EP0614849B1 - Filling head for filling machines for filling bottles or similar containers with a liquid - Google Patents

Filling head for filling machines for filling bottles or similar containers with a liquid Download PDF

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Publication number
EP0614849B1
EP0614849B1 EP94103200A EP94103200A EP0614849B1 EP 0614849 B1 EP0614849 B1 EP 0614849B1 EP 94103200 A EP94103200 A EP 94103200A EP 94103200 A EP94103200 A EP 94103200A EP 0614849 B1 EP0614849 B1 EP 0614849B1
Authority
EP
European Patent Office
Prior art keywords
tube
sterilising
filling
filling element
channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94103200A
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German (de)
French (fr)
Other versions
EP0614849A1 (en
Inventor
Ludwig Clüsserath
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS Maschinen und Anlagenbau AG
Original Assignee
KHS Maschinen und Anlagenbau AG
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Filing date
Publication date
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Publication of EP0614849A1 publication Critical patent/EP0614849A1/en
Application granted granted Critical
Publication of EP0614849B1 publication Critical patent/EP0614849B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2642Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for sterilising prior to filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2651The liquid valve being carried by the vent tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2685Details of probes

Definitions

  • the invention relates to a filling element according to the preamble of claim 1.
  • Filling elements are known in a wide variety of designs, in particular also in a design according to the preamble of claim 1 (DE-OS 38 09 852), which can be used, inter alia, in a method or in a filling machine for aseptic or sterile filling of a liquid filling material Containers, especially in bottles.
  • the known filling element is designed as such with a filling tube which protrudes over the underside of the filling element.
  • the actual filling phase which is initiated when the liquid valve is opened, is preceded, inter alia, by the treatment or sterilization of the respective container with a hot sterilization medium, preferably with steam.
  • the filling tube is connected via a controllable sterilization medium connection formed in the filling element to a source for the hot sterilization medium, so that this emerges at the lower end of the filling tube protruding into the container.
  • the end of the filling tube ie the exit point for the sterilization medium determined by this end during the sterilization, is arranged so deep in the container with a small distance from the container base that the container base is adequately loaded with the sterilization medium and For example, along the bottom of the container radially to the axis of the container or to the axis of the filling element or the filling tube to the outside and then from the bottom of the container, in particular along the inner surface of the circumference of the container, there is an intensive flow of the sterilization medium and thus an optimal sterilization of the interior of the container also in the lower area , ie in particular on the inner surface of the bottom, the container circumference and at the angle formed between them.
  • a disadvantage of this known filling element is, among other things, that a relatively large stroke for the container arranged on a container carrier is required for the insertion of the filling tube, which is longest for optimal sterilization, into the container - until the container lies tight against the filling element (sealing position) is. A relatively long cycle time is thus also required until the container has reached the sealing position and the pressure of the hot sterilization medium can be applied to the interior of the container, as is necessary in many cases in order to achieve an optimal result for the sterilization.
  • the object of the invention is to show a filling element with which optimal sterilization can be achieved despite shortened strokes and despite the possibility of shortening the cycle times.
  • the filler element according to the invention is one without a filler tube or one with a short filler tube, so that a short stroke and thus a short cycle time are sufficient for attaching and removing the respective container to or from the filler element.
  • the tube designed as a sterilization tube is moved from its upper stroke position into its lower stroke position, in which the lower end of this tube provided with at least one outlet opening is deep in protrudes into the container, with the smallest possible distance from the bottom of the container, so that an optimal sterilization of the entire container interior is possible with a small amount of sterilization medium and in a short treatment time.
  • the sterilization tube and the parts connected to it in particular also for the movement of the Tube provided actuator can be formed with low mass. There is therefore no need for large mass accelerations, which is particularly important in the case of a filling machine running at high power.
  • the control elements controlling the respective filling element also control the sterilization tube and the associated actuating device in such a way that at least during the filling phase, but preferably also during a pre-stressing phase possibly preceding this filling phase, in which the interior of the container in the sealing position with the filling element is pretensioned to a predetermined pressure, the sterilization tube is in the upper stroke position in such a way that this tube is not damaged in the event of a burst or breakage, possibly defective containers, and above all is protected so that liquid contents cannot accumulate on the tube , which also contributes to increasing the quality of the sterilization.
  • the actuating device is designed such that the sterilization tube is moved into the lower stroke position by the pressure of the sterilization medium and is held there. This not only simplifies the actuating device and the associated control, but also ensures that the sterilization tube is in the lower stroke position when hot sterilization medium emerges from this tube.
  • the sterilization medium emerges at the lower end of the sterilization tube.
  • the sterilization medium supplied into the container for example via a gas channel
  • the sterilization medium discharged from the container via the lower end of the sterilization tube it also being possible here, for example, for any condensate or condensate residues to be contained in the sterilization medium drain the sterilization tube.
  • the sterilization tube it is also possible to connect the sterilization tube to a source for a vacuum in order to evacuate the container via the sterilization tube, preferably also to remove liquid or condensate.
  • control is also possible in such a way that hot sterilization medium emerges from the sterilization tube already in the upper stroke position, which makes it possible to treat those parts with the sterilization medium that are in the area with the container even before a container is attached come into contact with the container mouth.
  • the sterilization tube is inserted into the respective container to such an extent that the sterilization medium is sufficiently applied to the container base.
  • 1 is a ring bowl which is provided on an otherwise not shown rotor of the filling machine which rotates around a vertical machine axis and which serves to fill the bottles 2 with a carbonated beverage, for example beer, under counterpressure.
  • a carbonated beverage for example beer
  • a multiplicity of filling points are formed on the circumference of the rotor or ring bowl 1, each of which has a filling element 3 and beneath it a bottle holder which can be moved up and down in the vertical direction.
  • the filling elements 3 are attached to the circumference of the ring bowl 1.
  • This forms an inner space 4 which surrounds the vertical machine axis and which is filled up to a predetermined level N with the beverage or with the liquid filling material, so that below the level N a liquid space 4 'occupied by the liquid filling material and above the level Gas space 4 '' is formed for a gas under pressure, for example inert gas (for example CO2 gas).
  • inert gas for example CO2 gas
  • Each filling element has a housing 5, in the lower part of which a liquid channel 6 is formed, which is connected at one end to the filling space 4 'and on the underside of the filling element 3 or the housing 5 a ring-shaped ring concentrically enclosing the vertical filling element axis FA Dispensing opening 7 forms.
  • the liquid valve 8 is provided, which is shown in its open position in FIG. 1.
  • This liquid valve consists of a valve body 9, which can be moved by a predetermined movement stroke in the direction of the axis FA by actuating means (not shown in more detail) and, in the closed state of the liquid valve 8, rests with a valve body surface against a valve seat formed in the liquid channel 6.
  • 10 denotes a centering bell and 11 denotes an annular seal enclosing the discharge opening 7, against which the bottle 2 located in the sealing position with the filling element 3 bears with its mouth 2 '.
  • annular residual gas channel 12 which is common to all filling elements 3, is provided in the ring bowl 1. Furthermore, a supply channel 13 for the sterilization medium, namely for water vapor, which is also common to all filling elements 3, is provided on the ring bowl 1 or on the rotor having this ring bowl.
  • Each filling element 3 has a sterilization tube 14 which is arranged coaxially with the axis FA, which is open at its lower tube end 14 'and is guided through the valve body 9 through a bore of the valve body 9 which is coaxially with the axis FA.
  • the outer diameter of the sterilization tube 14 and the inner diameter of the bore mentioned are adjusted to one another in such a way that a gas or annular channel 15 results within the valve body 9 or within a plunger-like extension 9 'which is produced in one piece with this valve body and extends upwards the underside of the filling element 3 is open and is surrounded concentrically by the annular discharge channel 7.
  • the sterilization tube 14 can be displaced in the axis FA by a predetermined stroke such that the tube end 14 'in the upper stroke position is at the same level or approximately as the same level with the lower end of the valve body 9, that is is inserted into the filling element 3 or into the valve body 9 and in the lower stroke position shown in FIG. 1 is inserted so far into the bottle 2 lying in the filling element 3 that the pipe end 14 'is in the immediate vicinity of the inner surface of the bottom 2 '' of the bottle 2 is located, or at least only so far from the floor that the floor is also sufficiently exposed to the water vapor.
  • the actuating device 16 is formed by a cylinder 17, in which a piston 18 is provided so as to be displaceable in the axis FA.
  • the upper, open end of the sterilization tube 14 is attached to the piston 18.
  • a channel 19 which is coaxial with the axis FA and via which the upper, open end of the sterilization tube 14 is connected to the side of the piston 18 facing away from this tube.
  • the space of the cylinder 17 facing away from the sterilization tube 14 above the piston 18 opens into a channel 21 which is connected to the supply channel 13 via an individually controllable and individually controllable electrical control valve 22 for each filling element 3.
  • the part or space of the cylinder 17 provided below the piston 18 can be acted upon by a pneumatic pressure of a control pressure line 45 or vented to the atmosphere via an electrically actuated control valve 23, which is again provided separately for each filling element 3.
  • each filling element 3 has three individually controllable control valves 24-26, which form a control block and control various channels, some of which are formed in the housing 5 of the filling element and some of which are in the ring bowl 1.
  • the control valves 24 - 26 are connected to the following channels:
  • a connecting channel 27 which opens into a channel 28 leading to the residual gas channel 12, and on the output side to a channel 29 which opens onto the inner surface of the cylinder 17 and which is connected to the channel 19 when the piston 18 is in the lower stroke position or when the sterilization tube 14 is in the lower stroke position.
  • the peculiarity of the filling element 3 is that when the sterilization tube 14 is in the upper stroke position, in which the control pressure is applied to the piston 18 on its underside with the control pressure, by opening the control valve 22 a steam outlet at the tube end 14 'and thus on the underside of the filling element 3 is possible in order to sterilize the parts or surfaces there and also the bottle 2 when it is placed in the region of its mouth 2 '.
  • the sterilization tube 14 is completely inserted into the bottle 2, so that the tube end 14 'is arranged in the immediate vicinity of the inner surface of the base 2' '.
  • the pressure of the sterilization medium or steam acting on the upper surface of the piston 18 when the control valve 22 is open is used, with the control valve 23 providing targeted or controlled relief of the space formed below the piston 18 of the cylinder 17 takes place.
  • the cross section of the piston 18 in comparison to the cross section of the sterilization tube 14 ensures that the sterilization medium exerts a sufficiently large pressure on the top of the piston 18, although this sterilization medium constantly emerges at the lower tube end 14 '.
  • a basic advantage is also that the retractable sterilization tube 14 only requires a small stroke despite the optimal sterilization for the bottle carrier 20, and that the retracted sterilization tube 14 is particularly useful when the bottle is in and out, but also in critical phases of the filling process , for example during the preloading of the bottle 2 to the filling pressure, in the retracted state.
  • the filling element 3 enables the following mode of operation:
  • control valve 26 is closed, so that steam is introduced into the bottle 2 via the still open control valve 22 and the sterilization tube 14 until pressure equalization with the pressure in the supply channel 13 is reached.
  • the control valve 22 is closed.
  • the vapor overpressure is discharged into the residual gas channel 12 via the control valve 26 which is opened again.
  • the control valves 24 and 25 are opened, so that inert gas passes from the gas space 4 '' into the bottle 2 via the channels 30 and 31 as well as via the ring channel 15, and in this case the residual steam via the sterilization tube 14, the channel 29, the connecting channel 27 and the channel 28 to the residual gas channel 12 is displaced. Because the tube end 14 'is provided directly on the inner surface of the base 2' ', condensate residues can also be removed from the bottle 2 during this displacement.
  • the valve 24 is closed, so that the prestressing can take place via the opened valve 25 and the channels 30 and 31.
  • the sterilization tube 14 is moved into its upper stroke position by corresponding actuation of the control valve 23, so that this tube is completely retracted into the filling element 3 and is therefore also protected against broken glass bottles.
  • the filling preferably comprises several phases, namely a slow filling phase, a quick filling phase and a subsequent slow filling phase.
  • a magnetic inductive flow meter 32 is provided for each filling element 3, which is one of the Flow rate, ie the respective bottle 2 with the amount flowing to the opened liquid valve 8 delivers a corresponding signal to a control device which, when the measured amount or volume size corresponds to a predetermined value, delivers a signal causing the closing of the liquid valve 8.
  • the sterilization tube 14 in such a way that in its lower stroke position it stands with the lower tube end 14 'on the floor at 2', in such a way that steam can escape at the same time.
  • the sterilization tube 14 is provided at the tube end 14 'or at the edge there, for example with notches or recesses, in such a way that projections are formed on the lower tube end and open recesses are formed between them toward the tube inside, tube outside and tube bottom. If the sterilization tube 14 stands with the tube end 14 'in the lower stroke position on the bottom 2''of the bottle 2, then essentially the same conditions can be achieved in the treatment of these bottles regardless of the tolerances of the bottles 2.
  • the CIP cleaning of the filling elements 3 is preferably carried out in such a way that the upper part of the cylinder 17 above the piston 18 is pressurized with the pressurized CIP media, specifically with the lower cylinder chamber vented via the control valve 23.
  • the sterilization tube 14 is thereby moved into the lower stroke position and extends over its entire length into the rinsing sleeve attached to the filling element during CIP cleaning, so that the entire length of the sterilization tube 14 is included inside and outside in the CIP cleaning can.
  • FIG. 2 shows a filling element 3a, which differs from the filling element 3 essentially only in the features mentioned below, but otherwise corresponds to the filling element 3, so that the same reference numbers are used for all elements corresponding to the filling element 3 in FIG. 2 as used in FIG. 1, which also applies to the filling elements 3b and 3c of FIGS. 3 and 4 described below.
  • the filling element 3a differs from the filling element 3 in that the actuating device 16a instead of the piston 18 has a piston 18a with a channel 19a which is connected to the upper end of the sterilization tube 14 and is only open on the peripheral surface of the piston 18a , in such a way that in the lower stroke position of the sterilization tube 14, the channel 19a communicates with a channel 34 which is formed in the cylinder 17 and leads to a further control valve 33.
  • a channel 35 is provided in the filling element 3a instead of the channel 29, which connects the valve 24 on the output side to the channel 21.
  • a connecting channel 36 is finally provided, which connects the valve 24 on the input side to the channel 31.
  • An essential difference in the operation of the filling element 3a compared to the filling element 3 is that for the steam treatment with open control valves 22, 24 and 33, a steam flow from the supply channel 13 via the ring channel 15 into the bottle 2 and from this bottle back over in his Sterilization tube 14 located at the lowest stroke position, channels 19a and 34 and control valve 33 are possible, for example, in the residual gas channel 12 or in an additional collecting channel.
  • the piston 18b of the actuating device 16b has a channel 19b, which in turn opens into the sterilization tube 14, is open at the top of the piston 18b and is offset radially with respect to the axis FA.
  • a channel 37 is provided which is connected on the output side to the control valve 24 and opens into the upper cylinder chamber at the upper end of the cylinder 17.
  • the connection channel 27 has also been omitted and the control valve 24 is also connected to the channel 30 on the input side.
  • the control valve 3b on the piston has an upwardly projecting rod 38 which is guided on the top of the cylinder 17, that is to say forms an additional guide also for the sterilization tube 14.
  • the rod 38 has an axial channel 39, which is open at the top of the rod and communicates with an annular channel 40, which is located on the circumference of the piston 18b between a upper and a lower seal 41 is provided. Compressed air or steam residues can be removed via channels 40 and 39.
  • a vacuum channel 42 common to all filling elements 3b is also provided, to which each filling element 3b is connected via a control valve 43, specifically via channel 21.
  • the additional connection to the vacuum channel 42 enables vacuum treatment of the bottle 2. Furthermore, in the case of the filling element 3b, it is possible to rinse the bottle 2 via the sterilization tube 14, this tube being affected by the pressure of the inert gas or CO2 gas used for rinsing, which flows out of the gas space 4 'via the open control valve 24 and the channel 37 is supplied in the upper cylinder space of the cylinder 17, moved into the lower stroke position and held there.
  • Fig. 4 shows as a further possible embodiment, the filling element 3c, which differs from the filling element 3 essentially only in that in addition to the supply channel 13 for steam, the vacuum channel 42 is also provided, so that by correspondingly controlling the control valves 22 and 43 the channel 21 can optionally be connected to the supply channel 13 or to the vacuum channel 42.
  • the channel 21 in the filling element 3c does not open into the upper cylinder space of the cylinder 17, but rather into a channel 44 formed in this cylinder, which, when the piston 18c of the actuating device 16c or sterilization tube 14 is in the lower stroke position, leads into the channel 19c provided in the piston 18c opens, which is constantly connected to the sterilization tube 14 and in the lower stroke position also to the channel 29.
  • a control valve 23 ' is provided, both of which are connected to the control pressure or compressed air line 45 and from compressed air line 45 are connected and from which the control valve 23 'controls the upper and the control valve 23 continues to control the lower cylinder space of the cylinder 17.
  • the stroke of the sterilization tube 14 is thus effected in both directions by the control pressure medium (compressed air).
  • the control pressure medium compressed air
  • the cylinder spaces of the actuating device 16c are kept completely free of such media, which also get into the respective bottle 2 or are used to treat this bottle, but with the additional control valve 23 'being accepted.
  • the procedures described above in connection with the filling element 3 are possible, but in addition, in particular, also using the vacuum in the vacuum channel 42, suction of condensate via the sterilization tube 14.
  • the sterilization tube 14 is located in the lower one Stroke position, ie The upper cylinder chamber of the cylinder 17 is acted upon by the control pressure via the control valve 23 ′ and the lower cylinder chamber is vented via the control valve 23.
  • the control valves 22, 24, 25 and 26 are closed and the control valves 43 are open, the condensate is extracted.
  • FIG. 5 shows a sterilization tube 14a, which is provided with a head or valve body 46 at its lower end 14a '.
  • a valve seat for example formed by an O-ring 47, which is provided on the valve body 9 in the region of the lower, open end of the ring channel 15.
  • the valve body 46 bears against the O-ring and thereby closes the ring channel 15.
  • the sterilization tube 14a thus simultaneously functions as a control valve.
  • the control valve 26 in the filling elements 3, 3a, 3b and 3c can be dispensed with, the channel 28 then being connected directly to the channel 31, however.
  • the rod 38 is preferably formed in one piece with the sterilization tube 14 of a length of a tube profile, the interior of this tube profile being closed in the region of the piston 18b, so that the sterilization tube 14 and the tube separated from this tube Channel 39 result.
  • the flow meters 32 can also be used instead of the flow meters 32, e.g. Light or ultrasound sensors that scan the level of the liquid contents in the container via a return gas path or the sterilization tube.
  • the sterilization tube can be designed as an element that determines the filling height, preferably with a light or ultrasound sensor.
  • the filling element according to the invention can also be used for filling cans.

