EP0681522B1 - Grossporiger schaumstoff und sein herstellungsverfahren - Google Patents
Grossporiger schaumstoff und sein herstellungsverfahren Download PDFInfo
- Publication number
- EP0681522B1 EP0681522B1 EP94903474A EP94903474A EP0681522B1 EP 0681522 B1 EP0681522 B1 EP 0681522B1 EP 94903474 A EP94903474 A EP 94903474A EP 94903474 A EP94903474 A EP 94903474A EP 0681522 B1 EP0681522 B1 EP 0681522B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- foam structure
- cell size
- agent
- polymer material
- alkenyl aromatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000006260 foam Substances 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title description 2
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 50
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 41
- 229920000642 polymer Polymers 0.000 claims abstract description 33
- 239000002861 polymer material Substances 0.000 claims abstract description 27
- 230000000704 physical effect Effects 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000155 melt Substances 0.000 claims abstract description 14
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 43
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 34
- 230000007613 environmental effect Effects 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 9
- 238000005187 foaming Methods 0.000 claims description 9
- 239000001569 carbon dioxide Substances 0.000 claims description 8
- 239000002667 nucleating agent Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 210000004027 cell Anatomy 0.000 description 58
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 18
- 229910001868 water Inorganic materials 0.000 description 16
- 239000000654 additive Substances 0.000 description 14
- BHNZEZWIUMJCGF-UHFFFAOYSA-N 1-chloro-1,1-difluoroethane Chemical compound CC(F)(F)Cl BHNZEZWIUMJCGF-UHFFFAOYSA-N 0.000 description 12
- 239000000203 mixture Substances 0.000 description 12
- 230000000996 additive effect Effects 0.000 description 10
- VOPWNXZWBYDODV-UHFFFAOYSA-N Chlorodifluoromethane Chemical compound FC(F)Cl VOPWNXZWBYDODV-UHFFFAOYSA-N 0.000 description 8
- 229920001296 polysiloxane Polymers 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000001993 wax Substances 0.000 description 7
- XOJVVFBFDXDTEG-UHFFFAOYSA-N Norphytane Natural products CC(C)CCCC(C)CCCC(C)CCCC(C)C XOJVVFBFDXDTEG-UHFFFAOYSA-N 0.000 description 6
- -1 alkenyl aromatic compounds Chemical class 0.000 description 6
- 239000003708 ampul Substances 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 229920000604 Polyethylene Glycol 200 Polymers 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 235000019270 ammonium chloride Nutrition 0.000 description 3
- UUEDINPOVKWVAZ-UHFFFAOYSA-N bis(2-ethylhexyl) 3,4,5,6-tetrabromobenzene-1,2-dicarboxylate Chemical compound CCCCC(CC)COC(=O)C1=C(Br)C(Br)=C(Br)C(Br)=C1C(=O)OCC(CC)CCCC UUEDINPOVKWVAZ-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 3
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 description 2
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 description 2
- DDMOUSALMHHKOS-UHFFFAOYSA-N 1,2-dichloro-1,1,2,2-tetrafluoroethane Chemical compound FC(F)(Cl)C(F)(F)Cl DDMOUSALMHHKOS-UHFFFAOYSA-N 0.000 description 2
- BOUGCJDAQLKBQH-UHFFFAOYSA-N 1-chloro-1,2,2,2-tetrafluoroethane Chemical compound FC(Cl)C(F)(F)F BOUGCJDAQLKBQH-UHFFFAOYSA-N 0.000 description 2
- OHMHBGPWCHTMQE-UHFFFAOYSA-N 2,2-dichloro-1,1,1-trifluoroethane Chemical compound FC(F)(F)C(Cl)Cl OHMHBGPWCHTMQE-UHFFFAOYSA-N 0.000 description 2
- YZXSQDNPKVBDOG-UHFFFAOYSA-N 2,2-difluoropropane Chemical compound CC(C)(F)F YZXSQDNPKVBDOG-UHFFFAOYSA-N 0.000 description 2
- WGIMXKDCVCTHGW-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCCOCCO WGIMXKDCVCTHGW-UHFFFAOYSA-N 0.000 description 2
- XYYUAOIALFMRGY-UHFFFAOYSA-N 3-[2-carboxyethyl(dodecyl)amino]propanoic acid Chemical compound CCCCCCCCCCCCN(CCC(O)=O)CCC(O)=O XYYUAOIALFMRGY-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- AOMUHOFOVNGZAN-UHFFFAOYSA-N N,N-bis(2-hydroxyethyl)dodecanamide Chemical compound CCCCCCCCCCCC(=O)N(CCO)CCO AOMUHOFOVNGZAN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- FCPVYOBCFFNJFS-LQDWTQKMSA-M benzylpenicillin sodium Chemical compound [Na+].N([C@H]1[C@H]2SC([C@@H](N2C1=O)C([O-])=O)(C)C)C(=O)CC1=CC=CC=C1 FCPVYOBCFFNJFS-LQDWTQKMSA-M 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000002666 chemical blowing agent Substances 0.000 description 2
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 229940042935 dichlorodifluoromethane Drugs 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- 229940070765 laurate Drugs 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229920001993 poloxamer 188 Polymers 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 239000000249 polyoxyethylene sorbitan monopalmitate Substances 0.000 description 2
- 235000010483 polyoxyethylene sorbitan monopalmitate Nutrition 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229920000136 polysorbate Polymers 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- CZGWDPMDAIPURF-UHFFFAOYSA-N (4,6-dihydrazinyl-1,3,5-triazin-2-yl)hydrazine Chemical compound NNC1=NC(NN)=NC(NN)=N1 CZGWDPMDAIPURF-UHFFFAOYSA-N 0.000 description 1
