EP0667934A1 - Compressor - Google Patents
CompressorInfo
- Publication number
- EP0667934A1 EP0667934A1 EP94908821A EP94908821A EP0667934A1 EP 0667934 A1 EP0667934 A1 EP 0667934A1 EP 94908821 A EP94908821 A EP 94908821A EP 94908821 A EP94908821 A EP 94908821A EP 0667934 A1 EP0667934 A1 EP 0667934A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shaft
- bearing
- compressor according
- impeller
- stages
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000011109 contamination Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/057—Bearings hydrostatic; hydrodynamic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/10—Centrifugal pumps for compressing or evacuating
- F04D17/12—Multi-stage pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D25/0606—Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
- F04D29/5826—Cooling at least part of the working fluid in a heat exchanger
Definitions
- the present invention relates to a compressor.
- the overall market for air compressors comprises a number of performance bands with each performance band encompassing in combination a range of delivery pressures and a range of mass flows.
- a delivery pressure of around 8.5 bara combined with a mass flow of 0.27 kg per second is within one of the market bands for a dry air compressor. Delivery pressures can be met without difficult at the present time, but the mass flow from a conventional turbo compressor of this sort is far greater than the mass flow which is required.
- turbo compressors mounted on known oil lubricated, roller or ball journal bearings would be prohibitively inefficient at the high shaft rotational speeds (typically 50,000 to 100,000 rpm) required for the desired performance.
- Known turbo compressors operating in this band would therefore be extremely expensive, large and inefficient.
- a compressor comprising:
- drive means arranged to rotate the shaft, the drive means comprising an electric motor having a rotor mounted on the shaft;
- bearing means provided for the shaft, the bearing means comprising at least one tilting pad journal bearing arranged to be self generating and air or gas lubricated, and having bearing pads provided with a ceramics bearing surface.
- the bearing pads may comprise homogenous pads of ceramics material.
- the shaft is provided with hardened or ceramics surface portions against which the ceramics bearing surface of the respective tilting pads of the bearing means is arranged to act.
- the bearing means comprises at least two journal bearings, each being tilting pad journal bearings arranged to be air or gas lubricated and having bearing pads provided with respective ceramics bearing surfaces.
- the journal bearings are provided to support spaced portions of the shaft advantageously adjacent opposed ends of the electric motor. It is preferred that at least one journal bearing is provided intermediately between a respective end of the motor and a respective impeller rotor stage.
- the shaft is supported by at least one thrust bearing which is also preferably a self generating air or gas lubricated bearing.
- a thrust bearing preferably comprises tilting pads acting against hardened, or ceramics surfaced portions of the shaft (or a thrust collar provided thereon). It is preferred that the thrust bearing is arranged to counteract axial shaft thrust acting in mutually opposed axial directions.
- each impeller rotor stage comprises a respective compressor impeller, with intercooler means being communicatively connected intermediate the impeller rotor stages.
- each impeller rotor is provided such that the compressor comprises three compression stages. It is preferred that respective intercooler means is provided intermediately between successive compressor stages. This improves the efficiency of the compressor.
- the flow of working gas into each respective impeller rotor is axial, and preferably in the direction of the electric motor.
- impeller stages are arranged in reverse formation relative to one another such that the respective flows into the respective impeller stages are in opposed directions, preferably towards one another.
- seal means preferably comprising respective labyrinth seals, are provided for the shaft, arranged to inhibit access of the working gas from the impeller rotor stages to the motor and bearing means.
- the electric motor comprises an electromagnetic or permanent magnet electric motor, preferably arranged to rotate the shaft at over 50,000 r.p.m. and more preferably at over 70,000 r.p.m.
- the electric motor is a direct current motor, preferably controlled by a variable frequency source.
- Figure 1 is a schematic representation of a compressor according to the invention.
- Figure 2 is an enlarged detail of a part of the compressor of Figure 1.
- the compressor 1 comprises an axial rotatable shaft 2 mounted in a housing 3, and having machined aluminium impeller rotors 4,5,6 mounted thereon.
- first stage, rotor 4 is overhung at one end of the shaft, whereas second and third stage rotors 5 and 6 respectively are overhung at the opposed end.
- a brushless D.C. motor having a rotor 7 comprising permanent magnets mounted on the shaft 2 and a stator 23 mounted in the housing.
- a solid state thyristor based inverter/controller (not shown) is used to generate a variable but high frequency current from a standard 415V/50Hz electrical supply. The high frequency current drives the motor (and therefore directly drives the shaft 2 without the need for intermediate gearing) at the required high operational speed which is typically of the order of 50,000 to 100,000 r.p.m. Because no gearing is required to couple shaft 2 to the drive, power losses are minimised.
- the shaft 2 is supported in housing 3 on journal bearings 8,9 provided at either end of the electric motor, adjacent impeller rotors 4 and 5 respectively.
- a thrust bearing 10 is also mounted in the housing to act on thrust collar 11 provided on the shaft.
