EP0822300A2 - Manufacturing system for making wide span roofings having the frame made of shaped sheet purlins - Google Patents
Manufacturing system for making wide span roofings having the frame made of shaped sheet purlins Download PDFInfo
- Publication number
- EP0822300A2 EP0822300A2 EP97112535A EP97112535A EP0822300A2 EP 0822300 A2 EP0822300 A2 EP 0822300A2 EP 97112535 A EP97112535 A EP 97112535A EP 97112535 A EP97112535 A EP 97112535A EP 0822300 A2 EP0822300 A2 EP 0822300A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- purlins
- sheet
- covering
- building system
- bent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 7
- 238000005452 bending Methods 0.000 description 5
- 239000004567 concrete Substances 0.000 description 3
- 239000011150 reinforced concrete Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 1
- 206010052128 Glare Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
- E04D3/30—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/02—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
- E04B7/022—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs consisting of a plurality of parallel similar trusses or portal frames
- E04B7/024—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs consisting of a plurality of parallel similar trusses or portal frames the trusses or frames supporting load-bearing purlins, e.g. braced purlins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/06—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web
- E04C3/07—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D12/00—Non-structural supports for roofing materials, e.g. battens, boards
- E04D12/004—Battens
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0408—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section
- E04C2003/0421—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by assembly or the cross-section comprising one single unitary part
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0426—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section
- E04C2003/0434—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by material distribution in cross section the open cross-section free of enclosed cavities
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0452—H- or I-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C2003/0404—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects
- E04C2003/0443—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal beams, girders, or joists characterised by cross-sectional aspects characterised by substantial shape of the cross-section
- E04C2003/0473—U- or C-shaped
Definitions
- the present invention relates to a system for the building of wide span roofings, in which it is foreseen the use of a frame made of shaped sheet purlins which are placed on the frame structure of a building at different distances, depending on the span and on the weight.
- covering and ceiling panels that can be made of insulating panels or the like fastened to said purlins.
- these covering and ceiling panels have their stiffening ribs right-angled with respect to the purlins.
- This system allows us to obtain a roofing for wide archways, 5-10 metres or more, made of light elements, that can be easily transported and handled without using cranes and is cheap to be manufactured and easy to be assembled.
- the first ones are made using small beams usually made of reinforced concrete, among which some hollow tiles are placed, then the slab is completed by a concrete layer.
- the roofings made of metal structure usually need the laying of supporting elements like hot-worked rolled metal sections (IPE, HE, etc.), or of reticulated structures usually made of steel, that are then completed with panels and/or covering sheets (fig. 3).
- IPE hot-worked rolled metal sections
- reticulated structures usually made of steel
- the present invention proposes a building system in which the supporting structure of the roofing comprises a number of sheet purlins, preferably of the box-shaped type, that are fastened to the supporting beams of the building and are the support for covering panels as, e.g. shaped sheets or sandwich panels made of metal sheets and insulating material, that have the stiffening ribs right-angled with respect to the purlins.
- the supporting structure of the roofing comprises a number of sheet purlins, preferably of the box-shaped type, that are fastened to the supporting beams of the building and are the support for covering panels as, e.g. shaped sheets or sandwich panels made of metal sheets and insulating material, that have the stiffening ribs right-angled with respect to the purlins.
- numeral 1 indicates the supporting structure of a building
- 2 indicates are the covering elements that can be panels, sheets or the like.
- Structure 1 is generally made of a metal frame, e.g. "I"-shaped sections or reticular structures, but can also be made of building elements as reinforced concrete beams, supporting walls or the like.
- Secondary structural elements are placed on the sections 1. These secondary elements are, according to the invention, made of bent and shaped sheet purlins, closed up at the bottom by a wall 4 clamped to the base, so as to form box-shaped supporting elements.
- the distance among the purlins 3, according to a feature of the invention, depends on the bending moment acting on the roofing, which in its turn depends on the span and on the total load.
- purlins are placed on the supporting structure, at a distance near one to another depending on how wide is the span and/or how is the load on the covering, so as to vary the resistance without the need of using purlins having different height or/and thickness, but only varying the distance among these elements.
- Fig. 8 shows a perspective view of the structure of one of these elements.
- This structural element or purlin is preferably made of a shaped sheet supporting element and its section is an upside-down U, with two lateral walls 5, preferably diverging, connected with an upper wall 6.
- the walls 5 have a number of ribs or the like 7 obtained by bending or drawing, that are made to reinforce the wall against the vertical loads, in order to avoid the risk of collapsing due to the peak load.
- the upper wall 6 has a rib 8 along all the purlin, and a pair of ribs 9, deeper than the first one, obtained by bending the sheet that constitutes the supporting element.
- the deep ribs 9 have both the purpose of reinforcing the purlin structure and of obtaining, without any hole, a number of seats for auto-threading screws used to fasten the covering panels to the obtained structure.