Description

Die Erfindung bezieht sich auf ein Füllelement gemäß Oberbegriff Patentanspruch 1.The invention relates to a filling element according to the preamble of claim 1.

Füllelemente sind in verschiedenster Ausführung bekannt, insbesondere auch in einer Ausführung gemäß dem Oberbegriff des Anspruchs 1 (DE-OS 38 09 852), die sich u.a. zur Verwendung bei einem Verfahren bzw. bei einer Füllmaschine zum aseptischen bzw. sterilen Abfüllen eines flüssigen Füllgutes in Behälter, insbesondere in Flaschen eignet. Das bekannte Füllelement ist als solches mit Füllrohr ausgebildet, welches über die Unterseite des Füllelementes vorsteht. Der eigentlichen Füllphase, die mit dem Öffnen des Flüssigkeitsventils eingeleitet wird, zeitlich vorausgehend erfolgt u.a. die Behandlung bzw. die Sterilisation des jeweiligen Behälters mit einem heißen Sterilisationsmedium, bevorzugt mit Wasserdampf. Hierfür wird das Füllrohr über eine im Füllelement ausgebildete steuerbare Sterilisationsmedium-Verbindung mit einer Quelle für das heiße Sterilisationsmedium verbunden, so daß dieses am unteren Ende des in den Behälter hineinragenden Füllrohres austritt. Für die Qualität der Sterilisation ist es entscheidend, daß das Ende des Füllrohres, d.h. die von diesem Ende während der Sterilisation bestimmte Austrittsstelle für das Sterilisationsmedium so tief im Behälter mit geringem Abstand vom Behälterboden angeordnet ist, daß der Behälterboden ausreichend mit dem Sterilisationsmedium beaufschlagt ist und sich beispielsweise entlang des Behälterbodens radial zur Behälterachse bzw. zur Achse des Füllelementes oder des Füllrohres nach außen und dann vom Behälterboden insbesondere auch entlang der Innenfläche des Behälterumfangs axial nach oben eine intensive Strömung des Sterilisationsmediums ergibt und dadurch eine optimale Sterilisation des Behälterinnenraumes auch im unteren Bereich, d.h. insbesondere an der Innenfläche des Bodens, des Behälterumfangs sowie in dem zwischen diesen gebildeten Winkel erreicht wird.Filling elements are known in a wide variety of designs, in particular also in a design according to the preamble of claim 1 (DE-OS 38 09 852), which can be used, inter alia, in a method or in a filling machine for aseptic or sterile filling of a liquid filling material Containers, especially in bottles. The known filling element is designed as such with a filling tube which protrudes over the underside of the filling element. The actual filling phase, which is initiated when the liquid valve is opened, is preceded, inter alia, by the treatment or sterilization of the respective container with a hot sterilization medium, preferably with steam. For this purpose, the filling tube is connected via a controllable sterilization medium connection formed in the filling element to a source for the hot sterilization medium, so that this emerges at the lower end of the filling tube protruding into the container. For the quality of the sterilization, it is crucial that the end of the filling tube, ie the exit point for the sterilization medium determined by this end during the sterilization, is arranged so deep in the container with a small distance from the container base that the container base is adequately loaded with the sterilization medium and For example, along the bottom of the container radially to the axis of the container or to the axis of the filling element or the filling tube to the outside and then from the bottom of the container, in particular along the inner surface of the circumference of the container, there is an intensive flow of the sterilization medium and thus an optimal sterilization of the interior of the container also in the lower area , ie in particular on the inner surface of the bottom, the container circumference and at the angle formed between them.

