EP0727249B1 - Static mixer for very viscous liquids - Google Patents
Static mixer for very viscous liquids Download PDFInfo
- Publication number
- EP0727249B1 EP0727249B1 EP95810073A EP95810073A EP0727249B1 EP 0727249 B1 EP0727249 B1 EP 0727249B1 EP 95810073 A EP95810073 A EP 95810073A EP 95810073 A EP95810073 A EP 95810073A EP 0727249 B1 EP0727249 B1 EP 0727249B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- webs
- mixer
- accordance
- pipe
- mixer element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4316—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod
- B01F25/43161—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being flat pieces of material, e.g. intermeshing, fixed to the wall or fixed on a central rod composed of consecutive sections of flat pieces of material
Definitions
- the invention relates to a static mixing device for highly viscous media, especially for Plastic melting, according to the preamble of claim 1.
- the invention also relates to a mixing element such a mixing device and for use this device.
- the mixing element of this device has one Structure based on interlocking, itself crossing webs builds up, the webs two groups of structural elements aligned in parallel.
- the mixing element 10 of Figure 1 is composed of the crossing webs 3 and 30 together.
- Reference numeral 30 is assigned to the marginal ridges.
- a neighboring one Mixing element 10 ' is indicated by dash-dotted lines.
- the elliptical lines 35 and 36 give the edges of Surfaces by webs, not shown be spanned.
- the surfaces with the edges 35 or 36 cross each other.
- the two mixing elements 10 and 10 ' are the same, but one is 90 ° from the other another arranged rotated about the longitudinal axis.
- the Longitudinal axis runs in the direction of arrow 4, which the Main flow direction represents.
- Fig.2 shows the critical areas between the marginal webs 30 and the tube wall 2.
- Through the thin arrows 4b is the weakly developed flow in the edge region, while the wide arrows 4a the stronger flow inside the mixing element 10 specify.
- In the corner areas 40 between pipe wall 2 and marginal webs 30, in Fig.2 by a variety are marked by dots, the movement of the mixing medium practically to a standstill.
- the marginal Web 30 removed and replaced by ribs 5.
- the reinforcing ribs 5 can have just the length of the mixing element 1 (pulled out shown) or they can have extensions 5a (indicated by dash-dotted lines) in the neighboring Project mixing elements 1 'and 1' '.
- the second case is shown in Figure 4, where in addition to the mixing element 1 3 two adjacent mixing elements 1 'and 1' '(with the associated reinforcing ribs 5 'and 5' ') can be seen.
- the ribs 5, as shown in the mixing elements of FIGS. 3 and 4 are provided, shown as separate parts.
- the ribs 5 are on the Places 51 connected to the side webs 31 (welded in the present example).
- the ribs 5 can also be in the form of continuous, over the entire Length of the mixing device extending bars be educated.
- all webs 3, 31 of the mixing element 1 of the same width are identical.
- the distance between the lateral webs 31 and the tube wall 2 in the two segmental edge areas is not larger than one Web width.
- the node lines 32a and 32b are given by crossing points of the webs 3 and 31 (see Fig. 1), ground in a wedge shape (see Fig. 3). Thanks to this wedge shape, the result is slightly smaller Pressure gradient during the mixing process. Also on the lateral node lines 33, the webs 3 and 31 with Advantage cut to the intersection and cut through a weld seam joined together. The reason for this measure is the same as for the omission of the marginal webs 30. The modification to the lateral node lines 33 has the additional effect that the pressure gradient is further reduced. A disadvantageous effect on the mixing quality is practically not available.
- the mixing element 1 shown in the drawings is provided for a tube 2 with a circular cross section.
- the invention can of course be correspondingly also on mixing devices with others Apply cross-sectional shapes.
- the mixing element - including the Reinforcing ribs - can take the form of a Welded construction can also be provided as a casting.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
Die Erfindung betrifft eine statische Mischvorrichtung
für hochviskose Medien, insbesondere für
Kunststoffschmelzen, gemäss Oberbegriff von Anspruch 1.
Die Erfindung bezieht sich auch auf ein Mischelement
einer derartigen Mischvorrichtung und auf eine Verwendung
dieser Vorrichtung.The invention relates to a static mixing device
for highly viscous media, especially for
Plastic melting, according to the preamble of
Eine solche Vorrichtung ist aus den Patentschriften CH-C-642 564 (= P.5473) oder DE-C-28 08 854 (= P.5285) bekannt. Das Mischelement dieser Vorrichtung weist eine Struktur auf, die sich aus ineinandergreifenden, sich kreuzenden Stegen aufbaut, wobei die Stege zwei Gruppen von parallel ausgerichteten Strukturelementen bilden.Such a device is from the patents CH-C-642 564 (= P.5473) or DE-C-28 08 854 (= P.5285) known. The mixing element of this device has one Structure based on interlocking, itself crossing webs builds up, the webs two groups of structural elements aligned in parallel.