- the walls 5 are bent at their base, both outside and inside, to form a pair of wings 10 having a double thickness, so as to obtain a wide support that also serves as stop means for the insertion of a closure element 11of the bottom.
- This is a bent sheet that is inserted on the wings 10 in order to obtain a box-shaped structure.
- Said structure is made of these elements 5 and 11 and is easy and light to be handled and transported, ensuring a good rigidity and resistance to loads.
- the seam between the bent walls 5 and the bottom closure element 11 could be completed by spreading a layer of a structural adhesive, for example of the type used in the aircraft industry, obtaining thus a monolithic body that will be able to better bear the stresses.
- the bottom closure walls 11, that will be previously painted, could have a little rustication in order to reduce the light glares and improve the acoustic absorption.
- the lateral edges of the wings 10 extend parallel to the walls 5, and at their end will have a little bent wing, shown as n. 12 in fig. 8, in which the fixing clips of the ceiling elements will be blocked.
- these wings could be obtained by extending to the top and then bending outside the edges of the closing wall 11.
- stiffening elements one is shown in prospective view in fig 9) in order to improve the resistance to the shearing stresses of the purlins.
- These supports comprise preferably (even if it is not necessary) a pair of lateral sides 23 connected by a top beam 24 and by a bottom beam or basement 25.
- These supports can be made of metal sheet or by any other suitable material.
- the building elements according to the invention can be manufactured by a continuous process, shaping a sheet band by a burnishing-machine and by bending machine in order to obtain supporting elements that are then cut to fit and completed by applying the bottom closure wall 11, that is inserted around the little wings 10 of the elements.
- Rigid box-shaped supporting elements are thus obtained; they are particularly light and can be easily transported and assembled.
- the covering is then completed by placing on these purlins the covering panels, with their ribs right-angled with respect to the purlins themselves.
- the panels and the covering sheets are then locked preferably by screws 13 that are inserted into the ribs 9 (fig. 6).
- the covering may be completed, where it is required, by a ceiling that can be made of panels, staves, shaped sheets, drilled or not etc. placed among the purlins, and that stand with their edges on the bottom outside bent wings 10, locked by clips or steel springs or the like indicated with number 14 in fig. 6, which are engaged in the ribs or in the outstanding edges 12 (fig. 3).
- This system as it keeps the zone among the contiguously purlins clear, allows us to use this space for the passage of equipment, cables etc. which are then covered with the ceiling elements.
- This structure can also be completed with a gasket made of expanded polyurethane covered with a layer of adhesive, which may be applied to the wings 10 in order to cover the vibrations transmission.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Tents Or Canopies (AREA)
Abstract
Description
- fig. 6 and 7 are sectional views taken along orthogonal planes, schematically showing a roofing made with the system in accordance with the invention;
- fig 8 is a partial perspective view of a supporting element in a building system according to the invention;
- fig 9 is the perspective, schematic view of a stiffening element used in the building system according to the invention;
- fig. 10 shows in a schematic way a particular of another preferred embodiment of a supporting element in a building system according to the invention.
Claims (9)
- Manufacturing system for making roofings for wide spans, characterised by the fact of providing a frame made of bent sheet purlins that are placed on the supporting structure of a building at a variable distance, and of covering elements that must be placed to said purlins.
- Building system according to claim n. 1, characterised in that said purlins are placed at a distance one from the other that is a function of the span and of the load on said roofing.
- Building system according to claim n. 1, characterised in that said covering elements are made of bent sheets or panels having their ribs right-angled with respect to the axis of said purlins.
- Building system according to claim n. 1, characterised in that that said covering elements are made of single-sheet insulated panels.
- Building system according to any of the previous claim, characterised by the fact that said purlins are box-shaped.
- Building system according to claim 5, characterised in that said purlins are made of a bent sheet having a pair of lateral walls connected by an upper covering wall and by a bottom closure wall made of a sheet clamped or fastened to the base of said vertical walls.
- Building system according to any of the previous claims, characterised by the fact that said purlins have their lateral walls bent to the outside so as to form a bearing surface that rests on the structure and at the same time forms elements around which said bottom closure sheet is bent.
- Building system according to claim n. 7, characterised by the fact of providing the edges of the bottom sheet of said purlins bent and shaped as to form ribs, which can be engaged by flexible clips of the ceiling elements placed between the pairs of purlins.