Nachteilig ist bei diesem bekannten Füllelement u.a., daß für das Einführen des für eine optimale Sterilisation möglichst lang ausgebildeten Füllrohres in den Behälter - bis zur dichten Anlage (Dichtlage) des Behälters gegen das Füllelement - ein relativ großer Hub für den auf einem Behälterträger angeordneten Behälter erforderlich ist. Es wird somit auch eine relativ lange Taktzeit benötigt, bis der Behälter die Dichtlage erreicht hat und eine Beaufschlagung des Innenraumes des Behälters mit dem Druck des heißen Sterilisationsmediums möglich ist, wie dies in vielen Fällen für die Erzielung eines optimalen Ergebnisses für die Sterilisation erforderlich ist.A disadvantage of this known filling element is, among other things, that a relatively large stroke for the container arranged on a container carrier is required for the insertion of the filling tube, which is longest for optimal sterilization, into the container - until the container lies tight against the filling element (sealing position) is. A relatively long cycle time is thus also required until the container has reached the sealing position and the pressure of the hot sterilization medium can be applied to the interior of the container, as is necessary in many cases in order to achieve an optimal result for the sterilization.

Aufgabe der Erfindung ist es, ein Füllelement aufzuzeigen, mit dem trotz verkürzter Hübe und trotz der Möglichkeit einer Verkürzung der Taktzeiten eine optimale Sterilisation erreichbar ist.The object of the invention is to show a filling element with which optimal sterilization can be achieved despite shortened strokes and despite the possibility of shortening the cycle times.

Zur Lösung dieser Aufgabe ist ein Füllelement entsprechend dem kennzeichnenden Teil des Patentanspruches 1 ausgebildet.To solve this problem, a filling element is designed in accordance with the characterizing part of patent claim 1.

Das erfindungsgemäße Füllelement ist ein solches ohne Füllrohr oder ein solches mit kurzem Füllrohr, so daß zum Ansetzen sowie zum Abziehen des jeweiligen Behälters an das bzw. von dem Füllelement ein kurzer Hub und damit auch eine kurze Taktzeit ausreichend sind.The filler element according to the invention is one without a filler tube or one with a short filler tube, so that a short stroke and thus a short cycle time are sufficient for attaching and removing the respective container to or from the filler element.

Beim Ansetzen oder nach dem Ansetzen wird dann, wenn eine Behandlung des jeweiligen Behälters mit dem Sterilisationsmedium vorgesehen ist, das als Sterilisationsrohr ausgebildete Rohr aus seiner oberen Hubstellung in seine untere Hubstellung bewegt, in der das mit wenigstens einer Austrittsöffnung versehene untere Ende dieses Rohres tief in den Behälter hineinragt, und zwar mit möglichst geringem Abstand vom Behälterboden, so daß mit einer geringen Menge an Sterilisationsmedium und in einer kurzen Behandlungsdauer eine optimale Sterilisation des gesamten Behälterinnenraumes möglich ist. Das Sterilisationsrohr und die mit diesem verbundenen Teile insbesondere auch der für die Bewegung des Rohres vorgesehenen Betätigungseinrichtung können mit geringer Masse ausgebildet werden. Es sind daher keine großen Massenbeschleunigungen erforderlich, was insbesondere bei einer mit hoher Leistung laufenden Füllmaschine von großer Bedeutung ist.When attaching or after attaching, if a treatment of the respective container with the sterilization medium is provided, the tube designed as a sterilization tube is moved from its upper stroke position into its lower stroke position, in which the lower end of this tube provided with at least one outlet opening is deep in protrudes into the container, with the smallest possible distance from the bottom of the container, so that an optimal sterilization of the entire container interior is possible with a small amount of sterilization medium and in a short treatment time. The sterilization tube and the parts connected to it in particular also for the movement of the Tube provided actuator can be formed with low mass. There is therefore no need for large mass accelerations, which is particularly important in the case of a filling machine running at high power.

Durch die das jeweilige Füllelement steuernden Steuerelemente sind insbesondere auch das Sterilisationsrohr bzw. die zugehörige Betätigungseinrichtung so gesteuert, daß zumindest während der Füllphase, bevorzugt aber auch bei einer dieser Füllphase evt. vorausgehenden Vorspannphase, in der der Innenraum des in Dichtlage mit dem Füllelement befindlichen Behälters auf einen vorgegebenen Druck vorgespannt wird, sich das Sterilisationsrohr in der oberen Hubstellung derart befindet, daß dieses Rohr bei einem Platzen oder Brechen evt. defekter Behälter nicht beschädigt wird und vor allem auch so geschützt ist, daß sich flüssiges Füllgut an das Rohr nicht anlagern kann, was ebenfalls zur Steigerung der Qualität der Sterilisation beiträgt.The control elements controlling the respective filling element also control the sterilization tube and the associated actuating device in such a way that at least during the filling phase, but preferably also during a pre-stressing phase possibly preceding this filling phase, in which the interior of the container in the sealing position with the filling element is pretensioned to a predetermined pressure, the sterilization tube is in the upper stroke position in such a way that this tube is not damaged in the event of a burst or breakage, possibly defective containers, and above all is protected so that liquid contents cannot accumulate on the tube , which also contributes to increasing the quality of the sterilization.

Bei einer bevorzugten Ausführungsform der Erfindung ist die Betätigungseinrichtung so ausgebildet, daß das Sterilisationsrohr durch den Druck des Sterilisationsmediums in die untere Hubstellung bewegt und dort gehalten wird. Hierdurch wird nicht nur eine Vereinfachung der Betätigungseinrichtung und der zugehörigen Steuerung erreicht, sondern hierdurch ist auch sichergestellt, daß sich das Sterilisationsrohr in der unteren Hubstellung befindet, wenn aus diesem Rohr heißes Sterilisationsmedium austritt.In a preferred embodiment of the invention, the actuating device is designed such that the sterilization tube is moved into the lower stroke position by the pressure of the sterilization medium and is held there. This not only simplifies the actuating device and the associated control, but also ensures that the sterilization tube is in the lower stroke position when hot sterilization medium emerges from this tube.

Während der Sterilisation tritt das Sterilisationsmedium an dem unteren Ende des Sterilisationsrohres aus. Es sind aber auch Ausführungen denkbar, bei denen das in den Behälter z.B. über einen Gaskanal zugeführte Sterilisationsmedium über das untere Ende des Sterilisationsrohres aus dem Behälter abgeführt wird, wobei es hier dann beispielsweise auch möglich ist, evt. anfallendes Kondensat oder Kondensatreste mit dem Sterilisationsmedium über das Sterilisationsrohr abzuführen.During the sterilization, the sterilization medium emerges at the lower end of the sterilization tube. However, versions are also conceivable in which the sterilization medium supplied into the container, for example via a gas channel, is discharged from the container via the lower end of the sterilization tube, it also being possible here, for example, for any condensate or condensate residues to be contained in the sterilization medium drain the sterilization tube.

Weiterhin ist es bei der Erfindung auch möglich, daß Sterilisationsrohr mit einer Quelle für einen Unterdruck zu verbinden, um so den Behälter über das Sterilisationsrohr zu evakuieren, bevorzugt auch zum Entfernen von Flüssigkeit bzw. Kondensat. Mit der Erfindung ist schließlich auch eine Steuerung in der Weise möglich, daß bereits in der oberen Hubstellung aus dem Sterilisationsrohr heißes Sterilisationsmedium austritt, womit insbesondere auch vor dem Ansetzen eines Behälters eine Behandlung derjenigen Teile mit dem Sterilisationsmedium möglich ist, die mit dem Behälter im Bereich der Behältermündung in Berührung kommen. Auch bei der Erfindung ist das Sterilisationsrohr soweit in den jeweiligen Behälter eingeführt, daß der Behälterboden ausreichend mit dem Sterilisationsmedium beaufschlagt wird.Furthermore, in the invention it is also possible to connect the sterilization tube to a source for a vacuum in order to evacuate the container via the sterilization tube, preferably also to remove liquid or condensate. Finally, with the invention, control is also possible in such a way that hot sterilization medium emerges from the sterilization tube already in the upper stroke position, which makes it possible to treat those parts with the sterilization medium that are in the area with the container even before a container is attached come into contact with the container mouth. In the invention, too, the sterilization tube is inserted into the respective container to such an extent that the sterilization medium is sufficiently applied to the container base.

Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.Developments of the invention are the subject of the dependent claims.

Die Erfindung wird im folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:

Fig. 1
in vereinfachter Schnittdarstellung ein füllrohrloses Füllelement einer Gegendruck-Flaschenfüllmaschine rotierender Bauart, zusammen mit dem Ringkessel der Füllmaschine sowie mit einer an das Füllelement angesetzten Flasche;
Fig. 2 - 4
in ähnlicher Darstellung wie Fig. 1 weitere, mögliche Ausführungen der Erfindung;
Fig. 5
in Einzeldarstellung das untere Ende eines Sterilisationsrohres, zusammen mit einem Ventilkörper.
The invention is explained in more detail below with reference to the figures using exemplary embodiments. Show it:
Fig. 1
in a simplified sectional view, a filler-less filler element of a counterpressure bottle filling machine of rotating design, together with the ring bowl of the filling machine and with a bottle attached to the filler element;
Figs. 2-4
in a representation similar to FIG. 1, further possible embodiments of the invention;
Fig. 5
in individual representation the lower end of a sterilization tube, together with a valve body.

In den Figuren ist 1 ein Ringkessel, der an einem ansonsten nicht dargestellten, um eine vertikale Maschinenachse umlaufenden Rotor der Füllmaschine vorgesehen ist, welche zum Füllen der Flaschen 2 mit einem kohlensäurehaltigen Getränk, beispielsweise Bier, unter Gegendruck dient.In the figures, 1 is a ring bowl which is provided on an otherwise not shown rotor of the filling machine which rotates around a vertical machine axis and which serves to fill the bottles 2 with a carbonated beverage, for example beer, under counterpressure.