Durch die Stege, die am Rand des Mischelements angeordnet sind und dort mit ihrer Aussenkante an der Rohrwand anliegen oder zumindest in deren Nähe liegen, ergibt sich ein Problem: Im Bereich dieser Stege fliesst das zu mischende Medium wesentlich langsamer als im Innenbereich des Mischelements. In den Eckbereichen zwischen den randständigen Stegen und der Rohrwand weist daher das Medium eine relativ lange Verweilzeit auf, die - wie die Praxis gezeigt hat - zu Qualitätseinbussen bei den aus den gemischten Medien erzeugten Produkten führen kann.Through the webs, which are arranged on the edge of the mixing element are and there with their outer edge on the pipe wall concerns or at least lie in the vicinity, results one problem: this flows into the area of these webs mixing medium much slower than indoors of the mixing element. In the corner areas between the marginal webs and the pipe wall therefore shows that Medium has a relatively long dwell time, which - like that Practice has shown - to loss of quality in the from the mixed media products.
Es ist daher die Aufgabe der Erfindung, Mittel zu
schaffen, mit denen die festgestellten Qualitätseinbussen
beseitigt oder zumindest verringert werden können. Diese
Aufgabe wird mit den im Anspruch 1 genannten Merkmalen
gelöst. Die abhängigen Ansprüche 2 bis 6 beziehen sich
auf besondere Ausführungsformen und vorteilhafte
Weiterbildungen der erfindungsgemässen Mischvorrichtung.
Eine solche Weiterbildung besteht darin, dass
Verstärkungsrippen anstelle der randständigen Stege
vorgesehen sind. Derartige Verstärkungen sind beim
Mischen von hochviskosen Medien besonders vorteilhaft, da
die Mischelemente sehr grossen Kräften aufgrund hoher
axialer Druckgradienten ausgesetzt sind. Die Ansprüche 7
und 8 betreffen das Mischelement bzw. die Verwendung der
erfindungsgemässen Vorrichtung für das Mischen und
Homogenisieren einer Kunststoffschmelze.It is therefore the object of the invention to provide funds
create with which the identified quality losses
can be eliminated or at least reduced. This
Task with the features mentioned in
Nachfolgend wird die Erfindung anhand der Zeichnungen erläutert. Es zeigen:
- Fig. 1
- ein bekanntes Mischelement in perspektivischer Darstellung,
- Fig. 2
- die Randzone des Mischelements von Fig.1 mit angedeuteten Strömungsverhältnissen,
- Fig. 3
- ein erfindungsgemässes Mischelement, das sich durch eine Änderung des Mischelements von Fig.1 ergibt,
- Fig. 4
- eine Seitenansicht auf erfindungsgemässe, in Serie angeordnete Mischelemente,
- Fig.5a,b
- zwei Verstärkungsrippen und
- Fig. 6
- eine Verstärkungsrippe mit vergrössertem Mittelteil.
- Fig. 1
- a known mixing element in a perspective view,
- Fig. 2
- the edge zone of the mixing element of Figure 1 with indicated flow conditions,
- Fig. 3
- a mixing element according to the invention, which results from a change in the mixing element of Figure 1,
- Fig. 4
- 2 shows a side view of mixing elements according to the invention arranged in series,
- Fig.5a, b
- two reinforcing ribs and
- Fig. 6
- a reinforcing rib with an enlarged middle section.
Das Mischelement 10 der Fig.1 setzt sich aus den sich
kreuzenden Stegen 3 und 30 zusammen. Das Bezugszeichen 30
ist den randständigen Stegen zugeordnet. Ein benachbartes
Mischelement 10' ist strichpunktiert angedeutet. Die
elliptischen Linien 35 bzw. 36 geben die Ränder von
Flächen an, die durch nicht dargestellte Stege
aufgespannt werden. Die Flächen mit den Rändern 35 bzw.
