EP0869857A1 - Process for manufacturing hard metal parts - Google Patents
Process for manufacturing hard metal partsInfo
- Publication number
- EP0869857A1 EP0869857A1 EP96942363A EP96942363A EP0869857A1 EP 0869857 A1 EP0869857 A1 EP 0869857A1 EP 96942363 A EP96942363 A EP 96942363A EP 96942363 A EP96942363 A EP 96942363A EP 0869857 A1 EP0869857 A1 EP 0869857A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hard metal
- binder
- thermoplastic binder
- viscosity
- hard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/05—Mixtures of metal powder with non-metallic powder
- C22C1/051—Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/22—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
- B22F3/225—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
Definitions
- the invention relates to the fields of ceramics and the hard metal industry and relates to a method for producing hard metal components, in particular with complicated geometries, as e.g. are used as processing tools and wear elements.
- Ceramic or powder-metallurgical components of complex geometry can be manufactured by carrying out mechanical post-processing of the outer contours based on raw molded parts. In the case of such materials, it is possible to carry out the post-processing in the shaped, sintered or state given between these process steps. The processing effort increases with the hardness of the material in the respective state, with the complexity of the geometry and with the number of pieces.
- the injection molding of powder metal and ceramic is known, which is based on the fact that an non-plastic powder is mixed with a thermoplastic plastic binder and an injection molding compound which is flowable at higher temperatures is produced and can be processed on conventional plastic injection molding machines (US 2122960, DE 680250).
- thermoplastic molding process which is based on the liquefaction of non-plastic ceramic powders by paraffins and waxes.
- the shape of thermoplastic suspensions is already low
- DD 286 311 Also known from DD 286 311 is a process for the production of molded parts from sintered materials by injection molding, in which a plasticized mass is prepared from a pretreated metal powder and an organic binder, which after the binder has been driven out is processed into molded parts by subsequent injection molding and then sintered becomes.
- the binder consists of paraffin and polyethylene wax.
- thermoplastic binder 3 to 6 mPa s
- high density differences between the hard metal powder and the binder used (12 to 24 times) no stable dispersed thermoplastic Suspensions can be made.
- the production of such stable-dispersion thermoplastic suspensions is the prerequisite for the production of green bodies with reproducible homogeneity and density and thus for a production implementation that is ready for series production.
- Tungsten carbide components of complex geometries, even in large numbers, have so far been produced essentially by cost-intensive mechanical post-processing in the sintered state.
- the object of the invention is to provide a method for producing hard metal components in which hard metal components with complex geometries can be produced using a stable, disperse hard metal binder suspension with a thermoplastic binder having a viscosity of 3 to 6 mPa s and without using an organic one Debinding solvent.
- a hard metal powder with an average grain size ⁇ 2.0 ⁇ m is liquefied with a thermoplastic binder mixed, wherein the viscosity of the mixture during the entire production and processing is set to a value of at least 100 mPa s and up to ⁇ 4000 mPa s, and the stabilized dispersion obtained in this way is processed into a shaped body, from which the thermoplastic binder is then driven out and the debindered molding is then sintered.
- Paraffins, waxes and surface-active additives are advantageously used as thermoplastic binders.
- hard materials are WC, TaC, NbC, VC TiC M02C, Co, Ni or mixtures of these hard materials in powder form.
- Hard material powders with an average grain size of 0.5 to 1.5 ⁇ m are also advantageously used.
- the viscosity of the mixture of hard metal powder and liquefied thermoplastic binder is set to a value of 100 to 2000 mPa s during the entire production and processing.
- the hard metal powder is added to the liquid thermoplastic binder in several stages.
- the method according to the invention makes it possible to produce a stable, disperse hard-material-thermoplastic binder suspension which can then be processed into a shaped body by means of hot molding (low-pressure injection molding).
- a hard material powder mixture consisting of 16.6% by mass of Co, 87.8% by mass of WC and 1.6% by mass of TaC, NbC, VC, with an average grain size of 0.9 ⁇ m
- a thermoplastic binder consisting of 25 g paraffin and 5 g stearic acid, processed as follows to form a slip (suspension).
- the binder constituents paraffin and stearic acid are melted in a heated stirred vessel at 80 ° C. and 300 g of the hard metal powder are added. This mixture is stirred intensively.
- the slip produced in this way is conveyed from a storage container to which a pressure of 0.6 MPa has been applied, via a pipeline system into a closed shape with the negative component shape with a complex geometry.
