EP0683243B1 - Corrosion resistant tube with internal oxide layer - Google Patents
Corrosion resistant tube with internal oxide layer Download PDFInfo
- Publication number
- EP0683243B1 EP0683243B1 EP95107208A EP95107208A EP0683243B1 EP 0683243 B1 EP0683243 B1 EP 0683243B1 EP 95107208 A EP95107208 A EP 95107208A EP 95107208 A EP95107208 A EP 95107208A EP 0683243 B1 EP0683243 B1 EP 0683243B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- corrosion
- annealed
- resistant
- oxide layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
Definitions
- the invention relates to a corrosion-resistant tube a copper alloy covered by at least one oxide layer is protected.
- a known method for increasing corrosion resistance is the modification of the starting material by Alloy formation. This option is used for special Applications such as heavily polluted service water or also sea water used. Depending on the type and amount of alloying elements - usually more concentrated Alloys used - but that is expensive and the Material is inevitably more difficult to form than pure Copper, which also increases production costs.
- the invention is therefore based on the object of a tube to provide a copper alloy, the Copper permeability through the formation of special oxide layers is reduced.
- the object is achieved in that that a copper alloy with 0.01 to 1.0% of an alloyed Elements from the group aluminum, tin, zinc or silicon existing pipe under the inner and outer pipe surface located inner oxide layers, each consist exclusively of the oxide of the alloyed element.
- the process for producing the corrosion-resistant pipes according to the invention is characterized in that the pipe is annealed for at least one hour before or at the final dimension in a gas atmosphere with a low oxygen partial pressure at annealing temperatures above 600 ° C, with the formation of mixed oxides avoid and to form only pure oxides, the oxygen partial pressure in the annealing atmosphere must be chosen as low as possible. In any case, the oxygen partial pressure must be lower than the equilibrium pressure of the following reaction: Cu 2 O ⁇ 2 Cu + 1/2 O 2 .
- Annealing in hydrogen, nitrogen, forming gas (90% N 2 , 10% H 2 ) or other gas mixtures is expedient.
- the residual oxygen contents present at the usual levels of purity (eg 99.9%) are sufficient for the desired oxide formation. It is particularly advisable to carry out the annealing at 800 to 900 ° C for 6 to 12 hours.
- the material Due to the necessary annealing, the material is initially in the recrystallized state. Because the inner oxide layers however a cold deformation of the base material up to one endure a certain degree without damage, the soft pipes then with at least one pull, possibly several trains are further consolidated, so that a tough state results. The inner layers remain in the forming in the material, are therefore in themselves even against mechanical damage and chipping protected. They are even compressed by the forming and thus improved in their protective effect.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Heat Treatment Of Articles (AREA)
Description
Die Erfindung betrifft ein korrosionsbeständiges Rohr aus einer Kupferlegierung, das durch mindestens eine Oxidschicht geschützt ist.The invention relates to a corrosion-resistant tube a copper alloy covered by at least one oxide layer is protected.
Bringt man Kupfer in Kontakt mit wäßrigen Medien, löst sich ein Teil des Kupfers im Wasser. Dieser vom wäßrigen Medium (z. B. pH-Wert und Wasserhärte), dem Werkstoff (Legierungszusammensetzung, Gefüge und Oberflächenzustand) und den Betriebsbedingungen (Stagnationsphasen, Fließgeschwindigkeit, Rohrquerschnitt) abhängige Vorgang verläuft ohne äußeren Eingriff solange, bis sich ein Gleichgewicht zwischen den in Lösung befindlichen Ionen und dem festen Metall eingestellt hat. Unter ungünstigen Umständen führt der Prozeß zu einer irreparablen Materialschädigung.If copper is brought into contact with aqueous media, it dissolves part of the copper in the water. This from the aqueous medium (e.g. pH value and water hardness), the material (alloy composition, Structure and surface condition) and the Operating conditions (stagnation phases, flow speed, Pipe cross section) dependent process runs without external intervention until there is a balance between the ions in solution and the solid metal has stopped. Under unfavorable circumstances, the Process of irreparable material damage.