36 kreuzen einander. Die zwei Mischelemente 10 und 10'
sind gleich, aber das eine ist um 90° gegenüber dem
anderen um die Längsachse gedreht angeordnet. Die
Längsachse verläuft in Richtung des Pfeils 4, der die
Hauptströmungsrichtung darstellt.The
Fig.2 zeigt die kritischen Bereiche zwischen den
randständigen Stegen 30 und der Rohrwand 2. Durch die
dünnen Pfeile 4b ist die schwach ausgebildete Strömung in
der Randregion dargestellt, während die breiten Pfeile 4a
die stärkere Strömung im Innern des Mischelements 10
angeben. In den Eckbereichen 40 zwischen Rohrwand 2 und
randständigen Stegen 30, die in Fig.2 durch eine Vielzahl
von Punkten markiert sind, kommt die Bewegung des zu
mischenden Mediums praktisch zum Erliegen.Fig.2 shows the critical areas between the
Werden die randständigen Stege 30 gemäss der Erfindung
weggelassen, so entstehen zwei offene, segmentförmige
Randbereiche, die zwischen den Seitenkanten der
seitlichen Stege 31 (siehe Fig.3) und der Rohrwand 2
liegen. Durch die segmentförmigen Randbereiche kann das
Medium axial ungehemmt durchströmen. Wie sich
experimentell gezeigt hat, bleibt diese Massnahme
bezüglich der Mischgüte ohne einen ins Gewicht fallenden
negativen Effekt.Are the
Bei dem Mischelement 1 der Fig.3 sind die randständigen
Stege 30 entfernt und durch Rippen 5 ersetzt worden. Mit
den Rippen 5 erhält das Mischelement 1 eine Verstärkung
in axialer Richtung. Die Verstärkungsrippen 5 können
gerade die Länge des Mischelements 1 haben (ausgezogen
dargestellt) oder sie können Verlängerungen 5a aufweisen
(strichpunktiert angedeutet), die in die benachbarten
Mischelemente 1' und 1'' hineinragen. Der zweite Fall ist
in Fig.4 dargestellt, wo neben dem Mischelement 1 der
Fig.3 zwei benachbarte Mischelemente 1' und 1'' (mit den
zugeordneten Verstärkungsrippen 5' und 5'') zu sehen sind.
In den Figuren 5a und 5b sind die Rippen 5, wie sie in
den Mischelementen der Figuren 3 bzw. 4 vorgesehen sind,
als separate Teile abgebildet. Die Rippen 5 sind an den
Stellen 51 mit den seitlichen Stegen 31 verbunden
(verschweisst im vorliegenden Beispiel). Die Rippen 5
können auch in Form von durchgehenden, über die gesamte
Länge der Mischvorrichtung sich erstreckende Balken
gebildet sein.In the
Bei dem gezeigten Ausführungsbeispiel sind alle Stege 3,
31 des Mischelements 1 gleich breit. Der Abstand zwischen
den seitlichen Stegen 31 und der Rohrwand 2 in den beiden
segmentförmigen Randbereichen ist nicht grösser als eine
Stegbreite.In the embodiment shown, all
Mit Vorteil werden die Knotenlinien 32a und 32b, die
durch Kreuzungsstellen der Stege 3 und 31 gegeben sind
(vgl. Fig.1), keilförmig zugeschliffen (siehe Fig.3).
Dank dieser Keilform ergibt sich ein etwas geringerer
Druckgradient während des Mischvorgangs. Auch an den
seitlichen Knotenlinien 33 werden die Stege 3 und 31 mit
Vorteil bis zu den Kreuzungsstellen abgelängt und durch
eine Schweissnaht miteinander verbunden. Der Grund für
diese Massnahme ist der gleiche wie für das Weglassen der
randständigen Stege 30. Die Modifikation an den
seitlichen Knotenlinien 33 hat den zusätzlichen Effekt,
dass der Druckgradient weiter verkleinert wird. Ein
nachteiliger Effekt auf die Mischgüte ist praktisch nicht
vorhanden.Advantageously, the
Für die Formgebung der Verstärkungsrippen 5 bestehen
weitere Möglichkeiten. In Fig.6 ist ein Beispiel
dargestellt, bei dem die Rippe 5 in ihrer Mitte eine
transversale Erweiterung 50 aufweist. Der Querschnitt
dieser Erweiterung 50 füllt einen Sektor 60 des
segmentförmigen Randbereichs zwischen Mischelement 1 und
Rohr 2 aus (vgl. Fig.4). Dabei ist der Sektor 60 durch
einen Bogen 61 der Rohrwand, durch eine Teilstrecke 62
der Seitenfläche des Mischelements 1 sowie durch zwei
Verbindungsstrecken 63 und 64 umgrenzt. Die Höhe des
Sektors 60, gemessen senkrecht zu der durch die
seitlichen Stege 31 aufgespannten Seitenfläche des
Mischelements 1, ist kleiner als die Breite des Sektors
(= Länge der Teilstrecke 62).For the shape of the reinforcing
Das in den Zeichnungen dargestellte Mischelement 1 ist
für ein Rohr 2 mit kreisförmigem Querschnitt vorgesehen.
