EP0855519A2 - Steuergerät in Monoblockausführung zur automatischen Drucksteuerung in einem Druckluftbehälter - Google Patents
Steuergerät in Monoblockausführung zur automatischen Drucksteuerung in einem Druckluftbehälter Download PDFInfo
- Publication number
- EP0855519A2 EP0855519A2 EP98101239A EP98101239A EP0855519A2 EP 0855519 A2 EP0855519 A2 EP 0855519A2 EP 98101239 A EP98101239 A EP 98101239A EP 98101239 A EP98101239 A EP 98101239A EP 0855519 A2 EP0855519 A2 EP 0855519A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- air
- monoblock
- distributor
- valve
- valves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/24—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/027—Installations or systems with accumulators having accumulator charging devices
- F15B1/033—Installations or systems with accumulators having accumulator charging devices with electrical control means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/16—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
Definitions
- the present invention relates to a dispenser monoblock for automatic pressure regulation air in an air tank, according to the preamble to the claim 1.
- a distributor is for example of the type normally used to power a compressed air distribution.
- a compressed air production plant mainly consisting of an oil-bath screw compressor, a air / oil separator tank, an accumulation tank of pressurized air, further comprising radiators separate for cooling air and oil, thermostatic valves, non-return valves, maximum pressure, (pressure switches or safety devices), of the minimum pressure and other control and control, arranged on the installation conduits.
- a valve which has the function intercept the passage of air from the outside to inside the circuit.
- regulator suction of which a particular form of construction is described in Italian patent applications no. 85.521 / A / 90, VI983A00069 and VI93A000101, deposited in the name of the Applicant, is mounted on the suction mouth of the screw compressor and has the function of adjusting or interrupt the flow of air from outside by according to the operating needs of the installation.
- the suction regulator is essentially made up by an alternating rectilinear cursor which is caused by the balancing effect between the action of thrust generated by the pressurized air taken from the circuit, and by the pushing action, in the opposite direction of the previous, generated by the outside air and by the action of resistance of one or more opposing springs.
- the displacement of the metal disc, constituting the cursor, relative to the fixed seat can be of two types, namely proportional movement or full movement (switching).
- the operation of the suction regulator in the two different modes is possible that by making enough hydraulic circuits complex and including valves that control the pressure fluid, valves that regulate fluid flow, and valves which control the flow of the fluid, i.e. valves that define the priority directions in the pipeline network.
- the object of the present invention is to provide a system that achieves the same result as known circuits, but with notable simplifications mechanical and construction. This goal is achieved by through the features of the game Characterizing of claim 1.
- the monoblock according to the invention it is possible to generate a back pressure capable of balancing the action of negative thrust which generates on the mechanics of the pump screw, during proportional operation and during vacuum operation.
- one provides, thanks to the particular internal conformation of the monobloc, and by equipping the two external solenoid valves of an electronic card order, the possibility of achieve a gradual and not instantaneous stop of the compressor, so as not to damage the mechanics of the screw pump.
- the suction regulator is fitted on the outside air intake mouth and over the mouth of connection to compressor, movable fasteners, preferably flange.
- Another characteristic of the invention resides in the possibility of making a suction regulator of the type called "modular" where the same body of said regulator suction is likely to be fitted with another combination of flange fittings and distributors monoblocks. This allows to realize, quickly and with remarkable economy, devices meeting requirements specific to each user.
- the installation of compressed air production regulated by the distributor monobloc 001 according to the invention, essentially consists a suction regulator 002 that intercepts air outside and feeds it to the oil-filled screw compressor 003, powered by an electric motor.
- the mixture of fluid under oil / air pressure produced by the compressor enters a separation tank 004, where separation of air and oil occurs.
- the pressurized air will then fill the tank 005, waiting to be used, while the oil, after passing through the radiator 006, returns to the compressor 003 in closed circuit.
