EP0678621A2 - Machine for taking up ballast by suction - Google Patents

Machine for taking up ballast by suction Download PDF

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Publication number
EP0678621A2
EP0678621A2 EP95890055A EP95890055A EP0678621A2 EP 0678621 A2 EP0678621 A2 EP 0678621A2 EP 95890055 A EP95890055 A EP 95890055A EP 95890055 A EP95890055 A EP 95890055A EP 0678621 A2 EP0678621 A2 EP 0678621A2
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EP
European Patent Office
Prior art keywords
suction
end section
machine according
longitudinal axis
suction opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP95890055A
Other languages
German (de)
French (fr)
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EP0678621A3 (en
EP0678621B1 (en
Inventor
Josef Theurer
Friedrich Oellerer
Herbert Wörgötter
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Franz Plasser Bahnbaumaschinen Industrie GmbH
Original Assignee
Franz Plasser Bahnbaumaschinen Industrie GmbH
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Publication of EP0678621A3 publication Critical patent/EP0678621A3/en
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/04—Removing the ballast; Machines therefor, whether or not additionally adapted for taking-up ballast
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2203/00—Devices for working the railway-superstructure
    • E01B2203/02—Removing or re-contouring ballast
    • E01B2203/025—Suction

Definitions

  • the invention relates to a suction machine for sucking in ballast, with a machine frame that can be moved on undercarriages, has a vacuum generator and a ballast accumulator, and with a suction pipe that can be adjusted transversely and height by means of a displacement device with drives has a suction opening for ballast pick-up.
  • Another suction machine known from DE 71 27 884 U has a vibration device fastened in the area of the suction opening at the end section of the suction pipe, with which the suction opening having the teeth can be set in vibration.
  • roller-shaped tools are provided for loosening the ballast, which are also assigned to the suction opening.
  • the object of the present invention is to create a suction machine of the generic type with which the absorption of the ballast caused by the suction flow, in particular also in the encrusted state, is improved.
  • This rotatable design enables the ballast pick-up to be significantly improved with a minimum of design effort. It is particularly advantageous that due to the rotation of the suction opening and the resulting relative movement to the adjacent gravel stones, these are set in motion. This mechanically initiated initial movement is then accelerated with the help of the suction force. Due to the rotation of the suction opening according to the invention, the ballast can therefore be extracted quickly and with greater power.
  • This suction power can be increased even further if, according to a further embodiment of the invention, entrainment members projecting from the suction opening are provided.
  • the suction machine 1 shown in FIG. 1 has a machine frame 4 which can be moved on rail undercarriages 2 and has a vacuum generator 3 and a driving cabin 5 which is arranged at the end and has a central control device 6. Furthermore, the suction machine 1 is equipped with a motor for the energy supply and a travel drive 7. For guiding and supporting a suction pipe end section 9 of a suction pipe 10 projecting over a machine end 8, a displacement device 11 or supporting structure attached to the machine frame 4 is provided. This is composed of two parts 14, 15 arranged one behind the other in the longitudinal direction of the machine and forming an articulation point with a vertical swivel axis 12 and a swivel drive 13. The intake pipe end section 9 can be adjusted by various drives 13, 21 along the XYZ spatial coordinates.
  • a flexible part of the suction pipe 10 adjoins the suction pipe end section 9 connected to the part 15, its end 17 opposite a suction opening 16 being mounted perpendicularly to the machine longitudinal direction and horizontally displaceable.
  • two ballast stores 18 opposite each other in the cross-machine direction are provided, each with an unloading opening.
  • a conveyor belt 19 running in the machine longitudinal direction is provided below these unloading openings in order to transport the sucked-in ballast onto a coupled loading wagon 20.
  • the suction pipe end section 9 provided for immersion in the ballast is rotatably supported in its upper end area opposite the suction opening 16 by a rotary bearing 22 about a longitudinal axis 23 on the adjacent flexible area of the suction pipe 10.
  • the rotary bearing 22 connected to the part 15 of the displacement device 11 has a toothed ring 24 which is arranged coaxially with the intake pipe end section 9 and is connected to the latter, and which is in positive connection with a drive pinion 25 of a hydraulic rotary drive 26.
  • the suction opening 16 which is used to hold the ballast, is associated with driving elements 27 fastened to the cylindrical end section 9 of the suction pipe and extending in the radial direction for loosening or moving the adjacent ballast stones to be sucked up.
  • the entrainment members 27 are arranged at an angle to the longitudinal axis 23 with respect to their longitudinal direction, the free ends 28 being designed to be projecting over a suction plane 29 which is formed by the annular suction opening 16 and extends perpendicular to the longitudinal axis 23.
  • the suction pipe end section 9 or the suction opening 16 is positioned with the help of the central control device 6 from the driver's cab 5, for example above a threshold compartment, and lowered onto the ballast by acting on the drives 13, 21.
  • the suction pipe end section 9 rotates about its longitudinal axis 23, as a result of which the ballast stones that come into contact with the suction opening 16 or the driving element 27, which also rotates, are mechanically set into an initial movement. Subsequently, these gravel stones are sucked in more quickly by the suction flow and fed to one of the two ballast stores 18. Due to a superimposed transverse movement of the suction pipe end section 9, the sleeper compartment can be completely cleared out by suction.
  • entrainment members 30 can be formed by a corresponding deformation of sections of the suction opening 16. These entrainment members 30 are formed by blades 31 projecting downward over the suction plane, the front end regions 32 of which, in the direction of rotation (see arrow) of the end of the intake manifold 9, are further distanced from the longitudinal axis 23 than the rear regions 33 in the direction of rotation Driving elements 30 forming a higher-order plane, ballast is moved inward to the suction opening 16 in the radial direction in order to improve the suction power.
  • the suction pipe end section 9 is designed as a ring 43 rotatably mounted on the suction pipe 10, to which the finger-shaped entrainment members 27 are detachably fastened.
  • the rotation of the ring 43 about the longitudinal axis 23 is achieved by a drive rod 44 connected to the rotary drive 26 and a drive pinion 25.
  • FIG. 5 shows a side view of a suction pipe end section 9, the area forming the suction opening 16 being located in a suction opening plane 34 shown by dash-dotted lines.
  • This includes an angle ⁇ with the longitudinal axis 23 of the intake pipe end section 9. This is preferably 45 °, but can advantageously vary between approximately 30 ° and 50 ° depending on the desired size of the suction opening 16.
  • Tooth-shaped entrainment members 27 are distributed around the elliptical suction opening 16. Due to the inclined position of the suction opening 16, in particular in connection with the rotation of the suction pipe end section 9 about the longitudinal axis 23, an improved effect for suctioning the ballast below the thresholds can also be achieved.
  • the further variant of an intake manifold end section shown in FIG. 6 also has an inclined intake opening 16 which is caused by angling the lower end region of the intake manifold end section 9.
  • FIGS. 7 and 8 shows an intake manifold end section 9 with a thrust tube 35 which is arranged coaxially with it and is circular in cross section and which is designed to be height-adjustable relative to the intake manifold end section 9 by means of a schematically indicated drive 36 with the aid of guides 37.
  • the suction pipe end section 9 has an inclined first suction opening 16 according to FIG. 5
  • the lower end of the push pipe 35 is equipped with a second suction opening 38.
  • this variant there is the possibility, either with a corresponding displacement of the push tube 35, either with a suction opening 38 running perpendicular to the longitudinal axis 23 (FIG. 7) or with an oblique suction opening 16 ( Fig. 8) to suction.
  • the intake manifold end section 9 is continuously rotated about the longitudinal axis 23 with the aid of a rotary drive (not shown in more detail).
  • FIGS. 9 and 10 show yet another variant of an intake pipe end section 9.
  • This has an intake opening consisting of two regions 40, 41 16 on.
  • the first region 40 of the suction opening 16 comprises the inclined part located in the suction opening plane 34, while the second region 41 forming the suction opening plane 39 runs perpendicular to the longitudinal axis 23.
  • this second area 41 which comprises approximately a quarter of the circumference of the intake pipe end section 9, recesses 42 are provided on the intake pipe end section 9, which form tooth-shaped entrainment members 27.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Massaging Devices (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Cleaning In General (AREA)
  • Nozzles For Electric Vacuum Cleaners (AREA)
  • Soil Working Implements (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Specific Conveyance Elements (AREA)
  • Endoscopes (AREA)
  • Catching Or Destruction (AREA)
  • Characterised By The Charging Evacuation (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The suction machine for working up ballast has a machine frame movable on a mobile unit and having a vacuum producer and a ballast storage unit. It has a crossways and height-adjustable suction tube (10). Adjustment involves a displacement unit (11) with drives. A suction tube end section has a longitudinal axis (23) and is movable by the displacement unit. It has a suction opening (16) for receiving ballast. For the suction tube end section rotatably located around its longitudinal axis a rotary drive (26) is provided. The suction tube end section in its upper end area opposed to the suction opening has a rotation bearing (22). Additional to its function as a rotatable bearing, it is also formed as a connection to an abutting flexible area of the suction tube and is connected with the rotary drive. <IMAGE>

