EP0631590B1 - Polymers and additive compositions - Google Patents
Polymers and additive compositions Download PDFInfo
- Publication number
- EP0631590B1 EP0631590B1 EP93920564A EP93920564A EP0631590B1 EP 0631590 B1 EP0631590 B1 EP 0631590B1 EP 93920564 A EP93920564 A EP 93920564A EP 93920564 A EP93920564 A EP 93920564A EP 0631590 B1 EP0631590 B1 EP 0631590B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbon atoms
- oil
- alpha
- formula
- copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- C10L1/1625—Hydrocarbons macromolecular compounds
- C10L1/1633—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
- C10L1/1641—Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds from compounds containing aliphatic monomers
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/14—Monomers containing five or more carbon atoms
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- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/08—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
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Definitions
- This invention relates to polymers and their use as additives in crude oil, lubricating oil and fuel oil.
- Cold Flow Improvers acts as a wax crystal modifier when blended with waxy mineral oil by modifying the size and shape of the wax crystals therein and reducing the adhesive forces between the crystals and between the crystals and the oil to permit the oil to remain fluid at a lower temperature.
- additives are polymeric materials based on or derived from alpha-olefins, for example as described in US Patents Nos 2,895,915; 3,252,771; 3,252,772; 3,767,561; 3,790,358; 4,022,590; 4,132,663; 4,255,159 and 3,920,622.
- EP-A-0,317,240 describes an ⁇ -olefinic random copolymer with specific physical properties comprising 70%-99.9% by weight of an alpha-olefin component having 5 to 10 carbon atoms and 0.1%-30% of an ⁇ , ⁇ -nonconjugated diene component having 6-20 carbon atoms. Such a copolymer exhibits improved mouldability and high vibration damping performance at high temperature.
- US Patent No. B 632,416 describes interpolymers composed of ethylene and a small weight percent of higher olefinic hydrocarbons having 5 to 18 atoms per molecule. Such polymers are described as useful for mouldings, pipes and wire coatings.
- UK Patent No. 1,303,074 describes pour point depressants for middle distillate fuel oils being copolymers essentially only of ethylene and at least one higher olefin, containing 1.1 to 30 molar proportions of ethylene per molar proportion of straight chain C 12 to C 22 alpha-olefin, and having a number average molecular weight of 1,000 to 50,000.
- Ethylene lacking a pro-chiral centre, cannot contribute chiral centres to the backbone and serves only to disrupt the pattern of chiral centres supplied by the alpha-olefin comonomer, and hence to disrupt the tacticity of the polymer.
- US Patent No. 3,876,722 describes hydrocarbon polymers of number average molecular weight 500-125,000 comprising C 20 to C 40 alpha-olefins, suitable for improving the low temperature flowability of residual fuels.
- Such polymers may preferably also comprise one or more comonomers of C 3 to C 18 alpha-olefins which serve only to disrupt the degree of order of the polymer, resulting in an increase of the polymers' ability to improve the flow characteristics of residual fuels.
- polymers derived from certain alpha-olefin monomers having a combination of high levels of isotacticity ie. where high proportions of the chiral centres along each polymer backbone have the same configuration, low molecular weights and specific side chain lengths demonstrate outstanding properties when used as cold flow improvers.
- these polymers show improved solubility and cold flow performance as wax crystal modifiers in the oils of this invention and demonstrate good handling characteristics for use in additive packages.
- the polymers of this invention are particularly noteworthy for having high levels of isotacticity.
- ethylene may be advantageously incorporated as a comonomer in these polymers, such incorporation should not exceed a level where tacticity of the polymer is substantially diminished.
- the invention provides a composition
- the invention provides the use, for improving the cold flow properties of lubricating oil or fuel oil, of an additive defined in the second aspect.
- the invention provides the use, for improving the cold flow properties of crude oil, lubricating oil or fuel oil, of an additive defined in the third aspect.
- the invention provides a method for improving the cold flow properties of lubricating oil or fuel oil comprising the incorporation therein of an additive as defined in the second aspect.
- R 2 is a straight or branched chain aliphatic hydrocarbyl group that is different from R 1 and has up to 16 carbon atoms.
- the polymer may contain no ethylene to maximise the level of tacticity.
- R 2 may differ from R 1 in terms of its number of carbon atoms and chemical structure.
- R 1 and R 2 differ in carbon number.
- copolymer is meant a polymer derived from two or more monomers.
- hydrocarbyl an organic moiety containing hydrogen and carbon having a carbon atom directly attached to the rest of the molecule and which may be aliphatic, including alicyclic; and which may contain one or more hetero-atoms provided they do not interfere with the essentially hydrocarbyl nature of the moiety.
- R 1 is a straight chain alkyl group, for example having from 6 to 16 carbon atoms, and may include mixtures thereof.
