Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
  • B65B5/06—Packaging groups of articles, the groups being treated as single articles
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
  • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
  • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
  • B65B59/003—Arrangements to enable adjustments related to the packaging material
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
  • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
  • B65B59/005—Adjustable conveying means

Definitions

• This invention relates generally to continuous motion industrial packaging machines of the type that form article groups and direct the groups into moving packages or cartons. More particularly, the invention concerns mechanisms for holding down and stabilizing moving cartons in such machines as grouped articles are directed into the cartons.
• Continuous motion packaging machines are available for packaging articles such as bottles or cans into unitary containers such as paperboard cartons. While varied in detailed operation, such packaging machines function generally to gather articles into groups of a desired size and configuration and insert the grouped articles into the waiting cartons.
• a well known example of this type of packaging is found in six, twelve, and twenty- four pack cartons of canned soft drinks and beer. Other types of articles, such as bottled drinks and pet food, also are commonly packaged by such machines.
• Continuous motion packaging machines can differ markedly in structure and detailed operation. In general, however, such machines function by moving articles and open cartons along adjacent synchronized longitudinal paths. As the articles are moved along, they encounter various guide rails and selector wedges that form the moving articles into moving groups aligned with the moving open cartons.
• Each group has a predetermined number of articles arrayed in a predetermined configuration.
• the moving groups of articles are then inserted into the waiting moving cartons. Insertion can be accomplished in a variety of ways, including shoving the grouped articles into cartons with transversely reciprocating paddles or herding the grouped articles gradually into their cartons with skewed guide rails. Once the article groups are inserted into their cartons, the cartons are sealed and conveyed away from the packaging machine.
• a common requirement in continuous motion packaging machines wherein grouped articles are conveyed into pre ⁇ formed open cartons is that the cartons be stabilized and held down firmly as articles are inserted through their open ends. This is because the packaging machines tend to operate at high speed with many machines having the capability to package 2000 or more articles per minute. As a result, article groups tend to move into the open cartons with significant momentum that can displace or deform the carton if the carton is not stabilized and held firmly in place.
• carton stabilizers on packaging machines typically have included a set of metal hold-down bars or rails mounted to the frame of the machine. These hold-down ⁇ rails usually extend along and above the longitudinal path of the moving open cartons in the region where articles are inserted into the cartons.
• the rails are positioned to engage lightly and slidably the tops and, perhaps, the closed ends of the moving cartons as they are conveyed along the longitudinal path. As grouped articles are inserted into the open ends of the cartons, the rails stabilize and hold-down the cartons so that the substantial momentum of and force imparted by the articles does not displace or deform the cartons. In this regard, it has been found that careful spacing and positioning of the rails is critical to insure both adequate carton stabilization and high processing rates.
• hold-down rail arrangements function adequately to stabilize the open cartons during article insertion, they nevertheless have been plagued with numerous problems and shortcomings inherent in their respective designs.
• One of the most crucial shortcomings has concerned the ease of adaptability of these hold-down devices to a change in carton size.
• Most continuous packaging machines can be configured to group and package articles such as beverage cans in a number of different configurations, such as, for example, six, twelve, and twenty-four article cartons.
• the size of the carton required to accommodate the new grouping changes accordingly.
• the spacing and positions of the carton hold-down and stabilization rails must be changed to accommodate the new carton size.
• the present invention comprises a highly adaptable carton stabilization and hold-down apparatus for use with continuous motion packaging machines.
• the preferred embodiment is configured for use with packaging machines wherein open cartons are conveyed along a longitudinal path with grouped moving articles being shoved, herded, or otherwise inserted into the open ends of the moving cartons.
• the apparatus of this invention is mounted on a frame located adjacent to and behind the path of the moving cartons in the region along the path where articles are inserted into the cartons.
• An accessory rail is mounted to the frame and extends generally parallel to the path of carton movement. The accessory rail is selectively movable toward and away from the cartons to allow adjustment of the apparatus for cartons of various lengths.
• a forward pair of spaced parallel guide rails are fixed to the accessory rail and extend upwardly and vertically therefrom.
• Each of the forward guide rails is provided with a guide block assembly that is vertically slidably mounted to the rail by means of a sliding dovetail joint.
• a rear pair of vertically extending guide rails are fixed to the frame behind the first pair of guide rails.
• Each one of the rear vertical guide rails is also provided with a guide block assembly that is vertically slidably mounted to the rail by means of a sliding dovetail joint.