- the mold is opened, the component is debindered by slowly increasing the temperature under inert gas up to 300 ° C and then sintered at 1450 ° C.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19546901 | 1995-12-15 | ||
DE19546901A DE19546901C1 (en) | 1995-12-15 | 1995-12-15 | Production of hard metal components |
PCT/EP1996/005452 WO1997022427A1 (en) | 1995-12-15 | 1996-12-05 | Process for manufacturing hard metal parts |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0869857A1 true EP0869857A1 (en) | 1998-10-14 |
EP0869857B1 EP0869857B1 (en) | 2001-03-07 |
Family
ID=7780246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96942363A Expired - Lifetime EP0869857B1 (en) | 1995-12-15 | 1996-12-05 | Process for manufacturing hard metal parts |
Country Status (4)
Country | Link |
---|---|
US (1) | US5972286A (en) |
EP (1) | EP0869857B1 (en) |
DE (2) | DE19546901C1 (en) |
WO (1) | WO1997022427A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6592695B1 (en) | 2000-11-16 | 2003-07-15 | General Electric Company | Binder system for ceramic arc discharge lamp |
RU2538743C2 (en) * | 2012-07-31 | 2015-01-10 | Рафаиль Исмагильевич Шайдулин | Production of parts from powders of compounds of carbide series and binder to this end |
KR101745134B1 (en) * | 2015-09-14 | 2017-06-08 | 현대자동차주식회사 | Method for manufacturing lightweight piston pin |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2122960A (en) * | 1935-01-25 | 1938-07-05 | Gen Motors Corp | Refractory body and method of making same |
DE680250C (en) * | 1936-12-02 | 1939-08-24 | Bosch Gmbh Robert | Process for the production of ceramic products, in particular spark plug stones |
SU91236A1 (en) * | 1948-09-08 | 1950-11-30 | П.О. Грибовский | Device for molding under pressure products from liquefied slip mass |
US3351688A (en) * | 1964-09-18 | 1967-11-07 | Lexington Lab Inc | Process of casting refractory materials |
US3416905A (en) * | 1965-06-25 | 1968-12-17 | Lexington Lab Inc | Process for manufacture of porous abrasive articles |
US4011291A (en) * | 1973-10-23 | 1977-03-08 | Leco Corporation | Apparatus and method of manufacture of articles containing controlled amounts of binder |
US4094061A (en) * | 1975-11-12 | 1978-06-13 | Westinghouse Electric Corp. | Method of producing homogeneous sintered ZnO non-linear resistors |
DD139397B1 (en) * | 1978-10-23 | 1988-02-17 | Dieter Berthold | METHOD FOR THE PRODUCTION OF STABILIZED DISPERSE SYSTEMS FROM FINE POWDER IN ORGANIC SUBSTANCES |
US4338272A (en) * | 1979-01-11 | 1982-07-06 | Canadian Patents & Development Limited | Slip-casting system |
US4416603A (en) * | 1981-10-07 | 1983-11-22 | Peltsman Michael I | Low pressure hot molding machine |
DD233118A1 (en) * | 1984-12-27 | 1986-02-19 | Hermsdorf Keramik Veb | METHOD FOR PRODUCING INJECTION MOLDING MEASURES |
DD233119A1 (en) * | 1984-12-27 | 1986-02-19 | Hermsdorf Keramik Veb | PROCESS FOR PRODUCING CERAMIC INJECTION MOLDING MEASURES |
DD233117A1 (en) * | 1984-12-27 | 1986-02-19 | Hermsdorf Keramik Veb | METHOD FOR PRODUCING INJECTION MOLDING MEASURES |
US4708838A (en) * | 1985-03-26 | 1987-11-24 | Gte Laboratories Incorporated | Method for fabricating large cross section injection molded ceramic shapes |
SU1590468A1 (en) * | 1987-05-26 | 1990-09-07 | Московский химико-технологический институт им.Д.И.Менделеева | Thermoplastic binder |
DD281913A7 (en) * | 1987-06-17 | 1990-08-29 | Werk Fernsehelektronik Veb | MOLDING TOOL FOR FORMING COMPONENTS FROM MOLDING |
DE3808123A1 (en) * | 1988-03-11 | 1988-07-07 | Krupp Gmbh | Process for producing sintered parts of finely particulate metal or ceramic powders |
US5059387A (en) * | 1989-06-02 | 1991-10-22 | Megamet Industries | Method of forming shaped components from mixtures of thermosetting binders and powders having a desired chemistry |
DD286311A5 (en) * | 1989-07-19 | 1991-01-24 | Veb Keramische Werke Hermsdorf,De | METHOD FOR PRODUCING SHAPED PARTS FROM SINTERED MATERIALS BY INJECTION MOLDING |
US5403373A (en) * | 1991-05-31 | 1995-04-04 | Sumitomo Electric Industries, Ltd. | Hard sintered component and method of manufacturing such a component |
US5328657A (en) * | 1992-02-26 | 1994-07-12 | Drexel University | Method of molding metal particles |
-
1995
- 1995-12-15 DE DE19546901A patent/DE19546901C1/en not_active Expired - Fee Related
-
1996
- 1996-12-05 EP EP96942363A patent/EP0869857B1/en not_active Expired - Lifetime