- R 1 are hexyl, octyl, decyl, dodecyl, tridecyl, tetradecyl, pentadecyl and hexadecyl, all of which have straight chains.
- R 2 is a straight chain alkyl group, having up to 16 carbon atoms and may include mixtures thereof.
- R 2 may, for example, have two, or fewer than two, carbon atoms less than R 1 .
- Examples of R 2 are decyl, nonyl, octyl, heptyl, and hexyl, all of which have straight chains.
- R 1 is preferably a straight chain alkyl group having at least 6 carbon atoms, for example having from 6 to 40 carbon atoms, preferably 6 to 18 carbon atoms, and most preferably 6 to 16 carbon atoms and may include mixtures thereof.
- suitable R 1 are hexyl, octyl, decyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl and octadecyl, all of which have straight chains.
- R 2 is preferably a straight chain alkyl group having up to 30 carbon atoms and preferably up to 16 carbon atoms and may include mixtures thereof.
- R 2 may, for example, have two, or fewer than two, carbon atoms less than R 1 .
- Examples of R 2 are hexadecyl, tetradecyl, dodecyl, decyl, nonyl, octyl, heptyl, and hexyl, all of which have straight chains.
- polymers in which the pendant R 1 and R 2 groups consist essentially of n-octyl and n-tetradecyl groups, or n-octyl and n-hexadecyl groups.
- such polymers may be prepared from comonomers in which R 1 is n-octyl and R 2 is n-hexadecyl, or vice versa , to equal advantage.
- Number average molecular weight in relation to all aspects of this invention means as measured by Gel Permeation Chromatography.
- it is from 300 to 15000, more preferably from 500 to 8000, most preferably from 400 to 5000.
- An advantageous lower limit of number average molecular weight may be 1000 or 1250.
- the isotacticity of the polymer is preferably 80% or greater.
- Isotacticity in this specification is as measured by C 13 NMR. Isotacticity may be measured by other methods, such as are known in the art, and which may give slightly different results from C 13 NMR.
- the polymer may be prepared as described in US-A-4,668,834, EP-A-128,046 and 129,368, and EP-A-0,260,999.
- the polymers for use in the aforementioned aspects of the present invention are obtainable by polymerising monomer mixtures comprising appropriate monomers in the presence of a catalyst system comprising at least one metallocene (e.g. a cyclopentadienyl-transition metal compound) and an alumoxane compound.
- a catalyst system comprising at least one metallocene (e.g. a cyclopentadienyl-transition metal compound) and an alumoxane compound.
- the comonomer content may be controlled through the selection of the monomer mixture feed.
- the catalyst employed in the production of the polymers are organometallic coordination compounds which are cyclopentadienyl derivatives of a Group 4b metal of the Periodic Table of the Elements (56th Edition of Handbook of Chemistry and Physics, CRC Press (1975)) and include mono- and di-cyclopentadienyls and their derivatives of the transition metals. Particularly desirable are the metallocenes of a Group 4b metal such as titanium, zirconium and hafnium.
- the alumoxanes employed in forming the reaction product with the metallocenes are themselves the reaction products of an aluminum trialkyl with water.
- At least one metallocene compound is employed in the formation of the catalyst.
- a metallocene is a metal derivative of a cyclopentadiene.
- the metallocenes usefully employed in accordance with this invention contain at least one cyclopentadiene ring.
- the metal is selected from Group 4b preferably titanium, zirconium, and hafnium, and most preferably hafnium and zirconium.
- the cyclopentadienyl ring can be unsubstituted or contain one or more substituents (e.g. from 1 to 5 substituents) such as, for example, a hydrocarbyl substituent (e.g.
- the metallocene can contain one or two cyclopentadienyl rings; however, two rings are preferred.
- Useful metallocenes can be represented by the general formulas: (Cp) m MR n Xq wherein Cp is a cyclopentadienyl ring, M is a Group 4b transition metal, R is a hydrocarbyl group or hydrocarboxy group having from 1 to 20 carbon atoms, X is a halogen, and m is a whole number from 1 to 2, n is a whole number from 0 to 2, and q is a whole number from 0 to 2.
- Some preferred metallocenes are dimethylsilyl-dicyclopentadienyl titanium dichloride; bis(indenyl)zirconium dichloride; bis((4,5,6,7-tetra-hydro)indenyl) zirconium dichloride; the racemic isomer of a 1,2-ethylene-bridged bis(4,5,6,7-tetrahydro-indenyl)zirconium dichloride; the racemic isomer of 1,1-dimethylsilylbridged bis(4,5,6,7-tetrahydroindenyl)zirconium dichloride; and the racemic isomer of 1,1-dimethylsilyl-bridged bis(methylcyclopentadienyl)zirconium dichloride. Racemic forms may be separated from corresponding meso forms by methods known in the art.