Selbstverständlich lässt sich die Erfindung entsprechend
auch auf Mischvorrichtungen mit anderen
Querschnittsformen anwenden. Ebenso ist die Erfindung auf
eine Vorrichtung anwendbar, die in der europäischen
Patentanmeldung Nr. 93810701.8 (= P.6600) offenbart ist
und bei der das Mischelement einen flanschartigen Ring
aufweist. Das Mischelement - einschliesslich der
Verstärkungsrippen - kann statt in Form einer
Schweisskonstruktion auch als Gussstück vorgesehen sein.The mixing
Claims (8)
- Static mixer apparatus for highly viscous media comprising a pipe (2) and at least one mixer element (10) arranged in the pipe, wherein the structure of the mixer element is built up of inter-engaging and crossing webs (3, 31), wherein the pipe defines a principal flow direction (4) of the medium to be mixed, and wherein the webs each include an angle relative to the principal flow direction, characterized in that the pipe cross-section is not completely covered by the mixer element, namely in such a manner that two segment-shaped marginal regions lying between the long side edges of webs (31) of the mixer elements close to the margin and the pipe wall have no webs (30) arranged inclined relative to the principal flow direction.
- Apparatus in accordance with claim 1, characterized in that all webs (3) have substantially the same width and in that the distance between the lateral webs and the pipe wall in the two marginal regions is not larger than one web width.
- Apparatus in accordance with claim 1 or claim 2, characterized in that a rib (5) extending in the principal flow direction (4) is arranged in each of the two marginal regions and is secured to the mixer element (1) reinforcing the latter.
- Apparatus in accordance with one of the claims 1 to 3, characterized in that a plurality of mixer elements (1, 1', 1'') are present and in that ribs (5) are associated with each mixer element (1) with each of the ribs being extended into the centre region of the neighbouring mixer elements (1', 1'').
- Apparatus in accordance with claim 3 or claim 4, characterized in that at least one rib (5) has a cross-section at its centre which substantially completely fills out a sector (60) of the associated segment-shaped marginal region, wherein the sector is bounded by an arch (61) of the pipe wall, by a portion (62) of the lateral surface of the mixer element and by two connector portions (63, 64).
- Apparatus in accordance with claim 5, characterized in that the height of the sector (60), measured perpendicular to the lateral surface (62) of the mixer element, is smaller than the width of the sector.
- Mixer element for an apparatus in accordance with one of the claims 1 to 6.
- Use of an apparatus in accordance with one of the claims 1 to 6 for mixing and homogenising a plastic melt.
Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT95810073T ATE179630T1 (en) | 1995-02-02 | 1995-02-02 | STATIC MIXING DEVICE FOR HIGH VISCOSITY MEDIA |
EP95810073A EP0727249B1 (en) | 1995-02-02 | 1995-02-02 | Static mixer for very viscous liquids |
ES95810073T ES2132575T3 (en) | 1995-02-02 | 1995-02-02 | STATIC MIXER FOR VERY VISCOUS LIQUIDS. |
DE59505843T DE59505843D1 (en) | 1995-02-02 | 1995-02-02 | Static mixing device for highly viscous media |
CA002165375A CA2165375C (en) | 1995-02-02 | 1995-12-15 | Static mixer apparatus for highly viscous media |
JP33507495A JP3845466B2 (en) | 1995-02-02 | 1995-12-22 | Static mixer device for high viscosity medium |
KR1019960000474A KR100403881B1 (en) | 1995-02-02 | 1996-01-12 | Static mixer device for high viscous media |
US08/585,817 US5620252A (en) | 1995-02-02 | 1996-01-16 | Static mixer apparatus for highly viscous media |
CZ1996271A CZ288772B6 (en) | 1995-02-02 | 1996-01-30 | Static mixing device for high-viscosity media |
PL96312556A PL179318B1 (en) | 1995-02-02 | 1996-01-31 | Stationary mixer for mixing highly viscous media and agitator |