Description

Die Erfindung betrifft eine Saugmaschine zum Ansaugen von Schotter, mit einem auf Fahrwerken verfahrbaren, einen Unterdruckerzeuger und einen Schotterspeicher aufweisenden Maschinenrahmen sowie mit einem durch eine Verschiebeeinrichtung mit Antrieben quer- und höhenverstellbaren Saugrohr, wobei ein durch die Verschiebeeinrichtung bewegbarer, eine Längsachse aufweisender Saugrohr-Endabschnitt eine Saugöffnung zur Schotteraufnahme aufweist.The invention relates to a suction machine for sucking in ballast, with a machine frame that can be moved on undercarriages, has a vacuum generator and a ballast accumulator, and with a suction pipe that can be adjusted transversely and height by means of a displacement device with drives has a suction opening for ballast pick-up.

Durch die GB 2 172 326 A ist es bereits bekannt, insgesamt drei in vertikaler Richtung angeordnete Endabschnitte von Saugrohren im Bereich der Saugöffnungen mit rotierenden Werkzeugen zur Auflockerung von verkrustetem Schotter auszustatten. Die Endabschnitte sind jeweils durch eigene Antriebe einer Verschiebevorrichtung höhen- und querverstellbar ausgebildet. Um eine kontinuierliche Vorwärtsbewegung der Saugmaschine zu ermöglichen, sind die Endabschnitte der Saugrohre relativ zum Maschinenrahmen längsverschiebbar angeordnet. Nach Zentrierung über einem Schwellenfach werden die Endabschnitte mit den Saugöffnungen in den Schotter abgesenkt, wobei infolge einer Verdrehung der Werkzeuge auch in den angrenzenden Bereichen unterhalb der Schwellen befindlicher Schotter absaugbar ist.From GB 2 172 326 A it is already known to equip a total of three end sections of suction pipes arranged in the vertical direction in the area of the suction openings with rotating tools for loosening encrusted ballast. The end sections are each height-adjustable and transverse-adjustable by their own drives of a displacement device. In order to enable a continuous forward movement of the suction machine, the end sections of the suction pipes are arranged to be longitudinally displaceable relative to the machine frame. After centering over a sleeper compartment, the end sections with the suction openings are lowered into the ballast, and due to a rotation of the tools, ballast located in the adjacent areas below the sleepers can also be extracted.

