EP0605412B1 - Procede de fabrication d'enroulements de bobines - Google Patents
Procede de fabrication d'enroulements de bobines Download PDFInfo
- Publication number
- EP0605412B1 EP0605412B1 EP91916774A EP91916774A EP0605412B1 EP 0605412 B1 EP0605412 B1 EP 0605412B1 EP 91916774 A EP91916774 A EP 91916774A EP 91916774 A EP91916774 A EP 91916774A EP 0605412 B1 EP0605412 B1 EP 0605412B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductor
- winding
- another
- arrangement
- conductor portions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004804 winding Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000004020 conductor Substances 0.000 claims abstract description 90
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims 1
- 208000027418 Wounds and injury Diseases 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 230000007704 transition Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/34—Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
- H01F27/343—Preventing or reducing surge voltages; oscillations
- H01F27/345—Preventing or reducing surge voltages; oscillations using auxiliary conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2871—Pancake coils
Definitions
- the invention relates to a method for producing a winding arrangement of a coil, as well as an electrical conductor arrangement therefor and a winding arrangement produced by the method.
- a coil for example a coil for a transformer
- individual partial windings must be wound one after the other, which are then interconnected subsequently.
- a special case is the so-called lintel winding.
- the production of a coil with such a winding is quite complex.
- DE-A1-32 14 171 shows such a winding arrangement.
- the conductor used there consists of partial conductors that are connected in parallel and in series. There is no further information on the manufacture of the winding.
- the invention has for its object to provide a method by which the manufacture of a coil can be simplified. Another object is to provide an electrical conductor arrangement for such a method and to specify a winding arrangement produced using the method.
- the problem is solved with a method according to the features of claim 1.
- a substantial time saving is achieved in the manufacture of the coil.
- the winding of the coil can be done much faster than before. This applies in particular if a conductor, in particular a conductor arrangement, is used for which additional measures have already been carried out which were previously carried out during the winding process. This applies, for example, to the insertion of intermediate layers for insulation between windings or edge protection.
- the process is also suitable for complex nested windings.
- At least part of the conductor arrangement is wound onto the winding body to form a disk winding. Particularly high savings in production are possible here, since at least two disc coils are created during the winding process. If more than two conductor pieces overlap one another in a section of the conductor arrangement, several turns can be generated simultaneously with one winding rotation.
- a lintel winding step can advantageously follow. It is advantageous if the ends of mutually overlapping conductor pieces are electrically connected to one another in a further step. In this way, the conductors are not cut to length later, which also reduces the risk of injury to the already finished winding. There are clean connection points on the coil.
- the respective conductor pieces can comprise a plurality of conductor wires connected in parallel, wherein the conductor pieces can also be designed as twisted pairs.
- the conductor arrangement is also suitable for applications in the energy sector, for example for high-voltage transformers.
- connection points are therefore precisely specified.
- the conductor pieces can advantageously be separated from one another by spacer inserts. This eliminates the time-consuming intermediate winding of spacer inserts or edge protection rings when winding the transformer, as was previously the case. This applies in particular to the inside of a coil.
- conductor 1 shows an electrical conductor arrangement, hereinafter referred to as conductor 1, for a winding arrangement, which consists of a plurality of conductor pieces 3a to 3e.
- the conductor pieces 3a to 3e are at least partially overlapping one another, but are connected to one another in an insulated manner, so that a type of prefabricated conductor is provided.
- the lengths of the conductor pieces 3a to 3e are specified in such a way that, when a coil is being wound, conductor sections A to D are each assigned predetermined windings.
- the free ends of the conductor pieces 3a to 3e are optionally dimensioned such that they can be electrically connected to one another after winding. In the present FIG.
- the cross section shown in FIG. 2 of the conductor 1 from FIG. 1 along the line II-II represents a simple embodiment variant.
- the conductor labeled la has two conductor pieces 3c, 3d which are insulated from one another by the intermediate layer 9c.
- the conductor pieces 3c, 3d are surrounded by a common insulation 7c.
- the conductor pieces 3c, 3d can comprise one or more conductor wires, for example as a solid conductor or a stranded conductor. This version is particularly space-saving, since it can be used to produce a very tightly and compactly wound coil which has very small dimensions.
- the cross section shown in FIG. 3 shows a preferred variant of the conductor 1 from FIG. 1.
- the conductor labeled 1b has two conductor pieces 3c and 3d each surrounded by separate insulation 11a, 11b. As indicated in the drawing, these are designed as a concatenated twin wire. An intermediate layer 9c is arranged between them and is designed to determine capacity.
