EP0832819B1

EP0832819B1 - Vacuum packaging device,particularly for foodstuffs

Info

Publication number: EP0832819B1
Application number: EP97116633A
Authority: EP
Inventors: Andrea Piron
Original assignee: Scolaro Mauro
Current assignee: Scolaro Mauro
Priority date: 1996-09-26
Filing date: 1997-09-24
Publication date: 2000-12-27
Anticipated expiration: 2017-09-24
Also published as: PT832819E; ITAL960002A1; DE69703776T2; IT1287080B1; GR3035639T3; DE69703776D1; ES2154866T3; ITAL960002A0; SI0832819T1; ATE198303T1; EP0832819A1

Abstract

A packaging device, particularly for foodstuffs or technical materials, comprising a bell-shaped vacuum chamber (3). A single-folded film (7) can be placed in the vacuum chamber and the foodstuff can be inserted from the open longitudinal side (9) of the film. Inside the bell-shaped vacuum chamber (3) there is also provided a first transverse thermal bonding bar (11), which is laterally adjacent to a cutting blade (12), and a second thermal bonding bar (15), both bars being L-shaped. At least one nozzle (18) for introducing gas is furthermore provided so as to face the longitudinal or transverse open side (9) of the single-folded film (7). <IMAGE>

Description

The present invention relates to a packaging device, particularly for foodstuffs or technical materials.
Vacuum-forming machines with a bell-shaped chamber are currently known which comprise a vacuum pump connected to a chamber, also known as vacuum chamber, and inside which a preformed pouch, open on three sides, is usually placed; a foodstuff is placed inside the pouch.
Therefore, in these conventional machines the preformed pouch already contains the foodstuff when it is inserted in the vacuum chamber, then vacuum is formed inside the chamber and thermal bonding is carried out at the free side of the preformed pouch.
This conventional technology entails the need to use preformed pouches, whose size is therefore comparable to the size of the product; considerable manual labor is also required.
Accordingly, there are operating steps which extend the time required to achieve vacuum packaging of the product; moreover, if packaging occurs in a controlled atmosphere, most of the gas is wasted, since it is diffused not only in the pouch but mostly inside the vacuum chamber.
EP-603.704 is also known in which foodstuffs are packaged by using a plastic film which is guided through a folding station in order to obtain a double layer and is then thermally bonded so as to form pockets.
The pockets are provided with the intended size or capacity before being filled and sealed.
Thermal bonding and formation are followed by filling, closure and cutting of the resulting pockets or pouches: this solution, however, is complicated, in that it entails a plurality of separate stations for performing the individual operations to which the plastic film must be subjected sequentially.
Hot or cold formation of the plastic film is furthermore provided for, in addition to filling, by means of a nozzle, with liquid products, flours or finely granulated products, and therefore it is not possible to use the solution described for solid products having preset volumes, such as sliced ham and the like, meat, cheeses divided into portions, trays containing foodstuffs and non-food products.
Moreover, in the conventional described solution, in order to close the pocket or pouch it is necessary to make it pass through various operating steps, with the consequent need for optimum centering of the pouch at each station so as to allow the optimum intended treatment.
A device having features as comprises in the preamble of claim 1 is known from the prior document EP-A-0 405 718.
The aim of the present invention is to solve the above-described problems, by eliminating the drawbacks of the cited prior art and thus by providing a device which allows the vacuum or compensated-vacuum packaging of technical products or foodstuffs such as sliced ham or the like, meat, cheeses divided into portions, and trays containing food and non-food products.
Within the scope of this aim, an important object of the present invention is to provide a device which allows to package said products quickly and with limited personnel intervention.
Another important object of the present invention is to provide a product packaging device which has a reduced operating cycle with short execution times.
Another important object of the present invention is to provide a device in which said packaging can occur at a very low cost for each individual package.
Another important object of the present invention is to provide a device which also allows to use shrink-wrap films, optionally with the possibility to use a reduced amount of gas which is sufficient only for the package that contains the product.
Another object of the present invention is to provide a device which is also reliable and safe in use.
This aim, these objects and others which will become apparent hereinafter are achieved by a packaging device, according to the invention, and having the features set forth in claim 1.
Further characteristics and advantages of the present invention will become apparent from the following detailed description of two particular embodiments thereof, illustrated only by way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a partially sectional side view of the components of the device;
figure 2 is a top view of the device;
figure 3 is a view of the arrangement of the nozzle;
figure 4 is a different view of the nozzle;
figure 5 is a partially sectional side view of the components of a second embodiment;
figure 6 is a perspective view of the components of the device of figure 5;
figure 7 is a schematic plan view of the components of the device of figure 5;
figure 8 is a sectional view, taken along a plane which lies transversely to the advancement of the film at the bell-shaped vacuum chamber of the device of figure 5.
With reference to the above figures, the reference numeral 1 designates the packaging device particularly for technical materials or foodstuffs, which are designated by the reference numeral 2.