- the 001 one-piece distributor according to the invention supplied by pressurized air taken from the separator tank 004, via conduit 007, and controlled by the action of the two solenoid valves 008 and 009, is mounted on the body of the suction regulator 002 to adjust the proportional or commutative operation, this to regulate and / or interrupt the air flow from outside depending on the needs of the installation, according to the methods and diagrams which are described in the following.
- the one-piece distributor 001 consists of a body 1, provided with a plurality of cavities in which the devices capable of carrying out the action of distributing compressed air control and a network of conduits which put said cavities in communication.
- the body 1 in the body 1 are housed two valves with fixed throttle with guided discharge 2A and 2B, a valve quick discharge 3, an air injection control valve 4 in the compressor screw, a control valve proportional 5, two selector valves 6A and 6B and one calibrated nozzle 7.
- Main conduit 111 supplies the relief valve quick 3 and valve 4 and, on this conduit, connect the conduits 112A and 112B which supply the respective valves 2A and 2B, and the conduits 113 and 114 which supply, at their tower, the corresponding solenoid valves 008 and 009, on which connect the conduits 115 and 116 which communicate with the corresponding valves 2A and 2B.
- the conduit 116 is also connected by the branch 117 to the quick relief valve 3 from which the conduit 118 connected to valve 6A and conduit 119, provided with setting 9, through the discharge opening 101.
- the valve 2B is put in communication with the valve selector 6B via the conduit 120, which via the bypass 121, is in communication with the pressure adjusting screw minimum 8, through the discharge port 102 and the conduit discharge 119.
- the function of the monobloc distributor 001 is to closing of the 021 external air intake opening by moving cursor 022 of the suction regulator 002, to allow the air contained to be pressurized in the circuit.
- valve 2B it is possible feed the conduit 120 and, through the selector valve 6B, the conduit 126 and thus cause the displacement of the slider 022 and the complete closing of the suction mouth 021.
- a screw is mounted minimum pressure setting 8 which, set by the operator, ensures a minimum air pressure value in the circuit and allows possible pressure evacuation by through conduit 119, intercepted by the screw discharge setting 9, which communicates with the outside.
- Switching full load regulation (see fig. 4), which involves the total displacement of the cursor 022 for opening the suction mouth 021, is done in exciting the two solenoid valves 008 and 009 which, by through discharge pipes 115 and 116 respectively, modify the state of the two valves routing 2A and 2B.
- a small suction valve 023 ensures the maintenance a minimum intake of air from the outside.
- the quick release valve 3 opens, so that the air, passing through ducts 118 and 127, which communicate via the directional valve 6A, will supply valve 4 which, consequently, allows the air from the main inlet duct 111, passing through the conduit 128 and the check valve 10, to return to the compressor 003 by achieving a back pressure in this way positive in the mechanics of the screw pump, reducing wear, vibration and resulting noise.
- valve 3 further allows, by via conduits 007, 111 and 119, to discharge the air contained in the air / oil separator 004 to the external environment, with the interposition of a filter, not shown, and which, in addition to the filtration action of so that said air can return to the circuit, limit the noises.
- Proportional full load regulation (see fig. 6), with cursor 022 which opens according to the amount of air demanded by consumption is achieved by exciting the 009 solenoid valve, while the 008 solenoid valve remains closed so that air, passing through the duct 122, enters the proportional control valve 5 from where, passing through conduits 125 and 126 and under the effect of the action of the selector valve 6B, it will activate said slider which proportionally adjusts the opening of the suction mouth 021.
- Bypass 124 will feed, through the valve selector 6A and the conduit 127, the valve 4 which maintains the positive action of back pressure in the mechanics of the screw pump, even during this phase.
- the branch 123 is provided with the calibrated nozzle 7 which serves to balance the interaction between the valve proportional 5 and the movement of the cursor 022.
- the progressive shutdown action of the compressor (see fig. 7) is done with the use of an electronic card which, simultaneously and progressively de-energizes (firm) the solenoid valve 009 and excites (opens) the solenoid valve 008.
- Figs. 8-14 illustrate a possible form of practical realization of the one-piece dispenser according to the invention.