Eine andere, durch die DE 71 27 884 U bekannte Saugmaschine weist eine im Bereich der Saugöffnung am Endabschnitt des Saugrohres befestigte Vibrationseinrichtung auf, mit der die Zähne aufweisende Saugöffnung in Schwingungen versetzbar ist. In einer anderen Ausführungsform sind zur Auflockerung des Schotters walzenförmige Werkzeuge vorgesehen, die ebenfalls der Saugöffnung zugeordnet sind.Another suction machine known from DE 71 27 884 U has a vibration device fastened in the area of the suction opening at the end section of the suction pipe, with which the suction opening having the teeth can be set in vibration. In another embodiment, roller-shaped tools are provided for loosening the ballast, which are also assigned to the suction opening.

Weitere Saugmaschinen sind noch durch die DE 21 36 306 A, US 4 741 072, DE 41 08 673 A und DE 89 13 731 U bekannt.Further suction machines are also known from DE 21 36 306 A, US 4 741 072, DE 41 08 673 A and DE 89 13 731 U.

Die Aufgabe der vorliegenden Erfindung liegt nun in der Schaffung einer Saugmaschine der gattungsgemäßen Art, mit der die durch den Saugstrom bewirkte Aufnahme des Schotters, insbesondere auch in verkrustetem Zustand, verbessert ist.The object of the present invention is to create a suction machine of the generic type with which the absorption of the ballast caused by the suction flow, in particular also in the encrusted state, is improved.

Diese Aufgabe wird erfindungsgemäß mit der eingangs genannten Saugmaschine dadurch gelöst, daß dem um seine Längsachse drehbar gelagerten Saugrohr-Endabschnitt ein Drehantrieb zugeordnet ist.This object is achieved with the suction machine mentioned at the outset in that a rotary drive is associated with the suction pipe end section rotatably mounted about its longitudinal axis.

Durch diese drehbare Ausbildung kann die Schotteraufnahme mit einem Minimum an konstruktivem Aufwand wesentlich verbessert werden. Dabei ist von besonderem Vorteil, daß infolge der Rotation der Saugöffnung und daraus resultierenden Relativbewegung zu den angrenzenden Schottersteinen diese in Bewegung versetzt werden. Diese mechanisch initiierte Anfangsbewegung wird anschließend mit Hilfe der Saugkraft beschleunigt fortgesetzt. Durch die erfindungsgemäße Drehung der Saugöffnung ist daher der Schotter rasch und mit größerer Leistung absaugbar.This rotatable design enables the ballast pick-up to be significantly improved with a minimum of design effort. It is particularly advantageous that due to the rotation of the suction opening and the resulting relative movement to the adjacent gravel stones, these are set in motion. This mechanically initiated initial movement is then accelerated with the help of the suction force. Due to the rotation of the suction opening according to the invention, the ballast can therefore be extracted quickly and with greater power.

Diese Absaugleistung läßt sich noch zusätzlich erhöhen, wenn gemäß einer weiteren Ausbildungsvariante der Erfindung im Bereich der Saugöffnung von dieser abstehende Mitnahmeorgane vorgesehen sind.This suction power can be increased even further if, according to a further embodiment of the invention, entrainment members projecting from the suction opening are provided.

Weitere vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.Further advantageous embodiments of the invention result from the subclaims.

Im folgenden wird die Erfindung anhand in der Zeichnung dargestellter Ausführungsbeispiele näher beschrieben.The invention is described in more detail below with reference to exemplary embodiments shown in the drawing.

Es zeigen:

  • Fig. 1 eine Seitenansicht einer Saugmaschine mit einem endseitig durch eine Verschiebeeinrichtung auf einem Maschinenrahmen befestigten und über das Maschinenende vorkragenden Saugrohr,
  • Fig. 2 eine stark vergrößerte Teil-Ansicht eines eine Saugöffnung aufweisenden Saugrohr-Endabschnittes des Saugrohres, und
  • Fig. 3 bis 10 weitere Ausführungsbeispiele einer speziell ausgebildeten Saugöffnung bzw. eines Saugrohr-Endabschnittes.
Show it:
  • 1 is a side view of a suction machine with a suction pipe attached at the end by a sliding device to a machine frame and projecting beyond the machine end,
  • Fig. 2 is a greatly enlarged partial view of a suction pipe end portion of the suction pipe, and
  • Fig. 3 to 10 further embodiments of a specially designed suction opening or a suction pipe end section.

Die in Fig. 1 ersichtliche Saugmaschine 1 weist einen auf Schienenfahrwerken 2 verfahrbaren Maschinenrahmen 4 mit einem Unterdruckerzeuger 3 sowie eine endseitig angeordnete Fahrkabine 5 mit einer zentralen Steuereinrichtung 6 auf. Des weiteren ist die Saugmaschine 1 mit einem Motor für die Energieversorgung und einem Fahrantrieb 7 ausgestattet. Zur Führung und Abstützung eines über ein Maschinenende 8 vorkragenden Saugrohr-Endabschnittes 9 eines Saugrohres 10 ist eine am Maschinenrahmen 4 befestigte Verschiebeeinrichtung 11 bzw. Tragkonstruktion vorgesehen. Diese setzt sich aus zwei in Maschinenlängsrichtung hintereinander angeordneten und unter Bildung einer Gelenkstelle mit einer vertikalen Schwenkachse 12 und einem Schwenkantrieb 13 gelenkig miteinander verbundenen Teilen 14,15 zusammen. Der Saugrohr-Endabschnitt 9 ist durch verschiedene Antriebe 13,21 entlang der XYZ-Raumkoordinaten verstellbar.The suction machine 1 shown in FIG. 1 has a machine frame 4 which can be moved on rail undercarriages 2 and has a vacuum generator 3 and a driving cabin 5 which is arranged at the end and has a central control device 6. Furthermore, the suction machine 1 is equipped with a motor for the energy supply and a travel drive 7. For guiding and supporting a suction pipe end section 9 of a suction pipe 10 projecting over a machine end 8, a displacement device 11 or supporting structure attached to the machine frame 4 is provided. This is composed of two parts 14, 15 arranged one behind the other in the longitudinal direction of the machine and forming an articulation point with a vertical swivel axis 12 and a swivel drive 13. The intake pipe end section 9 can be adjusted by various drives 13, 21 along the XYZ spatial coordinates.

