EP0791223A1 - Surge arrester with overvoltage sensitive grounding switch - Google Patents
Surge arrester with overvoltage sensitive grounding switchInfo
- Publication number
- EP0791223A1 EP0791223A1 EP95939764A EP95939764A EP0791223A1 EP 0791223 A1 EP0791223 A1 EP 0791223A1 EP 95939764 A EP95939764 A EP 95939764A EP 95939764 A EP95939764 A EP 95939764A EP 0791223 A1 EP0791223 A1 EP 0791223A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- surge
- surge arrester
- metal element
- varistor
- amoφhous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C8/00—Non-adjustable resistors consisting of loose powdered or granular conducting, or powdered or granular semi-conducting material
- H01C8/04—Overvoltage protection resistors; Arresters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
- H01C7/12—Overvoltage protection resistors
Definitions
- This invention relates to surge arresters for protecting equipment in electrical power networks, having an overvoltage sensitive grounding switch.
- Surge arresters are used to protect equipment connected to power distribution networks from damage by excessive voltage situations arising from lightning strikes, switching surges, incorrect connections, and other abnormal conditions or malfunctions.
- the active element in a surge arrester is a varistor, also referred to as a non-linear resistor because it exhibits a nonlinear current- voltage relationship. If the applied voltage is less than a certain voltage (the switching or clamping voltage) the varistor is essentially an insulator and only a small leakage current flows through it. If the applied voltage is greater than the switching voltage, the varistor resistance drops, allowing an increased current to flow through it. That is, a varistor is highly resistive below its switching voltage and substantially conductive above it.
- Exemplary surge arrester designs are disclosed in H ⁇ nl et al., US 5,299,088 (1994); Koch et al., EP 0,230,103 A2 (1987); Koch et al., EP 0,229,464 Al (1987); Mikli, US 5,325,087 (1994); and Wiseman et al., WO 93/26017 (1993).
- the surge arrester is commonly attached to an electrical power system in a parallel configuration, with one terminal of the device connected to a phase conductor of the electrical power system and the other terminal to ground or neutral. At normal system voltages, the surge arrester is resistant to current flow (except for the leakage current). But if an overvoltage condition exceeding the switching voltage develops, the surge arrester becomes conductive and shunts the surge energy to ground while "clamping" or limiting the system voltage to a value which can be tolerated without damage by the equipment being protected.
- surge arrester under such power frequency overvoltage conditions, to create a permanent, low resistance path to ground, in order to create an intentional short-circuit which will result in the intentional operation of overcurrent protection, which will sectionalize and de-energize the arrester and the protected equipment in order to avoid an otherwise potentially damaging condition.
- This invention provides a surge arrester, comprising
- a surge arresting element which is electrically connected to the first and second connectors and comprises at least one body of varistor material;
- a switch which is connected to the first and second connectors in a parallel relationship to the surge arresting element and which, when in the closed position, completes a short-circuit electrical path between the first and second connectors bypassing the surge arresting element;
- an amorphous metal element electrically disposed between the first and second connectors and in series with the surge arresting element, the amorphous metal element having critical temperature at or above which its tensile strength substantially decreases;
- a spring which applies to the amorphous metal element a tensile force insufficient to break the amorphous metal element when the amorphous metal element is at a temperature below the critical temperature but sufficient to break the amorphous metal element when it is at a temperature equal to or above the critical temperature; which spring holds the switch in the open position when the amorphous metal element is unbroken but moves the switch to the closed position when the amorphous metal element is broken, to complete the short-circuit path between the first and second conductors.
- the surge arrester is connected as a shunt device between the power system phase conductors) and neutral and/or ground conductors), respectively.
- the surge arresting element Normally, there is no current flowing between the power and ground lines except for leakage current through the surge arresting element because the applied voltage is less than the switching voltage of the varistor material and because the spring keeps the switch in the open position.
- the varistor material becomes substantially conductive and there is increased current flow between the phase and ground or neutral conductors through the varistor material and the amorphous metal element with which it is connected in series. In this way, the overvoltage energy is shunted to ground, and equipment on the electrical power network is protected from damage.