In der letzten Zeit hat die Diskussion der Kupferlöslichkeit in Trinkwasserinstallationen sowohl aufgrund eines gesteigerten Umweltbewußtseins als auch mit Hinblick auf gebietsweise schlechte Wasserqualitäten zugenommen.Lately, the discussion of copper solubility in drinking water installations both due to an increased Environmental awareness as well as in terms of area bad water quality increased.
In Deutschland gibt die Trinkwasserverordnung derzeit einen Richtwert von max. 3 mg Cu/l vor. Aufgrund der anhaltenden Diskussionen ist eine Absenkung dieses Richtwertes oder auch die Einführung eines darunterliegenden Grenzwertes in nächster Zeit wahrscheinlich. Der Richtwert von 3 mg Cu/l und erst recht kleinere Grenzwerte können unter gewissen Umständen (Neuinstallationen, schlechte Wasserqualität) zumindest zeitweise überschritten werden. In Germany, the drinking water ordinance currently gives one Guide value of max. 3 mg Cu / l before. Because of the persistent Discussions is a lowering of this benchmark or too the introduction of an underlying limit in probably in the near future. The guide value of 3 mg Cu / l and even smaller limit values can under certain Circumstances (new installations, poor water quality) at least temporarily exceeded.
Ein bekanntes Verfahren zur Erhöhung der Korrosionsbeständigkeit ist die Modifizierung des Ausgangsmaterials durch Legierungsbildung. Diese Möglichkeit wird für spezielle Anwendungsfälle wie stark verschmutzte Brauchwässer oder auch Meerwasser genutzt. Je nach Art und Menge der Legierungselemente - in der Regel werden hier höher konzentrierte Legierungen eingesetzt - ist das jedoch teuer und der Werkstoff ist zwangsläufig schwieriger umformbar als reines Kupfer, was außerdem die Produktionskosten erhöht.A known method for increasing corrosion resistance is the modification of the starting material by Alloy formation. This option is used for special Applications such as heavily polluted service water or also sea water used. Depending on the type and amount of alloying elements - usually more concentrated Alloys used - but that is expensive and the Material is inevitably more difficult to form than pure Copper, which also increases production costs.
Andere Verfahren beschränken sich auf den Oberflächenschutz. In der Zeitschrift "Tube & Pipe Technology", Mai/Juni 1989, S.19 bis 21 wird eine Innenverzinnung von Rohren beschrieben. An anderer Stelle wird ein Verfahren beschrieben (DE-A4 110 584), bei dem während des Ziehvorgangs durch Polymerisation, Polyaddition oder Polykondensation eine Kunststoffschicht auf die Rohrinnenfläche aufgebracht wird. Eine definierte Aufbringung solcher Schichten mit gleichmäßiger Dicke ist schwierig und bei großen Rohrlängen nicht praktikabel. Außerdem ist zu befürchten, daß sich diese Schichten infolge Wärmeeinbringung, beispielsweise beim Löten oder Warmbiegen, nachteilig verändern. Beim Vorhandensein kleiner Fehlstellen ist eine Unterwanderung derartiger Schichten mit lokalem Korrosionsangriff nicht auszuschließen.Other methods are limited to surface protection. In the magazine "Tube & Pipe Technology", May / June 1989, P.19 to 21 describe an internal tinning of pipes. A procedure is described elsewhere (DE-A4 110 584), in which during the drawing process by polymerization, Polyaddition or polycondensation a plastic layer is applied to the inner surface of the pipe. A defined application of such layers with even Thickness is difficult and not practical for long pipe lengths. It is also feared that these layers due to the introduction of heat, for example when soldering or Hot bending, change disadvantageously. In the presence of smaller Defects are an infiltration of such layers local corrosion attack cannot be excluded.