- the conductor pieces 3c, 3d are surrounded by the common insulation 7c. In the present embodiment, this can optionally be made thinner than in the embodiment according to FIG. 1.
- a function of the common insulation 7c is to hold the respective conductor pieces together or to connect them to one another. It is essential that Because of the common insulation 7a to 7d (FIG. 1), the edge protection rings used in the prior art for electrical reasons (surge voltage level) can be dispensed with.
- FIG. 4 shows a partial external view of a winding arrangement 12 in which the conductor 1 according to FIG. 1 is used.
- the winding arrangement 12 is designed as a coil with a drop winding.
- the conductor sections A, B, C and D each form disk coil pairs 13a, 14a to 13d, 14d.
- the free ends 5a, 5b of the end-side disc coils 13a and 14d form the connections for the winding arrangement 12.
- the individual disc coils 13a to 14d are separated from one another by spacer inserts 15.
- the area of the winding arrangement 12 is now shown on which the connections between the conductor pieces 3a to 3e are made.
- the free ends 5c, 5d of the conductor pieces 3c and 3d form a connection between the two disk coils 13c and 14c of the conductor section C.
- the transitions 6a to 6c which are each formed by the conductor pieces 3b to 3d, come thereby to lie between the respective disk coils of two adjacent conductor sections, for example transition 6c between the conductor sections D and C with the disk coils 13d and 14c.
- a further connection point between the disc coils, which are arranged next to one another, is (not shown in more detail), as is customary in the case of drop windings, on the inside of the winding arrangement 12.
- Such a transition point corresponds in FIG. 1 to the respective centers of the conductor sections A to D.
- the intermediate layers 9a to 9d are preferably used in thicknesses between 0.1 to 2 mm, in particular 0.3 to 1 mm. Voltage stresses between 50 and 150 KV are taken into account.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Coils Of Transformers For General Uses (AREA)
Abstract
Claims (12)
- Procédé de fabrication d'un ensemble d'enroulements (12) d'une bobine, notamment pour un transformateur à haute tension, selon lequel on enroule des spires à partir d'un ensemble de conducteurs (1,1a,1b), qui ont une multiplicité d'éléments de conducteurs (3a à 3e), qui se chevauchent partiellement d'une manière échelonnée dans leur direction longitudinale, mais sont reliés mécaniquement en étant isolés électriquement les uns par rapport aux autres, et selon lequel, au moins après un pas d'enroulement, on relie électriquement entre elles les extrémités libres (5c,5d) d'éléments de conducteurs (3a à 3e), qui forment l'enroulement ou la spire.
- Procédé suivant la revendication 1, selon lequel on enroule l'ensemble de conducteurs (1,1a,1b) de telle sorte que respectivement les deux extrémités d'éléments conducteurs (3a à 3c), qui se chevauchent, soient à proximité l'une de l'autre dans l'espace, de manière à pouvoir être reliées électriquement.
- Procédé suivant la revendication 1 ou 2, selon lequel on traite, et notamment on enroule, au moins une partie de l'ensemble de conducteurs (1,1a,1b) selon une technique d'enroulements alternés.
- Procédé suivant la revendication 3, selon lequel on met ensuite en oeuvre une étape d'enroulement en cascade.
- Ensemble de conducteurs électriques pour une bobine, comprenant une multiplicité d'éléments de conducteurs (3a à 3e), qui se chevauchent dans la direction longitudinale, sont isolés électriquement les uns par rapport aux autres et sont reliés entre eux mécaniquement, caractérisé par le fait que les éléments de conducteurs (3a à 3e) se chevauchent par couples, seulement partiellement, d'une manière décalée les uns par rapport aux autres, à la manière des marches d'un escalier, et que leurs longueurs sont telles qu'après une opération d'enroulement, les deux extrémités (5c,5d), qui se chevauchent, d'éléments conducteurs (3a à 3e), qui se chevauchent, sont disposées à proximité l'une de l'autre dans l'espace, de manière à pouvoir être reliées électriquement.
- Ensemble de conducteurs électriques suivant la revendication 5, dans lequel les éléments conducteurs respectifs (3a à 3e) comprennent plusieurs brins conducteurs montés en parallèle.
- Ensemble de conducteurs électriques suivant la revendication 5 ou 6, dans lequel les éléments de conducteurs respectifs (3a à 3e) sont agencés sous la forme de conducteurs torsadés.