- the surge arrester provides a visual indicium that the grounding mechanism has been tripped, alerting system operational staff.
- Fig. la is a circuit diagram showing how a surge arrester of this invention is connected to a power distribution network.
- Fig. lb shows the same circuit diagram, but with the permanent short circuit switch to ground in the closed position, after a response to an excessive power frequency overvoltage condition.
- Fig. 2a depicts a sux t arrester of this invention.
- Fig. 2b depicts the same surge arrester, but with the amorphous metal element ruptured.
- Fig. 2c shows the surge arrester of Fig. 2a and 2b, but disassembled. Description of the Preferred Embodiments
- surge arrestor of this invention performs a single function, namely protection against voltage surges and further that the device of this invention not only exercises the same function, but also has the capability of providing a permanent short to ground in the event of a steady-state power frequency overvoltage condition.
- the device is referred to herein as a "surge arrester" in a broadened context.
- Fig. la is a circuit diagram showing a surge arrester of this invention connected to an electrical power network 10 in which power from a line source 11 is distributed to a load 12.
- Surge arrester 13 connects network 10 to ground 14.
- One electrical path to ground 14 is path a, via varistor 15 and amorphous metal element 16, which are electrically in series, the order of the series being irrelevant.
- the invention is position insensitive — it does not matter if varistor 15 is on the supply side of amorphous metal element 16, or vice-versa. Under normal service conditions, varistor 15 is in its highly resistive state, so that the only current passing to ground is a small leakage current.
- Network 10 should contain an overcurrent protective device 17, such as a fuse or circuit breaker for system overcurrent protection.
- Surge arrester 13 further provides for a potential alternative path b to ground 14.
- path b is open because switch contacts 18a and 18b are held apart.
- Spring 20 applies a force tending to bring switch contacts 18a and 18b against each other, closing path b, but is prevented from doing so by amorphous metal element 16. (Spring 20 is electrically isolated and does not form a conductive path to ground.)
- Fig. lb shows the situation obtained when an exceptionally high and/or persistent power frequency overvoltage condition is present. If unchecked, this condition would be sufficient to damage or destroy varistor 15 and/or equipment on network 10. But, before damage can occur, amorphous metal element 16 is heated to a temperature at or above its critical temperature by the passage of current therethrough or by heat generated by varistor 15, or a combination of both. Because of its reduced tensile strength at such temperature, amorphous metal element 16 is broken by spring 20, which at the same time pushes contacts 18a and 18b against each other. Thus, path a to ground is opened while path b to ground is closed. Since an overheated varistor may fail with explosive force, nearby equipment or personnel are also protected against damage or injury. After the persistent overvoltage condition has been eliminated, surge arrester 13 may be reset by replacing amorphous metal element 16. Alternatively, surge arrester 13 may be designed as a disposable unit, in which case the entire unit is replaced.
- Fig. 2a shows in cross-section the mechanical features of a surge arrester 13 of this invention.
- Varistor 15 sandwiched between metallic contact disks 32a and 32b (made for example of brass), is contained inside an insulating cup 34.
- the faces of varistor 15 facing contact disks 32a and 32b may be painted with an electrically conductive paint (for example silver paint) or may have a metal such as aluminum deposited thereon, for example by sputtering.
- a soft metal interface may be provided between varistor 15 and contact disks 32a and 32b by interposing a zinc foil or a layer of tin/solder plating (not shown).
- cup 34 is contained with outer housing 30, made of metal or other electrically conductive material.
- first and second clamp blocks 36a and 36b made of metal or other conductive material
- amorphous metal element 16 is firmly attached to clamp blocks 36a and 36b via screws or bolts 35a and 35b, respectively.
- Clamp blocks 36a and 36b and the opening in insulator tube 38 can be square-shaped, to prevent rotation of the clamp blocks 35a and 35b and amorphous metal element 16.