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 1
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- KDWQLICBSFIDRM-UHFFFAOYSA-N 1,1,1-trifluoropropane Chemical compound CCC(F)(F)F KDWQLICBSFIDRM-UHFFFAOYSA-N 0.000 description 1
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- JSEUKVSKOHVLOV-UHFFFAOYSA-N 1,2-dichloro-1,1,2,3,3,3-hexafluoropropane Chemical compound FC(F)(F)C(F)(Cl)C(F)(F)Cl JSEUKVSKOHVLOV-UHFFFAOYSA-N 0.000 description 1
- KNKRKFALVUDBJE-UHFFFAOYSA-N 1,2-dichloropropane Chemical compound CC(Cl)CCl KNKRKFALVUDBJE-UHFFFAOYSA-N 0.000 description 1
- XXSZLFRJEKKBDJ-UHFFFAOYSA-N 1-chloro-1,1,2,2,3,3,3-heptafluoropropane Chemical compound FC(F)(F)C(F)(F)C(F)(F)Cl XXSZLFRJEKKBDJ-UHFFFAOYSA-N 0.000 description 1
- CQSQUYVFNGIECQ-UHFFFAOYSA-N 1-n,4-n-dimethyl-1-n,4-n-dinitrosobenzene-1,4-dicarboxamide Chemical compound O=NN(C)C(=O)C1=CC=C(C(=O)N(C)N=O)C=C1 CQSQUYVFNGIECQ-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- ZRNSSRODJSSVEJ-UHFFFAOYSA-N 2-methylpentacosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCC(C)C ZRNSSRODJSSVEJ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 239000004156 Azodicarbonamide Substances 0.000 description 1
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- 239000005909 Kieselgur Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
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- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 229920001219 Polysorbate 40 Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
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- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
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- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 1
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- 150000001993 dienes Chemical class 0.000 description 1
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- 239000003063 flame retardant Substances 0.000 description 1
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- 150000002334 glycols Chemical class 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
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- 238000009413 insulation Methods 0.000 description 1
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- 239000001282 iso-butane Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000289 melt material Substances 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- 229940073584 methylene chloride Drugs 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N monofluoromethane Natural products FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- BCCOBQSFUDVTJQ-UHFFFAOYSA-N octafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(F)(F)C1(F)F BCCOBQSFUDVTJQ-UHFFFAOYSA-N 0.000 description 1
- 235000019407 octafluorocyclobutane Nutrition 0.000 description 1
- QYSGYZVSCZSLHT-UHFFFAOYSA-N octafluoropropane Chemical compound FC(F)(F)C(F)(F)C(F)(F)F QYSGYZVSCZSLHT-UHFFFAOYSA-N 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- KAVGMUDTWQVPDF-UHFFFAOYSA-N perflubutane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)F KAVGMUDTWQVPDF-UHFFFAOYSA-N 0.000 description 1
- 229950003332 perflubutane Drugs 0.000 description 1
- 229960004065 perflutren Drugs 0.000 description 1
- 239000012169 petroleum derived wax Substances 0.000 description 1
- 235000019381 petroleum wax Nutrition 0.000 description 1
- YDNYXPODENUSPU-UHFFFAOYSA-N phenol;(sulfonylamino)urea Chemical compound OC1=CC=CC=C1.NC(=O)NN=S(=O)=O YDNYXPODENUSPU-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229940101027 polysorbate 40 Drugs 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000001542 size-exclusion chromatography Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229940029284 trichlorofluoromethane Drugs 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/13—Cell size and distribution control while molding a foam
Definitions
- This invention relates to a process for making a closed-cell, alkenyl aromatic polymer foam structure having an enlarged average cell size.
- pristine blowing agents typically include inorganic blowing agents such as carbon dioxide, nitrogen, water, and argon.
- a problem with using pristine blowing agents is maintaining desirable morphology in the resulting foam structure.
- One characteristic of the morphology is cell size.
- a desirable cell size can be difficult to maintain when using pristine (inorganic) blowing agents, particularly carbon dioxide, because of their relatively high nucleation and expansion rates.
- Prior art attempts to make a foam structure having an enlarged cell size include the integration of a wax in a foam-forming gel prior to extrusion of the gel through a die to form the foam structure.
- a wax is seen in U.S. Patent No. 4,229,396.
- Use of a wax may, however, create processing problems and physical property abherations in the foam structure.
- the wax may cause thermal stability variations or diminution in physical properties in the foam structure.
