EP0734796B1 - Procédé pour la fabrication d'un fil métallique pour un racleur ou une brosse - Google Patents
Procédé pour la fabrication d'un fil métallique pour un racleur ou une brosse Download PDFInfo
- Publication number
- EP0734796B1 EP0734796B1 EP96101999A EP96101999A EP0734796B1 EP 0734796 B1 EP0734796 B1 EP 0734796B1 EP 96101999 A EP96101999 A EP 96101999A EP 96101999 A EP96101999 A EP 96101999A EP 0734796 B1 EP0734796 B1 EP 0734796B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wire
- scraper
- brush
- diameter
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 6
- 239000011651 chromium Substances 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 3
- 229910001563 bainite Inorganic materials 0.000 claims description 2
- 229910000734 martensite Inorganic materials 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 claims description 2
- 238000005496 tempering Methods 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000756 V alloy Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910002065 alloy metal Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZLANVVMKMCTKMT-UHFFFAOYSA-N methanidylidynevanadium(1+) Chemical class [V+]#[C-] ZLANVVMKMCTKMT-UHFFFAOYSA-N 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/003—Drawing materials of special alloys so far as the composition of the alloy requires or permits special drawing methods or sequences
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
- D01G15/86—Card clothing; Manufacture thereof not otherwise provided for with flexible non-metallic backing
Definitions
- the invention relates to a method of manufacture a scraping wire or brush wire according to the generic term of claim 1 (see e.g. JP-A-62238354).
- wire brushes For the production of wire brushes, scrape tapes, Wire pins and the like are special wires Properties required.
- the wire is said to be high Have strength and still be elastic.
- Conventional Processes use unalloyed wire rods hardenable carbon steel using drawing tools are drawn to a predetermined diameter. In front the drawing process or between successive drawing steps there is a patenting, a heat treatment to restore the wire's drawability. After the wire is tempered when it is pulled to its final diameter, i.e. austenitized, printed and tempered to give him the to give necessary strength and straightness.
- the wire has the smallest possible diameter before pulling having.
- the raw wire is processed by rolling manufactured.
- the diameter is therefore preferably included 6 mm or less.
- the invention has for its object a method to specify for the manufacture of a scratch or brush wire, this without significant additional economic effort a wire that has a longer service life.
- a wire rod alloyed with chromium is used used, the chromium content is less than 0.3%.
- microalloyed steels Steels containing small amounts of alloy are also used referred to as microalloyed steels.
- micro-alloyed prestressing steel with chrome and vanadium Provide steels to increase tensile strength.
- prestressing steels have different properties as brush or scratch wire. Otherwise they are for steel alloys used for example prestressing steel not to the desired diameter with a drawable purely pearlitic / sorbitic structure.
- vanadium through grain growth lose its effect.
- the drawn Wire so tempered that the structure of the remuneration over the carbide precipitation shifted from the martensite to the bainite stage becomes.
- the chromium content is preferably between 0.2 and 0.25%.
- the starting steel wire used contains minor proportions of other alloy metals, such as manganese and / or silicon.
- a scratching and Brush wire obtained with a pearlitic / sorbitic Structure is rollable, patentable and temperable, without the wear resistance due to the heat treatment is adversely affected.
- wear resistance is the conventional scraping wire and brush wire clearly superior.
- the deformability of the wire not less favorable. For example, for Manufacture of bristles for wire brushes or teeth for Scraper belts or the like require bending deformation, which with the manufactured according to the invention Allows wire to pass through easily.
- the alloy element chrome finely dispersed as carbide in Steel is excreted and therefore significantly reduces wear works.
- the production of a wire rod on the required small diameter for example by means of the so-called Stelmor process with pearlitic / sorbitic Structure, do not cause any difficulties.
- Loosen the carbides rise and separate above the austenizing temperature finely dispersed on cooling. That is why crucial because the strength-increasing and wear-reducing Effect of those by the alloy elements carbides formed are not destroyed by particle growth may be.
- the vanadium carbides would be caused by particle growth lose their strength-increasing properties.
- a wire rod of 5.5 mm diameter used with a Carbon content of 0.68%, a silicon content of 0.25%, a manganese content of 0.75% and a chrome content from 0.2 to 0.25%.