An den mit dem Teil 15 verbundenen Saugrohr-Endabschnitt 9 schließt ein flexibler Teil des Saugrohres 10 an, dessen einer Saugöffnung 16 gegenüberliegendes Ende 17 senkrecht zur Maschinenlängsrichtung und horizontal verschiebbar gelagert ist. Zur Speicherung des angesaugten Schotters sind zwei in Maschinenquerrichtung einander gegenüberliegende Schotterspeicher 18 mit jeweils einer Entladeöffnung vorgesehen. Zwischen diesen und dem Unterdruckerzeuger 3 befinden sich zwei Filterkammern mit verschließbaren Entladeöffnungen. Unterhalb dieser Entladeöffnungen ist ein in Maschinenlängsrichtung verlaufendes Förderband 19 vorgesehen, um den angesaugten Schotter auf einen angekuppelten Verladewagen 20 zu transportieren.A flexible part of the suction pipe 10 adjoins the suction pipe end section 9 connected to the part 15, its end 17 opposite a suction opening 16 being mounted perpendicularly to the machine longitudinal direction and horizontally displaceable. In order to store the intake of ballast, two ballast stores 18 opposite each other in the cross-machine direction are provided, each with an unloading opening. Between these and the vacuum generator 3 there are two filter chambers with closable discharge openings. A conveyor belt 19 running in the machine longitudinal direction is provided below these unloading openings in order to transport the sucked-in ballast onto a coupled loading wagon 20.

Wie in Fig. 2 ersichtlich, ist der zum Eintauchen in den Schotter vorgesehene Saugrohr-Endabschnitt 9 in seinem oberen, der Saugöffnung 16 entgegengesetzten Endbereich durch ein Rotationslager 22 um eine Längsachse 23 drehbar am angrenzenden flexiblen Bereich des Saugrohres 10 gelagert. Das mit dem Teil 15 der Verschiebeeinrichtung 11 verbundene Rotationslager 22 weist einen koaxial zum Saugrohr-Endabschnitt 9 angeordneten und mit diesem verbundenen Zahnkranz 24 auf, der in formschlüssiger Verbindung mit einem Antriebsritzel 25 eines hydraulischen Drehantriebes 26 steht.As can be seen in FIG. 2, the suction pipe end section 9 provided for immersion in the ballast is rotatably supported in its upper end area opposite the suction opening 16 by a rotary bearing 22 about a longitudinal axis 23 on the adjacent flexible area of the suction pipe 10. The rotary bearing 22 connected to the part 15 of the displacement device 11 has a toothed ring 24 which is arranged coaxially with the intake pipe end section 9 and is connected to the latter, and which is in positive connection with a drive pinion 25 of a hydraulic rotary drive 26.

Der zur Schotteraufnahme dienenden Saugöffnung 16 sind am zylinderförmigen Saugrohr-Endabschnitt 9 befestigte und in radialer Richtung verlaufende Mitnahmeorgane 27 zur Lockerung bzw. Bewegung der angrenzenden und aufzusaugenden Schottersteine zugeordnet. Die Mitnahmeorgane 27 sind bezüglich ihrer Längsrichtung in einem Winkel zur Längsachse 23 angeordnet, wobei die freien Enden 28 über eine durch die ringförmige Saugöffnung 16 gebildete sowie senkrecht zur Längsachse 23 verlaufende Saugebene 29 vorragend ausgebildet sind.The suction opening 16, which is used to hold the ballast, is associated with driving elements 27 fastened to the cylindrical end section 9 of the suction pipe and extending in the radial direction for loosening or moving the adjacent ballast stones to be sucked up. The entrainment members 27 are arranged at an angle to the longitudinal axis 23 with respect to their longitudinal direction, the free ends 28 being designed to be projecting over a suction plane 29 which is formed by the annular suction opening 16 and extends perpendicular to the longitudinal axis 23.

Im Arbeitseinsatz wird der Saugrohr-Endabschnitt 9 bzw. die Saugöffnung 16 mit Hilfe der zentralen Steuereinrichtung 6 von der Fahrkabine 5 aus beispielsweise über einem Schwellenfach positioniert und durch Beaufschlagung der Antriebe 13,21 auf den Schotter abgesenkt. Parallel dazu erfolgt unter Beaufschlagung des Drehantriebes 26 eine Rotation des Saugrohr-Endabschnittes 9 um dessen Längsachse 23, wodurch die mit der Saugöffnung 16 bzw. dem ebenfalls rotierenden Mitnahmeorgan 27 in Berührung kommenden Schottersteine mechanisch in eine Anfangsbewegung versetzt werden. In weiterer Folge werden diese Schottersteine durch den Saugstrom rascher angesaugt und einem der beiden Schotterspeicher 18 zugeführt. Durch eine überlagerte Querbewegung des Saugrohr-Endabschnittes 9 ist das Schwellenfach zur Gänze durch Absaugen ausräumbar.In work, the suction pipe end section 9 or the suction opening 16 is positioned with the help of the central control device 6 from the driver's cab 5, for example above a threshold compartment, and lowered onto the ballast by acting on the drives 13, 21. In parallel with this, when the rotary drive 26 is acted upon, the suction pipe end section 9 rotates about its longitudinal axis 23, as a result of which the ballast stones that come into contact with the suction opening 16 or the driving element 27, which also rotates, are mechanically set into an initial movement. Subsequently, these gravel stones are sucked in more quickly by the suction flow and fed to one of the two ballast stores 18. Due to a superimposed transverse movement of the suction pipe end section 9, the sleeper compartment can be completely cleared out by suction.