- the wax may also cause inconsistency in extrusion temperatures.
- foam structure with a blowing agent comprised partially or entirely of a pristine blowing agent with a desirable (enlarged) average cell size. It would further be desirable to make such foam structures with non-pristine blowing agents. It would further be desirable to make such foam structures while retaining desirable physical properties and thermal stability. It would be further desirable to make such foam structures without using a wax.
- a process for making a closed-cell, alkenyl aromatic polymer foam structure having an enlarged average cell size comprises: a) heating an alkenyl aromatic polymer material to form a melt polymer material; b) incorporating a substantially non-waxy cell size enlarging agent into the melt polymer; c) incorporating a blowing agent into the melt polymer material at an elevated pressure to form a foamable gel; and d) expanding the foamable gel at a reduced pressure to form a foam structure.
- the alkenyl aromatic polymer comprises greater than 50 percent by weight alkenyl aromatic monomeric units.
- the enlarging agent is incorporated in an amount sufficient to enlarge the average cell size of the foam structure by about 20 percent or more over a corresponding foam structure made without the enlarging agent. Further, the enlarging agent is incorporated in a quantity such that the foam structure has physical properties similar to those of the corresponding foam structure without the cell size enlarging agent.
- the present foam structure comprises an alkenyl aromatic polymer material.
- Suitable alkenyl aromatic polymer materials include alkenyl aromatic homopolymers and copolymers of alkenyl aromatic compounds and copolymerizable ethylenically unsaturated comonomers.
- the alkenyl aromatic polymer material may further include minor proportions of non-alkenyl aromatic polymers.
- the alkenyl aromatic polymer material may be comprised solely of one or more alkenyl aromatic homopolymers, one or more alkenyl aromatic copolymers, a blend of one or more of each of alkenyl aromatic homopolymers and copolymers, or blends of any of the foregoing with a non-alkenyl aromatic polymer.
- the alkenyl aromatic polymer material comprises greater than 50 and preferably greater than 70 weight percent alkenyl aromatic monomeric units. Most preferably, the alkenyl aromatic polymer material is comprised entirely of alkenyl aromatic monomeric units.
- Suitable alkenyl aromatic polymers include those derived from alkenyl aromatic compounds such as styrene, alphamethylstyrene, ethylstyrene, vinyl toluene, chlorostyrene, and bromostyrene.
- a preferred alkenyl aromatic polymer is polystyrene.
- Minor amounts of monoethylenically unsaturated compounds such as C 2-4 alkyl acids and esters, ionomeric derivatives, and C 4-6 dienes may be copolymerized with alkenyl aromatic compounds.
- copolymerizable compounds include acrylic acid, methacrylic acid, maleic acid, itaconic acid, acrylonitrile, maleic anhydride, methyl acrylate, ethyl acrylate, methyl methacrylate, vinyl acetate and butadiene.
- Preferred structures comprise substantially (that is, greater than 95 percent) and most preferably entirely of polystyrene because polystyrene foam is economical, and is commonly employed as an insulating plastic foam.
- the present alkenyl aromatic polymer foam is generally prepared by heating an alkenyl aromatic polymer material to form a plasticized or melt polymer material, incorporating therein a blowing agent to form a foamable gel, and extruding the gel through a die to form the foam product.
- a blowing agent Prior to mixing with the blowing agent, the polymer material is heated to a temperature at or above its glass transition temperature or melting point.
- the blowing agent may be incorporated or mixed into the melt polymer material by any means known in the art such as with an extruder, mixer, or blender.
- the blowing agent is mixed with the melt polymer material at an elevated pressure sufficient to prevent substantial expansion of the melt polymer material and to generally disperse the blowing agent homogeneously therein.
- a nucleator may be blended in the polymer melt or dry blended with the polymer material prior to plasticizing or melting.
- the foamable gel is typically cooled to a lower temperature to optimize physical characteristics of the foam structure.
- the gel is then extruded through a die of desired shape to a zone of lower or reduced pressure to form the foam structure.
- the zone of lower pressure is at a pressure lower than that in which the foamable gel is maintained prior to extrusion through the die.
- the lower pressure may be superatmospheric or subatmospheric (vacuum), but is preferably at an atmospheric level.
- Blowing agents useful in making the present foam structure include inorganic agents, organic blowing agents and chemical blowing agents.
- Suitable inorganic blowing agents include carbon dioxide, nitrogen, argon, water, air, and helium.
- a useful blowing agent is a blend of carbon dioxide and water.
- Organic blowing agents include aliphatic hydrocarbons having 1-9 carbon atoms and fully and partially halogenated aliphatic hydrocarbons having 1-4 carbon atoms. Aliphatic hydrocarbons include methane, ethane, propane, n-butane, isobutane, n-pentane, isopentane, and neopentane.
- Fully and partially halogenated aliphatic hydrocarbons include fluorocarbons, chlorocarbons, and chlorofluorocarbons.