- Ensemble de conducteurs électriques suivant l'une des revendications 5 à 7, dans lequel une entretoise (9a à 9d), qui détermine éventuellement la capacité, est disposée entre les éléments de conducteur (3a à 3e), qui se chevauchent.
- Dispositif d'enroulement d'une bobine électrique, notamment pour un transformateur à haute tension, qui comporte un ensemble de conducteurs électriques (1,1a,1b) suivant la revendication 5, et dans lequel les extrémités (5c,5d), qui se chevauchent et sont situées à proximité l'une de l'autre dans l'espace, sont reliées électriquement entre elles.
- Dispositif d'enroulement suivant la revendication 9, dans lequel l'ensemble de conducteurs (1,1a, 1b) est traité, notamment enroulé, à la manière de bobines alternées (13a à 14b).
- Dispositif d'enroulement suivant la revendication 10, dans lequel au moins un enroulement en disque (13d) est agencé à la manière d'un enroulement en cascade.
- Dispositif d'enroulement suivant l'une des revendications 9 à 11, dans lequel les éléments de conducteurs (3a à 3e) sont constitués d'une multiplicité de conducteurs partiels réunis par torsadage.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT91916774T ATE125388T1 (de) | 1991-09-26 | 1991-09-26 | Verfahren zum herstellen einer wicklungsanordnung einer spule. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/DE1991/000766 WO1993006608A1 (fr) | 1991-09-26 | 1991-09-26 | Procede de fabrication d'enroulements de bobines |
US08/256,458 US5764122A (en) | 1991-09-26 | 1994-11-07 | Winding arrangement of a coil |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0605412A1 EP0605412A1 (fr) | 1994-07-13 |
EP0605412B1 true EP0605412B1 (fr) | 1995-07-19 |
Family
ID=22972317
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91916774A Expired - Lifetime EP0605412B1 (fr) | 1991-09-26 | 1991-09-26 | Procede de fabrication d'enroulements de bobines |
Country Status (3)
Country | Link |
---|---|
US (1) | US6271743B1 (fr) |
EP (1) | EP0605412B1 (fr) |
DE (1) | DE59106060D1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004013416A1 (de) * | 2004-03-18 | 2005-10-06 | Nexans | Hauptleiter für eine kapazitiv gesteuerte Hochspannungswicklung |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015226097B3 (de) * | 2015-12-18 | 2017-03-16 | Siemens Aktiengesellschaft | Wicklungsanordnung, Transformator und Spule |
ES2770126T3 (es) * | 2017-03-24 | 2020-06-30 | Abb Schweiz Ag | Arrollamiento de alta tensión y dispositivo de inducción electromagnética de alta tensión |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2453552A (en) * | 1945-01-04 | 1948-11-09 | English Electric Co Ltd | Transformer winding |
GB1040013A (en) * | 1962-03-06 | 1966-08-24 | English Electric Co Ltd | Improvements in or relating to inductive windings |
US3252117A (en) * | 1962-05-21 | 1966-05-17 | Westinghouse Electric Corp | Transposed winding and insulation arrangement for electrical apparatus |
US3246270A (en) * | 1962-09-10 | 1966-04-12 | Westinghouse Electric Corp | Graded insulation for interleaved windings |
US3387243A (en) * | 1966-03-30 | 1968-06-04 | Gen Electric | Inductive disk winding with improved impulse voltage gradient |
US3528046A (en) * | 1966-11-22 | 1970-09-08 | Gen Electric | Interlaced disk winding with improved impulse voltage gradient |
US3569883A (en) * | 1969-09-15 | 1971-03-09 | Robert I Van Nice | Electrical winding |
US3925743A (en) * | 1974-10-23 | 1975-12-09 | Westinghouse Electric Corp | Interleaved winding for electrical inductive apparatus |
CH627312A5 (fr) * | 1978-04-06 | 1981-12-31 | Bbc Brown Boveri & Cie |
-
1991
- 1991-09-26 DE DE59106060T patent/DE59106060D1/de not_active Expired - Lifetime
- 1991-09-26 EP EP91916774A patent/EP0605412B1/fr not_active Expired - Lifetime
-
1998
- 1998-05-22 US US09/084,064 patent/US6271743B1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004013416A1 (de) * | 2004-03-18 | 2005-10-06 | Nexans | Hauptleiter für eine kapazitiv gesteuerte Hochspannungswicklung |
Also Published As
Publication number | Publication date |
---|---|
EP0605412A1 (fr) | 1994-07-13 |
DE59106060D1 (de) | 1995-08-24 |
US6271743B1 (en) | 2001-08-07 |
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