Zur Optimierung verschiedener spezieller Arbeiten, beispielsweise der Absaugung von Schotter unterhalb der Schwellen bzw. unterhalb von Linienleitern kann es vorteilhaft sein, die Mitnahmeorgane 27 durch deren verlängerte Ausbildung abzuändern. Dazu ist es zweckmäßig, den unteren, die Saugöffnung 16 und die Mitnahmeorgane 27 umfassenden Bereich des Saugrohr-Endabschnittes 9 durch eine Schnellkupplung lösbar mit dem restlichen Teil des Saugrohr-Endabschnittes 9 zu verbinden. Damit besteht die vorteilhafte Möglichkeit, in Anpassung an unterschiedliche Einsatzbedingungen bei einem Minimum an Umrüstzeiten jeweils optimal wirksame Mitnahmeorgane 27 einzusetzen.In order to optimize various special work, for example the extraction of ballast below the sleepers or below line conductors, it may be advantageous to extend the driving elements 27 by their extended ones Change training. For this purpose, it is expedient to releasably connect the lower area of the suction pipe end section 9, comprising the suction opening 16 and the driving elements 27, to the remaining part of the suction pipe end section 9 by means of a quick coupling. There is thus the advantageous possibility of using optimally effective driving elements 27 in adaptation to different operating conditions with a minimum of changeover times.

Wie in Fig. 3 ersichtlich, können Mitnahmeorgane 30 durch eine entsprechende Verformung von Abschnitten der Saugöffnung 16 gebildet werden. Diese Mitnahmeorgane 30 sind durch über die Saugebene nach unten vorragende Schaufeln 31 gebildet, deren in Drehrichtung (s. Pfeil) des Saugrohr-Endabschnittes 9 vorderen Endbereiche 32 weiter von der Längsachse 23 distanziert sind als die in Drehrichtung hinteren Bereiche 33. Durch diese eine turbinenschaufelartige Ebene höherer Ordnung bildenden Mitnahmeorgane 30 wird Schotter zur Verbesserung der Saugleistung in radialer Richtung nach innen zur Saugöffnung 16 bewegt.As can be seen in FIG. 3, entrainment members 30 can be formed by a corresponding deformation of sections of the suction opening 16. These entrainment members 30 are formed by blades 31 projecting downward over the suction plane, the front end regions 32 of which, in the direction of rotation (see arrow) of the end of the intake manifold 9, are further distanced from the longitudinal axis 23 than the rear regions 33 in the direction of rotation Driving elements 30 forming a higher-order plane, ballast is moved inward to the suction opening 16 in the radial direction in order to improve the suction power.

Bei der in Fig. 4 aufgezeigten Ausführungsvariante ist der SaugrohrEndabschnitt 9 als drehbar am Saugrohr 10 gelagerter Ring 43 ausgebildet, an dem die fingerförmigen Mitnahmeorgane 27 lösbar befestigt sind. Die Rotation des Ringes 43 um die Längsachse 23 wird durch eine mit dem Drehantrieb 26 verbundene Antriebsstange 44 und einem Antriebsritzel 25 erzielt.In the embodiment shown in FIG. 4, the suction pipe end section 9 is designed as a ring 43 rotatably mounted on the suction pipe 10, to which the finger-shaped entrainment members 27 are detachably fastened. The rotation of the ring 43 about the longitudinal axis 23 is achieved by a drive rod 44 connected to the rotary drive 26 and a drive pinion 25.

Fig. 5 zeigt eine Seitenansicht eines Saugrohr-Endabschnittes 9, wobei sich der die Saugöffnung 16 bildende Bereich in einer durch strichpunktierte Linien dargestellten Saugöffnungs-Ebene 34 befindet. Diese schließt mit der Längsachse 23 des Saugrohr-Endabschnittes 9 einen Winkel α ein. Dieser beträgt vorzugsweise 45°, kann jedoch in Abhängigkeit von der gewünschten Größe der Saugöffnung 16 zweckmäßigerweise zwischen etwa 30° und 50° variieren. Um die ellipsenförmige Saugöffnung 16 sind zahnförmig abstehende Mitnahmeorgane 27 verteilt. Durch die Schräglage der Saugöffnung 16 ist insbesondere in Verbindung mit der Drehung des Saugrohr-Endabschnittes 9 um die Längsachse 23 ein verbesserter Effekt zur Absaugung des Schotters auch unterhalb der Schwellen erzielbar.FIG. 5 shows a side view of a suction pipe end section 9, the area forming the suction opening 16 being located in a suction opening plane 34 shown by dash-dotted lines. This includes an angle α with the longitudinal axis 23 of the intake pipe end section 9. This is preferably 45 °, but can advantageously vary between approximately 30 ° and 50 ° depending on the desired size of the suction opening 16. Tooth-shaped entrainment members 27 are distributed around the elliptical suction opening 16. Due to the inclined position of the suction opening 16, in particular in connection with the rotation of the suction pipe end section 9 about the longitudinal axis 23, an improved effect for suctioning the ballast below the thresholds can also be achieved.