Am Umfang des Rotors bzw. Ringkessels 1 ist eine Vielzahl von Füllstellen gebildet, von denen jede ein Füllelement 3 und unter diesem einen in vertikaler Richtung auf- und abbewegbaren Flaschenträger aufweist. Die Füllelemente 3 sind am Umfang des Ringkessels 1 befestigt. Dieser bildet einen die vertikale Maschinenachse ringförmig umschließenden Innenraum 4, der bis zu einem vorgegebenen Niveau N mit dem Getränk bzw. mit dem flüssigen Füllgut gefüllt ist, so daß unterhalb des Niveaus N ein von dem flüssigen Füllgut eingenommener Flüssigkeitsraum 4' und oberhalb des Niveaus ein Gasraum 4'' für ein unter Druck stehenden Gas, beispielsweise Inert-Gas (z.B. CO2-Gas) gebildet ist.A multiplicity of filling points are formed on the circumference of the rotor or ring bowl 1, each of which has a filling element 3 and beneath it a bottle holder which can be moved up and down in the vertical direction. The filling elements 3 are attached to the circumference of the ring bowl 1. This forms an inner space 4 which surrounds the vertical machine axis and which is filled up to a predetermined level N with the beverage or with the liquid filling material, so that below the level N a liquid space 4 'occupied by the liquid filling material and above the level Gas space 4 '' is formed for a gas under pressure, for example inert gas (for example CO2 gas).

Jedes Füllelement besitzt ein Gehäuse 5, in dessen unterem Teil ein Flüssigkeitskanal 6 ausgebildet ist, der mit seinem einen Ende mit dem Füllgutraum 4' in Verbindung steht und an der Unterseite des Füllelementes 3 bzw. des Gehäuses 5 eine die vertikale Füllelementachse FA konzentrisch umschließende ringförmige Abgabeöffnung 7 bildet. Im Flüssigkeitskanal 6 ist das Flüssigkeitsventil 8 vorgesehen, welches in der Fig. 1 in seiner geöffneten Stellung dargestellt ist. Dieses Flüssigkeitsventil besteht aus einem Ventilkörper 9, der durch nicht näher dargestellte Betätigungsmittel zum Öffnen und Schließen um einen vorgegebenen Bewegungshub in Richtung der Achse FA bewegbar ist und im geschlossenen Zustand des Flüssigkeitsventils 8 mit einer Ventilkörperfläche gegen einen im Flüssigkeitskanal 6 gebildeten Ventilsitz anliegt. Mit 10 sind eine Zentriertulpe und mit 11 ein die Abgabeöffnung 7 umschließende ringförmige Dichtung bezeichnet, gegen die die in Dichtlage mit dem Füllelement 3 befindliche Flasche 2 mit ihrer Mündung 2' angepreßt anliegt.Each filling element has a housing 5, in the lower part of which a liquid channel 6 is formed, which is connected at one end to the filling space 4 'and on the underside of the filling element 3 or the housing 5 a ring-shaped ring concentrically enclosing the vertical filling element axis FA Dispensing opening 7 forms. In the liquid channel 6, the liquid valve 8 is provided, which is shown in its open position in FIG. 1. This liquid valve consists of a valve body 9, which can be moved by a predetermined movement stroke in the direction of the axis FA by actuating means (not shown in more detail) and, in the closed state of the liquid valve 8, rests with a valve body surface against a valve seat formed in the liquid channel 6. 10 denotes a centering bell and 11 denotes an annular seal enclosing the discharge opening 7, against which the bottle 2 located in the sealing position with the filling element 3 bears with its mouth 2 '.

Unterhalb des Innenraumes 4 ist im Ringkessel 1 ein ringförmiger, für sämtliche Füllelemente 3 gemeinsamer Restgaskanal 12 vorgesehen. Weiterhin ist am Ringkessel 1 oder an dem diesen Ringkessel aufweisenden Rotor ein für alle Füllelemente 3 ebenfalls gemeinsamer Versorgungskanal 13 für das Sterilisationsmedium, nämlich für Wasserdampf vorgesehen.Below the inner space 4, an annular residual gas channel 12, which is common to all filling elements 3, is provided in the ring bowl 1. Furthermore, a supply channel 13 for the sterilization medium, namely for water vapor, which is also common to all filling elements 3, is provided on the ring bowl 1 or on the rotor having this ring bowl.

Jedes Füllelement 3 besitzt ein achsgleich mit der Achse FA angeordnetes Sterilisationsrohr 14, welches an seinem unteren Rohrende 14' offen ist und durch eine achsgleich mit der Achse FA verlaufende Bohrung des Ventilkörpers 9 durch diesen hindurchgeführt ist. Der Außendurchmesser des Sterilisationsrohres 14 und der Innendurchmesser der genannten Bohrung sind so aufeinander abgestellt, daß sich innerhalb des Ventilkörpers 9 bzw. innerhalb einer einstückig mit diesem Ventilkörper hergestellten und sich nach oben erstreckenden stößelartigen Verlängerung 9' ein Gas- oder Ringkanal 15 ergibt, der an der Unterseite des Füllelementes 3 offen ist und von dem ringförmigen Abgabekanal 7 konzentrisch umschlossen wird. Durch eine an der Oberseite des Füllelementes 3 vorgesehene Betätigungseinrichtung 16 ist das Sterilisationsrohr 14 in der Achse FA um einen vorgegebenen Hub derart verschiebbar, daß das Rohrende 14' in der oberen Hubstellung niveaugleich oder in etwa niveaugleich mit dem unteren Ende des Ventilkörpers 9 liegt, also in das Füllelement 3 bzw. in den Ventilkörper 9 eingefahren ist und in der unteren, in der Fig. 1 dargestellten Hubstellung soweit in die in das Füllelement 3 anliegende Flasche 2 eingeführt ist, daß sich das Rohrende 14' in unmittelbarer Nähe der Innenfläche des Bodens 2'' der Flasche 2 befindet, oder zumindest nur soweit vom Boden entfernt ist, daß auch der Boden ausreichend mit dem Wasserdampf beaufschlagt wird.Each filling element 3 has a sterilization tube 14 which is arranged coaxially with the axis FA, which is open at its lower tube end 14 'and is guided through the valve body 9 through a bore of the valve body 9 which is coaxially with the axis FA. The outer diameter of the sterilization tube 14 and the inner diameter of the bore mentioned are adjusted to one another in such a way that a gas or annular channel 15 results within the valve body 9 or within a plunger-like extension 9 'which is produced in one piece with this valve body and extends upwards the underside of the filling element 3 is open and is surrounded concentrically by the annular discharge channel 7. By means of an actuating device 16 provided on the upper side of the filling element 3, the sterilization tube 14 can be displaced in the axis FA by a predetermined stroke such that the tube end 14 'in the upper stroke position is at the same level or approximately as the same level with the lower end of the valve body 9, that is is inserted into the filling element 3 or into the valve body 9 and in the lower stroke position shown in FIG. 1 is inserted so far into the bottle 2 lying in the filling element 3 that the pipe end 14 'is in the immediate vicinity of the inner surface of the bottom 2 '' of the bottle 2 is located, or at least only so far from the floor that the floor is also sufficiently exposed to the water vapor.

Die Betätigungseinrichtung 16 ist von einem Zylinder 17 gebildet, in welchem ein Kolben 18 in der Achse FA verschiebbar vorgesehen ist. Am Kolben 18 ist das obere, offene Ende des Sterilisationsrohres 14 befestigt. Im Kolben 18 ist ein achsgleich mit der Achse FA verlaufender Kanal 19 vorgesehen, über den das obere, offene Ende des Sterilisationsrohres 14 mit der diesem Rohr abgewandten Seite des Kolbens 18 verbunden ist.The actuating device 16 is formed by a cylinder 17, in which a piston 18 is provided so as to be displaceable in the axis FA. The upper, open end of the sterilization tube 14 is attached to the piston 18. Provided in the piston 18 is a channel 19 which is coaxial with the axis FA and via which the upper, open end of the sterilization tube 14 is connected to the side of the piston 18 facing away from this tube.

Der dem Sterilisationsrohr 14 abgewandte Raum des Zylinders 17 oberhalb des Kolbens 18 mündet ein Kanal 21, der über ein für jedes Füllelement 3 gesondert vorgesehenes und individuell steuerbares elektrisches Steuerventil 22 an den Versorgungskanal 13 angeschlossen ist.The space of the cylinder 17 facing away from the sterilization tube 14 above the piston 18 opens into a channel 21 which is connected to the supply channel 13 via an individually controllable and individually controllable electrical control valve 22 for each filling element 3.

Der unterhalb des Kolbens 18 vorgesehene Teil oder Raum des Zylinders 17 ist über ein für jedes Füllelement 3 wiederum gesondert vorgesehenes, elektrisch betätigbares Steuerventil 23 gesteuert mit einem Pneumatik-Druck einer Steuerdruckleitung 45 beaufschlagbar bzw. zur Atmosphäre hin entlüftbar.The part or space of the cylinder 17 provided below the piston 18 can be acted upon by a pneumatic pressure of a control pressure line 45 or vented to the atmosphere via an electrically actuated control valve 23, which is again provided separately for each filling element 3.

Weiterhin besitzt jedes Füllelement 3 drei individuell steuerbare Steuerventile 24 - 26, die einen Steuerblock bilden und verschiedene, teilweise im Gehäuse 5 des Füllelementes und teilweise im Ringkessel 1 ausgebildete Kanäle steuern. Im einzelnen sind die Steuerventile 24 - 26 an folgende Kanäle angeschlossen:Furthermore, each filling element 3 has three individually controllable control valves 24-26, which form a control block and control various channels, some of which are formed in the housing 5 of the filling element and some of which are in the ring bowl 1. In particular, the control valves 24 - 26 are connected to the following channels:

Steuerventil 24:Control valve 24:

Eingangsseitig an einen Verbindungskanal 27, der in einen zum Restgaskanal 12 führenden Kanal 28 mündet, und
ausgangsseitig an einen Kanal 29, der an der Innenfläche des Zylinders 17 mündet und bei in der unteren Hubstellung befindlichem Kolben 18 bzw. bei in der unteren Hubstellung befindlichem Sterilisationsrohr 14 mit dem Kanal 19 in Verbindung steht.
On the input side to a connecting channel 27, which opens into a channel 28 leading to the residual gas channel 12, and
on the output side to a channel 29 which opens onto the inner surface of the cylinder 17 and which is connected to the channel 19 when the piston 18 is in the lower stroke position or when the sterilization tube 14 is in the lower stroke position.

Steuerventil 25:Control valve 25:

Eingangsseitig mit einem an den Gasraum 4'' führenden Kanal 30 und ausgangsseitig mit einem Kanal 31, der mit dem Gaskanal 15 verbunden ist.On the input side with a channel 30 leading to the gas space 4 ″ and on the output side with a channel 31 which is connected to the gas channel 15.

Steuerventil 26:Control valve 26:

Eingangsseitig mit dem Kanal 31 und ausgangsseitig mit dem Kanal 28.On the input side with channel 31 and on the output side with channel 28.