The device 1 comprises a bell-shaped vacuum chamber, designated by the reference numeral 3, which is substantially constituted by a lower container 4 and by a closeable upper cover 5; suitable first strips or gaskets 6 for airtightness are provided perimetrically with respect to the container 4 and the cover 5.
The device uses a single-folded film 7, which as such has a first longitudinal side 8 which is closed and a second longitudinal side 9 which is open.
A first thermal bonding bar 11 is arranged transversely inside the bell-shaped vacuum chamber 3 at its inlet 10; a substantially L-shaped cutting blade 12 is arranged laterally to said first thermal bonding bar 11, and a first wing 13 of the blade is parallel to the first thermal bonding bar 11, whilst the second wing 14 is arranged at right angles to the first wing in the direction of the advancement of the single-folded film 7.
A likewise L-shaped second thermal bonding bar 15 is provided adjacent to the cutting blade 12 and forms a third wing 16, which is adjacent and parallel to the first wing 13, and a fourth wing 17, which is adjacent and parallel to the second wing 14.
The first thermal bonding bar 11, the second thermal bonding bar 15 and the cutting blade 12 are advantageously but not necessarily associated with a same support 50 which is movable inside the bell-shaped vacuum chamber and work in abutment against suitable contrast elements 51 which are associated inside the cover 5.
The bell-shaped vacuum chamber 3 also contains at least one nozzle 18 which allows to produce vacuum and/or to inject gas or mixtures either at the second open longitudinal side 9 of the single-folded film or at the fourth transverse side 20 which is adjacent to the lateral inlet 10 of the bell-shaped vacuum chamber.
The solution shown in figure 2 uses a nozzle 18 which has a lens-shaped cross-section and is inserted hermetically from the lateral inlet 10 of the bell-shaped chamber by means of a suitable piston 31.
Once vacuum or vacuum plus gas has been formed, the piston 31 causes the nozzle to retract in order to allow activation of the first and second thermal bonding bars 11,15 and of the cutting blade 12 so as to obtain a closed package 21.
In this case, there is provided a presser 32 which can move inside the bell-shaped chamber 3 and provides a seal because of the presence, at one of its ends, of a second strip or gasket 33 which works in contrast with a third strip or gasket 34 arranged inside the cover 5.
Preferably, the vacuum and/or the controlled atmosphere are produced in the bell-shaped chamber and inside the package 21 across a first path 35 and a second separate path 36, each whereof has a sensor 36a and 36b which detects and controls internal pressure.
In the solution shown in figure 5 there is provided only the support 50 for the first and second thermal bonding bars and the cutting blade, whilst the nozzle 18 is arranged at the second longitudinal side 9.
Use of the device is therefore as follows: assuming that the system is already in a steady-state operating condition, the third transverse side 19 of the single-folded film 7, which is adjacent to the lateral exit 30 in the bell-shaped vacuum chamber, is already partially sealed along its vertical extension; the operator then places the product 2 to be packaged inside the single-folded film through the second longitudinal side 9, which is open.
It is then sufficient to place inside the bell-shaped vacuum chamber the product contained in the single-folded film; thereafter, by lowering the upper closeable cover 5, the vacuum or vacuum-gas cycle begins.
Differently from the solution of figure 1, in the solution of figure 5 there is a cost improvement thanks to the fact that the nozzle 18 is laterally adjacent to the second open longitudinal side 9 of the single-folded film: if gas is introduced, use of the gas is limited only to the volume of the single-folded film which, being placed inside the bell-shaped vacuum chamber, assumes a pocket-like configuration, since the fourth transverse side 20 is clamped between the strips 6.
At the end of the vacuum or vacuum-gas cycle, the nozzle, which advantageously has a lens-shaped cross-section, injects gas or mixtures, if required; then the first thermal bonding bar 11 is activated, forming the third closed transverse side 19 of the next container or package 21 that can be obtained; then the second thermal bonding bar 15 is activated, closing both the fourth transverse side 20 and the second longitudinal side 9.
During this cycle, the product is not moved inside the bell-shaped chamber.
A closed package 21 is then obtained by activating the cutting blade 12.
It is thus possible to open the bell-shaped chamber, remove the resulting package and start a new cycle.
It has thus been shown that the invention has achieved the intended aim and objects, a device having been provided which, by using a single-folded film, allows to obtain a vacuum or controlled-atmosphere package even with shrink-wrap films by means of an operating sequence that occurs only at the bell-shaped vacuum chamber, without the need to handle the product, allowing to package solid products such as sliced ham or the like, meat, cheeses divided into portions and trays containing both foodstuffs and non-food products.
In the illustrated solutions, furthermore, formation and closure of the single-folded film occur at the bell-shaped vacuum chamber, simultaneously closing a transverse side of the next pouch, and all this occurs inside the bell-shaped vacuum chamber and during the same cycle.
It is also possible to use only the amount of gas required for the volume of the package that contains the product; all this allows to reduce the treatment times and costs of each individual package.
The invention is of course susceptible of numerous modifications and variations, all of which are within the scope of the same inventive concept.
The materials and the dimensions that constitute the individual components may also of course be the most pertinent according to specific requirements.
Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the interpretation of each element identified by way of example by such reference signs.