• a horizontally extending guide rail is fixed at one end to the guide block assembly of each of the rear vertical guide rails. These horizontal guide rails are parallel and extend transversely relative to the carton path past the forward vertical guide rails to distal ends located above the carton path.
• a guide block is slidably mounted to each horizontal guide rail and is firmly secured to the guide block assembly of the corresponding forward vertical guide rail. Accordingly, the horizontal guide rails are free to move in the vertical direction by virtue of the four vertical slide block assemblies. Similarly, the forward pair of vertical guide rails and their guide block assemblies are free to move in the transverse direction along with the accessory rail by virtue of the guide blocks of the horizontal guide rails.
• Appropriate pneumatic and/or mechanical actuators are provided to move the four vertical guide block assemblies and horizontal guide rails to a desired vertical position and to move the forward vertical guide rails and their guide block assemblies to a desired transverse position relative to the carton path.
• the guide block assemblies of the forward vertical guide rails are provided with brackets having arms that extend generally transversely to distal ends located above the carton path behind the location of the distal ends of the horizontal guide rails.
• a forward hold-down rail is fixed to and depends from the distal ends of the horizontal guide rails and extends longitudinally along and above the path of carton movement.
• a rear hold-down rail is fixed to and depends from the distal ends of the bracket arms and extends in spaced parallel relationship with the forward hold-down rail.
• the forward and rear hold-down rails extend along the carton path spanning the region where grouped articles are inserted into the cartons.
• the hold-down rails bear lightly against the tops of moving cartons as grouped articles are inserted to hold the cartons down on the carton conveyor and stabilize them against deformation or displacement as a result of article momentum.
• a side rail assembly is also fixed to the accessory rail and includes a side rail that extends along and engages the back ends of the cartons opposite their open ends. The side rail further stabilizes the cartons by absorbing the impact of grouped articles as the articles move transversely into the cartons from the opposite end.
• the transverse actuators are engaged to move the accessory rail forward or backward until the side rail engages the back ends of the new size cartons.
• This also causes the rear hold-down rail to move transversely until it is located the appropriate predetermined distance forward of the carton rear end.
• the forward hold-down rail stays fixed a predetermined distance from the front end of the carton.
• the vertical actuators are engaged to move the horizontal guide rails, vertical guide block assemblies, and, in turn, the hold-down rails up or down as necessary until the hold-down rails engage lightly the tops of the new size cartons.
• the stabilization apparatus is fully adjusted to the new size cartons and poised for immediate operation of the packaging machine.
• counters or other indicators are coupled to the horizontal and vertical actuators so that the hold-down and side rails can be returned to a previously determined desired location accurately and quickly. In this way, adjustments are made precisely the I I
• the present invention embodies a unique and highly adaptable stabilization method and apparatus for holding down and stabilizing cartons in modern high speed article packaging machines.
• the apparatus provides for rapid and precise adjustment of the hold-down and stabilization rails to accommodate a change in article configuration and carton size. Further, the adjustment is highly accurate and repeatable so that wasteful trial runs required to fine tune the rail positions common in the past is completely eliminated. No knock down and reconfiguration of the apparatus is required. Thus, proper and accurate adjustments can be made without the need for the time and resources of a trained technician.
• Fig. 1 is a perspective view of a carton hold-down and stabilization apparatus that embodies principals of the present invention in a preferred form.
• Fig. 2 is a top plan view of the apparatus illustrated in fig. 1.
• Fig. 3 is a side elevational view of the apparatus of fig. 1 as seen from the rear side thereof.
• Fig. 4 is a side elevational view of the apparatus of fig. 1 as seen from the forward side thereof.
• Fig. 5 is an end elevational view of the apparatus as seen from the left hand end in fig. 1.
• Figs. 1-4 illustrate a stabilization and hold-down apparatus that embodies principals of the present invention in a preferred form.
• the apparatus 11 comprises a rigid metal side frame 12 having longitudinally extending members 13, transversely extending members 14, and vertical support legs 16.
• the side frame 12 is configured to support the various functional components of the present invention and is positioned adjacent to the carton transport conveyor of a continuous motion article packaging machine.
• the carton transport conveyor is generally indicated at 17.
• the carton transport conveyor 17 can be of any conventional design but preferably is of the type described in detail in U.S. Patent application Serial No. 08/118,111 of the present inventor.
• the conveyor comprises endless loop chains 18 to which upstanding retainer lugs 19 are fixed.
• the upstanding retainer lugs 19 are spaced along the chains 18 to form pockets that receive and position cartons 21 in single file, as best seen in Figs. 1 and 2.
• cartons 21 nestled between upstanding lugs 19 are also conveyed along in direction Dl.
• the transport conveyor 17 is configured so that lugs 19 are adjustable in longitudinal position along the chains 18 to accommodate cartons or containers 21 of different widths.
