rollenpaaren und den an den Außenseiten der Krümmungen angreifenden Rollenpaaren eine Drehstrecke und eine Drehvorrichtung zum Tordieren des Werkstückes um etwa eine Viertel Drehung und daß dahinter die an den Außenseiten der gekrümmten Ränder angreifenden Rollenpaare mit Drehachsen angeordnet sind, die parallel zu den Drehachsen der vor der Drehstrecke und Drehvorrichtung befindlichen Rollen sind, daß diese hinter der Drehstrecke angeordneten Formrollen ebenfalls mit dem Antrieb verbunden sind und daß in Vorschubrichtung hinter diesen zum Vermindern des Abstandes der aufeinanderzu zu biegenden Ränder dienenden Formrollen eine weitere Drehstrecke und Drehvorrichtung zum Zurücktordieren des Werkstückes und dahinter wenigstens ein Rollenpaar zum Annähern der Ränder für den Schweißvorgang angeordnet sind.The device used to solve the problem mentioned at the beginning with several pairs of rollers is characterized in that between the pairs of rollers on both sides of the workpiece and the pairs of rollers acting on the outside of the curvatures a turning section and a turning device for twisting the Workpiece by about a quarter turn and that behind that the outside of the curved edges attacking pairs of rollers Axes of rotation are arranged parallel to the axes of rotation of the front the rotating path and rotating device are rollers that these form rollers arranged behind the turning section also with are connected to the drive and that in the feed direction behind them to reduce the distance between the edges to be bent serving form rollers another turning section and turning device to twist the workpiece back and at least one behind Pair of rollers arranged to bring the edges closer to the welding process are.

Es wird also eine Vorrichtung vorgeschlagen, bei welcher - von den Drehvorrichtungen abgesehen - alle Rollenpaare parallele, horizontale Drehachsen haben können, so daß sie auch synchron angetrieben werden können. Entsprechend genau ist nicht nur die Verformung, sondern auch der Vorschub des ursprünglich bandförmigen Werkstückes, so daß es entsprechend kontrolliert zu einem Rohr hoher Genauigkeit verformt werden kann, selbst wenn dieses Rohr nur eine geringe Wandstärke und möglicherweise auch nur einen geringen Durchmesser hat. Versuche haben gezeigt, daß sich die Ränder derart präzise zueinander bewegen lassen, daß eine entsprechend genaue Verschweißung ohne besondere Schweißschlitzsteuerung selbst mittels Laserschweißung möglich ist. Dabei wird ausgenutzt, daß durch die Torsion das Werkstück und damit auch der Schlitz unter einer gewissen Spannung stehen, so daß sie eine entsprechend genaue Lage einhalten.A device is therefore proposed in which - of the Turning devices apart - all pairs of rollers parallel, horizontal Can have axes of rotation, so that they are also driven synchronously can. Accordingly, not only is the deformation accurate, but also also the feed of the originally band-shaped workpiece, see above that it is appropriately controlled to a tube of high accuracy can be deformed even if this pipe is only a small one Wall thickness and possibly only a small diameter Has. Experiments have shown that the edges are so precise move to each other, that a correspondingly accurate welding without special welding slot control, even by means of laser welding is possible. This takes advantage of the fact that the torsion Workpiece and thus the slot under a certain tension stand so that they maintain a correspondingly precise location.

Die erste Drehvorrichtung und/oder die zweite Drehvorrichtung können wenigstens ein Rollenpaar aufweisen, dessen eine Rolle eine Ringnut und dessen andere Rolle einen dazu passenden Ringvorsprung aufweisen, wobei die Drehachsen dieser Rollen quer und etwa um den Drehwinkel des Werkstückes gegenüber den vorhergehenden Rollenpaaren verschwenkt angeordnet sind, wobei das Werkstück mit seinem bis zu dieser Stelle erreichten Querschnitt zwischen die Ringnut und den ringförmigen Vorsprung paßt. Der Benutzer muß somit das Werkstück, wenn dessen Stirnseite dieses Rollenpaar der Drehvorrichtung erreicht entsprechend verdreht einführen, wonach es von diesem Rollenpaar der Drehvorrichtung in der entsprechend tordierten oder wieder zurückverdrehten Lage gehalten wird, so daß der nachfolgende Teil des Werkstückes jeweils die gewünschte Torsion und/oder Rücktorsion erfährt. Die Drehvorrichtung ist also praktisch eine durch zwei Formrollen gebildete Halterung, durch welche das teilweise zu einem Rohr geformte Werkstück in einer bestimmten Lage während des weiteren Durchlaufes fixiert wird, nämlich in der ab dieser Stelle tordierten Lage. Das dazu dienende Rollenpaar stellt eine konstruktiv einfache Zusatzlösung dar und benötigt keinen eigenen Antrieb, könnte natürlich aber auch einen eigenen Antrieb aufweisen.The first rotating device and / or the second rotating device can have at least one pair of rollers, one roller an annular groove and whose other roles have a matching ring projection, the axes of rotation of these rollers transversely and approximately around the Angle of rotation of the workpiece compared to the previous pairs of rollers are arranged pivoted, the workpiece with its up reached at this point cross section between the ring groove and fits the annular projection. The user must therefore Workpiece, if the end face of this pair of rollers of the turning device reached accordingly twisted insert what it from this pair of rollers of the rotating device in the twisted accordingly or again turned back position is held so that the subsequent part of the workpiece the desired torsion and / or reverse torsion. The rotating device is therefore practical a bracket formed by two rollers, through which the Partially shaped tube in a certain position is fixed during the further run, namely in the ab this twisted location. The pair of roles used for this purpose represents a structurally simple additional solution and does not require any own drive, but could of course also have its own drive exhibit.

