EP0605412B1 - Procede de fabrication d'enroulements de bobines - Google Patents

Procede de fabrication d'enroulements de bobines Download PDF

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Publication number
EP0605412B1
EP0605412B1 EP91916774A EP91916774A EP0605412B1 EP 0605412 B1 EP0605412 B1 EP 0605412B1 EP 91916774 A EP91916774 A EP 91916774A EP 91916774 A EP91916774 A EP 91916774A EP 0605412 B1 EP0605412 B1 EP 0605412B1
Authority
EP
European Patent Office
Prior art keywords
conductor
winding
another
arrangement
conductor portions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91916774A
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German (de)
English (en)
Other versions
EP0605412A1 (fr
Inventor
Walter Müller
Gerhard DÖLL
Erwin Hager
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Priority to AT91916774T priority Critical patent/ATE125388T1/de
Priority claimed from PCT/DE1991/000766 external-priority patent/WO1993006608A1/fr
Publication of EP0605412A1 publication Critical patent/EP0605412A1/fr
Application granted granted Critical
Publication of EP0605412B1 publication Critical patent/EP0605412B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/343Preventing or reducing surge voltages; oscillations
    • H01F27/345Preventing or reducing surge voltages; oscillations using auxiliary conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2871Pancake coils

Definitions

  • the invention relates to a method for producing a winding arrangement of a coil, as well as an electrical conductor arrangement therefor and a winding arrangement produced by the method.
  • a coil for example a coil for a transformer
  • individual partial windings must be wound one after the other, which are then interconnected subsequently.
  • a special case is the so-called lintel winding.
  • the production of a coil with such a winding is quite complex.
  • DE-A1-32 14 171 shows such a winding arrangement.
  • the conductor used there consists of partial conductors that are connected in parallel and in series. There is no further information on the manufacture of the winding.
  • the invention has for its object to provide a method by which the manufacture of a coil can be simplified. Another object is to provide an electrical conductor arrangement for such a method and to specify a winding arrangement produced using the method.
  • the problem is solved with a method according to the features of claim 1.
  • a substantial time saving is achieved in the manufacture of the coil.
  • the winding of the coil can be done much faster than before. This applies in particular if a conductor, in particular a conductor arrangement, is used for which additional measures have already been carried out which were previously carried out during the winding process. This applies, for example, to the insertion of intermediate layers for insulation between windings or edge protection.
  • the process is also suitable for complex nested windings.
  • At least part of the conductor arrangement is wound onto the winding body to form a disk winding. Particularly high savings in production are possible here, since at least two disc coils are created during the winding process. If more than two conductor pieces overlap one another in a section of the conductor arrangement, several turns can be generated simultaneously with one winding rotation.
  • a lintel winding step can advantageously follow. It is advantageous if the ends of mutually overlapping conductor pieces are electrically connected to one another in a further step. In this way, the conductors are not cut to length later, which also reduces the risk of injury to the already finished winding. There are clean connection points on the coil.
  • the respective conductor pieces can comprise a plurality of conductor wires connected in parallel, wherein the conductor pieces can also be designed as twisted pairs.
  • the conductor arrangement is also suitable for applications in the energy sector, for example for high-voltage transformers.
  • connection points are therefore precisely specified.
  • the conductor pieces can advantageously be separated from one another by spacer inserts. This eliminates the time-consuming intermediate winding of spacer inserts or edge protection rings when winding the transformer, as was previously the case. This applies in particular to the inside of a coil.
  • conductor 1 shows an electrical conductor arrangement, hereinafter referred to as conductor 1, for a winding arrangement, which consists of a plurality of conductor pieces 3a to 3e.
  • the conductor pieces 3a to 3e are at least partially overlapping one another, but are connected to one another in an insulated manner, so that a type of prefabricated conductor is provided.
  • the lengths of the conductor pieces 3a to 3e are specified in such a way that, when a coil is being wound, conductor sections A to D are each assigned predetermined windings.
  • the free ends of the conductor pieces 3a to 3e are optionally dimensioned such that they can be electrically connected to one another after winding. In the present FIG.
  • the cross section shown in FIG. 2 of the conductor 1 from FIG. 1 along the line II-II represents a simple embodiment variant.
  • the conductor labeled la has two conductor pieces 3c, 3d which are insulated from one another by the intermediate layer 9c.
  • the conductor pieces 3c, 3d are surrounded by a common insulation 7c.
  • the conductor pieces 3c, 3d can comprise one or more conductor wires, for example as a solid conductor or a stranded conductor. This version is particularly space-saving, since it can be used to produce a very tightly and compactly wound coil which has very small dimensions.
  • the cross section shown in FIG. 3 shows a preferred variant of the conductor 1 from FIG. 1.
  • the conductor labeled 1b has two conductor pieces 3c and 3d each surrounded by separate insulation 11a, 11b. As indicated in the drawing, these are designed as a concatenated twin wire. An intermediate layer 9c is arranged between them and is designed to determine capacity.
  • the conductor pieces 3c, 3d are surrounded by the common insulation 7c. In the present embodiment, this can optionally be made thinner than in the embodiment according to FIG. 1.
  • a function of the common insulation 7c is to hold the respective conductor pieces together or to connect them to one another. It is essential that Because of the common insulation 7a to 7d (FIG. 1), the edge protection rings used in the prior art for electrical reasons (surge voltage level) can be dispensed with.
  • FIG. 4 shows a partial external view of a winding arrangement 12 in which the conductor 1 according to FIG. 1 is used.
  • the winding arrangement 12 is designed as a coil with a drop winding.
  • the conductor sections A, B, C and D each form disk coil pairs 13a, 14a to 13d, 14d.
  • the free ends 5a, 5b of the end-side disc coils 13a and 14d form the connections for the winding arrangement 12.
  • the individual disc coils 13a to 14d are separated from one another by spacer inserts 15.
  • the area of the winding arrangement 12 is now shown on which the connections between the conductor pieces 3a to 3e are made.
  • the free ends 5c, 5d of the conductor pieces 3c and 3d form a connection between the two disk coils 13c and 14c of the conductor section C.
  • the transitions 6a to 6c which are each formed by the conductor pieces 3b to 3d, come thereby to lie between the respective disk coils of two adjacent conductor sections, for example transition 6c between the conductor sections D and C with the disk coils 13d and 14c.
  • a further connection point between the disc coils, which are arranged next to one another, is (not shown in more detail), as is customary in the case of drop windings, on the inside of the winding arrangement 12.
  • Such a transition point corresponds in FIG. 1 to the respective centers of the conductor sections A to D.
  • the intermediate layers 9a to 9d are preferably used in thicknesses between 0.1 to 2 mm, in particular 0.3 to 1 mm. Voltage stresses between 50 and 150 KV are taken into account.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Of Transformers For General Uses (AREA)