Die in Fig. 6 dargestellte weitere Variante eines Saugrohr-Endabschnittes weist ebenfalls eine schrägliegende Saugöffnung 16 auf, die durch eine Abwinkelung des unteren Endbereiches des Saugrohr-Endabschnittes 9 zustande kommt.The further variant of an intake manifold end section shown in FIG. 6 also has an inclined intake opening 16 which is caused by angling the lower end region of the intake manifold end section 9.

Die in Fig. 7 und 8 ersichtliche Variante zeigt einen Saugrohr-Endabschnitt 9 mit einem koaxial zu diesem angeordneten, im Querschnitt kreisförmigen Schubrohr 35, das durch einen schematisch angedeuteten Antrieb 36 mit Hilfe von Führungen 37 relativ zum Saugrohr-Endabschnitt 9 höhenverstellbar ausgebildet ist. Während der Saugrohr-Endabschnitt 9 eine schrägliegende erste Saugöffnung 16 gemäß Fig. 5 aufweist, ist das untere Ende des Schubrohres 35 mit einer zweiten Saugöffnung 38 ausgestattet. Diese liegt in einer senkrecht zur Längsachse 23 verlaufenden Saugöffnungs-Ebene 39. Mit dieser Variante besteht die Möglichkeit, wahlweise unter entsprechender Verschiebung des Schubrohres 35 entweder mit einer senkrecht zur Längsachse 23 verlaufenden Saugöffnung 38 (Fig. 7) oder mit einer schrägen Saugöffnung 16 (Fig. 8) abzusaugen. In beiden Stellungen erfolgt mit Hilfe eines nicht näher dargestellten Drehantriebes eine kontinuierliche Rotation des Saugrohr-Endabschnittes 9 um die Längsachse 23.The variant shown in FIGS. 7 and 8 shows an intake manifold end section 9 with a thrust tube 35 which is arranged coaxially with it and is circular in cross section and which is designed to be height-adjustable relative to the intake manifold end section 9 by means of a schematically indicated drive 36 with the aid of guides 37. While the suction pipe end section 9 has an inclined first suction opening 16 according to FIG. 5, the lower end of the push pipe 35 is equipped with a second suction opening 38. This lies in a suction opening plane 39 running perpendicular to the longitudinal axis 23. With this variant, there is the possibility, either with a corresponding displacement of the push tube 35, either with a suction opening 38 running perpendicular to the longitudinal axis 23 (FIG. 7) or with an oblique suction opening 16 ( Fig. 8) to suction. In both positions, the intake manifold end section 9 is continuously rotated about the longitudinal axis 23 with the aid of a rotary drive (not shown in more detail).

Schließlich zeigen die Fig. 9 und 10 (Fig. 10 ist eine Ansicht des in Fig. 9 dargestellten Saugrohr-Endabschnittes 9 gemäß Pfeil VI) noch eine weitere Variante eines Saugrohr-Endabschnittes 9. Dieser weist eine aus zwei Bereichen 40,41 bestehende Saugöffnung 16 auf. Der erste Bereich 40 der Saugöffnung 16 umfaßt den in der Saugöffnungs-Ebene 34 befindlichen, schrägliegenden Teil, während der zweite, die Saugöffnungs-Ebene 39 bildende Bereich 41 senkrecht zur Längsachse 23 verläuft. In diesem zweiten Bereich 41, welcher ungefähr ein Viertel des Kreisumfanges des Saugrohr-Endabschnittes 9 umfaßt, sind Ausnehmungen 42 am Saugrohr-Endabschnitt 9 vorgesehen, welche zahnförmige Mitnahmeorgane 27 bilden.Finally, FIGS. 9 and 10 (FIG. 10 is a view of the intake pipe end section 9 shown in FIG. 9 according to arrow VI) show yet another variant of an intake pipe end section 9. This has an intake opening consisting of two regions 40, 41 16 on. The first region 40 of the suction opening 16 comprises the inclined part located in the suction opening plane 34, while the second region 41 forming the suction opening plane 39 runs perpendicular to the longitudinal axis 23. In this second area 41, which comprises approximately a quarter of the circumference of the intake pipe end section 9, recesses 42 are provided on the intake pipe end section 9, which form tooth-shaped entrainment members 27.

Claims (15)