Zur Optimierung oder auch zur Anpassung an unterschiedliche Werkstücke und Werkstoffe kann die aus wenigstens einem das Werkstück formschlüssig erfassenden Rollenpaar bestehende Drehvorrichtung und insbesondere das Rollenpaar bezüglich der Orientierung der Drehachsen quer zur Vorschubrichtung verschwenkbar und feststellbar sein. Somit kann der jeweils bei einer Rohrfertigung vorgesehene Torsionswinkel in entsprechenden Grenzen vorgewählt und eingestellt werden.For optimization or to adapt to different ones Workpieces and materials can be made from at least one workpiece existing rotating device form-fitting pair of rollers and especially the pair of roles in terms of orientation the axes of rotation can be pivoted transversely to the feed direction and be ascertainable. This means that it can be used for pipe production Preselected torsion angles within appropriate limits and be set.

Der Schwenkwinkel für die Drehvorrichtung kann dabei um etwa 25°, insbesondere etwa um 3° bis 10°, verstellbar sein und kann gegenüber den Drehachsen der in Vorschubrichtung vor der Drehstrecke befindlichen Formrollen zwischen 75° und 100°, insbesondere etwa 80° bis 90°, betragen.The swivel angle for the rotating device can be about 25 °, in particular about 3 ° to 10 °, adjustable and can be opposite the axes of rotation in the feed direction before the turning distance located form rollers between 75 ° and 100 °, in particular approximately 80 ° to 90 °.

Weitere Ausgestaltungen der Vorrichtung insbesondere hinsichtlich der Zahl von Rollenpaaren vor oder auch hinter der oder den Drehstrecken sind Gegenstand der Ansprüche 11 bis 13. Sie geben zweckmäßige Anzahlen und Anordnungen an, um einerseits mit möglichst wenig, andererseits aber ausreichend vielen Rollenpaaren eine präzise Verformung eines ursprünglich flachen Bandes, zum Beispiel aus Stahl, zu einem Rohr insbesondere mit einer Wandstärke, z.B. von unter 1 mm zu erlauben, so daß eine präzise Verschweißung der Ränder möglich wird, die ein Rohr hoher Präzision ergibt, so daß dieses sogar geeignet sein kann, Kanülen daraus zu fertigen.Further configurations of the device, in particular with regard to the number of pairs of roles before or after the or Turning distances are the subject of claims 11 to 13. They give appropriate numbers and arrangements to one hand with as possible little, but on the other hand enough precise pairs of roles Deformation of an originally flat band, for example made of steel, to a pipe, in particular with a wall thickness, e.g. from under Allow 1 mm so that a precise welding of the edges is possible, which gives a tube of high precision, so that this can even be suitable to manufacture cannulas from it.

Eine noch bessere Randausbildung und Präzision im Bereich der späteren Schweißnaht läßt sich erzielen, wenn dem ersten Rollenpaar zum Biegen der Ränder des Werkstückes ein Rollenpaar zum Anwalzen der Kanten der Ränder vorgeschaltet ist. Damit lassen sich die Kanten vor dem eigentlichen Biegen mit großer Genauigkeit auf eine gleichmäßige Form bringen, die gleichzeitig bei der anschließenden Biegung des Werkstückes die unterschiedlich starke Verformung der Innen- und der Außenseite berücksichtigt, so daß ein entsprechend präziser Spalt mit optimaler Geometrie an den beiden Rändern nach dem Biegen für den sich anschließenden Schweißvorgang entsteht.Even better edge training and precision in the field of later weld seam can be achieved if the first pair of rollers to bend the edges of the workpiece a pair of rollers for rolling the edges of the edges are upstream. So that the edges before the actual bending with great accuracy on a bring uniform shape, which at the same time in the subsequent Bending the workpiece to different degrees of deformation Inside and outside are taken into account, so a corresponding precise gap with optimal geometry at the two edges bending for the subsequent welding process.

Nachstehend ist ein Ausführungsbeispiel der Erfindung anhand der Zeichnung näher beschrieben. Es zeigt in zum Teil stark schematisierter Darstellung:

Fig.1
eine Seitenansicht und
Fig.2
eine Draufsicht einer erfindungsgemäßen Vorrichtung mit Paaren von Umformrollen und in Vorschubrichtung dazwischen angeordneten Drehstrecken mit Drehvorrichtungen für ein ursprünglich bandförmiges Werkstück, welches im Vorschubverlauf zu einem Rohr geformt wird,
Fig.3
die einzelnen Rollenpaare vom ersten Eintritt des Werkstückes in die Vorrichtung bis zur Fertigstellung einschließlich auch einer Kalibrierung, wobei die einzelnen Formrollen teilweise nur mit den einander zugewandten Hälften ab ihren Mittellinien dargestellt sind und dieselbe Numerierung wie in Fig.1 und 2 aufweisen,
Fig.4
jeweils den Querschnitt des Werkstückes im Fortschritt der Verformung von einem ursprünglich bandförmigen Ausgangsmaterial bis hin zu dem endgültig geformten Rohr, wobei der Arbeitsvorschritt in Fig.4 von unten nach oben verläuft,
Fig.5
in gegenüber Fig.3 vergrößertem Maßstab und im Längsschnitt die Formgebung der Formrollenpaare in ihrem Wirkbereich auf das Werkstück, wobei der Verformungsfortschritt in zwei Spalten jeweils von oben nach unten dargestellt ist und zwar zunächst in der linken Spalte ganz von oben ausgehend von einem ebenen Band über mehrere Umformschritte, die sich in der rechten Spalte wiederum von oben nach unten fortsetzen,
Fig.6
eine erste Drehvorrichtung entgegen der Vorschubrichtung, also in Richtung des Pfeiles "A" in Fig.7 gesehen,
Fig.7
eine Seitenansicht der Drehvorrichtung gemäß Fig.6,
Fig.8
eine der Fig.6 entsprechende Ansicht einer in Vorschubrichtung zweiten Drehvorrichtung mit Blickrichtung in Richtung des Pfeiles "B" in Fig.9 sowie
Fig.9
eine Seitenansicht der zweiten Drehvorrichtung gemäß Fig.8.
An embodiment of the invention is described below with reference to the drawing. It shows in a partly very schematic representation:
Fig.1
a side view and
Fig.2
2 shows a top view of a device according to the invention with pairs of forming rollers and rotating sections arranged in between in the feed direction with turning devices for an originally band-shaped workpiece, which is formed into a tube in the course of the feed,
Figure 3
the individual pairs of rollers from the first entry of the workpiece into the device up to the completion including also a calibration, the individual form rollers being shown in part only with the halves facing one another from their center lines and having the same numbering as in FIGS. 1 and 2,
Figure 4
in each case the cross section of the workpiece in the progress of the deformation from an originally band-shaped starting material to the finally shaped tube, the working step in FIG. 4 running from the bottom upwards,
Figure 5
on an enlarged scale compared to FIG. 3 and in longitudinal section, the shape of the pairs of form rollers in their effective area on the workpiece, the progress of the deformation being shown in two columns from top to bottom, initially in the left column from the top starting from a flat band several forming steps, which continue in the right column from top to bottom,
Figure 6
a first rotating device against the feed direction, that is seen in the direction of arrow "A" in Figure 7,
Figure 7
6 shows a side view of the rotating device according to FIG. 6,
Figure 8
6 shows a view corresponding to FIG. 6 of a second rotating device in the feed direction, looking in the direction of arrow "B" in FIG. 9 and
Figure 9
a side view of the second rotating device according to Figure 8.