- fluorocarbons include methyl fluoride, perfluoromethane, ethyl fluoride, difluoromethane, 1-1-difluoroethane, 1,1,1-trifluoroethane (HFC-143a), 1,1,1,2-tetrafluoroethane (HFC-134a), pentafluoroethane, perfluoroethane, 1,1,1-trifluoropropane, perfluoropropane, difluoropropane such as 2,2-difluoropropane, perfluorobutane, perfluorocyclobutane.
- Partially halogenated chlorocarbons and chlorofluorocarbons for use in this invention include dichloropropane, methyl chloride, methylene chloride, ethyl chloride, 1,1,1-trichloroethane, chlorodifluoromethane (HCFC-22), 1,1-dichloro-1-fluoroethane (HCFC-141b), 1-chloro-1,1-difluoroethane (HCFC-142b), 1,1-dichloro-2,2,2-trifluoroethane (HCFC-123) and 1-chloro-1,2,2,2-tetrafluoroethane (HCFC-124).
- Fully halogenated chlorofluorocarbons include trichloromonofluoromethane (CFC-11), dichlorodifluoromethane (CFC-12), trichlorotrifluoroethane (CFC-113), dichlorotetrafluoroethane (CFC-114), chloroheptafluoropropane, and dichlorohexafluoropropane.
- a useful blowing agent is a blend of HCFC-142b and carbon dioxide and optionally HCFC-22.
- Chemical blowing agents include azodicarbonamide, azobis(isobutyronitrile), benzenesulfonhydrazide, 4-hydroxybenzene sulfonyl-semicarbazide, p-toluene sulfonyl semi-carbazide, barium azodicarboxylate, N,N'-dimethyl-N,N'-dinitrosoterephthalamide, and trihydrazino triazine.
- inorganic blowing agents For environmental reason, it is desirable to employ inorganic blowing agents whenever possible.
- Two particularly desirable inorganic blowing agents are carbon dioxide and water.
- the amount of blowing agent incorporated into the polymer melt material to make a foam-forming polymer gel is from 0.2 to 5.0, preferably from 0.5 to 3.0, and most preferably from 1.0 to 2.50 moles per kilogram of polymer.
- the foam component of the present foam structure has a density of from 10 to 150 and most preferably from 10 to 70 kilograms per cubic meter (kg/m 3 ).
- the foam structure has an average cell size of from 0.1 to 5.0 millimeters and preferably from 0.15 to 2.4 millimeters according to ASTM D3576.
- the cell size enlarging agent has the capability to and is present in an amount sufficient to enlarge or increase the average cell size of the present foam structure over that of a corresponding foam structure without the agent.
- the average cell size is enlarged or increased by 20 percent or more and preferably by 30 percent or more over that of the corresponding foam without the agent.
- the average cell size refers to the cell size of the present foam structure 30 minutes after extrusion or expansion thereof according to ASTM D3576.
- the cell size enlarging agent is preferably present at from 0.05 to 5.0 parts per hundred and more preferably from 0.1 to 3 parts per hundred based upon the weight of the alkenyl aromatic polymer material.
- the cell size enlarging agent is an organic material which melts below the foaming temperature of the alkenyl aromatic polymer foam structure. Foaming temperatures for alkenyl aromatic polymer foam structures typically range from 110°C to 135°C. The cell size enlarging agent either partly or substantially dissolves in the foamable gel of the polymer and blowing agent at the foaming temperature.
- the cell size enlarging agent is of a nature and is present in an amount such that it does not deleteriously impact the physical properties of the present foam structure.
- the present foam structure has physical properties substantially similar or the same in the degree as a corresponding foam structure without the cell size enlarging agent. These physical properties include compressive strength (according to ASTM D1621-79), heat distortion temperature (according to ASTM D2126-87) and environmental dimensional change (according to ASTM D2126-87). Physical properties, specifically those described above, preferably are within 10 percent (10 percent or less) of that of the corresponding foam structure without the cell size enlarging agent.
- the present foam structure is preferably more dimensionally stable than the corresponding foam structure without the cell size enlarging agent.
- the cell size enlarging agent is also substantially non-waxy.
- the agent is substantially non-waxy in that it usually takes a liquid form at both ambient and elevated temperatures, such as at typical foaming temperatures of 110°C-135°C.
- the agent may, however, take a solid form at ambient temperature if it is substantially resistant to deformation at that temperature.
- a waxy substance is typically a solid deformable at ambient temperature without the application of heat or elevated temperature.
- Suitable non-waxy cell size enlarging agents are diverse in chemical structure, and include the following: polyethylene glycol and polypropylene glycol of 1200 or more molecular weight, salts of N-tallow beta amino dipropionate, amine oxides, imidazoline, fatty acid alkanolamides of C 12-18 , n-alkyl trimethyl ammonium chloride, ethoxylated linear alcohols, dioctyl ester of sodium sulfosuccinic acid, polyoxy-ethylene sorbitan monopalmitate, diglycol laurate, fluorochemical surfactants, coco betaine, aqueous emulsions and fluids of silicone compounds such as dimethyl polysiloxane.
- the cell size enlarging agent of the present invention is further distinguished from the prior art plasticizing agents because it affects the desired enlargement of average cell size without deleteriously affecting the physical properties of the foam structure.