• a generally L-shaped top flap guide 22 is formed with a substantially vertically extending leg 23 and a short horizontally extending leg 24 that extends toward cartons on the transport conveyor 17. As best seen in Figs. 1 and 2, the top flap guide 22 functions to hold the flaps 26 of cartons 21 open so that grouped articles can be inserted into the cartons from their open ends.
• the grouping and insertion of articles into the open cartons can be performed by any of a number of article packaging machines such as those disclosed in the U.S. Patents discussed above or as disclosed in applicant's U.S. Patent application Serial No. 08/118,111.
• the particular apparatus and method of grouping articles and inserting them into the containers is not discussed in detail here and does not form a part of the present invention.
• At least some of the transversely extending side frame members 14 are provided with dove-tail shaped guide rails 27 that are mounted to one side of the transverse members 14.
• Guide blocks 28 are slidably mounted on the guide rails 27 for sliding movement along the lengths of the rails.
• An accessory rail 29 extends longitudinally of the side frame 12 and is secured by appropriate fasteners 31 to the slidable guide blocks 28. With this arrangement, it can be seen that the accessory rail 29 can be moved by virtue of guide blocks 28 and guide rails 27 transversely toward and away from cartons 21 on the carton transport conveyor 17.
• An actuator in the form of a gear box 32, threaded screw 33, and threaded bearing block 34 are arranged as shown in Fig. 1 to adjust the transverse position of the accessory rail 29 when the drive shaft 36 is driven by an appropriate motor (not shown) .
• a counter or measuring device 37 can be coupled to the gear box 32 to provide an indication of the precise location of the accessory rail 29.
• the accessory rail 29 can be positioned precisely at a desired transverse position relative to containers on the container transport conveyor or returned to a previously determined position.
• the outermost chain 18 of the transport conveyor 17 is also coupled to and moves with the accessory rail 29. In this way, the chains 18 can be moved further apart or closer together by appropriate adjustment of the accessory rail 29 to accommodate longer or shorter cartons respectively.
• Guide blocks 41 and 42 are each mounted to a respective guide rail 38 and
• the guide blocks 41 and 42 are thus free to move slidably up and down the length of the guide rails 38 and 39.
• L-shaped brackets 43 and 44 are secured to guide blocks 41 and 42 respectively with the upper leg of each bracket extending inwardly from the guide rails 38 and 39.
• the guide blocks 41 and 42 in conjunction with the brackets 43 and 44 form vertically movable rear guide block assemblies.
• a pair of forward vertically extending linear guide rails 46 and 47 respectively are firmly secured to and extend vertically from the accessory rail 29. It will be understood that the forward guide rails 46 and 47 move laterally toward and away from cartons 21 when the accessory rail 29 is correspondingly adjusted toward and away from the cartons. As with rear guide rails 38 and 39, guide blocks 48 and 49 are coupled to the forward guide rails 46 and 47 by means of a sliding dove-tail joints so that the guide blocks 48 and 49 can slide freely along the vertical length of forward guide rails 46 and 47.
• L-shaped brackets 51 and 52 are secured with bolts to guide blocks 48 and 49 with one leg of each bracket extending forwardly from the corresponding guide rail 46 and 47 to a distal end that overlies the path of carton movement.
• Angled brace members 53 and 54 extend between and are welded to the legs of brackets 51 and 52 to provide rigid support for the horizontally extending legs of the brackets. Since the brackets 51 and 52 are fixed to guide blocks 48 and 49, the brackets are also free to slide up and down the vertical length of guide rails 46 and 47 along with the guide block.
• An elongated metal rear hold-down rail 56 extends between, is mounted to, and depends from the distal ends of the horizontal legs of L-shaped brackets 51 and 52. The rear hold-down rail 56 extends longitudinally over the carton path and functions, as described in more detail below, to engage, hold-down, and stabilize the rear end sections of cartons 21 as the cartons move along and receive grouped articles from the packaging machine.
• Transversely extending linear guide rails 57 and 58 are secured at one end to respective L-shaped brackets 43 and 44 and extend horizontally past a corresponding forward vertical guide rail 46 and 47 and across the top of hold- down rail 56 to distal ends 59 and 61 respectively.
• a longitudinally extending forward hold-down rail 62 is fixed to and depends from the distal ends 59 and 61 of transverse guide rails 57 and 58 and is disposed in spaced parallel relationship relative to the rear hold-down rail 56.
• the forward hold-down rail 62 functions to engage, hold-down, and stabilize the front end sections of cartons 21 as grouped articles are inserted into the cartons.
• Linear guide blocks 63 and 64 are slidably disposed on transverse guide rails 57 and 58 by means of sliding dove ⁇ tail joints and are thus free to slide along the lengths of guide rails 57 and 58.
• Each guide block 63 and 64 is firmly fixed to a respective top bracket 66 and 67 which, in turn, is rigidly and firmly fixed to guide blocks 48 and 49 on the forward vertical guide rails. With this arrangement, the transverse guide rails 57 and 58 are supported intermediate there ends by means of the guide blocks 63 and 64.
• transverse guide rails 57 and 58, brackets 51 and 52, and hold-down rails 56 and 62 are free to move vertically and in unison as linear guide blocks 41, 42, 48, and 49 slide up and down their respective vertically extending guide rails 38, 39, 46, and 47.
• guide blocks 63 and 64 slide along transverse guide rails 57 and 58. This, in turn, moves the rear hold-down rail 56 toward and away from the forward hold-down rail 62, which is transversely fixed at the ends of guide rails 57 and 58.