Weiterhin werden durch entsprechende Glühbehandlungen künstliche äußere Oxidschichten erzeugt (EP-A-0 356 732). Diese Schichten sind jedoch sehr dünn und somit anfällig gegenüber mechanischen Beschädigungen. Durch die Glühbehandlung zur Erzeugung der Schutzschicht liegt der Werkstoff stets im weichen Zustand vor. Harte Rohre können auf diese Art und Weise nicht hergestellt werden.Furthermore, through appropriate annealing treatments creates artificial outer oxide layers (EP-A-0 356 732). However, these layers are very thin and therefore vulnerable against mechanical damage. Through the annealing treatment the material is used to create the protective layer always in soft condition. Hard pipes can be on this Way not be manufactured.
Die Korrosionsbeständigkeit harter Rohre kann bisher nur durch gründliche Entfettung zwecks Entfernung schädlicher Schmiermittelrückstände bzw. durch aufwendige Innenbehandlung mit einem Strahlmittel (DE-A-3 730 367) verbessert werden.The corrosion resistance of hard pipes has so far only been possible by thorough degreasing to remove harmful Lubricant residues or through complex internal treatment improved with an abrasive (DE-A-3 730 367) will.
Der Erfindung liegt daher die Aufgabe zugrunde, ein Rohr aus einer Kupferlegierung zur Verfügung zu stellen, dessen Kupferlässigkeit durch die Ausbildung spezieller Oxidschichten reduziert wird.The invention is therefore based on the object of a tube to provide a copper alloy, the Copper permeability through the formation of special oxide layers is reduced.
Die Aufgabe wird erfindungsgemäß dadurch gelöst, daß das aus einer Kupferlegierung mit 0,01 bis 1,0 % eines zulegierten Elements aus der Gruppe Aluminium, Zinn, Zink oder Silizium bestehende Rohr unter der inneren und äußeren Rohroberfläche befindliche, innere Oxidschichten aufweist, die jeweils ausschließlich aus dem Oxid des zulegierten Elements bestehen.The object is achieved in that that a copper alloy with 0.01 to 1.0% of an alloyed Elements from the group aluminum, tin, zinc or silicon existing pipe under the inner and outer pipe surface located inner oxide layers, each consist exclusively of the oxide of the alloyed element.
Die Dicke der inneren Oxidschichten beträgt vorzugsweise D = 2 bis 20 µm.The thickness of the inner oxide layers is preferably D = 2 to 20 µm.
Durch die Auswahl bestimmter Legierungselemente wie Aluminium,
Zinn, Zink oder Silizium, können damit, angepaßt an
die Wasserqualität, spezielle Oxidschutzschichten erzeugt
werden, die einen verstärkten Korrosionsschutz in sauren
bzw. basischen Wässern bieten.
Das Basismaterial wird in seiner Zusammensetzung nur gering
verändert, wodurch das Umformverhalten bei der Rohrherstellung
nicht nennenswert beeinträchtigt wird.
Die gebildete Oxidschicht wird durch mechanische Einwirkung
in gewissen Grenzen nicht zerstört, und somit sind eine
Verarbeitung mit weiterer Querschnittsreduzierung oder
Biegeoperationen unproblematisch.Through the selection of certain alloy elements such as aluminum, tin, zinc or silicon, adapted to the water quality, special oxide protection layers can be created that offer increased corrosion protection in acidic or basic water.
The composition of the base material is changed only slightly, which means that the forming behavior during pipe production is not significantly impaired.
The oxide layer formed is not destroyed by mechanical action within certain limits, and processing with a further reduction in cross-section or bending operations are therefore unproblematic.
Wie im folgenden noch gezeigt wird, wird die Herstellung der Schutzschicht durch einfache, in der Praxis bewährte Behandlungen erzielt. Mit der Erfindung können Rohre aus niedriglegierten Kupferwerkstoffen sowohl im harten als auch im weichen Zustand bereitgestellt werden. As will be shown below, the manufacture of the Protective layer through simple, tried and tested treatments achieved. With the invention, tubes made of low-alloy Copper materials both in hard and in soft condition.