- Prior art plasticizers such as those seen in Great Britain Patent No. 1,316,465, U.S. Patent No. 4,940,735, and Japanese Patent No. 47-25147 may enlarge or increase cell size, but also may deleteriously or negatively impact physical properties, including those described above.
- low molecular weight ( ⁇ 1000 weight average molecular weight) organic and inorganic compounds and polymers may enlarge cell size, but also may cause diminution in desirable physical properties.
- higher weight average molecular weight compounds and polymers may not cause diminution in physical properties, but may not enlarge cell size.
- certain organic and inorganic compounds and polymers were discovered to cause cell size enlargement without diminution in physical properties.
- the foam component of the present foam structure is closed cell.
- the present foam is greater than 90 percent closed-cell according to ASTM D2856-A.
- additives may be incorporated in the present foam structure such as inorganic fillers, pigments, antioxidants, acid scavengers, ultraviolet absorbers, flame retardants, processing aids, and extrusion aids.
- nucleating agent may be added in order to control the size of foam cells.
- Preferred nucleating agents include inorganic substances such as calcium carbonate, talc, clay, titanium oxide, silica, barium sulfate, diatomaceous earth, and mixtures of citric acid and sodium bicarbonate.
- the amount of nucleating agent employed may range from 0.01 to 5 parts by weight per hundred parts by weight of a polymer resin. The preferred range is from 0.1 to 3 parts by weight.
- the present foam structure may be used to insulate a surface by applying to the surface an insulating panel fashioned from the present structure.
- Such panels are useful in any conventional insulating applications such as roofing, buildings, and refrigerators.
- the present foam structure may be formed into a plurality of discrete foamed particles for conventional loose-fill cushioning and packaging applications, or may be ground into scrap for use as blown insulation.
- Foam structures were made in accordance with the present invention, and tested for cell size and retention of certain desirable physical properties.
- the physical properties include density, compressive strength, heat distortion temperature, and environmental dimensional change.
- the foam structures were made with an apparatus comprising an extruder, a mixer, a cooler, and a die in sequence. Polymer feedstock and additives other than the blowing agent were dry blended and fed to the extruder. The blowing agent was injected into the polymer melt in the mixer to form a foamable gel. The foamable gel was cooled in the cooler, and conveyed through a die into a region of lower pressure to form the foam structure.
- the polymer feedstock employed was a granular polystyrene having a weight average molecular weight of 200,000 according to size exclusion chromatography.
- Density was measured according to ASTM D1622. Two specimens of each sample were averaged. Foam structure skins were removed for the tests.
- Compressive strength was measured according to ASTM D1621-79. Two specimens of each sample were averaged. Foam structure skins were removed.
- the heat distortion temperature (HDT) was measured according to ASTM D2126-87. Two specimens of each sample were averaged. Foam structure skins were removed. Each specimen was kept at 165°F/ambient humidity for three days and the temperature was increased in increments of 5°F until specimens failed.
- EDC Environmental dimensional changes
- the extruder used was a 1-1/4 inch (in) (3.1 centimeters (cm)) screw type extrusion line with a slit die.
- the foamable gel was cooled to a uniform foaming temperature of 125°C-130°C. Blowing agent content, process conditions, and physical property values of the resulting foam structures are represented in Table 1.
- the foam structure of Run B exhibited a significantly higher cell size versus the foam structure of control Run A. Further, the skin quality was better.
- the foam structures of Runs D and E also exhibited significantly greater cell size than the foam structure of control Run C.
- the foam structures of Runs D and E exhibited better skin quality as well.
- the extruder used was a 2-1/2 in (6.3 cm) screw type extrusion line with a 1 in (2.5 cm) wide slit die.
- 1.0 pph hexabromocyclododecane (HBCD) was dry-blended with the polymer.
- the foam structure was expanded between substantially parallel forming plates downstream of the die. Blowing agent content, process conditions, and physical property values of the foam structures are represented in Tables 2A and 2B.
- Foam structures were produced using the apparatus and formulation of Example 2 except for a change in blowing agent and enlarging agent content. Blowing agent content, process conditions, and physical property values for the foam structures are represented in Tables 3A and 3B.
- Foam structures were produced using the same formulation and apparatus of Example 3 except that a 3 in (7.5 cm) wide slit die and different enlarging agents were used. Blowing agent content, process conditions, and physical property values for the foam structures are represented in Tables 4A and 4B.
- the extruder used was a 2 in (5.0 cm) screw type extrusion line with a slit die.
- Additives included 0.15 pph barium stearate and 0.03 pph cyano-phthalo blue by weight based upon the weight of the polymer.
- the foam structure was expanded between substantially parallel forming plates. Blowing agent content, process conditions, and physical property values for the foam structures are represented in Tables 5A and 5B.
- Run R exhibited significantly higher cell size than the foam structure of control Run Q.
- a plurality of materials were evaluated for cell-size enlarging capability.
- One hundred parts by weight of polystyrene was introduced into a glass ampule along with 45 parts by weight of a one-to-one by weight mixture of methyl chloride and dichloro-difluoro methane.