Eine im ganzen mit 1 bezeichnete Vorrichtung dient zum Herstellen eines Rohres 2 aus metallischem Bandmaterial 3, im folgenden auch "Werkstück 3" genannt, wobei die Vorrichtung 1 aufgrund der nachstehend beschriebenen Merkmale und Einzelheiten dazu geeignet ist, Rohre mit relativ kleinem Durchmesser und relativ geringer Wandstärke herzustellen.A device designated as a whole by 1 is used for manufacturing a tube 2 made of metallic strip material 3, also in the following "Workpiece 3" called, the device 1 due to the Features and details described below are suitable is, pipes with a relatively small diameter and relatively smaller To produce wall thickness.

Die Vorrichtung 1 weist dazu mehrere in Vorschubrichtung des Werkstückes 3 hintereinander angeordnete Rollenpaare 01, 02, 03 und 04 sowie in Vorschubrichtung gemäß dem Pfeil Pf1 in Fig.2 mit Abstand dazu Rollenpaare 05 und 06 und mit einem weiteren Abstand Rollenpaare 07 und 08 sowie ferner 09 und schließlich Rollenpaare 10 bis 13 zum Kalibrieren auf, womit eine allmähliche Verformung mit zunehmender Krümmung der Ränder 4 des Werkstückes 3 im Vorschubverlauf aufeinanderzu durchgeführt wird, wobei diese schrittweise Verformung in Fig.4 in schematisierter Darstellung von unten nach oben angedeutet ist. Man erkennt also in Fig.4 in der untersten Darstellung den Ausgangsquerschnitt des bandförmigen Werkstückes 3, welches gemäß den sich darüber befindlichen Querschnitten mehr und mehr verformt wird, bis gemäß der allerobersten dieser schematisierten Querschnittsdarstellungen das Rohr 2 gebildet ist.The device 1 has several in the feed direction of the Workpiece 3 roller pairs 01, 02, 03 arranged one behind the other and 04 and in the feed direction according to arrow Pf1 in FIG Distance to pairs of rollers 05 and 06 and with a further distance Roller pairs 07 and 08 as well as 09 and finally roller pairs 10 to 13 to calibrate on, causing a gradual deformation with increasing curvature of the edges 4 of the workpiece 3 in Feed course is carried out towards each other, this gradual deformation in Figure 4 in a schematic representation is indicated from the bottom up. One can see in Fig.4 in the bottom representation shows the initial cross section of the band-shaped Workpiece 3, which according to those located above Cross sections are deformed more and more until according to the very top these schematic cross-sectional representations, the tube 2 is formed.

Gemäß Fig.3 und 5 sind dabei erste Rollenpaare 01 bis 04 - in der Fachsprache auch "Stich 01" bis "Stich 04" genannt - vorgesehen, die an Oberseite und Unterseite des Werkstückes 3 gleichzeitig angreifen, während in dem Bereich, in welchem die gebogenen Ränder 4 die in Fig.4 angedeuteten Hinterschneidungen 5 bilden, Rollenpaare 05 und 06 derart ausgebildet und angeordnet sind, daß ihre Rollen an den Außenseiten der gekrümmten Ränder des Werkstückes 3 angreifen, wie es besonders deutlich in Fig.5 in den als "Stich 05" und als "Stich 06" bezeichneten Einzeldarstellungen erkennbar ist, wobei zusätzlich zwischen die Ränder greifende Stützrollen 05a und 06a in Fig.5 angedeutet sind.3 and 5 are first pairs of rollers 01 to 04 - in the Technical terminology also called "stitch 01" to "stitch 04" - provided the top and bottom of the workpiece 3 at the same time attack while in the area where the curved edges 4 form the undercuts 5 indicated in FIG. 4, pairs of rollers 05 and 06 are designed and arranged so that their roles attack on the outside of the curved edges of the workpiece 3, as it is particularly evident in Fig.5 in the "stitch 05" and as "Stitch 06" designated individual representations can be seen, wherein additionally between the support rollers 05a and 06a which reach between the edges are indicated in Fig.5.

Dabei erkennt man vor allem in Fig.5 in Verbindung mit Fig.4, daß zwischen dem "Stich 04" und dem "Stich 05" das Werkstück 3 um nahezu eine Viertel Drehung tordiert wird und in Fig.1 und 2 erkennt man zwischen den Rollenpaaren 04 und 05 auch einen entsprechenden, als erste Drehstrecke für diesen Torsionsvorgang dienenden Abstand, in welchem eine erste Dreheinrichtung 6 angeordnet ist, die in Fig.6 und 7 noch einmal separat und hinsichtlich ihrer Formrollen innerhalb der Fig.5 als "Stich 04/05" dargestellt ist.It can be seen especially in Fig.5 in connection with Fig.4 that between the "stitch 04" and the "stitch 05" the workpiece 3 by almost a quarter turn is twisted and can be seen in Fig. 1 and 2 between the pairs of rollers 04 and 05 also a corresponding, as first turning distance for this torsion process, in which a first rotating device 6 is arranged, which is shown in FIG and 7 again separately and with regard to their form rolls within 5 is shown as "stitch 04/05".