Das Verfahren zur Herstellung der erfindungsgemäßen, korrosionsbeständigen
Rohre gemäß Anspruch 5 ist dadurch gekennzeichnet, daß das
Rohr vor oder an Endabmessung in einer Gasatmosphäre mit
geringem Sauerstoffpartialdruck bei Glühtemperaturen oberhalb
von 600 °C für mindestens eine Stunde geglüht wird, wobei
um die Bildung von Mischoxiden zu vermeiden und um ausschließlich
reine Oxide zu bilden, der Sauerstoffpartialdruck
in der Glühatmosphäre möglichst gering gewählt werden muß.
In jedem Fall muß der Sauerstoffpartialdruck geringer sein
als der Gleichgewichtsdruck folgender Reaktion:
Zweckmäßig ist eine Glühung in Wasserstoff, Stickstoff,
Formiergas (90 % N2, 10 % H2) oder weiteren Gasgemischen.
Die bei den üblichen Reinheitsgraden (z.B. 99,9 %) vorhandenen
Restsauerstoffgehalte reichen für die gewünschte
Oxidbildung aus.
Es empfiehlt sich insbesondere, die Glühung bei 800 bis
900 °C für 6 bis 12 Stunden durchzuführen.Annealing in hydrogen, nitrogen, forming gas (90% N 2 , 10% H 2 ) or other gas mixtures is expedient. The residual oxygen contents present at the usual levels of purity (eg 99.9%) are sufficient for the desired oxide formation.
It is particularly advisable to carry out the annealing at 800 to 900 ° C for 6 to 12 hours.
Durch die notwendige Glühung liegt das Material zunächst im rekristallisierten Zustand vor. Da die inneren Oxidschichten jedoch eine Kaltverformung des Grundmaterials bis zu einem gewissen Grad ohne Schädigung rißfrei ertragen, können die weichen Rohre anschließend noch mit mindestens einem Zug, ggf. mehreren Zügen weiterverfestigt werden, so daß ein ziehharter Zustand resultiert. Die inneren Schichten verbleiben bei der Umformung im Material, sind also in sich selbst gegen mechanische Beschädigungen und Abplatzen geschützt. Sie werden durch die Umformung sogar noch verdichtet und somit in ihrer Schutzwirkung verbessert.Due to the necessary annealing, the material is initially in the recrystallized state. Because the inner oxide layers however a cold deformation of the base material up to one endure a certain degree without damage, the soft pipes then with at least one pull, possibly several trains are further consolidated, so that a tough state results. The inner layers remain in the forming in the material, are therefore in themselves even against mechanical damage and chipping protected. They are even compressed by the forming and thus improved in their protective effect.
Die Erfindung wird an Hand der folgenden Beispiele näher
erläutert:
CuA10,5-Gußbolzen wurden zunächst zu Vorrohren verpreßt und
anschließend ohne Zwischenglühung in mehreren Zügen an die
gewünschte Abmessung gezogen.
Claims (8)
- Corrosion-resistant copper-alloy tube, which is protected by at least one oxide layer, characterised in that the tube comprising a copper alloy having from 0.01 to 1.0% of an alloyed element from the group aluminium, tin, zinc or silicon has inner oxide layers which are arranged under the inner and outer tube surface and each of which consists exclusively of the oxide of the alloyed element.
- Corrosion-resistant tube according to claim 1, characterised in that the thickness of the inner oxide layers is D = 2 to 20 µm.
- Corrosion-resistant tube according to claim 1 or 2, characterised in that it is in the soft-annealed state.
- Corrosion-resistant tube according to claim 1 or 2, characterised in that it is in the hard-drawn state.