- the wire rod showed a pearlitic structure and could easily pulled to the patent size of 2.10 mm become. After patenting, the wire was on the Final dimension of 0.52 mm drawn.
- the creep behavior of a brush wire can only in the brush to be judged. There were brushes with different Wires made as trimmings to the service life to test, using a brush on the market with Was rated 100%. Opposed to such a brush the attempt to extend the tool life by 40%.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Metal Extraction Processes (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Brushes (AREA)
Claims (2)
- Procédé de fabrication d'un fil de carde ou d'un fil de brosse selon lequel un fil d'acier machine d'une teneur en carbone comprise entre 0,6 et 0,7% et d'un diamètre inférieur ou égal à 6 mm environ est étiré au diamètre final grâce à au moins un traitement d'étirage, le fil étant patenté au plomb avant l'étirage ou bien entre deux traitement d'étirage successifs, puis trempé et revenu après l'étirage, caractérisé en ce que l'on utilise un fil d'acier allié au chrome, dont la teneur en chrome est inférieure ou égale à 0,3%, de sorte que la structure de trempe et revenu est déplacée par précipitation de carbure à partir de la martensite vers le niveau de la bainite.
- Procédé conforme à la revendication 1, caractérisé en ce que la teneur en chrome est comprise entre 0,2 et 0,25%.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19511057A DE19511057C1 (de) | 1995-03-25 | 1995-03-25 | Verfahren zur Herstellung eines Kratzen- oder Bürstendrahtes |
DE19511057 | 1995-03-25 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0734796A1 EP0734796A1 (fr) | 1996-10-02 |
EP0734796B1 true EP0734796B1 (fr) | 1999-06-02 |
Family
ID=7757777
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96101999A Expired - Lifetime EP0734796B1 (fr) | 1995-03-25 | 1996-02-12 | Procédé pour la fabrication d'un fil métallique pour un racleur ou une brosse |
Country Status (6)
Country | Link |
---|---|
US (1) | US5667604A (fr) |
EP (1) | EP0734796B1 (fr) |
CN (1) | CN1062607C (fr) |
AT (1) | ATE180696T1 (fr) |
BR (1) | BR9601099A (fr) |
DE (2) | DE19511057C1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6632301B2 (en) | 2000-12-01 | 2003-10-14 | Benton Graphics, Inc. | Method and apparatus for bainite blades |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3647571A (en) * | 1968-07-18 | 1972-03-07 | Nippon Steel Corp | Process for manufacturing alloy steel wires having low relaxation characteristics |
JPS61261430A (ja) * | 1985-05-14 | 1986-11-19 | Shinko Kosen Kogyo Kk | 高強度高靭性鋼線の製造方法 |
JPS62238354A (ja) * | 1986-04-09 | 1987-10-19 | Tooa Steel Kk | 直接空気パテンテイング型線材 |
JPS63192846A (ja) * | 1987-02-04 | 1988-08-10 | Nippon Steel Corp | 極細鋼線用高張力鋼線材および極細鋼線の製造方法 |
JPH04346619A (ja) * | 1991-05-23 | 1992-12-02 | Nippon Steel Corp | 延性の優れた超高張力鋼線の製造方法 |
-
1995
- 1995-03-25 DE DE19511057A patent/DE19511057C1/de not_active Expired - Fee Related
-
1996
- 1996-02-12 DE DE59602044T patent/DE59602044D1/de not_active Expired - Fee Related
- 1996-02-12 EP EP96101999A patent/EP0734796B1/fr not_active Expired - Lifetime
- 1996-02-12 AT AT96101999T patent/ATE180696T1/de not_active IP Right Cessation
- 1996-03-12 US US08/614,402 patent/US5667604A/en not_active Expired - Fee Related
- 1996-03-22 CN CN96103724A patent/CN1062607C/zh not_active Expired - Fee Related
- 1996-03-22 BR BR9601099A patent/BR9601099A/pt not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
BR9601099A (pt) | 1998-01-06 |
ATE180696T1 (de) | 1999-06-15 |
DE59602044D1 (de) | 1999-07-08 |
EP0734796A1 (fr) | 1996-10-02 |
CN1062607C (zh) | 2001-02-28 |
CN1141349A (zh) | 1997-01-29 |
DE19511057C1 (de) | 1996-05-23 |
US5667604A (en) | 1997-09-16 |
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