- the alumoxane compounds useful in the polymerisation process may be cyclic or linear. Cyclic alumoxanes may be represented by the general formula (R-Al-O)n while linear alumoxanes may be represented by the general formula R(R-Al-O)n'AlR 2 .
- R is a C 1 -C 5 alkyl group such as, for example, methyl, ethyl, propyl, butyl and pentyl
- n is an integer of from 3 to 20
- n' is an integer from 1 to about 20.
- R is methyl and n and n' are 4-18.
- a mixture of the linear and cyclic compounds is obtained.
- the alumoxanes can be prepared in various ways. Preferably, they are prepared by contacting water with a solution of aluminum trialkyl, such as, for example, aluminium trimethyl, in a suitable organic solvent such as toluene or an aliphatic hydrocarbon. For example, the aluminum alkyl is treated with water in the form of a moist solvent. In an altemative method, the aluminum alkyl such as aluminum trimethyl can be desirably contacted with a hydrated salt such as hydrated copper sulfate or ferrous sulfate. Preferably, the alumoxane is prepared in the presence of a hydrated ferrous sulfate.
- aluminum trialkyl such as, for example, aluminium trimethyl
- a suitable organic solvent such as toluene or an aliphatic hydrocarbon.
- the aluminum alkyl is treated with water in the form of a moist solvent.
- the aluminum alkyl such as aluminum trimethyl can be desirably contacted with a
- the method comprises treating a dilute solution of aluminum trimethyl in, for example, toluene, with ferrous sulfate represented by the formula FeSO 4 .7H 2 O.
- ferrous sulfate represented by the formula FeSO 4 .7H 2 O.
- the ratio of ferrous sulfate to aluminum trimethyl is desirably about 1 mole of ferrous sulfate for 6 to 7 moles of aluminum trimethyl.
- the reaction is evidenced by the evolution of methane.
- the mole ratio of aluminum in the alumoxane to total metal in the metallocenes which can be usefully employed can be in the range of about 0.5:1 to about 1000:1, and desirably about 1:1 to about 500:1. Preferably, the mole ratio will be in the range of 250:1 to about 5:1.
- the solvents used in the preparation of the catalyst system are inert hydrocarbons, in particular a hydrocarbon that is inert with respect to the catalyst system.
- Such solvents are well known and include, for example, isobutane, butane, pentane, hexane, heptane, octane, cyclohexane, methylcyclohexane, toluene, xylene and the like.
- Polymerisation is generally conducted in an inert and anhydrous atmosphere at temperatures ranging between about 20°C and about 300°C, preferably between about 30°C and about 120°C.
- Reaction time is not critical and may vary from several hours or more to several minutes or less, depending upon factors such as reaction temperature, the monomers to be copolymerised, and the like.
- One of ordinary skill in the art may readily obtain the optimum reaction time for a given set of reaction parameters by routine experimentation.
- the catalyst systems described herein are suitable for the polymerisation of olefins in solution over a wide range of pressures.
- the polymerisation will be completed at atmospheric or pressure from about 10 bar to about 30 bar.
- the product polymer can be recovered by processes well known in the art. Any excess reactants may be flashed off from the polymer.
- the polymerisation may be conducted employing liquid monomer, such as liquid propylene, or mixtures of liquid monomers (such as mixtures of liquid propylene, 1-butene, octene-1, and octadecene-1), as the reaction medium.
- liquid monomer such as liquid propylene
- mixtures of liquid monomers such as mixtures of liquid propylene, 1-butene, octene-1, and octadecene-1
- polymerisation may be accomplished in the presence of a hydrocarbon inert to the polymerisation such as butane, pentane, isopentane, hexane, isooctane, decane, toluene or xylene.
- any of the techniques known in the prior art for control of molecular weight such as the use of hydrogen and/or polymerisation temperature control, may be used in the process of this invention. If so desired, the polymerisation may be carried out in the presence of hydrogen to lower the polymer molecular weight.
- the polymers may have terminal ethenylidene unsaturation not less than about 30% of the polymer chains.
- the oil may be a crude oil, i.e. oil obtained directly from drilling and before refining, the compounds of this invention being suitable for use as flow improvers or dewaxing aids therein.
- the oil may be a lubricating oil which may be an animal, vegetable or mineral oil, such as petroleum oil fractions ranging from naphthas or spindle oil to SAE 30 lubricating oil grades, castor oil, fish oils or oxidised mineral oil.
- Such an oil may contain additives depending on its intended use; examples are viscosity index improvers such as ethylene-propylene copolymers, succinic acid based dispersants, metal containing dispersant additives and zinc dialkyldithiophosphate antiwear additives.
- the compounds of this invention may be suitable for use in lubricating oils as flow improvers,cloud point depressants, pour point depressants or dewaxing aids.
- the oil may be mineral fuel oil, suitably a middle distillate fuel oil.