- the one-piece distributor according to the invention 001 consisting of a metallic element 1, of substantially parallelepiped shape, mounted, by means of screw 011 on the body of the suction regulator 002, fitted with the suction mouth 021 and the connection flange 024 to the compressor.
- the distributor monobloc 001 attaches to the regulator suction 002, by pressing on a flat surface 025, where there are inlet ports 119, 121, 126 and 128, corresponding ducts 101, 102, 103 and 104, and the holes 012 threads for fixing said monoblock.
- Partial section of the body of the suction regulator 002 allows you to see the cursor 022 which plays the role of piston, the piston guide 026 which slides in the cylinder 027 and the return springs 028 and 029.
- routing valves 2A and 2B are equipped with two sliders 2A1 and 2B1 with shuttle and actuated by air.
- Valves 3, 4 and 5 are actuated by air and by return springs 32, 42, and 52 and fitted with a slider shuttle 33 and 43, or of membrane 53, as well as of stroke adjustment, 41 and 51 respectively.
- the regulator body 002.1 is connected to the external pipe air inlet and compressor 003 with interposition removable fasteners 031 and 034, which go respectively replace the weld-on fixing of the suction mouth 021 and the fixed flange 024 for connection to the aforementioned compressor.
- the body of the pressure regulator 002.1 presents at the entrance a flat surface 041, on which come to rest, by means of screws 042, the fasteners flange 031.1A / 1B and 031.2A / 2B which respectively have their axis coincident or perpendicular to the axis of the body.
- fixed flange 024 is replaced by removable flanges 034.A / B, which are assembled to said audit body by mechanical assembly, preferably a bayonet fitting between tail 35 and cavity 36 formed in the body.
- both the 031 flange attachments and 034 shank flanges have nominal diameters different, thus allowing the same body to be fitted with regulator 002.1 of different combinations of the same elements (see fig. 20, 21), which allows it to be used on 003 compressors which have different operating characteristics.
- the monobloc distributor 001 is also removable from the regulator body 002.1, the advantages you get as well during assembly of the entire device only during operations normal maintenance or replacement of different components are obvious.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
- Harvester Elements (AREA)
- Compressor (AREA)
- Control Of Fluid Pressure (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI9830671T SI0855519T1 (en) | 1997-01-28 | 1998-01-24 | Monoblock controller for automatically regulating the pressure in a reservoir |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVI970014 | 1997-01-28 | ||
IT97VI000014A IT1292941B1 (it) | 1997-01-28 | 1997-01-28 | Distributore monoblocco per la regolazione automatica della pressione dell'aria in un serbatoio |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0855519A2 true EP0855519A2 (de) | 1998-07-29 |
EP0855519A3 EP0855519A3 (de) | 1999-07-28 |
EP0855519B1 EP0855519B1 (de) | 2004-04-21 |
Family
ID=11426246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98101239A Expired - Lifetime EP0855519B1 (de) | 1997-01-28 | 1998-01-24 | Steuergerät in Monoblockausführung zur automatischen Drucksteuerung in einem Druckluftbehälter |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0855519B1 (de) |
AT (1) | ATE265001T1 (de) |
DE (1) | DE69823246T2 (de) |
ES (1) | ES2219793T3 (de) |
IT (1) | IT1292941B1 (de) |