Die Besonderheit des Füllelementes 3 besteht darin, daß bei in der oberen Hubstellung befindlichem Sterilisationsrohr 14, bei der über das Steuerventil 23 der Kolben 18 an seiner Unterseite mit dem Steuerdruck beaufschlagt ist, durch Öffnen des Steuerventils 22 ein Dampfaustritt am Rohrende 14' und damit an der Unterseite des Füllelementes 3 möglich ist, um die dortigen Teile bzw. Flächen sowie auch die Flasche 2 beim Ansetzen im Bereich ihrer Mündung 2' zu sterilisieren.The peculiarity of the filling element 3 is that when the sterilization tube 14 is in the upper stroke position, in which the control pressure is applied to the piston 18 on its underside with the control pressure, by opening the control valve 22 a steam outlet at the tube end 14 'and thus on the underside of the filling element 3 is possible in order to sterilize the parts or surfaces there and also the bottle 2 when it is placed in the region of its mouth 2 '.

Nach dem Ansetzen der Flasche 2 wird das Sterilisationsrohr 14 in die Flasche 2 vollständig eingefahren, so daß das Rohrende 14' in unmittelbarer Nähe der Innenfläche des Bodens 2''angeordnet ist. Für das Einfahren des Sterilisationsrohres 14 in die Flasche 2 wird der bei geöffnetem Steuerventil 22 auf die obere Fläche des Kolbens 18 einwirkende Druck des Sterilisationsmediums bzw. Dampfes verwendet, wobei über das Steuerventil 23 eine gezielte bzw. gesteuerte Entlastung des unterhalb des Kolbens 18 gebildeten Raumes des Zylinders 17 erfolgt. Durch den Querschnitt des Kolbens 18 im Vergleich zum Querschnitt des Sterilisationsrohres 14 ist gewährleistet, daß das Sterilisationsmedium einen genügend großen Druck auf die Oberseite des Kolbens 18 ausübt, obwohl dieses Sterilisationsmedium ständig am unteren Rohrende 14' austritt.After the bottle 2 has been placed in place, the sterilization tube 14 is completely inserted into the bottle 2, so that the tube end 14 'is arranged in the immediate vicinity of the inner surface of the base 2' '. For the insertion of the sterilization tube 14 into the bottle 2, the pressure of the sterilization medium or steam acting on the upper surface of the piston 18 when the control valve 22 is open is used, with the control valve 23 providing targeted or controlled relief of the space formed below the piston 18 of the cylinder 17 takes place. The cross section of the piston 18 in comparison to the cross section of the sterilization tube 14 ensures that the sterilization medium exerts a sufficiently large pressure on the top of the piston 18, although this sterilization medium constantly emerges at the lower tube end 14 '.

Da sich das Rohrende 14' unmittelbar über der Innenfläche des Bodens 2'' befindet, ergibt sich in der Flasche 2 ein Dampfstrom, der vom Rohrende 14' entlang des Bodens 2'' radial nach außen und im Anschluß daran axial nach oben verläuft, so daß sämtliche Bereiche der Innenfläche der Flasche intensiv mit dem Sterilisationsmedium bzw. Dampf behandelt werden, der zumindest während eines Teils einer Sterilisationsphase über den Ringkanal 15 in den Restgaskanal zur Atmosphäre hin abgeführt wird.Since the tube end 14 'is located directly above the inner surface of the base 2'', a vapor flow results in the bottle 2 which runs radially outward from the tube end 14' along the base 2 '' and then axially upwards thereafter that all areas of the inner surface of the bottle are treated intensively with the sterilization medium or steam, which is discharged to the atmosphere via the ring channel 15 into the residual gas channel at least during part of a sterilization phase.

Ein grundsätzlicher Vorteil besteht weiterhin auch darin, daß durch das einziehbare Sterilisationsrohr 14 trotz einer optimalen Sterilisation für den Flaschenträger 20 nur ein kleiner Hub erforderlich ist und daß darüber hinaus das eingezogene Sterilisationsrohr 14 insbesondere beim Flascheneinlauf sowie beim Flaschenauslauf, aber auch in kritischen Phasen des Füllvorgangs, beispielsweise während des Vorspannens der Flasche 2 auf den Fülldruck, im eingezogenen Zustand geschützt ist. Im einzelnen ermöglicht das Füllelement 3 folgende Arbeitsweise:A basic advantage is also that the retractable sterilization tube 14 only requires a small stroke despite the optimal sterilization for the bottle carrier 20, and that the retracted sterilization tube 14 is particularly useful when the bottle is in and out, but also in critical phases of the filling process , for example during the preloading of the bottle 2 to the filling pressure, in the retracted state. In detail, the filling element 3 enables the following mode of operation:

1. Ventil-Außenteile Bedämpfen1. Steam valve outer parts

Beim Durchgang der Füllelemente 3 durch den zwischen dem Flaschenauslauf und Flascheneinlauf der Füllmaschine gebildeten Verlustwinkel wird durch Öffnen des jeweiligen Steuerventils 22 bei in der oberen Hubstellung befindlichem Sterilisationsrohr 14 ein Dampfaustritt am unteren Rohrende 14' bewirkt. Hierbei ist der untere Zylinderraum des Zylinders 17 mit dem Steuerdruck beaufschlagt.When the filling elements 3 pass through the loss angle formed between the bottle outlet and the bottle inlet of the filling machine, steam outlet at the lower tube end 14 ′ is brought about by opening the respective control valve 22 when the sterilization tube 14 is in the upper stroke position. In this case, the control pressure is applied to the lower cylinder space of the cylinder 17.

2. Verdrängen der Luft aus der Flasche 2 mittels Dampf2. Displacing the air from bottle 2 using steam

Unmittelbar nach dem Anpressen der Flasche 2 an das Füllelement 3 wird durch erneutes Öffnen des Steuerventils 22 ein voller Dampfstrom in den oberen Teil des Zylinders 17 eingeleitet. Gleichzeitig wird der untere Teilraum des Zylinders 17 über das Steuerventil 23 entlüftet, so daß sich das Sterilisationsrohr 14 aus der oberen Hubstellung nach unten bewegt und zunehmend tiefer in die Flasche 2 eingeführt wird. Durch den am Rohrende 14' austretenden Dampf wird die Luft in der in Dichtlage mit dem Füllelement 3 befindlichen Flasche 2 zunehmend aus dieser Flasche verdrängt und über den Ringkanal 15 und das geöffnete Steuerventil 26 an den z.B. unter Atmosphärendruck stehenden Restgaskanal 12 abgeführt. Durch die Dampfströmung erfolgt eine optimale Sterilisation der Flasche 2 an ihren Innenflächen. Auch das Sterilisationsrohr 14 wird in diese Sterilisation einbezogen, und zwar durch die Dampfströmung innen und außen.Immediately after the bottle 2 is pressed onto the filling element 3, a full steam flow is introduced into the upper part of the cylinder 17 by opening the control valve 22 again. At the same time, the lower part of the cylinder 17 is vented via the control valve 23, so that the sterilization tube 14 moves downward from the upper stroke position and is inserted increasingly deeper into the bottle 2. Due to the steam emerging at the pipe end 14 ′, the air in the bottle 2 in the sealing position with the filling element 3 is increasingly displaced from this bottle and discharged via the ring channel 15 and the opened control valve 26 to the residual gas channel 12, which is under atmospheric pressure, for example. The steam flow ensures optimal sterilization bottle 2 on its inner surfaces. The sterilization tube 14 is also included in this sterilization, namely through the steam flow inside and outside.

3. Flasche 2 und Füllelement 3 unter Überdruck sterilisieren3. Sterilize bottle 2 and filling element 3 under positive pressure

Nach dem vollständigen Verdrängen der Luft aus der Flasche 2 wird das Steuerventil 26 geschlossen, so daß über das weiterhin geöffnete Steuerventil 22 und das Sterilisationsrohr 14 Dampf in die Flasche 2 eingeleitet wird, bis ein Druckausgleich mit dem Druck im Versorgungskanal 13 erreicht ist.After the air has been completely displaced from the bottle 2, the control valve 26 is closed, so that steam is introduced into the bottle 2 via the still open control valve 22 and the sterilization tube 14 until pressure equalization with the pressure in the supply channel 13 is reached.

4. Dampf mit Inert-Gas bzw. CO2 verdrängen4. Suppress steam with inert gas or CO2

Nach Ablauf einer vorgegebenen Sterilisationszeit wird das Steuerventil 22 geschlossen. Gleichzeitig wird über das wieder geöffnete Steuerventil 26 der Dampfüberdruck in den Restgaskanal 12 abgeleitet. Unmittelbar danach werden die Steuerventile 24 und 25 geöffnet, so daß über die Kanäle 30 und 31 sowie über den Ringkanal 15 Inertgas aus dem Gasraum 4'' in die Flasche 2 gelangt und hierbei der Restdampf über das Sterilisationsrohr 14, den Kanal 29, den Verbindungskanal 27 und den Kanal 28 zum Restgaskanal 12 verdrängt wird. Dadurch, daß das Rohrende 14' unmittelbar an der Innenfläche des Bodens 2'' vorgesehen ist, können bei diesem Verdrängen auch Kondensatreste aus der Flasche 2 entfernt werden.After a predetermined sterilization time, the control valve 22 is closed. At the same time, the vapor overpressure is discharged into the residual gas channel 12 via the control valve 26 which is opened again. Immediately afterwards, the control valves 24 and 25 are opened, so that inert gas passes from the gas space 4 '' into the bottle 2 via the channels 30 and 31 as well as via the ring channel 15, and in this case the residual steam via the sterilization tube 14, the channel 29, the connecting channel 27 and the channel 28 to the residual gas channel 12 is displaced. Because the tube end 14 'is provided directly on the inner surface of the base 2' ', condensate residues can also be removed from the bottle 2 during this displacement.

5. Flasche 2 Vorspannen5. Bottle 2 prestressing

Für dieses Vorspannen wird das Ventil 24 geschlossen, so daß über das geöffnete Ventil 25 und die Kanäle 30 und 31 das Vorspannen erfolgen kann. Für das Vorspannen der Flasche 2 ist durch entsprechende Betätigung des Steuerventils 23 das Sterilisationsrohr 14 in seine obere Hubstellung bewegt, so daß dieses Rohr komplett in das Füllelement 3 eingefahren und damit auch gegen Scherben evtl. platzender Glasflaschen geschützt ist.For this prestressing, the valve 24 is closed, so that the prestressing can take place via the opened valve 25 and the channels 30 and 31. For prestressing the bottle 2, the sterilization tube 14 is moved into its upper stroke position by corresponding actuation of the control valve 23, so that this tube is completely retracted into the filling element 3 and is therefore also protected against broken glass bottles.