- closure spring 20 Disposed around insulator tube 38 is closure spring 20. At the other end, end plug 40, bushing 42, and first connector 44 hold the mated combination in place within housing 30.
- End plug 40 and first connector 44 are made of metal or other conductive material, while bushing 42 is made of a dielectric material. Under normal service conditions, spring 20 is held in a compressed state, because the force applied by spring 20 is insufficient to break amorphous metal element 20 and push insulator cup 34 and varistor 15 to the right.
- First connector 44 provides a means for attachment to ground or neutral, while a second connector 46 provides a means for electrical connection to an electrical power network.
- the device of the present invention is position insensitive, that is, the connections may be reversed, with first connector 44 being connected to an electrical power network and second connector 46 being connected to neutral or ground, with no loss in functionality.
- Contact spring 50 which is weaker than closure spring 20, serves the function of ensuring that contact disks 32a and 32b are firmly pressed against varistor 15, ensuring good electrical contact among them, regardless of the thickness of varistor 15.
- O-rings 48 and 48a provide an environmental seal.
- An electrical path corresponding to path a of Fig. la is formed by first connector 44, contact disk 32b, varistor 15, contact disk 32a, clamp block 36a, amorphous metal element 16, clamp block 36b, housing 30, and second connector 46.
- Fig. 2b shows the situation that is obtained when an exceptionally high or persistent power frequency overvoltage condition occurs, causing amorphous metal element 16 to reach or exceed its critical temperature.
- the force applied by closure spring 20 is sufficient to break amorphous metal element 16 and push insulating cup 34 to the right such that contact disk 32b touches end plug 40.
- the new path is formed by first connector 44, contact disk 32b, end plug 40, housing 30, and second connector 46.
- the movement of first connector 44 exposes O-ring 48, providing a visible indicium that the switchover to path b has taken place.
- the movement of spring 20, first connector 44, or one of the other moveable elements can be used to actuate (mechanically, electrically, or hydraulically) the display of some other indicium, such as a sign, flag, or relay contacts.
- surge arrester 13 may be advantageous to design surge arrester 13 to have a 1 to 2 cycle delay in the activation of the grounding function, to avoid nuisance tripping.
- surge arrester 13 is designed to ground within 10 cycles of the persistent power frequency overvoltage condition. It is also to be understood that when amo ⁇ hous metal element 16 breaks, it takes a finite amount of time, on the order of a fraction of a cycle (assuming frequency of 50 to 60 Hz), for closure spring 20 to close path b, and that such delay may be taken into account in product design.
- Fig. 2c shows the elements of Fig. 2a and 2b, but disassembled for greater clarity in visualization of the individual elements.
- Amo ⁇ hous metal is sometimes also referred to in the art as a metallic glass, vitreous-amo ⁇ hous metal (or alloy), or vitreous metal (or alloy).
- Amo ⁇ hous metal is available from AlliedSignal Inc., Morristown, New Jersey, U.S.A., under the tradename MetglasTM. While it is more convenient to work with the metallic conductor in the form of ribbons, other shapes such as wires, plates, leaves, and the like may also be used.
- an amo ⁇ hous metal is an undercooled melt, made by rapid cooling or quenching, of an alloy comprising 60-90 atom % of a metal such as iron, cobalt, and/or nickel and 30-10 atom % of a metalloid such as boron, phosphorus, and/or carbon.
- a metalloid such as boron, phosphorus, and/or carbon.
- other elements such as chromium, molybdenum, or aluminum may be present.
- Amo ⁇ hous metal alloys based on other metals such as beryllium, zirconium, and titanium are also suitable. It is believed that the metalloid, which is soluble in the metal, interferes with the metal's crystallization and enables the formation of a metastable amo ⁇ hous state upon rapid cooling. Substantially no crystallinity can be detected by X-ray diffraction.
- Amo ⁇ hous metals generally have tensile strengths in the range of 1,500-3,000 MPa or higher, subject to variations due to composition, aging, polishing, and post-treatment.