- distillate fuel oils generally boil within the range of about 110°C to about 500°C, e.g. 150° to about 400°C.
- the fuel oil can comprise atmospheric distillate or vacuum distillate, or cracked gas oil or a blend in any proportion of straight run and thermally and/or catalytically cracked distillates, or may be a vegetable oil.
- the most common petroleum distillate fuels are kerosene, jet fuels, diesel fuels, heating oils and heavy fuel oils.
- the heating oil may be a straight atmospheric distillate, or it may contain minor amounts, e.g. up to 35 wt%, of vacuum gas oil or cracked gas oils or of both. Low temperature flow problems are frequently encountered with diesel fuels and with heating oils.
- the fuel oil may have a sulphur concentration of 0.2% by weight or less based on the weight of the fuel.
- the sulphur concentration is 0.05% by weight or less, more preferably 0.01% by weight or less.
- the art describes methods for reducing the sulphur concentration of hydrocarbon middle distillate fuels, such methods including solvent extraction, sulphuric acid treatment, and hydrodesulphurisation.
- the oil may be derived from animal or vegetable material.
- oils are rapeseed oil, coriander oil, soyabean oil, cottonseed oil, sunflower oil, castor oil, olive oil, peanut oil, maize oil, almond oil, palm kernel oil, coconut oil, mustard seed oil, beef tallow and fish oils.
- Rapeseed oil which is a mixture of fatty acids partially esterified with glycerol, is preferred as it is available in large quantities and can be obtained in a simple way by pressing from rapeseed.
- suitable oils comprise lower alkyl esters of fatty acids.
- Commercial mixtures of this kind are obtained for example by cleavage and esterification of animal and vegetable fats and oils by their transesterification with lower aliphatic alcohols.
- fats and oils with high iodine number such as, for example, sunflower oil, rapeseed oil, coriander oil, castor oil, soyabean oil, cottonseed oil, peanut oil or beef tallow.
- Lower alkyl esters of fatty acids based on a new variety of rapeseed oil, the fatty acid component of which is derived to more than 80 wt% from unsaturated fatty acids with 18 carbon atoms are preferred.
- oils according to this invention capable of being utilised as biofuels.
- Biofuels i.e. fuels derived from animal or vegetable material
- Biofuels are believed to be less damaging to the environment on combustion, and are obtained from a renewable source. It has been reported that on combustion less carbon dioxide is formed than is formed by the equivalent quantity of petroleum distillate fuel, e.g. diesel fuel, and very little sulphur dioxide is formed.
- Certain derivatives of vegetable oil e.g. those obtained by saponification and re-esterification with a monohydric alkyl alcohol, for example, rapeseed oil methyl ester (RME), may be used as a substitute for diesel fuel.
- RME rapeseed oil methyl ester
- the concentration of the additive in the oil may for example be 10 to 2,000 ppm or to 1,000 ppm of additive (active ingredient) by weight per weight of fuel, preferably 25 to 500 ppm or to 1,000 ppm, more preferably 100 to 500 ppm.
- the additive should be soluble the oil to the extent of at least 1000 ppm by weight per weight of oil at ambient temperature. However, at least some of the additive may come out of solution near the cloud point of the oil in order to modify the wax crystals that form.
- the additives of the invention may be used in combination with one or more co-additives for improving the cold flow properties of distillate fuels.
- Comb polymers are polymers in which hydrocarbyl groups are pendant from a polymer backbone and are discussed in "Comb-Like Polymers. Structure and Properties", N. A. Platé and V. P. Shibaev, J. Poly. Sci. Macromolecular Revs., 8, p 117 to 253 (1974).
- the comb polymer is a homopolymer having side chains containing at least 6, and preferably at least 10, carbon atoms or a copolymer having at least 25 and preferably at least 40, more preferably at least 50, molar per cent of units having side chains containing at least 6, and preferably at least 10, carbon atoms.
- the comb polymer may contain units derived from other monomers if desired or required. It is within the scope of the invention to include two or more different comb copolymers.
- These comb polymers may be copolymers of maleic anhydride or fumaric acid and another ethylenically unsaturated monomer, e.g. an ⁇ -olefin or an unsaturated ester, for example, vinyl acetate. It is preferred but not essential that equimolar amounts of the comonomers be used although molar proportions in the range of 2 to 1 and 1 to 2 are suitable.
- olefins that may be copolymerized with e.g. maleic anhydride, include 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, and 1-octadecene.
- the copolymer may be esterified by any suitable technique and although preferred it is not essential that the maleic anhydride or fumaric acid be at least 50% esterified.
- examples of alcohols which may be used include n-decan-1-ol, n-dodecan-1-ol, n-tetradecan-1-ol, n-hexadecan-1-ol, and n-octadecan-1-ol.
- the alcohols may also include up to one methyl branch per chain, for example, 1-methylpentadecan-1-ol, 2-methyltridecan-1-ol.