- the ampule was then cooled to dry ice temperature, sealed and permitted to warm to ambient temperature.
- the ampule was then heated to a temperature of 200°C in an oil bath for a period of two to three hours until the polymer melted and a homogeneous mixture was obtained in the ampule.
- the ampule was then cooled to the foaming temperature of 125°C for a period of about five to ten minutes.
- the glass ampule was then ruptured to permit foaming polymer to extrude therefrom.
- the cell-size enlarging agent was present in a proportion of one-half part by weight per one-hundred parts by weight polymer. The results are set forth in Table 6.
- H.D.T. Heat Distortion Temperature after 210 days
- E.D.C. Environmental Dimensional Change after 210 days
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Claims (9)
- Verfahren zur Herstellung einer geschlossenzelligen Schaumstruktur aus alkenylaromatischem Polymerem, welche eine vergrößerte Durchschnittszellgröße besitzt, umfassend:a) Erhitzen eines alkenylaromatischen Polymermaterials, das mehr als 50 Gew.-% alkenylaromatische Monomereneinheiten besitzt, zur Bildung eines geschmolzenen Polymermaterials;b) Eingeben eines Blähmittels in das geschmolzene Polymermaterial bei einem erhöhten Druck zur Bildung eines schäumbaren Gels; undc) Extrudieren des schäumbaren Gels durch eine Düse in einen Bereich von reduziertem Druck zur Bildung der Schaumstruktur;
worin ein im wesentlichen nicht-wachsartiges Zellgrößenvergrößerungsmittel in das geschmolzene Polymermaterial in einer ausreichenden Menge eingegeben wird, um die Durchschnittszellgröße der Schaumstruktur um 20 % oder mehr gegenüber einer entsprechenden, ohne das Vergrößerungsmittel hergestellten Schaumstruktur zu vergrößern, und worin das Vergrößerungsmittel in einer solchen Menge eingegeben wird, daß die Schaumstruktur physikalische Eigenschaften vergleichbar denjenigen der entsprechenden Schaumstruktur ohne das Zellgrößenvergrößerungsmittel hat. - Verfahren nach Anspruch 1, worin das schäumbare Gel auf eine optimale Schäumungstemperatur abgekühlt und durch Extrusion durch eine Düse zu einer Zone mit niedrigerem Druck expandiert wird.
- Verfahren nach Anspruch 2, worin ein Keimbildungsmittel in das geschmolzene Polymermaterial eingeben wird.
- Verfahren nach einem der Ansprüche 1 - 3, worin das Zellgrößenvergrößerungsmittel in einer Menge zur Vergrößerung der Durchschnittszellgröße der Schaumstruktur um 30 % oder mehr gegenüber der Zellgröße der entsprechenden, ohne ein Zellgrößenvergrößerungsmittel hergestellten Schaumstruktur eingegeben wird.
- Verfahren nach einem der Ansprüche 1 - 3, worin das Zellgrößenvergrößerungsmittel mit 0,05 bis 5 Teilen pro 100, bezogen auf das Gewicht das alkenylaromatischen Polymermaterials, eingegeben wird.
- Verfahren nach einem der Ansprüche 1 - 5, worin die physikalischen Eigenschaften aus Kompressionsfestigkeit, Hitzeverformungstemperatur und Umgebungs-Dimensionveränderung bestehen.
- Verfahren nach Anspruch 6, worin die physikalischen Eigenschaften innerhalb von 10 % derjenigen der entsprechenden, ohne ein Zellgrößenvergrößerungsmittel hergestellten Schaumstruktur liegen.
- Verfahren nach einem der Ansprüche 1 - 5, worin das Blähmittel Kohlendioxid enthält.