Saugmaschine zum Ansaugen von Schotter, mit einem auf Fahrwerken (2) verfahrbaren, einen Unterdruckerzeuger (3) und einen Schotterspeicher (18) aufweisenden Maschinenrahmen (4) sowie mit einem durch eine Verschiebeeinrichtung (11) mit Antrieben (21) quer- und höhenverstellbaren Saugrohr (10), wobei ein durch die Verschiebeeinrichtung (11) bewegbarer, eine Längsachse (23) aufweisender Saugrohr-Endabschnitt (9) eine Saugöffnung (16) zur Schotteraufnahme aufweist, dadurch gekennzeichnet, daß dem um seine Längsachse (23) drehbar gelagerten Saugrohr-Endabschnitt (9) ein Drehantrieb (26) zugeordnet ist.Suction machine for sucking in ballast, with a machine frame (4) that can be moved on trolleys (2), has a vacuum generator (3) and a ballast accumulator (18), and has a suction pipe that can be adjusted in height and height by means of a displacement device (11) with drives (21) (10), wherein a suction pipe end section (9) which can be moved by the displacement device (11) and has a longitudinal axis (23) has a suction opening (16) for receiving ballast, characterized in that the suction pipe bearing which is rotatable about its longitudinal axis (23) A rotary drive (26) is assigned to the end section (9). Maschine nach Anspruch 1, dadurch gekennzeichnet, daß der Saugrohr-Endabschnitt (9) in seinem oberen, der Saugöffnung (16) entgegengesetzten Endbereich ein Rotationslager (22) aufweist, das zusätzlich zur drehbaren Lagerung auch als Verbindung zu einem angrenzenden flexiblen Bereich des Saugrohres (10) ausgebildet und mit dem Drehantrieb (26) verbunden ist.Machine according to claim 1, characterized in that the suction pipe end section (9) has in its upper end area opposite the suction opening (16) a rotary bearing (22) which, in addition to the rotatable mounting, also serves as a connection to an adjacent flexible area of the suction pipe ( 10) and connected to the rotary drive (26). Maschine nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß das Rotationslager (22) einen koaxial zum Saugrohr-Endabschnitt (9) angeordneten und mit diesem verbundenen Zahnkranz (24) aufweist, der in formschlüssiger Verbindung mit einem Antriebsritzel (25) des Drehantriebes (26) steht.Machine according to Claim 1 or 2, characterized in that the rotary bearing (22) has a toothed ring (24) which is arranged coaxially with the end of the intake manifold (9) and is connected to the latter and which is in positive connection with a drive pinion (25) of the rotary drive (26 ) stands. Maschine nach einem der Ansprüche 1, 2 oder 3, dadurch gekennzeichnet, daß der Saugöffnung (16) am zylinderförmigen Saugrohr-Endabschnitt (9) befestigte Mitnahmeorgane (27) zur Lockerung bzw. Bewegung der aufzusaugenden Schottersteine zugeordnet sind.Machine according to one of claims 1, 2 or 3, characterized in that the suction opening (16) attached to the cylindrical suction pipe end section (9) is associated with driving elements (27) for loosening or moving the ballast stones to be sucked up. Maschine nach Anspruch 4, dadurch gekennzeichnet, daß die fingerförmigen Mitnahmeorgane (27) in radialer Richtung verlaufend an der Außenseite des Saugrohr-Endabschnittes (9) befestigt sind.Machine according to claim 4, characterized in that the finger-shaped entrainment members (27) are attached to the outside of the suction pipe end section (9) and extend in the radial direction. Maschine nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß die Mitnahmeorgane (27) bezüglich ihrer Längsrichtung im Winkel zur Längsachse (23) des Saugrohr-Endabschnittes (9) angeordnet sind, wobei die freien Enden (28) über eine durch die ringförmige Saugöffnung (16) sowie senkrecht zur Längsachse (23) verlaufende Saugebene (29) vorragend ausgebildet sind.Machine according to claim 4 or 5, characterized in that the entrainment members (27) are arranged with respect to their longitudinal direction at an angle to the longitudinal axis (23) of the suction pipe end section (9), the free ends (28) being connected via a ring through the annular suction opening ( 16) and suction plane (29) extending perpendicular to the longitudinal axis (23) are protruding. Maschine nach Anspruch 4, dadurch gekennzeichnet, daß die Mitnahmeorgane (30) als über die Saugebene (29) nach unten vorragende Schaufeln (31) ausgebildet sind, deren in Drehrichtung des Saugrohr-Endabschnittes (9) vorderen Endbereiche (32) weiter von der Längsachse (23) distanziert sind als die in Drehrichtung hinteren Bereiche (33).Machine according to claim 4, characterized in that the entrainment members (30) are designed as blades (31) projecting downward beyond the suction plane (29), the front end regions (32) of which in the direction of rotation of the suction tube end section (9) further from the longitudinal axis (23) are distanced as the rear areas (33) in the direction of rotation. Maschine nach einem der Ansprüche 4 bis 6, dadurch gekennzeichnet, daß die Mitnahmeorgane (27) lösbar befestigt sind.Machine according to one of claims 4 to 6, characterized in that the driving elements (27) are detachably fastened. Maschine nach einem der Ansprüche 1 bzw. 3 bis 8, dadurch gekennzeichnet, daß der drehbar gelagerte Saugrohr-Endabschnitt (9) als zur Befestigung der Mitnahmeorgane (27) dienender Ring (43) ausgebildet ist.Machine according to one of claims 1 or 3 to 8, characterized in that the rotatably mounted suction tube end section (9) is designed as a ring (43) serving to fasten the entrainment members (27). Saugmaschine nach einem der Ansprüche 1 bis 9, dadurch gekennzeichnet, daß sich wenigstens ein Teil eines die Saugöffnung (16) bildenden Bereiches des Saugrohr-Endabschnittes (9) in einer Saugöffnungs. Ebene (34) befindet, die mit der Längsachse (23) einen Winkel (α) einschließt.Suction machine according to one of claims 1 to 9, characterized in that at least part of a region of the suction pipe end section (9) forming the suction opening (16) is located in a suction opening. Plane (34) is located, which includes an angle (α) with the longitudinal axis (23). Maschine nach Anspruch 10, dadurch gekennzeichnet, daß der Winkel (α) etwa 30° bis 50°, vorzugsweise 45° beträgt.Machine according to claim 10, characterized in that the angle (α) is approximately 30 ° to 50 °, preferably 45 °. Maschine nach Anspruch 10 oder 11, dadurch gekennzeichnet, daß ein im Vergleich zu einem ersten Bereich (40) tiefer gelegener zweiter Bereich (41) der Saugöffnung (16) senkrecht zur Längsachse (23) verlaufend ausgebildet ist.Machine according to Claim 10 or 11, characterized in that a second region (41) of the suction opening (16), which is lower than a first region (40), is designed to run perpendicular to the longitudinal axis (23). Maschine nach Anspruch 12, dadurch gekennzeichnet, daß der zweite, senkrecht zur Längsachse (23) verlaufende Bereich (41) wenigstens ein Viertel des Kreisumfanges des Saugrohr-Endabschnittes (9) umfaßt.Machine according to Claim 12, characterized in that the second region (41) which runs perpendicular to the longitudinal axis (23) comprises at least a quarter of the circumference of the end of the intake manifold (9). Maschine nach Anspruch 12 oder 13, dadurch gekennzeichnet, daß im zweiten Bereich (41) der Saugöffnung (16) Ausnehmungen (42) zur Bildung zahnförmiger Mitnahmeorgane (27) vorgesehen sind.Machine according to claim 12 or 13, characterized in that recesses (42) are provided in the second area (41) of the suction opening (16) to form tooth-shaped entrainment members (27). Maschine nach einem der Ansprüche 10 bis 14, gekennzeichnet durch ein koaxial zum eine Saugöffnung (16) aufweisenden SaugrohrEndabschnitt (9) angeordnetes und relativ zu diesem höhenverstellbares, im Querschnitt kreisförmiges Schubrohr (35), dessen unterer Endbereich eine weitere Saugöffnung (38) mit einer senkrecht zur Längsachse (23) verlaufenden Saugöffnungs-Ebene (39) aufweist.Machine according to one of claims 10 to 14, characterized by a thrust tube (35) which is arranged coaxially with the suction tube end section (9) and which is adjustable in height relative to this and has a suction opening (16), the lower end region of which has a further suction opening (38) with a Has suction opening plane (39) running perpendicular to the longitudinal axis (23).
EP95890055A 1994-04-18 1995-03-15 Machine for taking up ballast by suction Expired - Lifetime EP0678621B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AT806/94 1994-04-18
AT80694 1994-04-18
AT130794 1994-07-01
AT1307/94 1994-07-01