- a critical temperature typically between 200 and 400 °C
- the amo ⁇ hous metal experiences a decrease in tensile strength, to about 25% or less than the original, although precise prediction is not possible due to factors such as the history and composition of the amo ⁇ hous metal.
- the decrease in the tensile strength regardless of its exact amount, is generally sha ⁇ and very large, like a step-function.
- a preferred varistor material is made of zinc oxide as a primary metal oxide, plus lesser amounts of additive metal oxides.
- the additive metal oxide may be Al 2 O 3 , B 2 O 3 , BaO, Bi 2 O 3 , CaO, CoO, Co 3 O 4 , Cr 2 O 3 , FeO, In 2 O 3 , K 2 O, MgO, Mn 2 O 3 , Mn 3 O 4 , MnO 2 , NiO, PbO, Pr 2 O 3 , Sb 2 O 3 , SiO 2 , SnO, SnO 2 , SrO, TaA, TiO 2 , or mixtures thereof.
- a preferred process for making the varistor material is the precipitation process of Thompson et al., US 5,039,452 (1991), the disclosure of which is incorporated herein by reference, in which process the additive metal oxide(s) are precipitated onto zinc oxide powder.
- Other illustrative disclosures of varistor materials which may be used include Matsuoka et al., US 3,496,512 (1970); Eda et al., US 4,551,268 (1985); and Levinson, US 4,184,984 (1980).
- varistor materials based on materials other than zinc oxide may also be used, for example silicon carbide, titanium oxide, strontium oxide, or strontium titanate varistors, selenium or cuprous oxide rectifiers, and germanium or silicon p-type junction diodes.
- varistor 15 has been depicted in the foregoing figures as being a single piece construction, a stack of varistors may be used.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Emergency Protection Circuit Devices (AREA)
- Thermistors And Varistors (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/336,951 US5583734A (en) | 1994-11-10 | 1994-11-10 | Surge arrester with overvoltage sensitive grounding switch |
US336951 | 1994-11-10 | ||
PCT/US1995/014341 WO1996015540A1 (en) | 1994-11-10 | 1995-11-06 | Surge arrester with overvoltage sensitive grounding switch |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0791223A1 true EP0791223A1 (en) | 1997-08-27 |
Family
ID=23318439
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95939764A Withdrawn EP0791223A1 (en) | 1994-11-10 | 1995-11-06 | Surge arrester with overvoltage sensitive grounding switch |
Country Status (7)
Country | Link |
---|---|
US (1) | US5583734A (en) |
EP (1) | EP0791223A1 (en) |
JP (1) | JPH10509019A (en) |
KR (1) | KR970707559A (en) |
AU (1) | AU687284B2 (en) |
CA (1) | CA2204991A1 (en) |
WO (1) | WO1996015540A1 (en) |
Families Citing this family (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9522875D0 (en) * | 1995-11-08 | 1996-01-10 | Raychem Gmbh | Surge arrester |
US5721664A (en) * | 1996-12-16 | 1998-02-24 | Raychem Corporation | Surge arrester |
DE19722580C1 (en) * | 1997-05-30 | 1998-10-15 | Krone Ag | Surge protection plug with fail-safe |
US6411487B1 (en) * | 1997-06-03 | 2002-06-25 | Porta Systems Corp. | Coaxial surge protector having thermal fail-safe shunt |
GB9717817D0 (en) * | 1997-08-21 | 1997-10-29 | Bowthorpe Plc | Improvements relating to high voltage electric installation |
US6430017B1 (en) * | 1997-11-10 | 2002-08-06 | Pass & Seymour, Inc. | Thermal protection for surge suppressors |
US6184464B1 (en) * | 1998-04-27 | 2001-02-06 | Square D Company | Protective containment apparatus for potted electronic circuits |