BR9600283A BR9600283A (en) | 1995-02-02 | 1996-01-31 | Static mixing equipment for highly viscous media and mixing element |
CN96105911A CN1047741C (en) | 1995-02-02 | 1996-02-01 | Static mixer apparatus for highly viscous media |
MX9600453A MX9600453A (en) | 1995-02-02 | 1996-02-01 | Static mixture device for highly viscous media. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP95810073A EP0727249B1 (en) | 1995-02-02 | 1995-02-02 | Static mixer for very viscous liquids |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0727249A1 EP0727249A1 (en) | 1996-08-21 |
EP0727249B1 true EP0727249B1 (en) | 1999-05-06 |
Family
ID=8221697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95810073A Expired - Lifetime EP0727249B1 (en) | 1995-02-02 | 1995-02-02 | Static mixer for very viscous liquids |
Country Status (13)
Country | Link |
---|---|
US (1) | US5620252A (en) |
EP (1) | EP0727249B1 (en) |
JP (1) | JP3845466B2 (en) |
KR (1) | KR100403881B1 (en) |
CN (1) | CN1047741C (en) |
AT (1) | ATE179630T1 (en) |
BR (1) | BR9600283A (en) |
CA (1) | CA2165375C (en) |
CZ (1) | CZ288772B6 (en) |
DE (1) | DE59505843D1 (en) |
ES (1) | ES2132575T3 (en) |
MX (1) | MX9600453A (en) |
PL (1) | PL179318B1 (en) |
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CH642564A5 (en) * | 1979-10-26 | 1984-04-30 | Sulzer Ag | STATIC MIXING DEVICE. |
CH664505A5 (en) * | 1984-03-05 | 1988-03-15 | Sulzer Ag | STATIC MIXING DEVICE, ESPECIALLY FOR MACHINES PROCESSING HIGH VISCOSE PLASTIC MELTING. |
CH669336A5 (en) * | 1985-12-11 | 1989-03-15 | Sulzer Ag |
-
1995
- 1995-02-02 EP EP95810073A patent/EP0727249B1/en not_active Expired - Lifetime
- 1995-02-02 DE DE59505843T patent/DE59505843D1/en not_active Expired - Lifetime
- 1995-02-02 AT AT95810073T patent/ATE179630T1/en active
- 1995-02-02 ES ES95810073T patent/ES2132575T3/en not_active Expired - Lifetime
- 1995-12-15 CA CA002165375A patent/CA2165375C/en not_active Expired - Fee Related
- 1995-12-22 JP JP33507495A patent/JP3845466B2/en not_active Expired - Fee Related
-
1996
- 1996-01-12 KR KR1019960000474A patent/KR100403881B1/en not_active IP Right Cessation
- 1996-01-16 US US08/585,817 patent/US5620252A/en not_active Expired - Lifetime
- 1996-01-30 CZ CZ1996271A patent/CZ288772B6/en not_active IP Right Cessation
- 1996-01-31 BR BR9600283A patent/BR9600283A/en not_active IP Right Cessation
- 1996-01-31 PL PL96312556A patent/PL179318B1/en not_active IP Right Cessation
- 1996-02-01 MX MX9600453A patent/MX9600453A/en not_active IP Right Cessation
- 1996-02-01 CN CN96105911A patent/CN1047741C/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1815904A1 (en) | 2006-02-07 | 2007-08-08 | StaMixCo Technology AG | Mixing element for static mixer, static mixer and method of production of such a mixing element |
EP1815904B1 (en) * | 2006-02-07 | 2010-04-28 | Stamixco AG | Mixing element for static mixer, static mixer and method of production of such a mixing element |
US8360630B2 (en) | 2006-02-07 | 2013-01-29 | Stamixco Technology Ag | Mixing element for a static mixer and process for producing such a mixing element |
EP2851118A1 (en) | 2013-09-20 | 2015-03-25 | Promix Solutions AG | Device for mixing and for heat exchange and method for its production |
Also Published As
Publication number | Publication date |
---|---|
KR960030986A (en) | 1996-09-17 |
KR100403881B1 (en) | 2004-01-07 |
CN1047741C (en) | 1999-12-29 |
JPH08309170A (en) | 1996-11-26 |
CA2165375C (en) | 2000-04-04 |
DE59505843D1 (en) | 1999-06-10 |
ES2132575T3 (en) | 1999-08-16 |
PL179318B1 (en) | 2000-08-31 |
CZ288772B6 (en) | 2001-08-15 |
CN1140098A (en) | 1997-01-15 |
BR9600283A (en) | 1997-12-23 |
US5620252A (en) | 1997-04-15 |
ATE179630T1 (en) | 1999-05-15 |
PL312556A1 (en) | 1996-08-05 |
JP3845466B2 (en) | 2006-11-15 |
CA2165375A1 (en) | 1996-08-03 |
EP0727249A1 (en) | 1996-08-21 |
MX9600453A (en) | 1997-01-31 |
CZ27196A3 (en) | 1996-08-14 |
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