- Building system according to the previous claims, characterised in that said elements have, on their upper wall, some grooves obtained by some refolding on the sheet, which allow the insertion of screws for fastening the covering.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITPC960019 | 1996-07-31 | ||
IT96PC000019A IT1289416B1 (en) | 1996-07-31 | 1996-07-31 | CONSTRUCTION SYSTEM FOR THE CONSTRUCTION OF ROOFS FOR LARGE SPANS, WITH A STRUCTURE MADE UP OF SHAPED SHEET METAL PURLINS |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0822300A2 true EP0822300A2 (en) | 1998-02-04 |
EP0822300A3 EP0822300A3 (en) | 1998-11-11 |
Family
ID=11389196
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97112535A Withdrawn EP0822300A3 (en) | 1996-07-31 | 1997-07-22 | Manufacturing system for making wide span roofings having the frame made of shaped sheet purlins |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0822300A3 (en) |
IT (1) | IT1289416B1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2371816A (en) * | 2001-01-31 | 2002-08-07 | Hong Liang Ng | A lightweight sheet metal building component |
PT10888U (en) * | 2011-03-16 | 2013-07-15 | Modeling Solutions Unipessoal Lda | MULTIFUNCTIONAL MODULAR MOTHER AND RESPECTIVE COUPLING PROCESS |
US20200048901A1 (en) * | 2016-10-17 | 2020-02-13 | Burkhart Schurig | Drywall construction combination profiled section for walls and ceilings of a house and method for erecting a drywall construction wall |
US11466457B2 (en) | 2019-08-13 | 2022-10-11 | Roof Hugger, Llc | Reinforced notched sub-purlin |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1271350B (en) * | 1959-07-17 | 1968-06-27 | Hoesch Ag | Steel beams of different strengths |
GB1514936A (en) * | 1975-09-01 | 1978-06-21 | Briggs M | Constructional beams and columns |
DE3121618A1 (en) * | 1981-05-30 | 1982-12-23 | Robertson-Bauelemente-GmbH, 4018 Langenfeld | Crossmember profile for roof and wall shelves |
FR2550256A1 (en) * | 1983-08-05 | 1985-02-08 | David Jean | Method for roofing buildings and elements for the implementation of this method. |
WO1990003921A1 (en) * | 1988-10-07 | 1990-04-19 | John Silady | Support member |
EP0459899A1 (en) * | 1990-06-01 | 1991-12-04 | Isover Saint-Gobain | Assembly system for under-roof insulation panels, and section employed |
DE9312563U1 (en) * | 1993-08-21 | 1993-12-02 | Veldhoen, George Gustaaf, Papendrecht | Hanging system |
-
1996
- 1996-07-31 IT IT96PC000019A patent/IT1289416B1/en active IP Right Grant
-
1997
- 1997-07-22 EP EP97112535A patent/EP0822300A3/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1271350B (en) * | 1959-07-17 | 1968-06-27 | Hoesch Ag | Steel beams of different strengths |
GB1514936A (en) * | 1975-09-01 | 1978-06-21 | Briggs M | Constructional beams and columns |
DE3121618A1 (en) * | 1981-05-30 | 1982-12-23 | Robertson-Bauelemente-GmbH, 4018 Langenfeld | Crossmember profile for roof and wall shelves |
FR2550256A1 (en) * | 1983-08-05 | 1985-02-08 | David Jean | Method for roofing buildings and elements for the implementation of this method. |
WO1990003921A1 (en) * | 1988-10-07 | 1990-04-19 | John Silady | Support member |
EP0459899A1 (en) * | 1990-06-01 | 1991-12-04 | Isover Saint-Gobain | Assembly system for under-roof insulation panels, and section employed |
DE9312563U1 (en) * | 1993-08-21 | 1993-12-02 | Veldhoen, George Gustaaf, Papendrecht | Hanging system |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2371816A (en) * | 2001-01-31 | 2002-08-07 | Hong Liang Ng | A lightweight sheet metal building component |
GB2371816B (en) * | 2001-01-31 | 2005-09-07 | Hong Liang Ng | Building material |
PT10888U (en) * | 2011-03-16 | 2013-07-15 | Modeling Solutions Unipessoal Lda | MULTIFUNCTIONAL MODULAR MOTHER AND RESPECTIVE COUPLING PROCESS |
US20200048901A1 (en) * | 2016-10-17 | 2020-02-13 | Burkhart Schurig | Drywall construction combination profiled section for walls and ceilings of a house and method for erecting a drywall construction wall |
US10865561B2 (en) * | 2016-10-17 | 2020-12-15 | Burkhart Schurig | Drywall construction combination profiled section for walls and ceilings of a house |
US11466457B2 (en) | 2019-08-13 | 2022-10-11 | Roof Hugger, Llc | Reinforced notched sub-purlin |
US11761212B2 (en) | 2019-08-13 | 2023-09-19 | Roof Hugger, Llc | Reinforced notched sub-purlin |
Also Published As
Publication number | Publication date |
---|---|
EP0822300A3 (en) | 1998-11-11 |
IT1289416B1 (en) | 1998-10-02 |
ITPC960019A1 (en) | 1998-01-31 |
ITPC960019A0 (en) | 1996-07-31 |
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