- Geschlossenzellige Schaumstruktur aus alkenylaromatischem Polymerem, erhältlich aus dem Verfahren eines der Ansprüche 1 - 8.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US915593A | 1993-01-26 | 1993-01-26 | |
US9155 | 1993-01-26 | ||
PCT/US1993/011813 WO1994016876A1 (en) | 1993-01-26 | 1993-12-07 | Enlarged cell foam and method of making same |
Publications (3)
Publication Number | Publication Date |
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EP0681522A1 EP0681522A1 (de) | 1995-11-15 |
EP0681522A4 EP0681522A4 (de) | 1996-02-28 |
EP0681522B1 true EP0681522B1 (de) | 1999-05-26 |
Family
ID=21735906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP94903474A Expired - Lifetime EP0681522B1 (de) | 1993-01-26 | 1993-12-07 | Grossporiger schaumstoff und sein herstellungsverfahren |
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Country | Link |
---|---|
US (1) | US5489407A (de) |
EP (1) | EP0681522B1 (de) |
JP (1) | JP3338450B2 (de) |
KR (1) | KR100312358B1 (de) |
CA (1) | CA2153321C (de) |
DE (1) | DE69325109T2 (de) |
ES (1) | ES2134339T3 (de) |
FI (1) | FI953558A (de) |
GR (1) | GR3030944T3 (de) |
HU (1) | HU216025B (de) |
MX (1) | MX9400652A (de) |
TW (1) | TW301662B (de) |
WO (1) | WO1994016876A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1930368A1 (de) | 2006-12-08 | 2008-06-11 | Basf Se | Polystyrolextrusionsschaumstoff mit vergrösserten Zellen |
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US5389694A (en) * | 1993-06-04 | 1995-02-14 | The Dow Chemical Company | Foamable styrenic polymer gel having a carbon dioxide blowing agent and a process for making a foam structure therefrom |
FI98714C (fi) * | 1994-08-29 | 1997-08-11 | Valtion Teknillinen | Menetelmä vaahdotetun muovituotteen valmistamiseksi |
US5776389A (en) * | 1996-06-20 | 1998-07-07 | The Dow Chemical Company | Process for making an alkenyl aromatic polymer foam having enlarged cell size |
JP3968612B2 (ja) | 1998-01-27 | 2007-08-29 | 三菱電機株式会社 | 全真空断熱箱体及びその全真空断熱箱体を用いた冷蔵庫並びにその全真空断熱箱体の製造方法及び解体方法 |
US6110404A (en) * | 1998-08-14 | 2000-08-29 | Ligon Brothers Manufacturing Company | Method of extruding thermoplastic elastomer foam using water as a blowing agent |
US6093352A (en) * | 1998-09-16 | 2000-07-25 | Owens Corning Fiberglas Technology, Inc. | Process for producing foam by monitoring key process parameters |
US5993707A (en) * | 1998-12-04 | 1999-11-30 | The Dow Chemical Company | Enlarged cell size foams made from blends of alkenyl aromatic polymers and alpha-olefin/vinyl or vinylidene aromatic and/or sterically hindered aliphatic or cycloaliphatic vinyl or vinylidene interpolymers |
DE19900490A1 (de) * | 1999-01-08 | 2000-07-13 | Cognis Deutschland Gmbh | Verfahren zur Herstellung beladbarer Kunststoffschäume |
RU2254347C2 (ru) | 2000-03-17 | 2005-06-20 | Дау Глобал Текнолоджиз Инк. | Полиолефиновый пенопласт, используемый для звуко- и теплоизоляции |
US8568632B2 (en) | 2003-11-26 | 2013-10-29 | Owens Corning Intellectual Capital, Llc | Method of forming thermoplastic foams using nano-particles to control cell morphology |
US9359481B2 (en) | 2003-11-26 | 2016-06-07 | Owens Corning Intellectual Capital, Llc | Thermoplastic foams and method of forming them using nano-graphite |
US7358282B2 (en) * | 2003-12-05 | 2008-04-15 | Kimberly-Clark Worldwide, Inc. | Low-density, open-cell, soft, flexible, thermoplastic, absorbent foam and method of making foam |
US7291382B2 (en) * | 2004-09-24 | 2007-11-06 | Kimberly-Clark Worldwide, Inc. | Low density flexible resilient absorbent open-cell thermoplastic foam |
US8158689B2 (en) * | 2005-12-22 | 2012-04-17 | Kimberly-Clark Worldwide, Inc. | Hybrid absorbent foam and articles containing it |
US20070148433A1 (en) * | 2005-12-27 | 2007-06-28 | Mallory Mary F | Elastic laminate made with absorbent foam |
US20080281012A1 (en) * | 2006-01-19 | 2008-11-13 | Arkema Inc. | Block Copolymer Foam Additives |
US9752004B2 (en) * | 2006-06-22 | 2017-09-05 | Owens Corning Intellectual Capital, Llc | Cell size enlargers for polystyrene foams |
US20080293839A1 (en) * | 2006-09-07 | 2008-11-27 | Stobby William G | Stabilized extruded alkenyl aromatic polymer foams and processes for extruding stabilized alkenyl aromatic polymer foams |
US9005745B2 (en) | 2009-06-26 | 2015-04-14 | Owens Corning Intellectual Capital, Llc | Porous carbon-containing compounds as water carriers and cell size controlling agents for polymeric foams |
US20100331433A1 (en) | 2009-06-26 | 2010-12-30 | Nikoi Annan | Porous Carbon-Containing Compounds As Water Carriers And Cell Size Controlling Agents For Polymeric Foams |