Hinter dieser ersten Drehvorrichtung 6 befinden sich die bereits erwähnten Rollenpaare 05 und 06 deren Rollen an den Außenseiten der gekrümmten Ränder 4 des Werkstückes 3 angreifen. Da zwischen dem Rollenpaar 04 und dem Rollenpaar 05 diese Viertel Drehung des Werkstückes 3 erfolgt, können die Rollenpaare 05 und 06 mit ihren Drehachsen parallel zu den Drehachsen der vor der Drehstrecke befindlichen Rollenpaare 01 bis 04 angeordnet und gemäß Fig.2 über Antriebsgetriebe 7 synchron angetrieben sein, so daß die Formrollenpaare 01 bis 04 und die Formrollenpaare 05 und 06 einen gemeinsamen Antrieb mit den Getrieben 7 und einem Motor 8 haben können, das Werkstück 3 also auch in dem Bereich einem Vorschub ausgesetzt wird, in welchem die Formrollen an den Außenseiten der gebogenen Ränder 4 angreifen und nicht mehr das Werkstück 3 selbst zwischen sich aufnehmen, wie in den Rollenpaaren 01 bis 04.Behind this first rotating device 6 there are already mentioned pairs of rollers 05 and 06 whose roles on the outside attack the curved edges 4 of the workpiece 3. Between the pair of rollers 04 and the pair of rollers 05 this quarter turn of the Workpiece 3 takes place, the pairs of rollers 05 and 06 with their Rotation axes parallel to the rotation axes in front of the rotation path located roller pairs 01 to 04 and arranged according to Fig.2 Drive gear 7 can be driven synchronously, so that the pairs of form rollers 01 to 04 and the form roller pairs 05 and 06 a common one Drive with the gear 7 and a motor 8 can have that Workpiece 3 is also subjected to a feed in the area, in which the form rollers on the outside of the curved edges 4 attack and no longer the workpiece 3 itself between them record, as in the roller pairs 01 to 04.

In Vorschubrichtung hinter diesen zum Vermindern des Abstandes der aufeinanderzu zu biegenden Ränder 4 dienenden Formrollen ist eine weitere oder zweite Drehstrecke mit einer Drehvorrichtung 9 erkennbar, mit welcher das Werkstück wieder zurücktordiert oder rückverdreht wird, wonach im Ausführungsbeispiel zwei weitere Rollenpaare 07 und 08 zum endgültigen Annähern der Ränder 3 für den Schweißvorgang folgen. Bei den Werkzeugsätzen 09 handelt es sich zweckmäßigerweise um Stauchrollen, während die Rollenpaare 10 bis 13 zur endgültigen Kalibrierung des Rohres 2 dienen.In the feed direction behind this to reduce the distance of the Forming rollers to be bent towards each other 4 is one further or second turning section with a turning device 9 recognizable with which the workpiece is twisted back or is turned back, after which two more in the exemplary embodiment Roller pairs 07 and 08 for the final approximation of the edges 3 for follow the welding process. The tool sets 09 are expediently around compression rollers, while the roller pairs 10 to 13 serve for the final calibration of the tube 2.

Die erste Drehvorrichtung 6 und ebenso die zweite Drehvorrichtung 9 weisen gemäß den Figuren 6 und 7 sowie 8 und 9 und auch gemäß Fig.5 jeweils ein Rollenpaar, bestehend aus zwei Rollen 61 und 62 bzw. 91 und 92 auf, wobei die Rolle 61 gemäß Fig.6 eine Ringnut und die andere Rolle 62 der ersten Drehvorrichtung 6 einen dazu passenden Ringvorsprung aufweisen und die Drehachsen 63 dieser Rollen 61 und 62 quer und etwa um den Drehwinkel des Werkstückes 3 gegenüber den vorhergehenden Rollenpaaren verschwenkt angeordnet sind. Dabei ist in Fig.5 angedeutet, daß das Werkstück 3 mit seinem Querschnitt zwischen die Ringnut und den ringförmigen Vorsprung dieser Rollen 61 und 62 paßt und somit in verdrehter Position formschlüssig gehalten und festgelegt wird, obwohl gleichzeitig ein Vorschub erfolgt.The first rotating device 6 and also the second rotating device 9 point according to Figures 6 and 7 and 8 and 9 and also according to 5 each a pair of rollers, consisting of two rollers 61 and 62 or 91 and 92, the roller 61 according to FIG. 6 having an annular groove and the other roller 62 of the first rotating device 6 one to do so have matching ring projection and the axes of rotation 63 of these rollers 61 and 62 across and about the angle of rotation of the workpiece 3 opposite the preceding pairs of rollers are arranged pivoted. there is indicated in Figure 5 that the workpiece 3 with its cross section between the annular groove and the annular projection of these rollers 61 and 62 fits and thus form-fitting in the rotated position is held and fixed, although at the same time a feed he follows.

Auch die Rolle 91 hat gemäß Fig.8 und 5 eine Ringnut, während die Rolle 92 einen in das Werkstück an dessen Schlitz eingreifenden ringförmigen Vorsprung hat, der dabei ebenfalls in einer Ringnut angeordnet ist, um den inzwischen dem endgültigen Rohr angepaßten Querschnitt des Werkstückes 3 gemäß Fig.5, Stich 06/07 zu berücksichtigen.The roller 91 also has an annular groove according to FIGS. 8 and 5, while the Roller 92 engages the workpiece at its slot has an annular projection, which is also in an annular groove is arranged to the now adapted to the final pipe Cross section of the workpiece 3 according to Fig. 5, stitch 06/07 consider.