- Process for the manufacture of a corrosion-resistant tube according to any one of claims 1 to 4, characterised in that the tube is annealed, before or at the final dimension, at annealing temperatures above 600°C for at least one hour in a gas atmosphere with an oxygen partial pressure which is lower than the equilibrium pressure of the reaction CU2O ⇄ 2 Cu + 1/2 O2.
- Process according to claim 5, characterised in that the tube is annealed in hydrogen, nitrogen or forming gas.
- Process according to claim 5 or 6, characterised in that the tube is annealed at from 800 to 900°C.
- Process according to one or more of claims 5 to 7, characterised in that the tube is annealed for from 6 to 12 hours.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4417455A DE4417455C2 (en) | 1994-05-19 | 1994-05-19 | Use of a corrosion-resistant tube with inner oxide layers |
DE4417455 | 1994-05-19 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0683243A2 EP0683243A2 (en) | 1995-11-22 |
EP0683243A3 EP0683243A3 (en) | 1996-12-04 |
EP0683243B1 true EP0683243B1 (en) | 1998-09-16 |
Family
ID=6518417
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95107208A Expired - Lifetime EP0683243B1 (en) | 1994-05-19 | 1995-05-12 | Corrosion resistant tube with internal oxide layer |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0683243B1 (en) |
DE (2) | DE4417455C2 (en) |
ES (1) | ES2123853T3 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10159949C1 (en) * | 2001-12-06 | 2003-05-22 | Wieland Werke Ag | Use of a copper-aluminum alloy as bearing material in the manufacture of wear resistant sliding bearings used in the car industry |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1127092B (en) * | 1953-04-13 | 1962-04-05 | Osnabruecker Kupfer Und Draht | Use of copper alloys for the manufacture of washing kettles or interior fittings for washing machines |
DE1173764B (en) * | 1957-05-23 | 1964-07-09 | Siemens Ag | Process for the production of abrasion-resistant surface layers of great hardness and conductivity, in particular for electrical sliding and friction contacts |
GB1157658A (en) * | 1966-10-14 | 1969-07-09 | Imp Metal Ind Kynoch Ltd | Heat Exchangers |
LU80891A1 (en) * | 1979-02-07 | 1980-09-24 | Liege Usines Cuivre Zinc | SANITARY TUBES OF PHOSPHORUEX COPPER OR CORROSION-RESISTANT PHOSPHORUS COPPER ALLOYS AND PROCESS FOR THEIR PRODUCTION |
US4500605A (en) * | 1983-02-17 | 1985-02-19 | Olin Corporation | Electrical component forming process |
DE3730367C2 (en) | 1987-09-10 | 1997-10-09 | Km Europa Metal Ag | Process for the production of pitting-resistant hard drawn tubes made of copper or copper alloys |
DE3827353A1 (en) * | 1988-08-12 | 1990-02-22 | Kabelmetal Ag | INTERNAL OXIDIZED TUBES |
DE3932865A1 (en) | 1989-10-02 | 1991-04-11 | Akin Okan | METAL TUBE PROTECTED FROM CORROSION |
DE4213487C1 (en) * | 1992-04-24 | 1993-11-18 | Wieland Werke Ag | Use of a copper-aluminum-zinc alloy as a corrosion-resistant material |
-
1994
- 1994-05-19 DE DE4417455A patent/DE4417455C2/en not_active Expired - Fee Related
-
1995
- 1995-05-12 DE DE59503577T patent/DE59503577D1/en not_active Expired - Lifetime
- 1995-05-12 EP EP95107208A patent/EP0683243B1/en not_active Expired - Lifetime
- 1995-05-12 ES ES95107208T patent/ES2123853T3/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE59503577D1 (en) | 1998-10-22 |
EP0683243A2 (en) | 1995-11-22 |
EP0683243A3 (en) | 1996-12-04 |
DE4417455C2 (en) | 1997-09-25 |
DE4417455A1 (en) | 1995-11-23 |
ES2123853T3 (en) | 1999-01-16 |
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