- 1996-12-05 DE DE59606559T patent/DE59606559D1/en not_active Expired - Fee Related
- 1996-12-05 US US09/091,096 patent/US5972286A/en not_active Expired - Fee Related
- 1996-12-05 WO PCT/EP1996/005452 patent/WO1997022427A1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO9722427A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE19546901C1 (en) | 1997-04-24 |
EP0869857B1 (en) | 2001-03-07 |
DE59606559D1 (en) | 2001-04-12 |
WO1997022427A1 (en) | 1997-06-26 |
US5972286A (en) | 1999-10-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE10019447A1 (en) | An inorganic material binder useful for preparation of metallic and ceramic molded bodies removable in two stages without residue, giving green body and metallic or ceramic molded bodies devoid of pores and cracks | |
DE3881283T2 (en) | Metal binder and composition for molding. | |
EP0113846A1 (en) | Composition for injection molding | |
DE3942745A1 (en) | CERAMIC INJECTION MOLDING MATERIAL AND INJECTION MOLDING METHOD USED THEREOF | |
EP0633440A1 (en) | Process for preparing a setter | |
EP0800882A2 (en) | Process for preparing granulate and articles from hard metal or cermet material | |
EP0869857B1 (en) | Process for manufacturing hard metal parts | |
DE69823297T2 (en) | Process for the preparation of a molded article from a powder slurry | |
DE69015150T2 (en) | METHOD FOR PRODUCING SINTERED CARBIDS OR CERMET ALLOY. | |
DE2921593A1 (en) | METHOD AND DEVICE FOR CONVERTING COARSE-PIECE MATERIAL FROM TITANIUM METAL OR ITS ALLOYS IN POWDER-SHAPED MATERIAL AND PRESSURE BODY | |
DE4318974C2 (en) | Process for the production of molded articles | |
EP0217807A1 (en) | Sintering method. | |
DE69312533T2 (en) | Reaction injection molding of silicon nitride ceramics with crystallized grain boundary phases | |
DE102014209085B4 (en) | Production of a molded body from a dental alloy | |
DE19648926C1 (en) | Moulded body used as screw and kneading element | |
DE2539674B2 (en) | Process for the production of profiles from preferably lignocellulose-containing materials by discontinuous extrusion or continuous extrusion | |
WO2011117137A2 (en) | Method and device for producing a product by casting from liquid, pulpy, paste-like, powdery, granular, solid material and/or composition additives thereof | |
US5015294A (en) | Composition suitable for injection molding of metal alloy, or metal carbide powders | |
DE2417589A1 (en) | PROCESS AND ARRANGEMENT FOR MANUFACTURING COMPACTED ALLOYED OBJECTS WITH AN INTERNAL PASSAGE | |
US6328918B1 (en) | Low pressure injection molding of metal and ceramic threaded components | |
DE69122339T2 (en) | Process for producing a powder molding | |
DE3436934C1 (en) | Method and device for producing a hollow charge | |
DE2029501A1 (en) | Process for the production of carbon / tungsten carbide bodies | |
DE3305879A1 (en) | Process for powder-metallurgical production of a composite moulded part | |
JPH08311503A (en) | Method for recycling compound for injection molding of metallic powder |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19980707 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB IT LU SE |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
17Q | First examination report despatched |
Effective date: 20000518 |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE FR GB IT LU SE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED. Effective date: 20010307 Ref country code: GB Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20010307 Ref country code: FR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20010307 |
|
REF | Corresponds to: |
Ref document number: 59606559 Country of ref document: DE Date of ref document: 20010412 |
|
EN | Fr: translation not filed | ||
GBV | Gb: ep patent (uk) treated as always having been void in accordance with gb section 77(7)/1977 [no translation filed] |
Effective date: 20010307 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 20021218 Year of fee payment: 7 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: LU Payment date: 20021219 Year of fee payment: 7 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20031205 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20031206 |
|
EUG | Se: european patent has lapsed | ||
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20060221 Year of fee payment: 10 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20070703 |