In beiden Drehvorrichtungen 6 und 9 wird also das Werkstück 3 entgegen der vorhergehenden Verdrehung und Torsion formschlüssig gehalten, so daß die Verdrehung bzw. Torsion während des Vorschubes an allen Querschnittsstellen des Werkstückes nach und nach auftritt und das Werkstück dem Vorschub gemäß entsprechend verformt wird.In both rotating devices 6 and 9, the workpiece 3 form-fitting against the previous twisting and torsion held so that the twist or torsion during the feed occurs gradually at all cross-sectional areas of the workpiece and the workpiece is deformed according to the feed.

Dabei ist in Fig.6 ebenso wie in Fig.8 angedeutet, daß die aus einem das Werkstück 3 formschlüssig erfassenden Rollenpaar bestehende Drehvorrichtung 6 und 9 und insbesondere deren jeweiliges Rollenpaar bezüglich der Orientierung der Drehachsen 63 bzw. 93 quer zur Vorschubrichtung gemäß dem Pfeil Pf1 verschwenkbar und feststellbar ist, wobei für die erste Drehvorrichtung gemäß Fig.6 im Ausführungsbeispiel ein Schwenkwinkel von 8° und für die zweite Drehvorrichtung 9 gemäß Fig.8 ein Schwenkwinkel von 4° angedeutet sind. Somit kann die Torsion des Werkstückes 3 im Verlauf der Drehstrecke zwischen den Rollenpaaren oder Stichen 04 und 05 auch von Fall zu Fall korrigiert oder verstellt und an das Werkstück, dessen Abmessungen und dessen Werkstoff angepaßt werden.It is indicated in Figure 6 as well as in Figure 8 that the one existing the workpiece 3 form-fitting pair of rollers Rotating device 6 and 9 and in particular their respective pair of rollers with respect to the orientation of the axes of rotation 63 and 93 transverse to Feed direction can be pivoted and locked according to arrow Pf1 is, for the first rotating device according to Figure 6 in the embodiment a swivel angle of 8 ° and for the second rotating device 9 a pivoting angle of 4 ° is indicated according to FIG. So can the torsion of the workpiece 3 in the course of the turning distance between the roller pairs or stitches 04 and 05 also from case to case corrected or adjusted and to the workpiece, its dimensions and its material can be adjusted.

Der Schwenkwinkel für das Werkstück 3 innerhalb der Drehvorrichtung 6 und ebenso wiederum in der Drehvorrichtung 9 kann aber auch über eine größere Winkeldifferenz veränderbar oder - bei immer gleichbleibendem Drehwinkel - verschieden sein. Denkbar sind Drehwinkel von etwa 75° bis 100° und insbesondere etwa 80° bis 90° oder - wie in den Ausführungsbeispielen - Abweichungen von 90°, die kleiner als 10° sind.The swivel angle for the workpiece 3 within the rotating device 6 and also in turn in the rotating device 9 can also via a larger angle difference can be changed or - always constant angle of rotation - be different. Are conceivable Angle of rotation of approximately 75 ° to 100 ° and in particular approximately 80 ° to 90 ° or - as in the exemplary embodiments - deviations of 90 °, that are smaller than 10 °.

Die Figuren 1 und 2 zeigen, daß ein erster Satz von Rollenpaaren vom "Stich 01" bis zum "Stich 04" für das erste Verformen der Ränder 4 und ihr Krümmen gegenüber der Ausgangslage des als Blechband ausgebildeten Werkstückes 3 bis zu der Drehstrecke mit der ersten Drehvorrichtung 6 vier Rollenpaare umfaßt. Es hat sich gezeigt, daß dies eine günstige Zahl von Umformrollen ist, um das Blechband so weit vorzubereiten und hinsichtlich des Querschnittes zu verformen, daß es anschließend für die weitere Verformung außenseitig der Krümmungen der Ränder zu erfassen ist, wovor es aber um etwa eine Viertel Drehung tordiert wird.Figures 1 and 2 show that a first set of pairs of rollers from "stitch 01" to "stitch 04" for the first deformation of the edges 4 and their curvature compared to the starting position as a sheet metal strip trained workpiece 3 up to the turning distance with the first Rotating device 6 comprises four pairs of rollers. It has shown, that this is a convenient number of forming rolls around the sheet metal strip so far to prepare and in terms of cross section deform that it is then outside for further deformation of the curvatures of the edges is to be recorded, but what about a quarter turn is twisted.

Hinter der ersten Drehvorrichtung 6 sind im Ausführungsbeispiel zwei Rollenpaare 05 und 06 zum Annähern der im Querschnitt gekrümmten Ränder 4 aufeinanderzu und dahinter die zweite Drehvorrichtung 9 angeordnet. Die Rollenpaare 07 und 08 hinter der zweiten Drehvorrichtung 9 weisen ebenfalls um horizontale Achsen rotierende Rollen auf. Es schließen sich dann aber noch Stauchrollen 09 an, die auch um vertikale Achsen rotieren können. Im weiteren Vorschubverlauf schließt sich dann ein Kalibrierteil mit den Rollenpaaren 10 bis 13 und schließlich die Schweißvorrichtung 14 an.Behind the first rotating device 6 are in the embodiment two pairs of rollers 05 and 06 to approximate those curved in cross section Edges 4 towards each other and behind it the second rotating device 9 arranged. The pairs of rollers 07 and 08 behind the second rotating device 9 also have rollers rotating about horizontal axes on. It is then followed by upsetting rolls 09, too can rotate around vertical axes. In the further feed process then closes a calibration part with the roller pairs 10 to 13 and finally the welding device 14.