- the alcohol may be a mixture of normal and single methyl branched alcohols.
- R 12 refers to the average number of carbon atoms in the alkyl group; if alcohols that contain a branch at the 1 or 2 positions are used R 12 refers to the straight chain backbone segment of the alcohol.
- These comb polymers may especially be fumarate or itaconate polymers and copolymers such as for example those described in European Patent Applications 153 176, 153 177 and 225 688, and WO 91/16407.
- Particularly preferred fumarate comb polymers are copolymers of alkyl fumarates and vinyl acetate, in which the alkyl groups have from 12 to 20 carbon atoms, more especially polymers in which the alkyl groups have 14 carbon atoms or in which the alkyl groups are a mixture of C 14 /C 16 alkyl groups, made, for example, by solution copolymerizing an equimolar mixture of fumaric acid and vinyl acetate and reacting the resulting copolymer with the alcohol or mixture of alcohols, which are preferably straight chain alcohols.
- the mixture it is advantageously a 1:1 by weight mixture of normal C 14 and C 16 alcohols.
- mixtures of the C 14 ester with the mixed C 14 /C 16 ester may advantageously be used.
- the ratio of C 14 to C 14 /C 16 is advantageously in the range of from 1:1 to 4:1, preferably 2:1 to 7:2, and most preferably about 3:1, by weight.
- the particularly preferred fumarate comb polymers may, for example, have a number average molecular weight in the range of 1,000 to 100,000, preferably 1,000 to 30,000, as measured by Vapour Phase Osmometry (VPO).
- comb polymers are the polymers and copolymers of ⁇ -olefins and esterified copolymers of styrene and maleic anhydride, and esterified copolymers of styrene and fumaric acid; mixtures of two or more comb polymers may be used in accordance with the invention and, as indicated above, such use may be advantageous.
- Examples are polyoxyalkylene esters, ethers, ester/ethers and mixtures thereof, particularly those containing at least one, preferably at least two C 10 to C 30 linear saturated alkyl groups and a polyoxyalkylene glycol group of molecular weight up to 5,000 preferably 200 to 5,000, the alkyl group in said polyoxyalkylene glycol containing from 1 to 4 carbon atoms.
- These materials form the subject of European Patent Publication 0 061 895 A2.
- Other such additives are described in United States Patent 4 491 455.
- the preferred esters, ethers or ester/ethers which may be used may be structurally depicted by the formula R-O(A)-O-R 2 where R and R 2 are the same or different and may be (a) n-alkyl n being, for example, 1 to 30, the alkyl group being linear and saturated and containing 10 to 30 carbon atoms, and A representing the polyalkylene segment of the glycol in which the alkylene group has 1 to 4 carbon atoms, such as a polyoxymethylene, polyoxyethylene or polyoxytrimethylene moiety which is substantially linear; some degree of branching with lower alkyl side chains (such as in polyoxypropylene glycol) may be present but it is preferred that the glycol is substantially linear.
- A may also contain nitrogen.
- suitable glycols are substantially linear polyethylene glycols (PEG) and polypropylene glycols (PPG) having a molecular weight of about 100 to 5,000, preferably about 200 to 2,000.
- Esters are preferred and fatty acids containing from 10-30 carbon atoms are useful for reacting with the glycols to form the ester additives, it being preferred to use a C 18 -C 24 fatty acid, especially behenic acid.
- the esters may also be prepared by esterifying polyethoxylated fatty acids or polyethoxylated alcohols.
- Polyoxyalkylene diesters, diethers, ether/esters and mixtures thereof are suitable as additives, diesters being preferred for use in narrow boiling distillates when minor amounts of monoethers and monoesters (which are often formed in the manufacturing process) may also be present. It is important for additive performance that a major amount of the dialkyl compound is present.
- stearic or behenic diesters of polyethylene glycol, polypropylene glycol or polyethylene/polypropylene glycol mixtures are preferred.
- polyoxyalkylene compounds are those described in Japanese Patent Publication Nos 2-51477 and 3-34790 (both Sanyo), and the esterified alkoxylated amines described in EP-A-117,108 and EP-A-326,356 (both Nippon Oil and Fats).
- Ethylene copolymer flow improvers have a polymethylene backbone divided into segments by oxyhydrocarbon side chains, i.e. ethylene unsaturated ester copolymer flow improvers.
- the unsaturated monomers copolymerisable with ethylene to form the copolymers include unsaturated mono and diesters of the general formula: wherein R 1 represents hydrogen or a methyl group; R 2 represents a -OOCR 4 or -COOR 4 group wherein R 4 represents hydrogen or a C 1 to C 28 , preferably C 1 to C 16 , more preferably a C 1 to C 8 , straight or branched chain alkyl group, provided that R 4 does not represent hydrogen when R 2 represents -COOR 4 ; and R 3 is hydrogen or -COOR 4 .