Claims

A packaging device, particularly for packing foodstuff or technical material insertable between the longitudinally folded parts of a single-folded film from an open side thereof, the device comprising thermal bonding means (11, 12, 15) which are substantially L-shaped for sealing the film both at the longitudinal open side (9) and at the transversal (20) sides thereof, and at least one nozzle (18), for vacuum producing and/or for gas or mixture introducing, characterized in that it further comprises a vacuum chamber (3) which is opeanable for receiving a length of at least one said single-folded film (7) with inserted therein a said material (2) to be packed, and respectively, sealingly closeable whereupon vacuum producing and/or gas or mixture introducing is actuatable with said film length assuming a pocket-like configuration, and in that said thermal bonding means (11, 12, 15) are located for operation inside said vacuum chamber (3), said at least one nozzle (18) being placed at said vacuum chamber (3) so as to face upon closure thereof said longitudinal (9) and/or transversal (20) open sides of said film length.
A device according to claim 1, characterized in that said vacuum chamber (3) is constituted by a lower container (4) and by an upper closeable cover (5), both of which are perimetrically provided with first sealing strips or gaskets (6).
A device according to any of the claims 1 or 2, characterized in that said thermal bonding means comprise a first thermal bonding bar (11), and adjacent thereto, a cutting blade (12) and a second thermal bonding bar (15), said first and second bonding bars (11, 15) being operatable in succession for closing the three open sides (9, 19, 20) of said at least one single-folded film so as to form at least one closed pouch or container.
A device according to claim 3, characterized in that said first thermal bonding bar (11) is arranged transversely to the insertion direction of said single-folded film (7), at the film inlet part (10) of said vacuum chamber (3).
A device according to claims 1 and 4, characterized in that said cutting blade (12) is substantially L-shaped and is laterally adjacent to said first thermal bonding bar (11).
A device according to claims 1 and 5, characterized in that said cutting blade (12) has a first wing (13) which is laterally adjacent to said first thermal bonding bar (11) and a second wing (14) which is arranged at right angles thereto.
A device according to claims 1 and 6, characterized in that said second thermal bonding bar (15) is substantially L-shaped and is located adjacent to said cutting blade (12).
A device according to claims 1 and 7, characterized in that said second thermal bonding bar (15) has a third wing (16), which is adjacent to said first wing (13) of said cutting blade (12), and a fourth wing (17), which is adjacent to said second wing (14) of said cutting blade (12).
A device according to one or more of the preceding claims, characterized in that it comprises at least one fluid connection path (35, 36) connecting a vacuum pump and/or a gas/mixture supply to the interior of said chamber (3), for forming vacuum and/or controlled atmosphere inside said vacuum chamber (3).
A device according to claim 9, characterized in that it comprises separate first (35) and second (36) said connection paths for forming vacuum and/or injecting gas or mixtures inside said vacuum chamber (3), at each of said paths (35, 36) a respective sensor (36a, 36b) being provided for detecting and controlling the pressure inside said vacuum chamber (3) and/or said single-folded film (7).
A device according to one or more of claims 3-10, characterized in that said first (11) and second (15) thermal bonding bars and said cutting blade (12) are associated with at least one support (50) which is movable inside said chamber (3) so as to interact with suitable contrast elements (51) associated inside said cover (5).
A device according to one or more of the preceding claims, characterized in that said at least one nozzle (18) is hermetically insertable in, and extractable from said vacuum chamber (3) by action of a suitable piston (31).
A device according to claims 1 and 12, characterized in that it further comprises a presser (32) which is movable inside said vacuum chamber (3) and is provided, at an end thereof, with a second sealing strip or gasket (33) operating in contrast with a third sealing strip or gasket (34) arranged inside said cover (5) for sealing therebetween said film (7) in said pocket-like configuration.
A device according to one or more of the claims 1, 3, 4, 12 and 13, characterized in that said at least one nozzle (18) is arranged in said vacuum chamber (3) at the open longitudinal side (9) of said single-folded film (7) and is connected to a gas or mixture supply.
A device according to one or more of the claims 1, 3, 4, 12 and 13, characterized in that said at least one nozzle (18) is arranged at the film inlet part (10) of said vacuum chamber (3) at the open transverse side (20) of said single-folded film (7).
A method for packing foodstuff or technical material insertable between the longitudinally folded parts of a single-folded film from an open side thereof, the method comprising the steps of:

a) providing an openable/closeable vacuum chamber (3) and thermal bonding means (11, 12, 15) which are substantially L-shaped and are located for operation inside said vacuum chamber (3);

b) placing at least one length of a single-folded film (7), with inserted therein a said material (2), in said vacuum chamber (3) while the chamber is open;

c) sealingly closing said vacuum chamber (3), whereupon said film assumes a pocket-like configuration, and forming inside said chamber (3) and said single-folded film (7) a vacuum and/or a controlled atmosphere by way of at least one nozzle (18) placed so as to face upon closure of the chamber the longitudinal (9) and/or transversal (20) open sides of said film length, and/or through at least one fluid connection path (35, 36) connected to a vacuum pump and/or a gas or mixture supply;

d) heat sealing said film length inside said closed chamber, both at the longitudinal open side (9) and at the transversal (19, 20) sides, by way of said thermal bonding means (11, 12, 15), so as to form a closed pouch or container.
A method according to claim 16, comprising operating in succession, for closing the three open sides (9, 19, 20) of said single-folded film (7), said thermal bonding means which are constituted by a first thermal bonding bar (11) located at the inlet side (10) of the chamber (3) transversal to the introduction direction of the film (7), and adjacent thereto, a cutting blade (12) and a second thermal bonding bar (15), said cutting blade (12) and said second bar (15) being substantially L-shaped.
A method according to claim 17, characterized in that said second bonding bar (15) performs during step d) the complete closure of the open sides of said at least one single-folded film (7) so as to provide a closed package.
A method according to one or more of claims 16-18, characterized in that it is cyclical, comprising for each cycle the step of insertion of a said material at said second open longitudinal side (9) of a said length of single-folded film (7), insertion of the film with the material therein inside said vacuum chamber (3) for vacuum and/controlled atmosphere forming, and the heat sealing of the film.
A method according to any of the claims 16-19, characterized in that during step c) it is produced, at least inside said at least one single-folded film (7) contained in said vacuum chamber (3), vacuum and, optionally by way of gas or mixture injection, a controlled atmosphere.
A method according to any of claims 16-20, characterized in that during step c), the vacuum is produced through said at least one fluid connection path (35, 36), while the controlled atmosphere is produced by way of said at least one nozzle (18)