Publications (3)

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EP0678621A2 true EP0678621A2 (en) 1995-10-25
EP0678621A3 EP0678621A3 (en) 1995-12-27
EP0678621B1 EP0678621B1 (en) 1998-11-25

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ID=25593974

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EP95890055A Expired - Lifetime EP0678621B1 (en) 1994-04-18 1995-03-15 Machine for taking up ballast by suction

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US (1) US5709270A (en)
EP (1) EP0678621B1 (en)
JP (1) JP3708986B2 (en)
CN (1) CN1097661C (en)
AT (1) ATE173777T1 (en)
AU (1) AU686322B2 (en)
CA (1) CA2147100C (en)
CZ (1) CZ282539B6 (en)
DE (1) DE59504300D1 (en)
ES (1) ES2128029T3 (en)
FI (1) FI110016B (en)
NO (1) NO307000B1 (en)
PL (1) PL176261B1 (en)
RU (1) RU2097492C1 (en)
SK (1) SK280959B6 (en)
UA (1) UA39184C2 (en)

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AT3655U3 (en) * 2000-02-29 2001-02-26 Plasser Bahnbaumasch Franz STAMPING MACHINE WITH A GRAVEL EXTRACTION NOZZLE
AT3918U3 (en) * 2000-07-13 2001-08-27 Plasser Bahnbaumasch Franz MACHINE FOR RENEWING A TRACK
WO2003027402A1 (en) * 2001-09-24 2003-04-03 Disab Vacuum Technology Ab Apparatus and method for suction and discharge of material
AT505910B1 (en) * 2007-11-27 2009-05-15 Plasser Bahnbaumasch Franz SUCTION MACHINE FOR SUCTION OF BREATHING GRILL OF A TRAIL
AT508931B1 (en) * 2010-03-30 2011-05-15 Plasser Bahnbaumasch Franz SUCTION MACHINE FOR SUCTION OF BREATHING GRILL OF A TRAIL
CN105803993B (en) * 2014-12-31 2018-02-23 中国铁建高新装备股份有限公司 A kind of track side surfaces auxiliary inhales coal, inhale husky device and its corresponding track removes sand car
CN106894301A (en) * 2015-12-17 2017-06-27 路行（北京）科技发展有限责任公司 A kind of ballast bed line construction and attending device and railcar
DE102017108731B4 (en) * 2017-04-24 2021-06-24 Reschwitzer Saugbagger Produktions Gmbh Suction excavator with swiveling filter unit
CN107724317B (en) * 2017-10-27 2019-01-08 嘉兴敏惠汽车零部件有限公司 A kind of hand propelled flap wheel

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Also Published As

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PL308026A1 (en) 1995-10-30
SK47195A3 (en) 1995-11-08
RU95105794A (en) 1997-01-20
FI951816A (en) 1995-10-19
CA2147100C (en) 2004-05-18
CN1113277A (en) 1995-12-13
FI110016B (en) 2002-11-15
CZ282539B6 (en) 1997-08-13
UA39184C2 (en) 2001-06-15
AU686322B2 (en) 1998-02-05
ATE173777T1 (en) 1998-12-15
US5709270A (en) 1998-01-20
DE59504300D1 (en) 1999-01-07
JP3708986B2 (en) 2005-10-19
NO951404D0 (en) 1995-04-10
CN1097661C (en) 2003-01-01
NO951404L (en) 1995-10-19
RU2097492C1 (en) 1997-11-27
ES2128029T3 (en) 1999-05-01
CA2147100A1 (en) 1995-10-19
CZ85295A3 (en) 1995-12-13
EP0678621A3 (en) 1995-12-27
PL176261B1 (en) 1999-05-31
AU1645695A (en) 1995-10-26
JPH07300803A (en) 1995-11-14
NO307000B1 (en) 2000-01-24
FI951816A0 (en) 1995-04-13
EP0678621B1 (en) 1998-11-25
SK280959B6 (en) 2000-10-09

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