- Journal bearing 8,9 comprise tilting pad journal bearings which are self generating and air lubricated.
- the tilting pads 12 of each journal bearing 8,9 are supported on flexible pivots 24, and provided with ceramics bearing surfaces 13 which are arranged to act on immediately adjacent bearing surface portions of the shaft.
- Thrust bearing 10 is also provided with tilting pad thrust members 10a, 1 provided with ceramics bearing surfaces.
- Pads 10a are arranged to take up normal thr loading transferred from shaft 2 by thrust collar 11 during normal running of the compress
- Pads 10b act on the opposite side of collar 11 and act to take up reverse thrust loading du motor and shaft "run up" to normal operational speed.
- an intercooler 15 is provided intermediately betw first stage impeller 4 and second stage impeller 5.
- a second intercooler 16 is provi intermediately between second stage impeller 5 and final (third) stage impeller 6. It is important feature of the compressor that the flow of working gas into the first stage impel 4 is in an opposed direction to the flow of working gas into the second and third st impellers 5,6. This has the effect of "balancing" the axial thrust acting on the shaft reducing the usual axial thrust applied to thrust bearing 10. Bearing losses in thrust beari 10 are thereby minimised.
- the electric motor is run up to an operating speed of arou 80,000 r.p.m.
- Working gas is then drawn axially into the first impeller stage 4 and forc out through duct 17 into intercooler 15.
- the working gas leaves intercooler 15 entering d 18 and subsequently passing axially into second impeller stage 5.
- the working fluid leav impeller 5 radially passing via duct 19 into second intercooler 16.
- Intercoolers 15 and 6 substantially identical, except that intercooler 16 is arranged with its longitudinal dimens at 90° to the longitudinal dimension of intercooler 15 (i.e. the longitudinal dimension of intercooler 16 is out of the page in Figure 1).
- Working gas leaves intercooler 16 via duct 20 and is directed to enter the th (and final) impeller stage 6 axially.
- the working gas leaves the final impeller stag radially via outlet duct 21 (the outlet flow through duct 21 is out of the page in Figure
- an extremely efficient compressor is provided according to invention.
- the compressor enables a compact turbomachine to be used in applicati previously served mainly be screw feed type compressors since, unusually for a tur compressor high delivery pressures (8.5 bara typically) are achievable with relatively l mass flows (0.27 kg/s typically for air).
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Compressor (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB929219167A GB9219167D0 (en) | 1992-09-10 | 1992-09-10 | Compressor |
GB9219167 | 1992-09-10 | ||
PCT/GB1993/001900 WO1994005913A1 (en) | 1992-09-10 | 1993-09-08 | Compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0667934A1 true EP0667934A1 (en) | 1995-08-23 |
EP0667934B1 EP0667934B1 (en) | 1998-04-01 |
Family
ID=10721708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94908821A Expired - Lifetime EP0667934B1 (en) | 1992-09-10 | 1993-09-08 | Compressor |
Country Status (13)
Country | Link |
---|---|
EP (1) | EP0667934B1 (en) |
JP (1) | JPH08501367A (en) |
CN (1) | CN1086587A (en) |
AT (1) | ATE164662T1 (en) |
AU (1) | AU682318B2 (en) |
CA (1) | CA2144181A1 (en) |
DE (1) | DE69317791T2 (en) |
GB (1) | GB9219167D0 (en) |
IL (1) | IL106924A (en) |
MY (1) | MY109678A (en) |
RU (1) | RU2118714C1 (en) |
WO (1) | WO1994005913A1 (en) |
ZA (1) | ZA936403B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6450780B1 (en) | 1997-12-03 | 2002-09-17 | Sundyne Corporation | Method for generating over-pressure gas |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9404436D0 (en) * | 1994-03-08 | 1994-04-20 | Welsh Innovations Ltd | Compressor |
US5795138A (en) * | 1992-09-10 | 1998-08-18 | Gozdawa; Richard | Compressor |
JPH11294879A (en) * | 1998-02-16 | 1999-10-29 | Daikin Ind Ltd | Refrigerating system |
RU2150609C1 (en) * | 1999-02-18 | 2000-06-10 | Научно-исследовательский институт низких температур при МАИ | Centrifugal compressor unit and electric motor |
US6710487B2 (en) | 2000-01-11 | 2004-03-23 | Gsi Lumonics Corporation | Rotary device with matched expansion ceramic bearings |