SI (1) | SI0855519T1 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1094222A1 (de) * | 1999-10-21 | 2001-04-25 | Virgilio Mietto | Automatischer Regler zum Saugen von Luft in einen Behälter |
WO2002016774A1 (en) * | 2000-08-22 | 2002-02-28 | Ingersoll-Rand Company | Compressor unloader system |
US6715998B2 (en) * | 2001-04-19 | 2004-04-06 | Mietto Virgilio | Intake regulator for compressed air in a reservoir |
WO2007115789A1 (de) * | 2006-04-06 | 2007-10-18 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Verdichteranordnung mit einer ventileinheit im ansaugbereich |
CN101943165A (zh) * | 2010-09-09 | 2011-01-12 | 无锡压缩机股份有限公司 | 移动螺杆压缩机的气控溢流系统 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2717224A1 (de) * | 1977-04-19 | 1978-10-26 | Mahle Gmbh | Regeleinrichtung fuer drucklufterzeuger |
FR2537013A1 (fr) * | 1982-12-01 | 1984-06-08 | Bosch Gmbh Robert | Dispositif pour le sechage d'air comprime |
WO1993008404A1 (en) * | 1991-10-14 | 1993-04-29 | Cash Engineering Research Pty. Ltd. | Inlet control combination for a compressor system |
US5558141A (en) * | 1994-02-09 | 1996-09-24 | Druckluft-Dannohl Gmbh | Apparatus for producing nitrogen under high pressure |
-
1997
- 1997-01-28 IT IT97VI000014A patent/IT1292941B1/it active IP Right Grant
-
1998
- 1998-01-24 DE DE69823246T patent/DE69823246T2/de not_active Expired - Lifetime
- 1998-01-24 ES ES98101239T patent/ES2219793T3/es not_active Expired - Lifetime
- 1998-01-24 SI SI9830671T patent/SI0855519T1/xx unknown
- 1998-01-24 AT AT98101239T patent/ATE265001T1/de active
- 1998-01-24 EP EP98101239A patent/EP0855519B1/de not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2717224A1 (de) * | 1977-04-19 | 1978-10-26 | Mahle Gmbh | Regeleinrichtung fuer drucklufterzeuger |
FR2537013A1 (fr) * | 1982-12-01 | 1984-06-08 | Bosch Gmbh Robert | Dispositif pour le sechage d'air comprime |
WO1993008404A1 (en) * | 1991-10-14 | 1993-04-29 | Cash Engineering Research Pty. Ltd. | Inlet control combination for a compressor system |
US5558141A (en) * | 1994-02-09 | 1996-09-24 | Druckluft-Dannohl Gmbh | Apparatus for producing nitrogen under high pressure |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1094222A1 (de) * | 1999-10-21 | 2001-04-25 | Virgilio Mietto | Automatischer Regler zum Saugen von Luft in einen Behälter |
WO2002016774A1 (en) * | 2000-08-22 | 2002-02-28 | Ingersoll-Rand Company | Compressor unloader system |
US6520205B1 (en) | 2000-08-22 | 2003-02-18 | Ingersoll-Rand Company | Compressor unloader system |
US6715998B2 (en) * | 2001-04-19 | 2004-04-06 | Mietto Virgilio | Intake regulator for compressed air in a reservoir |
WO2007115789A1 (de) * | 2006-04-06 | 2007-10-18 | Knorr-Bremse Systeme für Schienenfahrzeuge GmbH | Verdichteranordnung mit einer ventileinheit im ansaugbereich |
US8137080B2 (en) | 2006-04-06 | 2012-03-20 | Knorr-Bremse Systeme Fur Schienenfahrzeuge Gmbh | Compressor assembly comprising a valve unit in the intake region |
CN101943165A (zh) * | 2010-09-09 | 2011-01-12 | 无锡压缩机股份有限公司 | 移动螺杆压缩机的气控溢流系统 |
CN101943165B (zh) * | 2010-09-09 | 2012-07-04 | 无锡压缩机股份有限公司 | 移动螺杆压缩机的气控溢流系统 |
Also Published As
Publication number | Publication date |
---|---|
DE69823246D1 (de) | 2004-05-27 |
EP0855519B1 (de) | 2004-04-21 |
EP0855519A3 (de) | 1999-07-28 |
ATE265001T1 (de) | 2004-05-15 |
ITVI970014A1 (it) | 1998-07-28 |
ES2219793T3 (es) | 2004-12-01 |
DE69823246T2 (de) | 2005-04-14 |
IT1292941B1 (it) | 1999-02-11 |
SI0855519T1 (en) | 2004-10-31 |
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