In Fig.1 und 2 erkennt man außerdem, daß ein erstes Rollenpaar 100 vor den sich anschließenden Rollenpaaren 01 bis 04 etwas anders ausgebildet ist. Es handelt sich dabei um das Rollenpaar, welches in Fig.5, linke Spalte an oberster Stelle mit "vor Stich 01" bezeichnet ist und auch in Fig.3 schematisiert angedeutet wird. Dem ersten Rollenpaar 01 zum Biegen der Ränder 4 des Werkstückes 3 ist dieses Rollenpaar vorgeschaltet und dient zum Anwalzen der Kanten der Ränder 4, so daß diese nach der Biegung des Querschnittes zu einem Kreis trotz der unterschiedlichen Krümmungsradien der Innenseite und der Außenseite des Werkstückes einen schmalen, praktisch über die gesamte Materialdicke etwa gleichbleibenden Spalt miteinander bilden, was das Verschweißen erleichtert.1 and 2 it can also be seen that a first pair of rollers 100 before the subsequent pairs of roles 01 to 04 slightly different is trained. It is the pair of roles, which in Fig. 5, left column at the top with "before stitch 01" is designated and is also indicated schematically in FIG. The first pair of rollers 01 for bending the edges 4 of the workpiece 3 is upstream of this pair of rollers and is used for rolling the Edges of the edges 4, so that these after the bending of the cross section to a circle despite the different radii of curvature of the Inside and outside of the workpiece a narrow, practically constant gap practically over the entire material thickness form with each other, which makes welding easier.

Mit der vorbeschriebenen Vorrichtung 1 kann ein Rohr 2 aus einem zunächst als flaches Bandmaterial vorliegenden Werkstück 3 in mehreren in Förderrichtung hintereinanderliegenden Umformstationen und Rollenpaaren hergestellt werden, indem die Ränder 4 des Werkstückes 3 in Vorschubrichtung mehr und mehr umgebogen und aufeinanderzu gekrümmt werden. Dies geschieht zunächst in den Rollenpaaren 01 bis 04.With the device 1 described above, a tube 2 can be made from a Workpiece 3 in. initially as a flat strip material several forming stations one behind the other in the conveying direction and pairs of rollers are made by the edges 4 of the Workpiece 3 more and more bent and in the feed direction be curved towards each other. This happens first in the Roller pairs 01 to 04.

Wenn die Ränder 4 so weit gekrümmt sind, daß sie einen Hinterschnitt 5 bilden, wird das teilweise bereits gekrümmte und geformte Werkstück 3 in einer ersten Drehstrecke etwa um eine Viertel Drehung tordiert und danach weiter zu dem Rohr 2 verformt, wobei der zwischen den Rändern 4 befindliche Schlitz im weiteren Verlauf des Vorschubes gemäß Figur 4 und 5 verkleinert wird, wobei zunächst in den Schlitz noch entsprechende ringförmige Führungsvorsprünge eingreifen können. Vor dem endgültigen Schließen und Verschweißen des von den Rändern 4 begrenzten Schlitzes wird das Werkstück 3 in einer zweiten Drehstrecke - mittels der zweiten Drehvorrichtung 9 - wieder zurückverdreht, wonach dann die Ränder 4 endgültig miteinander verschweißt werden. Dabei kann zuvor gegebenenfalls auch noch eine Kalibrierung stattfinden.If the edges 4 are curved so far that they have an undercut 5 form, the partially already curved and shaped workpiece 3 twisted about a quarter turn in a first turning section and then further deformed to the tube 2, the between the Edges 4 located slot in the further course of the feed 4 and 5 is reduced, initially in the slot still engage corresponding annular guide projections can. Before the final closing and welding of the Edges 4 limited slot, the workpiece 3 in a second Rotation distance - by means of the second rotating device 9 - again rotated back, then the edges 4 finally together be welded. If necessary, one can also be used beforehand Calibration take place.

Das Werkstück 3 kann in der zweiten Drehstrecke mittels der zweiten Drehvorrichtung 9 etwa um denselben Winkel wieder zurückverdreht werden, um den es zuvor auf der ersten Drehstrecke mittels der ersten Drehvorrichtung 6 tordiert wird. Zum Verformen der Ränder 4 aufeinanderzu bis auf geringe Schlitzweite ist also das Werkstück während seines Vorschubes gegenüber seiner normalen Orientierung verdreht, was aufgrund der Länge der Drehstrecken und der Elastizität des Werkstoffes des Werkstückes 3 möglich ist.The workpiece 3 can in the second rotational path by means of the second Rotating device 9 rotated back about the same angle to which it was previously on the first turning route by means of the first Rotating device 6 is twisted. To deform the edges 4 the workpiece is close to each other except for a small slot width during its advance compared to its normal orientation twisted what due to the length of the turns and the elasticity the material of the workpiece 3 is possible.

In vorteilhafter Weise können dabei nach der ersten Drehstrecke an dem Werkstück 3 angreifende Formrollen 05 und 06 um horizontale Achsen rotieren und angetrieben werden, so daß das Werkstück 3 bei seiner weiteren Verformung von diesen Formrollen 05 und 06 in Vorschubrichtung geschoben wird.Advantageously, after the first turning section on the workpiece 3 attacking form rollers 05 and 06 around horizontal Axes rotate and are driven so that the workpiece 3 at its further deformation from these form rollers 05 and 06 in Feed direction is pushed.

Die Formrollen 07 und 08 hinter der zweiten Drehstrecke rotieren ebenfalls um horizontal liegende Achsen, sind angetrieben und ziehen das Werkstück 3 in Vorschubrichtung, so daß praktisch alle Formrollen der Vorrichtung 1 auch für den Vorschub und Weitertransport des Werkstückes sorgen. Die Antriebe der angetriebenen Formrollen vor und nach den Drehstrecken sind dabei synchronisiert angetrieben, wie es in Fig.2 schematisiert durch die Getriebe 7 und den Motor 8 sowie die Abtriebe 7a und eine Verbindungswelle 7b zwischen den beiden Getrieben 7 angedeutet ist. Lediglich der Kalibrierteil mit den Kalibrierrollen 10 bis 13 hat wiederum einen eigenen Motor 81 und ein zugehöriges Getriebe 71.Rotate the form rollers 07 and 08 behind the second turning section also around horizontal axes, are driven and pull the workpiece 3 in the feed direction, so that practically all form rolls the device 1 also for the feed and further transport of the workpiece. The drives of the driven form rollers before and after the turning sections are driven synchronized, as schematized in Fig.2 by the gear 7 and the motor 8 and the outputs 7a and a connecting shaft 7b between the two gears 7 is indicated. Only the calibration part with the calibration rollers 10 to 13 in turn have their own motor 81 and an associated gear 71.