- the monomer when R 2 and R 3 are hydrogen and R 1 is -OOCR 4 , includes vinyl alcohol esters of C 1 to C 29 , preferably C 1 to C 5 , monocarboxylic acids, and preferably C 2 to C 29 , more preferably C 1 to C 5 monocarboxylic acids, most preferably C 2 to C 5 monocarboxylic acids.
- vinyl esters which may be copolymerised with ethylene include vinyl acetate, vinyl propionate and vinyl butyrate or isobutyrate, vinyl acetate and vinyl propionate being preferred.
- the copolymers contain from 5 to 40 wt% of the vinyl ester, more preferably from 10 to 35 wt% vinyl ester.
- copolymers may also be in the form of mixtures of two copolymers such as those described in US Patent 3,961,916.
- number average molecular weight, as measured by vapour phase osmometry, of the copolymer is 1,000 to 10,000, more preferably 1,000 to 5,000.
- the copolymers may be derived from additional comonomers, e.g. they may be terpolymers or tetrapolymers or higher polymers, for example where the additional comonomer is isobutylene or diisobutylene.
- Such copolymers may also be made by transesterification, or by hydrolysis and re-esterification, of an ethylene unsaturated ester copolymer to give a different ethylene unsaturated ester copolymer.
- ethylene vinyl hexanoate and ethylene vinyl octanoate copolymers may be made in this way, e.g. from an ethylene vinyl acetate copolymer.
- the oil-soluble polar nitrogen compound is either ionic or non-ionic and is capable of acting as a wax crystal growth inhibitor in fuels. It comprises for example one or more of the compounds (a) to (c) as follows:
- These polymers may be made directly from ethylenically unsaturated monomers or indirectly by hydrogenating the polymer made from monomers such as isoprene and butadiene.
- Preferred hydrocarbon polymers are copolymers of ethylene and at least one ⁇ -olefin, having a number average molecular weight of at least 30,000.
- the ⁇ -olefin has at most 20 carbon atoms.
- Examples of such olefins are propylene, 1-butene, isobutene, n-octene-1, isooctene-1, n-decene-1, and n-dodecene-1.
- the copolymer may also comprise small amounts, e.g. up to 10% by weight of other copolymerizable monomers, for example olefins other than ⁇ -olefins, and non-conjugated dienes.
- the preferred copolymer is an ethylene-propylene copolymer. It is within the scope of the invention to include two or more different ethylene- ⁇ -olefin copolymers of this type.
- the number average molecular weight of the ethylene- ⁇ -olefin copolymer is, as indicated above, at least 30,000, as measured by gel permeation chromatography (GPC) relative to polystyrene standards, advantageously at least 60,000 and preferably at least 80,000. Functionally no upper limit arises but difficulties of mixing result from increased viscosity at molecular weights above about 150,000, and preferred molecular weight ranges are from 60,000 and 80,000 to 120,000.
- GPC gel permeation chromatography
- the copolymer has a molar ethylene content between 50 and 85 per cent. More advantageously, the ethylene content is within the range of from 57 to 80%, and preferably it is in the range from 58 to 73%; more preferably from 62 to 71%, and most preferably 65 to 70%.
- Preferred ethylene- ⁇ -olefin copolymers are ethylene-propylene copolymers with a molar ethylene content of from 62 to 71% and a number average molecular weight in the range 60,000 to 120,000, especially preferred copolymers are ethylene-propylene copolymers with an ethylene content of from 62 to 71% and a molecular weight from 80,000 to 100,000.
- the copolymers may be prepared by any of the methods known in the art, for example using a Ziegler type catalyst.
- the polymers are substantially amorphous, since highly crystalline polymers are relatively insoluble in fuel oil at low temperatures.
- the additive composition may also comprise a further ethylene- ⁇ -olefin copolymer, advantageously with a number average molecular weight of at most 7500, advantageously from 1,000 to 6,000, and preferably from 2,000 to 5,000, as measured by vapour phase osmometry.
- ⁇ -olefins are as given above, or styrene, with propylene again being preferred.
- the ethylene content is from 60 to 77 molar per cent although for ethylene-propylene copolymers up to 86 molar per cent ethylene may be employed with advantage.
- hydrocarbon polymers examples are described in WO-A-9 111 488.
- the aromatic part is conveniently an aromatic hydrocarbon which may be unsubstituted or substituted with, for example, non-hydrocarbon substituents. Such aromatic hydrocarbon preferably contains a maximum of these substituent groups and/or three condensed rings, and is preferably naphthalene.
- the hydrocarbyl part is a hydrogen and carbon containing part connected to the rest of the molecule by a carbon atom. It may be saturated or unsaturated, and straight or branched, and may contain one or more hetero-atoms provided they do not substantially affect the hydrocarbyl nature of the part.