Im Anschluß daran erfolgt dann beispielsweise in den üblichen Verfahrensschritten das Füllen der Flasche 2 (durch Öffnen des Flüssigkeitsventils 8 sowie das Entlasten und Abziehen der gefüllten Flasche). Das Füllen umfaßt dabei vorzugsweise mehrere Phasen, und zwar eine Langsamfüllphase, eine Schnellfüllphase und eine daran anschließende Langsamfüllphase.This is then followed, for example, by filling the bottle 2 in the usual method steps (by opening the liquid valve 8 and relieving and removing the filled bottle). The filling preferably comprises several phases, namely a slow filling phase, a quick filling phase and a subsequent slow filling phase.

Während des Füllens befindet sich das Sterilisationsrohr 14 ebenfalls in der oberen Hubstellung. Da das Füllelement 3 somit keine Elemente aufweist, die während des Füllens in das Innere der Flasche 2 hineinragen und als füllhöhen-bestimmendes Glied oder Sonde verwendet werden könnten, ist für jedes Füllelement 3 ein magnetischer induktiver Durchflußmesser 32 (MID) vorgesehen, der ein der Durchflußmenge, d.h. der jeweiligen Flasche 2 bei geöffnetem Flüssigkeitsventil 8 zufließenden Menge entsprechendes Signal an eine Steuereinrichtung liefert, die dann, wenn die gemessene Menge bzw. Volumengröße einem vorgegebenen Wert entspricht, ein das Schließen des Flüssigkeitsventil 8 bewirkendes Signal liefert.During filling, the sterilization tube 14 is also in the upper stroke position. Since the filling element 3 thus has no elements that protrude into the interior of the bottle 2 during filling and could be used as a level-determining member or probe, a magnetic inductive flow meter 32 (MID) is provided for each filling element 3, which is one of the Flow rate, ie the respective bottle 2 with the amount flowing to the opened liquid valve 8 delivers a corresponding signal to a control device which, when the measured amount or volume size corresponds to a predetermined value, delivers a signal causing the closing of the liquid valve 8.

Bei der beschriebenen Ausbildung der Betätigungseinrichtung 16 ist es möglich, das Sterilisationsrohr 14 so auszubilden, daß es in seiner unteren Hubstellung mit dem unteren Rohrende 14' auf den Boden bei 2' aufsteht, und zwar derart, daß gleichzeitig der Dampfaustritt möglich ist. Hierzu ist das Sterilisationsrohr 14 am Rohrende 14' bzw. am dortigen Rand beispielsweise mit Einkerbungen oder Ausnehmungen derart versehen, daß hierdurch am unteren Rohrende Vorsprünge und zwischen diesen zur Rohrinnenseite, Rohraußenseite und Rohrunterseite hin offene Ausnehmungen gebildet sind. Steht das Sterilisationsrohr 14 mit dem Rohrende 14' in der unteren Hubstellung auf dem Boden 2'' der Flasche 2 auf, so lassen sich unabhängig von Toleranzen der Flaschen 2 jeweils im wesentlichen gleiche Verhältnisse bei der Behandlung dieser Flaschen erreichen.In the described configuration of the actuating device 16, it is possible to design the sterilization tube 14 in such a way that in its lower stroke position it stands with the lower tube end 14 'on the floor at 2', in such a way that steam can escape at the same time. For this purpose, the sterilization tube 14 is provided at the tube end 14 'or at the edge there, for example with notches or recesses, in such a way that projections are formed on the lower tube end and open recesses are formed between them toward the tube inside, tube outside and tube bottom. If the sterilization tube 14 stands with the tube end 14 'in the lower stroke position on the bottom 2''of the bottle 2, then essentially the same conditions can be achieved in the treatment of these bottles regardless of the tolerances of the bottles 2.

Änderungen sowie Abwandlungen der vorbeschriebenen Verfahrensweise sind möglich. So ist es beispielsweise möglich, mit dem über das Sterilisationsrohr 14 zugeleiteten Dampf lediglich die Luft aus der jeweiligen Flasche 2 zu verdrängen, ohne daß die Flasche 2 anschließend noch mit dem Dampfdruck des Versorgungskanales 13 beaufschlagt wird.Changes and modifications to the procedure described above are possible. For example, it is possible, with the steam supplied via the sterilization tube 14, only to displace the air from the respective bottle 2 without the bottle 2 subsequently being subjected to the steam pressure of the supply channel 13.

Die CIP-Reinigung der Füllelemente 3 wird bevorzugt so ausgeführt, daß hierbei der obere Teilraum des Zylinders 17 über dem Kolben 18 mit dem unter Druck stehenden CIP-Medien beaufschlagt wird, und zwar bei über das Steuerventil 23 entlüftetem unteren Zylinderraum. Das Sterilisationsrohr 14 ist hierdurch in die untere Hubstellung bewegt und reicht auf seiner gesamten Länge in die bei der CIP-Reinigung an das Füllelement angesetzten Spülhülse hinein, so daß das Sterilisationsrohr 14 auf seiner gesamten Länge innen und außen in die CIP-Reinigung mit einbezogen werden kann.The CIP cleaning of the filling elements 3 is preferably carried out in such a way that the upper part of the cylinder 17 above the piston 18 is pressurized with the pressurized CIP media, specifically with the lower cylinder chamber vented via the control valve 23. The sterilization tube 14 is thereby moved into the lower stroke position and extends over its entire length into the rinsing sleeve attached to the filling element during CIP cleaning, so that the entire length of the sterilization tube 14 is included inside and outside in the CIP cleaning can.

Die Fig. 2 zeigt ein Füllelement 3a, welches sich von dem Füllelement 3 im wesentlichen nur durch die nachfolgend angesprochenen Merkmale unterscheidet, ansonsten aber dem Füllelement 3 entspricht, so daß für alle dem Füllelement 3 entsprechenden Elemente in der Fig. 2 wiederum die gleichen Bezugsziffern wie in der Fig. 1 verwendet sind, was im übrigen auch für die nachfolgend noch beschriebenen Füllelemente 3b und 3c der Figuren 3 und 4 gilt.FIG. 2 shows a filling element 3a, which differs from the filling element 3 essentially only in the features mentioned below, but otherwise corresponds to the filling element 3, so that the same reference numbers are used for all elements corresponding to the filling element 3 in FIG. 2 as used in FIG. 1, which also applies to the filling elements 3b and 3c of FIGS. 3 and 4 described below.

Das Füllelement 3a unterscheidet sich von dem Füllelement 3 zunächst dadurch, daß die Betätigungseinrichtung 16a anstelle des Kolbens 18 einen Kolben 18a mit einem Kanal 19a aufweist, der mit dem oberen Ende des Sterilisationsrohres 14 in Verbindung steht und lediglich an der Umfangsfläche des Kolbens 18a offen ist, und zwar derart, daß in der unteren Hubstellung des Sterilisationsrohres 14 der Kanal 19a mit einem im Zylinder 17 ausgebildeten und an ein weiteres Steuerventil 33 führenden Kanal 34 in Verbindung steht.The filling element 3a differs from the filling element 3 in that the actuating device 16a instead of the piston 18 has a piston 18a with a channel 19a which is connected to the upper end of the sterilization tube 14 and is only open on the peripheral surface of the piston 18a , in such a way that in the lower stroke position of the sterilization tube 14, the channel 19a communicates with a channel 34 which is formed in the cylinder 17 and leads to a further control valve 33.

Weiterhin ist beim Füllelement 3a anstelle des Kanales 29 ein Kanal 35 vorgesehen, der das Ventil 24 ausgangsseitig mit dem Kanal 21 verbindet.Furthermore, a channel 35 is provided in the filling element 3a instead of the channel 29, which connects the valve 24 on the output side to the channel 21.

Anstelle des Verbindungkanales 27 ist schließlich ein Verbindungskanal 36 vorgesehen, der das Ventil 24 eingangsseitig mit dem Kanal 31 verbindet.Instead of the connecting channel 27, a connecting channel 36 is finally provided, which connects the valve 24 on the input side to the channel 31.

Ein wesentlicher Unterschied der Arbeitsweise des Füllelementes 3a gegenüber dem Füllelement 3 besteht darin, daß für die Dampfbehandlung bei geöffneten Steuerventilen 22, 24 und 33 ein Dampfstrom aus dem Versorgungskanal 13 über den Ringkanal 15 in die Flasche 2 und aus dieser Flasche zurück über das in seiner untersten Hubstellung befindliche Sterilisationsrohr 14, die Kanäle 19a und 34 und das Steuerventil 33 beispielsweise in den Restgaskanal 12 oder in einen zusätzlichen Sammelkanal möglich ist.An essential difference in the operation of the filling element 3a compared to the filling element 3 is that for the steam treatment with open control valves 22, 24 and 33, a steam flow from the supply channel 13 via the ring channel 15 into the bottle 2 and from this bottle back over in his Sterilization tube 14 located at the lowest stroke position, channels 19a and 34 and control valve 33 are possible, for example, in the residual gas channel 12 or in an additional collecting channel.

Die Fig. 3 zeigt das Füllelement 3b und unterscheidet sich von dem Füllelement 3 im wesentlichen durch die nachfolgend angegebenen Maßnahmen:3 shows the filling element 3b and differs from the filling element 3 essentially by the measures specified below:

Der Kolben 18b der Betätigungseinrichtung 16b besitzt einen Kanal 19b, der wiederum in das Sterilisationsrohr 14 mündet, an der Oberseite des Kolbens 18b offen ist und zwar radial gegenüber der Achse FA versetzt. Anstelle des Kanales 29 ist ein Kanal 37 vorgesehen, der mit dem Steuerventil 24 ausgangsseitig verbunden ist und am oberen Ende des Zylinders 17 in den oberen Zylinderraum mündet. Beim Füllelement 3b ist weiterhin der Verbindungskanal 27 entfallen und das Steuerventil 24 eingangsseitig ebenfalls mit dem Kanal 30 verbunden. Weiterhin ist beim Steuerventil 3b am Kolben eine nach oben wegstehende Stange 38 vorgesehen die an der Oberseite des Zylinders 17 geführt ist, also eine zusätzliche Führung auch für das Sterilisationsrohr 14 bildet. Die Stange 38 besitzt einen axialen Kanal 39, der an der Oberseite der Stange offen ist und mit einem Ringkanal 40 in Verbindung steht, welcher am Umfang des Kolbens 18b zwischen einer oberen und einer unteren Dichtung 41 vorgesehen ist. Über die Kanäle 40 und 39 können Druckluft- oder Dampfreste abgeführt werden.The piston 18b of the actuating device 16b has a channel 19b, which in turn opens into the sterilization tube 14, is open at the top of the piston 18b and is offset radially with respect to the axis FA. Instead of the channel 29, a channel 37 is provided which is connected on the output side to the control valve 24 and opens into the upper cylinder chamber at the upper end of the cylinder 17. In the case of the filling element 3b, the connection channel 27 has also been omitted and the control valve 24 is also connected to the channel 30 on the input side. Furthermore, the control valve 3b on the piston has an upwardly projecting rod 38 which is guided on the top of the cylinder 17, that is to say forms an additional guide also for the sterilization tube 14. The rod 38 has an axial channel 39, which is open at the top of the rod and communicates with an annular channel 40, which is located on the circumference of the piston 18b between a upper and a lower seal 41 is provided. Compressed air or steam residues can be removed via channels 40 and 39.