Je nach Werkstück und Abmessung kann der Torsionswinkel im Verlauf der ersten Drehstrecke und demgemäß auch in der zweiten Drehstrecke gewählt und eingestellt werden. Im Ausführungsbeispiel ist in Fig.6 eine Variation dieses Winkels um 8°, in Fig.8 eine derartige um 4°, angegeben. Depending on the workpiece and dimensions, the torsion angle can vary the first rotation section and accordingly also in the second rotation section be selected and set. In the exemplary embodiment in Fig. 6 a variation of this angle by 8 °, in Figure 8 such a 4 °.

Zum Herstellen eines Rohres 2 aus einem im Querschnitt ursprünglich flachen, bandförmigen Werkstück 3 wird dieses in mehreren aufeinanerfolgenden, durch Umformrollenpaare gebildeten Umformstationen Schritt für Schritt stärker im Querschnitt gekrümmt, bis die Rohrform erreicht ist. Wenn die Ränder 4 des Werkstückes 3 so weit gekrümmt sind, daß sie jeweils einen Hinterschnitt bilden, also Formrollen nicht mehr so weit eingreifen können, daß sie die Innenseite des Querschnittes weiterhin formen können, wird das teilweise geformte Werkstück 3 in einer ersten Drehstrecke um etwa eine Viertel Drehung tordiert und in dieser tordierten Lage im weiteren Vorschub derartig weiterverformt, daß der zwischen den Rändern 4 befindliche Schlitz im weiteren Vorschubverlauf verkleinert wird. Vor dem endgültigen Annähern oder Schließen und Verschweißen des Schlitzes wird das Werkstück 3 in einer zweiten Drehstrecke wieder zurückverdreht, wonach die Verschweißung der Ränder 4 erfolgt.To manufacture a tube 2 from a cross-section originally flat, band-shaped workpiece 3, this is in several successive forming stations formed by pairs of forming rollers Step by step more curved in cross-section until the tube shape is reached. If the edges 4 of the workpiece 3 so are widely curved so that they each form an undercut, So form rollers can no longer intervene so far that they Can continue to shape the inside of the cross section, that will partially shaped workpiece 3 in a first rotational path by approximately twisted a quarter turn and in this twisted position in further feed deformed such that the between the Edges 4 located slot reduced in the further feed course becomes. Before the final approach or closing and welding of the slot, the workpiece 3 is in a second rotational path rotated back again, after which the edges 4 are welded.

Claims (14)

  1. Process for producing a preferably thin-walled tube (2) from strip material, wherein the initially flat strip material is shaped in a plurality of shaping stations arranged one behind the other in the direction of conveying to form the tube, the edges (4) of the strip material being bent round more and more and curved towards each other, characterised in that when the edges (4) are curved so far that they form an undercut (5) the partially shaped workpiece (3) is twisted through roughly a quarter turn in a first rotation zone and is then deformed further, the gap between the edges being reduced as the advance and deformation continue, and before the final closing and welding of the gap the workpiece is turned back again in a second rotation zone and then the edges (4) which have been brought towards one another are welded together.
  2. Process according to claim 1, characterised in that in a second rotation zone the workpiece is turned back again through roughly the same angle as the one through which it was twisted previously in the first rotation zone.
  3. Process according to claim 1 or 2, characterised in that after the first rotation zone, shaping rollers (05, 06) acting on the workpiece (3) are driven about horizontal spindles and the workpiece (3) is pushed in the direction of advance by these shaping rollers (05, 06) as deformation continues.
  4. Process according to one of claims 1 to 3, characterised in that shaping rollers (07, 08) acting after the second rotation zone also rotate about horizontally disposed spindles and pull the workpiece (3) along in the direction of advance.
  5. Process according to one of claims 3 or 4, characterised in that the drives of the driven shaping rollers are synchronised in operation before, between and after the rotation zones and the synchronisation is effected by mechanical means, in particular.
  6. Process according to one of claims 1 to 5, characterised in that the angle of torsion in the first rotation zone and/or the second rotation zone is selected, more particularly set, to be between 75° and 100°.
  7. Apparatus (1) for producing a tube (2) from metal strip material (3) with a relatively small diameter and thin walls, having a plurality of pairs of rollers (01,02,03,04) arranged one behind the other in the direction of advance of the workpiece (3) for gradually and then increasingly deforming and curving the edges (4) of the workpiece (3) towards each other as the workpiece advances, wherein first pairs of rollers (01 to 04) act on the top and bottom of the workpiece (3) and pairs of rollers that act on the outsides of the curved edges are provided in the area where the bent edges (4) form undercuts (5), characterised in that between the pairs of rollers acting on both sides of the workpiece and the pairs of rollers acting on the outsides of the curves, are provided a rotation zone and a rotation device (6) for twisting the workpiece through roughly a quarter turn and thereafter the pairs of rollers acting on the outsides of the curved edges are mounted with rotation axes which are parallel to the rotation axes of the rollers located before the rotation zone and rotation device, in that these shaping rollers arranged after the rotation zone are connected to the drive and that behind these shaping rollers that serve to reduce the spacing between the edges (4) which are to be bent towards each other, in the direction of advance, are provided another rotation zone and rotation device (9) for twisting the workpiece and turning it back again and after this is provided at least one pair of rollers for bringing the edges (3) together for the welding operation.
  8. Apparatus according to claim 7, characterised in that the first rotation device (6) and/or the second rotation device (9) has/have at least one pair of rollers, one roller (61) of which has an annular groove while the other roller (62) has an annular projection that fits said annular groove, the rotation axes (63) of these rollers (61, 62) being arranged transversely of the previous pairs of rollers and pivoted relative thereto by roughly the angle of rotation of the workpiece (3), and in that the cross section of the workpiece (3) fits between the annular groove and the annular projection.
  9. Apparatus according to claim 7 or 8, characterised in that the rotation device (6, 9) consisting of at least one pair of rollers which grips the workpiece (3) by interlocking engagement and in particular the pair of rollers is pivotable and fixable in relation to the orientation of the rotation axes transversely of the direction of advance (Pfl).
  10. Apparatus according to claim 9, characterised in that the pivot angle for the rotation device (6; 9) is adjustable by about 25°, particularly about 3° to 10°, and is between 75° and 100°, particularly about 80° to 90° relative to the rotation axes of the shaping rollers located before the rotation zone in the direction of advance.
  11. Apparatus according to one of claims 7 to 10, characterised in that a first set of pairs of rollers for the first curving and deformation of the edges relative to the starting position of the workpiece (3) which is in the form of a sheet metal strip up to the rotation zone comprises about three to six, preferably four or five pairs of rollers.
  12. Apparatus according to one of claims 7 to 11, characterised in that behind the first rotation device (6) are provided at least two pairs of rollers (05, 06) for bringing the curved edges (4) together and behind them is provided the second rotation device (9).
  13. Apparatus according to one of claims 7 to 12, characterised in that the pairs of rollers after the second rotation device (9) have rollers some of which rotate about horizontal axes and some of which rotate about vertical axes and behind them is mounted the welding apparatus (14).
  14. Apparatus according to one of claims 7 to 13, characterised in that upstream of the first pair of rollers which serve to bend the edges (4) of the workpiece (3) is provided a pair of rollers for rolling the rims of the edges (4).
EP99109817A 1998-07-30 1999-05-19 Method and device for the manufacture of a tube from strip material Expired - Lifetime EP0976466B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19834400A DE19834400C1 (en) 1998-07-30 1998-07-30 Method of making thin wall tubes
DE19834400 1998-07-30