- the hydrocarbyl part is an alkyl part, conveniently having more than 8 carbon atoms.
- the molecular weight of such condensates may, for example, be in the range of 2,000 to 200,000 such as 2,000 to 20,000, preferably 2,000 to 8,000.
- Examples are known in the art, primarily as lube oil pour depressants and as dewaxing aids as mentioned hereinbefore, they may, for example, be made by condensing a halogenated wax with an aromatic hydrocarbon. More specifically, the condensation may be a Friedel-Crafts condensation where the halogenated wax contains 15 to 60, e.g. 16 to 50, carbon atoms, has a melting point of about 200 to 400°C and has been chlorinated to 5 to 25 wt% chlorine, e.g. 10 to 18 wt%.
- Another way of making similar condensates may be from olefins and the aromatic hydrocarbons.
- Multicomponent additive systems may be used and the ratios of additives to be used will depend on the fuel to be treated.
- the concentrates of the present invention are convenient as a means for incorporating the additive into bulk oil such as distillate fuel, which incorporation may be done by methods known in the art.
- the concentrates may also contain other additives as required and preferably contain from 3 to 75 wt%, more preferably 3 to 60 wt%, most preferably 10 to 50 wt% of the additives preferably in solution in oil.
- carrier liquid are organic solvents including hydrocarbon solvents, for example petroleum fractions such as naphtha, kerosene, diesel and heater oil; aromatic hydrocarbons such as aromatic fractions, e.g. those sold under the 'SOLVESSO' tradename; and paraffinic hydrocarbons such as hexane and pentane and isoparaffins.
- the carrier liquid must, of course, be selected having regard to its compatibility with the additive and with the fuel.
- the additives of the invention may be incorporated into bulk oil by other methods such as those known in the art. If co-additives are required, they may be incorporated into the bulk oil at the same time as the additives of the invention or at a different time.
- a monomer or mixture of monomers that had been dried over a molecular sieve (1.25 moles) was added to the treated toluene drop wise over one hour, the temperature being maintained at 70°C. After 5 hours, the reaction was stopped by adding isopropanol (5 ml).
- the molecular weight of the resulting polymers were measured by GPC (Gel Permeation Chromatography) calibrated by poly-isobutylene standards and the isotacticity by C 13 Nuclear Magnetic Resonance.
- C6 AO, C12 AO and C14 AO designate alpha-olefin monomers where ethylene is substituted with a straight chain alkyl group having the indicated number of carbon atoms.
- Each reference corresponds to an alpha-olefin polymer derived from the alpha-olefin monomer or monomers and in the mole percentages indicated.
- M n is number average molecular weight and MWD is molecular weight distribution, being defined as the ratio of weight average molecular weight to number average molecular weight.
- the polymers having reference numbers 1, 2 and 8 were each found by C 13 NMR to have isotacticities of at least 80%.
- the other referenced polymers above would be expected to have similar isotacticities because they were prepared under identical experimental conditions.
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Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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GB9205996 | 1992-03-19 | ||
GB929205996A GB9205996D0 (en) | 1992-03-19 | 1992-03-19 | Polymers and additive compositions |
PCT/EP1993/000633 WO1993019106A1 (en) | 1992-03-19 | 1993-03-17 | Polymers and additive compositions |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0631590A1 EP0631590A1 (en) | 1995-01-04 |
EP0631590B1 true EP0631590B1 (en) | 1998-08-19 |
Family
ID=10712448
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93920564A Expired - Lifetime EP0631590B1 (en) | 1992-03-19 | 1993-03-17 | Polymers and additive compositions |
Country Status (12)
Country | Link |
---|---|
EP (1) | EP0631590B1 (ru) |
JP (1) | JP3337687B2 (ru) |
KR (1) | KR100262025B1 (ru) |