FR2803122B1 (en) * | 1999-12-28 | 2002-06-21 | Cyrill Charles | THERMAL SAFETY MONITORING DEVICE FOR ELECTRICAL SYSTEM CONNECTIONS |
US6535369B1 (en) * | 2000-06-16 | 2003-03-18 | Teal Electronics Corporation | Adaptive surge suppressor |
DE10102201C2 (en) | 2001-01-18 | 2003-05-08 | Epcos Ag | Electrical switching module, switching module arrangement and use of the switching module and the switching module arrangement |
WO2003030383A1 (en) * | 2001-09-28 | 2003-04-10 | Epcos Ag | Circuit, switching module comprising the same, and use of said switching module |
DE10201434A1 (en) * | 2002-01-16 | 2004-03-04 | Epcos Ag | Antenna switching circuit for mobile telephone has antenna input coupled to electrostatic discharge protection device |
US7492565B2 (en) * | 2001-09-28 | 2009-02-17 | Epcos Ag | Bandpass filter electrostatic discharge protection device |
DE10201438A1 (en) * | 2002-01-16 | 2003-07-24 | Epcos Ag | Antenna switching circuit for mobile telephone has antenna input and control line of switching module coupled to respective electrostatic discharge protection devices |
WO2003030384A1 (en) * | 2001-09-28 | 2003-04-10 | Epcos Ag | Circuit arrangement, switching module comprising said circuit arrangement and use of switching module |
EP1304786A1 (en) * | 2001-10-18 | 2003-04-23 | ABB Schweiz AG | Voltage limiter |
DE10246098A1 (en) | 2002-10-02 | 2004-04-22 | Epcos Ag | circuitry |
KR100901119B1 (en) * | 2009-01-07 | 2009-06-08 | (주)단건축사사무소 | The electric wire terminal anchor of the connection box for the supply of electric power of the apartment house |
EP2724352B1 (en) | 2011-06-27 | 2015-01-21 | ABB Technology AG | Voltage surge protection device and high voltage circuit breakers |
US8477468B2 (en) * | 2011-11-04 | 2013-07-02 | Mersen Usa Newburyport-Ma, Llc | Circuit protection device |
CN103560498B (en) * | 2013-11-21 | 2017-04-26 | 国家电网公司 | Method for selecting nominal voltage of lightening arrester in ultrahigh-voltage system |
CN104659740B (en) * | 2015-02-03 | 2017-09-29 | 苏州九云丰电子科技有限公司 | Series terminal low pressure lightning protection device |
CN105071363A (en) * | 2015-08-14 | 2015-11-18 | 深圳康普盾科技股份有限公司 | SPD backup protector |
EP3166193B1 (en) * | 2015-11-09 | 2018-01-31 | Dehn + Söhne Gmbh + Co Kg | Switching appliance for overvoltage protection devices |
US10748682B2 (en) * | 2017-05-31 | 2020-08-18 | Abb Schweiz Ag | Surge arrester system and circuit breaker system |
EP3747100B1 (en) * | 2018-01-30 | 2022-03-16 | Hitachi Energy Switzerland AG | Surge arrestor dimensioning in a dc power transmission system |
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-
1994
- 1994-11-10 US US08/336,951 patent/US5583734A/en not_active Expired - Fee Related
-
1995
- 1995-11-06 EP EP95939764A patent/EP0791223A1/en not_active Withdrawn
- 1995-11-06 AU AU41458/96A patent/AU687284B2/en not_active Ceased
- 1995-11-06 CA CA002204991A patent/CA2204991A1/en not_active Abandoned
- 1995-11-06 WO PCT/US1995/014341 patent/WO1996015540A1/en not_active Application Discontinuation
- 1995-11-06 JP JP8516146A patent/JPH10509019A/en active Pending
- 1995-11-06 KR KR1019970703125A patent/KR970707559A/en not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9615540A1 * |
Also Published As
Publication number | Publication date |
---|---|
CA2204991A1 (en) | 1996-05-23 |
AU4145896A (en) | 1996-06-06 |
US5583734A (en) | 1996-12-10 |
AU687284B2 (en) | 1998-02-19 |
KR970707559A (en) | 1997-12-01 |
WO1996015540A1 (en) | 1996-05-23 |
JPH10509019A (en) | 1998-09-02 |
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