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EP0976466A2 EP0976466A2 (en) 2000-02-02
EP0976466A3 EP0976466A3 (en) 2000-10-18
EP0976466B1 true EP0976466B1 (en) 2002-08-14

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EP (1) EP0976466B1 (en)
AT (1) ATE222149T1 (en)
DE (2) DE19834400C1 (en)
DK (1) DK0976466T3 (en)
ES (1) ES2182429T3 (en)

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DE10007496C1 (en) * 2000-02-18 2001-04-26 Dreistern Werk Maschinenbau Gmbh & Co Kg Metal profile manufacturing line has profiling machine with rolling tools and welding device with single energy source coupled to at least 2 welding heads
DE10226517C1 (en) * 2002-06-14 2003-10-30 Dreistern Werk Maschinenbau Gmbh & Co Kg Hollow profile manufacturing method has metal band welded across open side of open profile formed from metal band of varying width
DE10316336A1 (en) * 2003-04-10 2004-11-04 Dreistern-Werk Maschinenbau Gmbh & Co. Kg Method and device for producing a closed metal profile or metal tube with wall thickness varying in the longitudinal direction
ATE487551T1 (en) 2003-06-27 2010-11-15 Crebocan Ag METHOD AND DEVICE FOR PRODUCING A CAN BODY, AND CAN BODY
WO2005068127A2 (en) 2004-01-15 2005-07-28 Crebocan Ag Method and device for producing a can body and can body
DE102005022244B4 (en) 2005-05-13 2007-07-19 Eroform Edelstahl Gmbh Guiding and deformation system, its use and method of making welded pipes
DE102006027046B3 (en) * 2006-06-10 2007-11-22 Lemuth Gmbh Device for the production of a pipe comprises cylindrical rotating rollers running parallel to a molding roller to exert a force in this direction
DE102006035702A1 (en) 2006-08-01 2008-02-21 Eroform Edelstahl Gmbh Suspension for a laser welding machine
DE102009007701B4 (en) * 2009-02-05 2011-02-17 Audi Ag Method for producing a closed profile from a flat strip of material by roll forming
DE102009050569B4 (en) * 2009-08-10 2011-09-22 Willy Kreutz Gmbh & Co. Kg Contact pin for use on lighting means and method for its production
DE102009056324A1 (en) 2009-12-01 2010-07-01 Dreistern Gmbh & Co. Kg Method for lengthwise formation of metal strip or initial profile for producing metal profile in form of e.g. pipe, involves broadening recess with other recesses in roll forming tool, to generate forming region along elastic line
CN102847744A (en) * 2012-09-20 2013-01-02 上海和达汽车配件有限公司 Manufacture method for opening pieces of tubes in different wall thicknesses
CN106031936B (en) * 2015-03-13 2018-01-19 奇昊汽车系统(苏州)有限公司 A kind of manufacture production method of supporting sleeve
CN108895213A (en) * 2018-05-30 2018-11-27 浙江康盛股份有限公司 A kind of ultra-thin tube and its processing method
CN117020409A (en) * 2023-08-28 2023-11-10 佛山市智焱激光科技有限公司 Automatic coil stock laser welding device
CN117299891B (en) * 2023-11-24 2024-02-06 河北鹏鑫管道装备集团有限公司 Special-shaped bent pipe machining device and machining method thereof

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JPS5928410B2 (en) * 1981-05-29 1984-07-12 新日本製鐵株式会社 Forming method for thick-walled ERW pipe
DE3529160A1 (en) * 1985-08-14 1987-02-26 Nippon Steel Corp MOLD ROLLING DEVICE

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DE59902324D1 (en) 2002-09-19
DK0976466T3 (en) 2002-12-16
EP0976466A2 (en) 2000-02-02
ES2182429T3 (en) 2003-03-01
DE19834400C1 (en) 2000-01-05
ATE222149T1 (en) 2002-08-15
EP0976466A3 (en) 2000-10-18

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