CN (1) | CN1065878C (ru) |
AT (1) | ATE169938T1 (ru) |
AU (1) | AU682819B2 (ru) |
BR (1) | BR9306106A (ru) |
CA (1) | CA2130483C (ru) |
DE (1) | DE69320466T2 (ru) |
GB (1) | GB9205996D0 (ru) |
RU (1) | RU94045929A (ru) |
WO (1) | WO1993019106A1 (ru) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9301752D0 (en) * | 1993-01-29 | 1993-03-17 | Exxon Chemical Patents Inc | Oil and fuel oil compositions |
JPH07188501A (ja) * | 1993-11-09 | 1995-07-25 | Lubrizol Corp:The | 曇り点降下組成物 |
US5488191A (en) * | 1994-01-06 | 1996-01-30 | Mobil Oil Corporation | Hydrocarbon lube and distillate fuel additive |
GB9725579D0 (en) | 1997-12-03 | 1998-02-04 | Exxon Chemical Patents Inc | Additives and oil compositions |
MY139205A (en) * | 2001-08-31 | 2009-08-28 | Pennzoil Quaker State Co | Synthesis of poly-alpha olefin and use thereof |
EP1357168A1 (en) * | 2002-04-16 | 2003-10-29 | Infineum International Limited | Jet fuel compositions |
JP2005200448A (ja) * | 2004-01-13 | 2005-07-28 | Mitsui Chemicals Inc | 潤滑油添加剤および潤滑油組成物 |
JP2005200447A (ja) * | 2004-01-13 | 2005-07-28 | Mitsui Chemicals Inc | 潤滑油添加剤および潤滑油組成物 |
JP5068010B2 (ja) | 2004-09-17 | 2012-11-07 | インフィニューム インターナショナル リミテッド | 燃料油の導電特性向上用添加剤組成物 |
EP1640438B1 (en) | 2004-09-17 | 2017-08-30 | Infineum International Limited | Improvements in Fuel Oils |
WO2007011462A1 (en) | 2005-07-19 | 2007-01-25 | Exxonmobil Chemical Patents Inc. | Lubricants from mixed alpha-olefin feeds |
CA2726774A1 (en) * | 2008-06-05 | 2009-12-10 | Exxonmobil Chemical Patents Inc. | Pour point depressant for hydrocarbon compositions |
CN105061644B (zh) | 2009-12-24 | 2017-10-27 | 埃克森美孚化学专利公司 | 用于生产新型合成基础油料的方法 |
JP5810576B2 (ja) * | 2010-04-22 | 2015-11-11 | 日油株式会社 | バイオディーゼル燃料油用流動性向上剤 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3148229A1 (de) * | 1981-12-05 | 1983-06-09 | Hoechst Ag, 6230 Frankfurt | Verfahren zur herstellung von polyolefinwachsen |
DE3743321A1 (de) * | 1987-12-21 | 1989-06-29 | Hoechst Ag | 1-olefinpolymerwachs und verfahren zu seiner herstellung |
DE3826074A1 (de) * | 1988-07-30 | 1990-02-01 | Hoechst Ag | Propylen-isoblockpolymer und verfahren zu seiner herstellung |
US5012020A (en) * | 1989-05-01 | 1991-04-30 | Mobil Oil Corporation | Novel VI enhancing compositions and Newtonian lube blends |
GB9002133D0 (en) * | 1990-01-31 | 1990-03-28 | Exxon Chemical Patents Inc | Fuel oil additives and compositions |
US5132477A (en) * | 1991-04-29 | 1992-07-21 | Mobil Oil Corporation | Process for producing alkylaromatic lubricant fluids |
-
1992
- 1992-03-19 GB GB929205996A patent/GB9205996D0/en active Pending
-
1993
- 1993-03-17 KR KR1019940703260A patent/KR100262025B1/ko not_active IP Right Cessation
- 1993-03-17 AU AU37497/93A patent/AU682819B2/en not_active Ceased
- 1993-03-17 JP JP51626293A patent/JP3337687B2/ja not_active Expired - Fee Related
- 1993-03-17 AT AT93920564T patent/ATE169938T1/de not_active IP Right Cessation
- 1993-03-17 EP EP93920564A patent/EP0631590B1/en not_active Expired - Lifetime
- 1993-03-17 CA CA002130483A patent/CA2130483C/en not_active Expired - Fee Related
- 1993-03-17 RU RU94045929/04A patent/RU94045929A/ru unknown
- 1993-03-17 BR BR9306106A patent/BR9306106A/pt not_active Application Discontinuation
- 1993-03-17 DE DE69320466T patent/DE69320466T2/de not_active Expired - Fee Related
- 1993-03-17 WO PCT/EP1993/000633 patent/WO1993019106A1/en active IP Right Grant
- 1993-03-19 CN CN93103125A patent/CN1065878C/zh not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
GB9205996D0 (en) | 1992-04-29 |
WO1993019106A1 (en) | 1993-09-30 |
ATE169938T1 (de) | 1998-09-15 |
CN1065878C (zh) | 2001-05-16 |
KR100262025B1 (ko) | 2000-07-15 |
EP0631590A1 (en) | 1995-01-04 |
JP3337687B2 (ja) | 2002-10-21 |
CN1076455A (zh) | 1993-09-22 |
RU94045929A (ru) | 1996-07-20 |
AU682819B2 (en) | 1997-10-23 |
CA2130483A1 (en) | 1993-09-30 |
BR9306106A (pt) | 1997-11-18 |
JPH07504698A (ja) | 1995-05-25 |
CA2130483C (en) | 2004-10-12 |
DE69320466T2 (de) | 1999-04-29 |
AU3749793A (en) | 1993-10-21 |
DE69320466D1 (de) | 1998-09-24 |
KR950700947A (ko) | 1995-02-20 |
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