Schließlich ist bei der in der Fig. 3 gezeigten Ausführungsform noch ein für sämtliche Füllelemente 3b gemeinsamer Vakuum-Kanal 42 vorgesehen, an den jedes Füllelement 3b über ein Steuerventil 43 angeschlossen ist, und zwar über den Kanal 21.Finally, in the embodiment shown in FIG. 3, a vacuum channel 42 common to all filling elements 3b is also provided, to which each filling element 3b is connected via a control valve 43, specifically via channel 21.

Durch den zusätzlichen Anschluß an den Vakuum-Kanal 42 ist eine Vakuum-Behandlung der Flasche 2 möglich. Weiterhin ist beim Füllelement 3b ein Spülen der Flasche 2 über das Sterilisationsrohr 14 möglich, wobei dieses Rohr durch den Druck des zum Spülen verwendeten Inert-Gases bzw. CO₂-Gases, welches aus dem Gasraum 4' über das geöffnete Steuerventil 24 und den Kanal 37 im oberen Zylinderraum des Zylinders 17 zugeführt wird, in die untere Hubstellung bewegt und dort gehalten wird.The additional connection to the vacuum channel 42 enables vacuum treatment of the bottle 2. Furthermore, in the case of the filling element 3b, it is possible to rinse the bottle 2 via the sterilization tube 14, this tube being affected by the pressure of the inert gas or CO₂ gas used for rinsing, which flows out of the gas space 4 'via the open control valve 24 and the channel 37 is supplied in the upper cylinder space of the cylinder 17, moved into the lower stroke position and held there.

Fig. 4 zeigt als weitere mögliche Ausführungsform das Füllelement 3c, welches sich von dem Füllelement 3 im wesentlichen nur dadurch unterscheidet, daß zusätzlich zu dem Versorgungskanal 13 für Dampf auch der Vakuum-Kanal 42 vorgesehen ist, so daß durch entsprechendes Ansteuern der Steuerventile 22 und 43 der Kanal 21 wahlweise an den Versorgungkanal 13 oder an den Vakuum-Kanal 42 geschaltet werden kann.Fig. 4 shows as a further possible embodiment, the filling element 3c, which differs from the filling element 3 essentially only in that in addition to the supply channel 13 for steam, the vacuum channel 42 is also provided, so that by correspondingly controlling the control valves 22 and 43 the channel 21 can optionally be connected to the supply channel 13 or to the vacuum channel 42.

Der Kanal 21 mündet beim Füllelement 3c nicht in den oberen Zylinderraum des Zylinders 17, sondern in einen in diesen Zylinder ausgebildeten Kanal 44, der bei in der unteren Hubstellung befindlichem Kolben 18c der Betätigungseinrichtung 16c bzw. Sterilisationsrohr 14 in den im Kolben 18c vorgesehenen Kanal 19c mündet, der mit dem Sterilisationsrohr 14 ständig in Verbindung steht und in der unteren Hubstellung auch mit dem Kanal 29. Zusätzlich zu dem Steuerventil 23 ist ein Steuerventil 23' vorgesehen, die beide an die Steuerdruck- bzw. Druckluftleitung 45 angeschlossen sind und von Druckluftleitung 45 angeschlossen sind und von denen das Steuerventil 23' den oberen und das Steuerventil 23 weiterhin den unteren Zylinderraum des Zylinders 17 steuert. Bei dem Füllelement 3c wird somit der Hub des Sterilisationsrohres 14 in beiden Richtungen durch das Steuerdruckmedium (Druckluft) bewirkt. Hierdurch werden die Zylinderräume der Betätigungseinrichtung 16c völlig freigehalten von solchen Medien, die auch in die jeweilige Flasche 2 gelangen bzw. zur Behandlung dieser Flasche dienen, allerdings unter Inkaufnahme des zusätzlichen Steuerventils 23'.The channel 21 in the filling element 3c does not open into the upper cylinder space of the cylinder 17, but rather into a channel 44 formed in this cylinder, which, when the piston 18c of the actuating device 16c or sterilization tube 14 is in the lower stroke position, leads into the channel 19c provided in the piston 18c opens, which is constantly connected to the sterilization tube 14 and in the lower stroke position also to the channel 29. In addition to the control valve 23, a control valve 23 'is provided, both of which are connected to the control pressure or compressed air line 45 and from compressed air line 45 are connected and from which the control valve 23 'controls the upper and the control valve 23 continues to control the lower cylinder space of the cylinder 17. In the case of the filling element 3c, the stroke of the sterilization tube 14 is thus effected in both directions by the control pressure medium (compressed air). As a result, the cylinder spaces of the actuating device 16c are kept completely free of such media, which also get into the respective bottle 2 or are used to treat this bottle, but with the additional control valve 23 'being accepted.

Mit dem Füllelement 3c sind die oben in Zusammenhang mit dem Füllelement 3 beschriebenen Verfahrensweisen möglich, zusätzlich aber insbesondere auch unter Verwendung des Vakuums im Vakuum-Kanal 42 ein Absaugen von Kondensat über das Sterilisationsrohr 14. Für diesen Zweck befindet sich das Sterilisationsrohr 14 in der unteren Hubstellung, d.h. über das Steuerventil 23' ist der obere Zylinderraum des Zylinders 17 mit dem Steuerdruck beaufschlagt und der untere Zylinderraum über das Steuerventil 23 entlüftet. Bei geschlossenen Steuerventilen 22, 24, 25 und 26 und geöffenten Steuerventilen 43 erfolgt das Absaugen des Kondensats.With the filling element 3c, the procedures described above in connection with the filling element 3 are possible, but in addition, in particular, also using the vacuum in the vacuum channel 42, suction of condensate via the sterilization tube 14. For this purpose, the sterilization tube 14 is located in the lower one Stroke position, ie The upper cylinder chamber of the cylinder 17 is acted upon by the control pressure via the control valve 23 ′ and the lower cylinder chamber is vented via the control valve 23. When the control valves 22, 24, 25 and 26 are closed and the control valves 43 are open, the condensate is extracted.

Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, daß zahlreiche Änderungen sowie Abwandlungen möglich sind, ohne daß dadurch der die Erfindung tragende Gedanke verlassen wird. So ist es grundsätzlich auch möglich, das Sterilisationsrohr 14 durch eine andere Betätigungseinrichtung, beispielsweise durch eine Steuerkurve in der Achse FA zu bewegen, wobei die Steuereinrichtung dann vorzugsweise so ausgebildet ist, daß mittels der Steuerkurve nur eine Bewegung in einer Richtung erzeugt wird, während die Bewegung in der anderen Richtung durch Federmittel oder durch einen als Feder wirkenden Luftzylinder oder dergl. Luftfeder bewirkt wird, und zwar vorzugsweise die Abwärtsbewegung.The invention has been described above using exemplary embodiments. It goes without saying that numerous changes and modifications are possible without departing from the idea of the invention. So it is basically also possible to move the sterilization tube 14 through another actuating device, for example through a control curve in the axis FA, the control device then preferably being designed such that only one movement is generated in one direction by means of the control curve while the Movement in the other direction is effected by spring means or by an air cylinder acting as a spring or the like. Air spring, and preferably the downward movement.

Als weitere mögliche Ausführungsform zeigt Fig. 5 ein Sterilisationsrohr 14a, welches an seinem unteren Ende 14a' mit einem Kopf bzw. Ventilkörper 46 versehen ist. Dieser wirkt mit einem beispielsweise von einem O-Ring 47 gebildeten Ventilsitz zusammen, der am Ventilkörper 9 im Bereich des unteren, offenen Endes des Ringkanale 15 vorgesehen ist. In der oberen Hubstellung des Sterilisationsrohres 14a liegt der Ventilkörper 46 gegen den O-Ring an und verschließt dadurch den Ringkanal 15. Das Sterilisationsrohr 14a hat somit gleichzeitig die Funktion eines Steuerventils. Hierdurch kann das Steuerventil 26 bei den Füllelementen 3, 3a, 3b und 3c entfallen, wobei dann allerdings der Kanal 28 direkt mit dem Kanal 31 verbunden ist.As a further possible embodiment, FIG. 5 shows a sterilization tube 14a, which is provided with a head or valve body 46 at its lower end 14a '. This interacts with a valve seat, for example formed by an O-ring 47, which is provided on the valve body 9 in the region of the lower, open end of the ring channel 15. In the upper stroke position of the sterilization tube 14a, the valve body 46 bears against the O-ring and thereby closes the ring channel 15. The sterilization tube 14a thus simultaneously functions as a control valve. As a result, the control valve 26 in the filling elements 3, 3a, 3b and 3c can be dispensed with, the channel 28 then being connected directly to the channel 31, however.

Bei dem Füllelement 3b der Fig. 3 ist die Stange 38 vorzugsweise einstückig mit dem Sterilisationsrohr 14 von einer Länge eines Rohrprofils gebildet, wobei der Innenraum dieses Rohrprofils im Bereich des Kolbens 18b verschlossen ist, so daß sich das Sterilisationsrohr 14 und der von diesem Rohr getrennte Kanal 39 ergeben.In the filling element 3b of FIG. 3, the rod 38 is preferably formed in one piece with the sterilization tube 14 of a length of a tube profile, the interior of this tube profile being closed in the region of the piston 18b, so that the sterilization tube 14 and the tube separated from this tube Channel 39 result.

Abweichend von den vorbeschriebenen Ausführungsformen können anstelle der Durchflußmesser 32 auch andere die Füllmenge oder die Füllhöhe bestimmende Elemente verwendet werden, z.B. Licht- oder Ultraschall-Sensoren, die den Spiegel des flüssigen Füllgutes im Behälter über einen Rückgasweg oder das Sterilisationsrohr abtasten. Weiterhin kann das Sterilisationsrohr als die Füllhöhe bestimmendes Element ausgebildet sein, und zwar vorzugsweise mit einem Licht- oder Ultraschall-Sensor. Schließlich sind auch Wiegeeinrichtungen für die Flaschen 2, die z.B. Glas- oder Kunststoff-Flaschen sind, möglich.Deviating from the above-described embodiments, other elements determining the filling quantity or the filling height can also be used instead of the flow meters 32, e.g. Light or ultrasound sensors that scan the level of the liquid contents in the container via a return gas path or the sterilization tube. Furthermore, the sterilization tube can be designed as an element that determines the filling height, preferably with a light or ultrasound sensor. Finally, there are also weighing devices for the bottles 2, e.g. Glass or plastic bottles are possible.