US8793952B2 (en) * | 2009-12-16 | 2014-08-05 | Fatemeh Nassreen Olang | Apparatus and methods for application of foam and foam/loosefill insulation systems |
US11414529B2 (en) | 2018-06-21 | 2022-08-16 | Fina Technology, Inc. | Polystyrene compositions for foam extrusion |
EP4153668B1 (de) | 2020-05-19 | 2024-08-28 | INEOS Styrolution Group GmbH | Kleinzellige polystyrol-schäume und verfahren zu deren herstellung |
US20240110386A1 (en) * | 2021-01-22 | 2024-04-04 | Certainteed Llc | Building surface panels with aged foam backing and method of manufacture |
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US3346520A (en) * | 1965-01-25 | 1967-10-10 | Dow Chemical Co | Process for making high impact styrene polymers in aqueous suspension |
JPS4541101B1 (de) * | 1966-10-05 | 1970-12-23 | ||
GB1316465A (en) * | 1970-08-25 | 1973-05-09 | Monsanto Chemicals | Production of foamed resins |
US3916023A (en) * | 1970-11-18 | 1975-10-28 | Upjohn Co | Method for producing isotropic foamed stock |
IT990574B (it) * | 1973-05-21 | 1975-07-10 | Montedison Spa | Composizioni polimeriche termopla stiche espandibili a base di poli meri dello stirene |
US4229396A (en) * | 1979-03-21 | 1980-10-21 | The Dow Chemical Company | Method of extruding thermoplastic resin foams having enlarged cell-sizes |
US4386165A (en) * | 1980-06-06 | 1983-05-31 | The Dow Chemical Company | Styrenic polymer foams and preparation thereof |
US4312957A (en) * | 1980-10-01 | 1982-01-26 | Atlantic Richfield Company | Fast-cooling styrene polymer foams |
US4412961A (en) * | 1981-12-23 | 1983-11-01 | Mobil Oil Corporation | Method and apparatus for measurement and control of cell size in a foam structure |
JPS60252639A (ja) * | 1984-05-29 | 1985-12-13 | Dainippon Ink & Chem Inc | 改良された発泡性熱可塑性樹脂粒子 |
DE3810342A1 (de) * | 1988-03-26 | 1989-10-05 | Basf Ag | Treibmittel-masterbatch fuer die herstellung von polystyrolschaumstoffen |
DE3817631A1 (de) * | 1988-05-25 | 1989-11-30 | Basf Ag | Expandierbare polymere in partikelform |
US5081162A (en) * | 1989-02-27 | 1992-01-14 | Woodbridge Foam Corporation | Process for producing foamed polymers |
US5011866A (en) * | 1989-11-08 | 1991-04-30 | The Dow Chemical Company | Insulating alkenyl aromatic polymer foam |
DE4000542A1 (de) * | 1990-01-10 | 1991-07-11 | Basf Ag | Schaumstoffplatten mit hoher waermeformbestaendigkeit |
US5189072A (en) * | 1990-04-06 | 1993-02-23 | The Dow Chemical Company | Polymeric composition comprising transient foam control agent |
US5189071A (en) * | 1992-04-06 | 1993-02-23 | The Dow Chemical Company | Polymeric composition comprising transient foam control agent |
US5274005A (en) * | 1992-06-09 | 1993-12-28 | The Dow Chemical Company | Low density styrene polymer foams and process for preparing same |
-
1993
- 1993-12-07 KR KR1019950703070A patent/KR100312358B1/ko not_active IP Right Cessation
- 1993-12-07 ES ES94903474T patent/ES2134339T3/es not_active Expired - Lifetime
- 1993-12-07 CA CA002153321A patent/CA2153321C/en not_active Expired - Lifetime
- 1993-12-07 HU HUP9502231A patent/HU216025B/hu unknown
- 1993-12-07 WO PCT/US1993/011813 patent/WO1994016876A1/en active IP Right Grant
- 1993-12-07 JP JP51700194A patent/JP3338450B2/ja not_active Expired - Lifetime
- 1993-12-07 EP EP94903474A patent/EP0681522B1/de not_active Expired - Lifetime
- 1993-12-07 DE DE69325109T patent/DE69325109T2/de not_active Expired - Lifetime
-
1994
- 1994-01-25 MX MX9400652A patent/MX9400652A/es not_active IP Right Cessation
- 1994-01-25 TW TW083100629A patent/TW301662B/zh active
- 1994-07-21 US US08/278,283 patent/US5489407A/en not_active Expired - Lifetime
-
1995
- 1995-07-25 FI FI953558A patent/FI953558A/fi not_active Application Discontinuation
-
1999
- 1999-08-10 GR GR990402025T patent/GR3030944T3/el unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1930368A1 (de) | 2006-12-08 | 2008-06-11 | Basf Se | Polystyrolextrusionsschaumstoff mit vergrösserten Zellen |
Also Published As
Publication number | Publication date |
---|---|
ES2134339T3 (es) | 1999-10-01 |
TW301662B (de) | 1997-04-01 |
JPH08505895A (ja) | 1996-06-25 |
GR3030944T3 (en) | 1999-11-30 |
MX9400652A (es) | 1994-08-31 |
FI953558A0 (fi) | 1995-07-25 |
HU9502231D0 (en) | 1995-09-28 |
CA2153321A1 (en) | 1994-08-04 |
US5489407A (en) | 1996-02-06 |
CA2153321C (en) | 2002-05-07 |
HUT73153A (en) | 1996-06-28 |
EP0681522A1 (de) | 1995-11-15 |
KR100312358B1 (ko) | 2002-11-01 |
KR960700143A (ko) | 1996-01-19 |
FI953558A (fi) | 1995-07-25 |
WO1994016876A1 (en) | 1994-08-04 |
HU216025B (hu) | 1999-04-28 |
DE69325109D1 (de) | 1999-07-01 |
JP3338450B2 (ja) | 2002-10-28 |
EP0681522A4 (de) | 1996-02-28 |
DE69325109T2 (de) | 1999-09-23 |
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