• hold-down rails 56 and 62 are vertically adjustable in unison by virtue of the vertically extending guide rail assemblies and that the horizontal distance between the rear and forward hold-down rails 56 and 62 is adjustable by virtue of the transversely extending guide rail assemblies.
• Actuators in the form of rodless pneumatic cylinder assemblies 68 and 69 are mounted to the accessory rail for controlling the vertical positioning of the hold-down rails.
• the rodless cylinders include cylinder rods 71 and 72 on which cylinder blocks 73 and 74 are slidably mounted.
• Such rodless pneumatic cylinder assemblies are well known in the art.
• a magnet is disposed inside and is slidable along the length of cylinder rods 71 and 72. The magnet attracts cylinder blocks 73 and 74 and pulls the blocks up and down their respective cylinder rods as the magnet moves within the cylinders.
• Pneumatic fittings 76 and 77 (Fig.
• guide blocks 48 and 49 as well as all of the brackets and assemblies fixed thereto are caused to move vertically up and down as the cylinder blocks 73 and 74 are moved by appropriate pneumatic control up and down along cylinder rods 71 and 72. It can therefore be seen that vertical adjustment of the spaced hold-down rails 56 and 62 is accomplished through appropriate pneumatic control of the rodless cylinder assemblies. While pneumatically controlled rodless cylinder assemblies are preferred for controlling vertical adjustment, it should be appreciated that other types of actuators, such as electrically powered gear assemblies, might be employed with comparable results.
• Vertical brackets 81 and 82 are secured at their upper ends to top brackets 66 and 67 respectively and extend downwardly therefrom adjacent to the forward vertical guide rails 46 and 47.
• Rack gears 83 and 84 are fixed to vertical brackets 81 and 82 and extend downwardly therefrom as best illustrated in Figs. 1 and 5.
• a horizontal drive shaft 86 extends through bearing blocks 87 and 88 fixed to the accessory rail 29 and is provided on its ends with pinion gears 89 and 91 that are mated with the rack gears 83 and 84.
• This rack and pinion gear assembly is twofold. First, it couples all of the vertically movable components on one side of the apparatus to the corresponding vertically movable components on the other side of the apparatus.
• the second purpose of the rack and pinion gear assembly is to allow the apparatus to be adjusted using only one of the rodless pneumatic cylinder actuators if desired. In such a scenario, the vertical adjusting force provided on one side by one cylinder is transferred through the drive shaft and rack and pinion gears to the other side of the apparatus causing its elements to move vertically in unison with the driven side.
• a pair of adjustable side rail supports 92 and 93 are fixed to and extend upwardly from the accessory rail 29.
• the side rail supports are formed with grooves and notches that receive and hold the ends of transversely extending bars 94 and 96.
• An elongated side rail 97 is secured to the distal ends of the rods 94 and 96 and extends longitudinally in spaced parallel relationship to and below the level of the rear hold-down rail 56.
• the purpose of the side rail 97 is to engage and secure the back ends of cartons 21 and to absorb the lateral momentum and force of grouped articles as they are moved rapidly into the cartons.
• the side rail 97 thus functions to stabilize the cartons and prevent them from being laterally displaced by the force of the rapidly moving articles.
• the vertical position of side rail 97 can be adjusted by removing securing bolts 98 and 99 (Fig.
• the vertical adjustment can also be accomplished in a variety of other ways if desired.
• Such vertical adjustment of the side rail 97 may be necessary, for example, where articles of a different height dictate a carton having a taller or shorter profile. Since the side rail supports 92 and 93 are fixed to the accessory rail 29, lateral adjustment of the side rail 97 to accommodate a new carton length occurs automatically when the accessory rail 29 is moved to adjust the lateral position of the rear hold-down rail 56 and the rear chain of the conveyor assembly 17.
• a mechanical stop assembly 101 is provided for positioning the hold-down rails 56 and 62 at proper vertical positions to accommodate various height cartons.
• the stop assembly 101 includes a manual crank 102 that, when appropriately rotated, raises and lowers a stop bar 103.
• An electrically powered actuator might be employed with comparable results.
• a stop block 104 is secured to the vertical bracket 82 and is thus coupled to the guide block on forward vertical guide rail 47. The stop block is positioned to engage the stop bar 103 to inhibit downward movement of the entire assembly past a preset level determined by the position of the bar top.
• the hold-down rails 56 and 62 can thus be located at a vertical position determined by the position of stop bar 103.
• a counter (not shown) is coupled to the stop assembly 101 so that the vertical height of the assembly and the hold-down bars can be set precisely by adjusting the stop assembly until a desired predetermined value appears on the counter.
• the counter can be used to reposition the assembly at a previously determined desired location by moving the assembly until the value corresponding to such position appears on the counter.
• open cartons are loaded on the carton conveyor at an upstream location to the left in Fig. 1.
• the accessory rail 29 has been moved to the appropriate lateral location to adjust the positions of the rear conveyor chain, the side rail, and the rear hold-down rail to accommodate the length of the cartons.
• the vertical locations of the hold-down rails have been set as appropriate to accommodate the height of the cartons. The cartons are then held down and properly stabilized as grouped articles are inserted into them.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Microelectronics & Electronic Packaging (AREA)
• Supplying Of Containers To The Packaging Station (AREA)
• Container Filling Or Packaging Operations (AREA)
• Auxiliary Devices For And Details Of Packaging Control (AREA)
• Closing Of Containers (AREA)