Bei entsprechender Ausbildung kann das erfindungsgemäße Füllelement auch zum Füllen von Dosen verwendet werden.With appropriate training, the filling element according to the invention can also be used for filling cans.

BezugszeichenlisteReference list

11
RingkesselRing bowl
22nd
Flaschebottle
2, 2'2, 2 '
Mündungmuzzle
2''2 ''
Bodenground
3, 3a, 3b, 3c3, 3a, 3b, 3c
FüllelementFilling element
44th
KesselinnenraumBoiler interior
4'4 '
FüllgutraumProduct space
4''4 ''
GasraumGas space
55
Gehäusecasing
66
FlüssigkeitskanalLiquid channel
77
AbgabeöffnungDelivery opening
88th
FlüssigkeitsventilLiquid valve
99
VentilkörperValve body
9'9 '
Verlängerungrenewal
1010th
ZentriertulpeCentering tulip
1111
Dichtungpoetry
1212th
RestgaskanalResidual gas channel
1313
VersorgungskanalSupply channel
14, 14a14, 14a
SterilisationsrohrSterilization tube
14', 14a'14 ', 14a'
RohrendePipe end
1515
RingkanalRing channel
16, 16a, 16b, 16c16, 16a, 16b, 16c
BetätigungseinrichtungActuator
1717th
Zylindercylinder
18, 18a, 18b, 18c18, 18a, 18b, 18c
Kolbenpiston
19, 19a, 19b, 19c19, 19a, 19b, 19c
Kanalchannel
2121
Kanalchannel
2222
SteuerventilControl valve
23, 23'23, 23 '
SteuerventilControl valve
24 - 2624-26
SteuerventilControl valve
2727
VerbindungskanalConnecting channel
28 - 3128-31
Kanalchannel
3232
DurchflußmesserFlow meter
3333
SteuerventilControl valve
34, 3534, 35
Kanalchannel
3636
VerbindungskanalConnecting channel
37,37,
Kanalchannel
3838
Stangepole
3939
Kanalchannel
4040
RingkanalRing channel
4141
KolbendichtungPiston seal
4242
Vakuum-KanalVacuum channel
4343
SteuerventilControl valve
4444
Kanalchannel
4545
SteuerdruckleitungControl pressure line
4646
VentilkörperValve body
4747
O-RingO-ring

Claims (23)

  1. Filling element, for filling machines for dispensing a liquid filling stock into bottles (2) or the like containers, with a liquid channel (6), which displays a liquid valve (8) and forms a delivery opening (7) and by way of which the liquid filling stock flows to the respective container (2) set against the filling element (3, 3a to 3c) in a filling phase with the liquid valve (8) open, with a tube (14, 14a), which projects into the respective container (2) set against the filling element by a tube length as well as with a sterilising medium connection which is controllable by means of first control means (22) and connectable to a source (13) for a sterilising medium, preferably steam, and namely for a treatment of the interior space of the container with the sterilising medium flowing through the tube (14, 14a) in a sterilisation phase, wherein the tube (14, 14a) is arranged to be so deep in the container (2) by at least one opening, which is formed in the region of the lower end (14, 14a) of the tube length, that also the region of a container base (2''), which lies opposite the container opening (2'), is acted on by the sterilising medium, characterised thereby, that the filling element is a filling-tube-less filling element or such with a short filling tube and the tube is a sterilising tube (14, 14a), which is movable by an actuating equipment (16, 16a to 16c) in the direction of the filling element axis (FA) between a lower stroke setting, in which the sterilising tube (14, 14a) protrudes by the tube length beyond the underside of the filling element (3, 3a to 3c), and an upper stroke setting, in which the sterilising tube (14, 14a) is retracted by at least a part of the tube length into the filling element (3, 3a to 3c).
  2. Filling element according to claim 1, characterised thereby, that the lower end (14, 14a) of the tube length or of the sterilising tube (14, 14a) in the upper stroke setting is disposed in the region of the delivery opening (7) and/or in the region of a contact or sealing element (11), which surrounds the delivery opening (7), for the mouth (2') of the container (2) and/or in the region of a centring element for the container (2).
  3. Filling element according to claim 1 or 2, characterised thereby, that the delivery opening (7) is displaced radially relative to the axis of the sterilising tube (14, 14a) and preferably surrounds the sterilising tube (14, 14a) or its axis concentrically.
  4. Filling element according to one of the claims 1 to 3, characterised by at least one gas channel (15), which is open at the underside of the filling element and - with a container (2) set against the filling element - opens into the interior space of this container, for the feeding and/or discharging of the sterilising medium into or from the container (2) set against the filling element.
  5. Filling element according to claim 4, characterised thereby, that the gas channel is an annular channel (15), which annularly surrounds the sterilising tube (14, 14a) or the axis of the sterilising tube (14, 14a) and is in its turn annularly surrounded by the delivery opening (7) and/or the liquid channel (6).
  6. Filling element according to one of the claims 1 to 5, characterised thereby, that the liquid valve (8) displays a valve body (9), which is movable through a preset stroke in a filling element axis (FA), and that the sterilising tube (14, 14a) is led through an opening of this valve body (9) and movable relative to the valve body (9).
  7. Filling element according to claim 6, characterised thereby, that the valve body (9) is provided at the lower end of a valve tappet or a tappet-like prolongation (9') and that the sterilising tube (14, 14a) is led through an opening of the valve body (9) or the tappet-like element (9') and namely preferably in such a manner that the gas channel (15) is formed between the outward surface of the sterilising tube (14, 14a) and the inward surface of the bore in the valve body (9) and in the tappet (9').
  8. Filling element according to one of the claims 1 to 7, characterised by a vacuum connection which displays second control means (43) and by way of which the sterilising tube (14, 14a) is connectable to an underpressure source (42).
  9. Filling element according to one of the claims 1 to 8, characterised thereby, that the actuating equipment (16, 16a to 16c) is a piston-cylinder arrangement with at least one cylinder (17) and a piston (18, 18a to 18c), which is displaceable therein and in the interior of the cylinder (17) bounds at least one cylinder chamber which is loadable by a pressure medium for the stroke movement of the sterilising tube (14, 14a), and that the sterilising tube (14, 14a) protrudes downwardly from the piston (18, 18a to 18c).
  10. Filling element according to claim 9, characterised thereby, that the at least one cylinder chamber is loadable by the pressure of the sterilising medium by way of control means, preferably by way of the first control means (22), for a movement of the sterilising tube (14, 14a) into the lower stroke setting.
  11. Filling element according to claim 10, characterised thereby, that the at least one cylinder chamber is part of the sterilising medium connection.
  12. Filling element according to claim 11, characterised thereby, that a channel (19, 19b), which connects the interior of the sterilising tube (14, 14a) with the at least one cylinder chamber, is formed in the piston (18, 18b).
  13. Filling element according to one of the claims 9 to 12, characterised thereby, that a respective cylinder chamber, which is loadable by a pressure medium, is formed at each of both sides of the piston (18, 18a to 18c) and that at least one of these cylinder chambers is controllable by way of at least one pressure medium control valve, preferably by way of a compressed air control valve (23, 23') for the stroke movement of the sterilising tube (14, 14a).
  14. Filling element according to claim 13, characterised thereby, that at least the lower cylinder chamber, which faces the underside of the filling element and causes the movement of the sterilising tube (14, 14a) into the upper stroke setting, is controllable by way of the pressure medium control valve (23).
  15. Filling element according to one of the claims 9 to 14, characterised thereby, that the piston-cylinder arrangement is constructed as air or gas spring.
  16. Filling element according to one of the claims 7 to 15, characterised thereby, that a channel (19a, 19c), which at one end stands in communication with the sterilising tube (14, 14a) and in at least one stroke setting of the piston (18a, 18c) or of the sterilising tube (14, 14a) also stands in communication with a channel (29, 34, 44) formed at least partially in the cylinder (17), is formed in that piston.
  17. Filling element according to claim 16, characterised thereby, that the channel (19a, 19c) in the piston (18, 18a) at the circumferential surface of the piston displays an opening which in one stroke setting lies congruently with an opening of the channel (29, 34, 44) formed at least partially in the cylinder (17).
  18. Filling element according to one of the claims 1 to 17, characterised thereby, that the sterilising tube (14a) forms an element (46) of a valve which in the upper stroke setting closes the gas channel (15).
  19. Filling element according to claim 18, characterised thereby, that the sterilising tube (14a) at its lower end (14a') forms a valve body (46), which in the upper stroke setting of the sterilising tube (14a) comes to bear against a valve seat (47) and thereby closes the gas channel (15).
  20. Filling element according to one of the claims 1 to 19, characterised thereby, that the actuating element (16, 16a to 16c) as well as the sterilising medium connection or the first control means (22) there are controllable in such a manner that the sterilising medium issues out of the sterilising tube (14, 14a) already on the movement of the sterilising tube (14, 14a) out of the upper stroke setting into the lower stroke setting.
  21. Filling element according to one of the claims 1 to 20, characterised thereby, that the actuating element (16, 16a to 16c) is controlled in such a manner that the sterilising tube (14, 14a) is situated in the upper stroke setting during the filling phase or when the liquid valve (8), preferably also during a pressurising phase preceding the filling phase.
  22. Filling element according to one of the claims 1 to 21, characterised thereby, that at least one throughflow meter (32) is provided in the liquid channel (6) or in a filling stock connection leading to this liquid channel for ascertaining the volume of filling stock flowing to the respective container (2) during the filling phase.
  23. Filling element according to one of the claims 1 to 22, characterised thereby, that the lower end (14', 14a') in the lower stroke setting of the sterilising tube (14, 14a) is directly adjacent to the container base (2'').
EP94103200A 1993-03-10 1994-03-03 Filling head for filling machines for filling bottles or similar containers with a liquid Expired - Lifetime EP0614849B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4307521 1993-03-10
DE4307521A DE4307521C2 (en) 1993-03-10 1993-03-10 Filling element for filling machines for filling a liquid filling material into bottles or similar containers

Publications (2)

Publication Number Publication Date
EP0614849A1 EP0614849A1 (en) 1994-09-14
EP0614849B1 true EP0614849B1 (en) 1996-01-17

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Family Applications (1)

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EP94103200A Expired - Lifetime EP0614849B1 (en) 1993-03-10 1994-03-03 Filling head for filling machines for filling bottles or similar containers with a liquid

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US (1) US5564481A (en)
EP (1) EP0614849B1 (en)
DE (2) DE4307521C2 (en)
ES (1) ES2082662T3 (en)

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Also Published As

Publication number Publication date
DE59400085D1 (en) 1996-02-29
DE4307521A1 (en) 1994-09-15
ES2082662T3 (en) 1996-03-16
US5564481A (en) 1996-10-15
EP0614849A1 (en) 1994-09-14
DE4307521C2 (en) 1999-01-07

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