EP1321680A3 (en) | 2001-12-22 | 2003-12-10 | Miscel Oy | Turbo machine |
DE10163950A1 (en) * | 2001-12-22 | 2003-07-03 | Miscel Oy Ltd | Flow machine unit has cooling lubricant supplied to bearing set for common shaft positioned between rotor of electric motor and blade wheel housing |
GB2384274A (en) * | 2002-01-16 | 2003-07-23 | Corac Group Plc | Downhole compressor with electric motor and gas bearings |
CA2373905A1 (en) * | 2002-02-28 | 2003-08-28 | Ronald David Conry | Twin centrifugal compressor |
EP1353041A1 (en) * | 2002-04-12 | 2003-10-15 | ABB Turbo Systems AG | Turbocharger with means on the shaft to axially restrain said shaft in the event of the compressor bursting |
CN102151852B (en) * | 2011-04-27 | 2012-06-27 | 天津大学 | Hydro-hybrid ceramic main shaft device |
RU2533948C2 (en) * | 2013-03-12 | 2014-11-27 | Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Дальневосточный Федеральный Университет" (Двфу) | Thrust bearing assembly |
RU2529070C1 (en) * | 2013-03-12 | 2014-09-27 | Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Дальневосточный Федеральный Университет" (Двфу) | Thrust bearing unit |
RU2542806C1 (en) * | 2013-08-08 | 2015-02-27 | Федеральное Государственное Автономное Образовательное Учреждение Высшего Профессионального Образования "Дальневосточный Федеральный Университет" (Двфу) | Thrust bearing assembly |
WO2015157434A1 (en) * | 2014-04-08 | 2015-10-15 | Caire Inc. | Rotary systemes lubricated by fluid being processed |
CN104967253B (en) * | 2015-07-16 | 2018-03-30 | 莱克电气股份有限公司 | At a high speed without Hall three-phase motor of dust collector |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3933416A (en) * | 1945-05-01 | 1976-01-20 | Donelian Khatchik O | Hermatically sealed motor blower unit with stator inside hollow armature |
US4125345A (en) * | 1974-09-20 | 1978-11-14 | Hitachi, Ltd. | Turbo-fluid device |
GB1512381A (en) * | 1975-05-06 | 1978-06-01 | Nat Res Dev | Gas compression apparatus including an axial thrust bearing |
CH663644A5 (en) * | 1982-02-22 | 1987-12-31 | Bbc Brown Boveri & Cie | TURBO COMPRESSORS. |
FR2528127A1 (en) * | 1982-06-04 | 1983-12-09 | Creusot Loire | HIGH-SPEED INTEGRATED ELECTRIC CENTRIFUGAL MOTORCYMO COMPRESSOR |
EP0297691A1 (en) * | 1987-06-11 | 1989-01-04 | Acec Energie S.A. | Motor and compressor combination |
DE3729486C1 (en) * | 1987-09-03 | 1988-12-15 | Gutehoffnungshuette Man | Compressor unit |
JPH03121306A (en) * | 1989-10-02 | 1991-05-23 | Toshiba Corp | Tilting pad shaped dynamic pressure gas bearing |
-
1992
- 1992-09-10 GB GB929219167A patent/GB9219167D0/en active Pending
-
1993
- 1993-08-31 ZA ZA936403A patent/ZA936403B/en unknown
- 1993-09-06 IL IL10692493A patent/IL106924A/en not_active IP Right Cessation
- 1993-09-08 JP JP6507023A patent/JPH08501367A/en active Pending
- 1993-09-08 CA CA002144181A patent/CA2144181A1/en not_active Abandoned
- 1993-09-08 AU AU49767/93A patent/AU682318B2/en not_active Ceased
- 1993-09-08 DE DE69317791T patent/DE69317791T2/en not_active Expired - Fee Related
- 1993-09-08 AT AT94908821T patent/ATE164662T1/en not_active IP Right Cessation
- 1993-09-08 EP EP94908821A patent/EP0667934B1/en not_active Expired - Lifetime
- 1993-09-08 WO PCT/GB1993/001900 patent/WO1994005913A1/en active IP Right Grant
- 1993-09-08 RU RU95109152A patent/RU2118714C1/en active
- 1993-09-09 MY MYPI93001842A patent/MY109678A/en unknown
- 1993-09-10 CN CN93117463A patent/CN1086587A/en active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO9405913A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6450780B1 (en) | 1997-12-03 | 2002-09-17 | Sundyne Corporation | Method for generating over-pressure gas |
Also Published As
Publication number | Publication date |
---|---|
DE69317791T2 (en) | 1998-12-10 |
EP0667934B1 (en) | 1998-04-01 |
RU2118714C1 (en) | 1998-09-10 |
GB9219167D0 (en) | 1992-10-28 |
IL106924A (en) | 1996-10-16 |
ATE164662T1 (en) | 1998-04-15 |
RU95109152A (en) | 1997-02-20 |
ZA936403B (en) | 1994-08-08 |
CN1086587A (en) | 1994-05-11 |
WO1994005913A1 (en) | 1994-03-17 |
IL106924A0 (en) | 1993-12-28 |
AU682318B2 (en) | 1997-10-02 |
MY109678A (en) | 1997-04-30 |
CA2144181A1 (en) | 1994-03-17 |
AU4976793A (en) | 1994-03-29 |
DE69317791D1 (en) | 1998-05-07 |
JPH08501367A (en) | 1996-02-13 |
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