Applications Claiming Priority (3)

Publications (3)

Family

ID=22900199

Family Applications (1)

Country Status (16)

Cited By (3)

Families Citing this family (10)

Citations (3)

Family Cites Families (9)

• 1994
  • 1994-05-06 US US08/239,001 patent/US5531056A/en not_active Expired - Fee Related
• 1995
  • 1995-02-27 IL IL11280595A patent/IL112805A0/xx unknown
  • 1995-02-28 EP EP95911839A patent/EP0706483B1/de not_active Expired - Lifetime
  • 1995-02-28 NZ NZ281879A patent/NZ281879A/en unknown
  • 1995-02-28 AU AU19256/95A patent/AU678897B2/en not_active Ceased
  • 1995-02-28 WO PCT/US1995/002158 patent/WO1995030581A1/en active IP Right Grant
  • 1995-02-28 AT AT95911839T patent/ATE265362T1/de not_active IP Right Cessation
  • 1995-02-28 ES ES95911839T patent/ES2220925T3/es not_active Expired - Lifetime
  • 1995-02-28 JP JP52892695A patent/JP3734832B2/ja not_active Expired - Fee Related
  • 1995-02-28 DE DE69532944T patent/DE69532944T2/de not_active Expired - Fee Related
  • 1995-02-28 BR BR9506220A patent/BR9506220A/pt not_active IP Right Cessation
  • 1995-05-03 CO CO95018284A patent/CO4410362A1/es unknown
  • 1995-05-04 MY MYPI95001183A patent/MY130496A/en unknown
  • 1995-05-05 ZA ZA953637A patent/ZA953637B/xx unknown
  • 1995-09-19 FI FI954410A patent/FI954410A/fi unknown
• 1996
  • 1996-01-05 NO NO960054A patent/NO960054D0/no not_active Application Discontinuation

Patent Citations (3)

Non-Patent Citations (1)

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