Abstract

Afin de simplifier la fabrication de bobines, notamment pour transformateurs de haute tension, un conducteur (1, 1a, 1b) est enroulé sur un corps d'enroulement composé d'une pluralité de pièces conductrices (3a à 3e) qui se chevauchent partiellement et sont mutuellement isolées. L'invention concerne également un conducteur correspondant (1, 1a, 1b), ainsi qu'un enroulement (12) fabriqué selon le procédé décrit.

Claims (12)

  1. Procédé de fabrication d'un ensemble d'enroulements (12) d'une bobine, notamment pour un transformateur à haute tension, selon lequel on enroule des spires à partir d'un ensemble de conducteurs (1,1a,1b), qui ont une multiplicité d'éléments de conducteurs (3a à 3e), qui se chevauchent partiellement d'une manière échelonnée dans leur direction longitudinale, mais sont reliés mécaniquement en étant isolés électriquement les uns par rapport aux autres, et selon lequel, au moins après un pas d'enroulement, on relie électriquement entre elles les extrémités libres (5c,5d) d'éléments de conducteurs (3a à 3e), qui forment l'enroulement ou la spire.
  2. Procédé suivant la revendication 1, selon lequel on enroule l'ensemble de conducteurs (1,1a,1b) de telle sorte que respectivement les deux extrémités d'éléments conducteurs (3a à 3c), qui se chevauchent, soient à proximité l'une de l'autre dans l'espace, de manière à pouvoir être reliées électriquement.
  3. Procédé suivant la revendication 1 ou 2, selon lequel on traite, et notamment on enroule, au moins une partie de l'ensemble de conducteurs (1,1a,1b) selon une technique d'enroulements alternés.
  4. Procédé suivant la revendication 3, selon lequel on met ensuite en oeuvre une étape d'enroulement en cascade.
  5. Ensemble de conducteurs électriques pour une bobine, comprenant une multiplicité d'éléments de conducteurs (3a à 3e), qui se chevauchent dans la direction longitudinale, sont isolés électriquement les uns par rapport aux autres et sont reliés entre eux mécaniquement, caractérisé par le fait que les éléments de conducteurs (3a à 3e) se chevauchent par couples, seulement partiellement, d'une manière décalée les uns par rapport aux autres, à la manière des marches d'un escalier, et que leurs longueurs sont telles qu'après une opération d'enroulement, les deux extrémités (5c,5d), qui se chevauchent, d'éléments conducteurs (3a à 3e), qui se chevauchent, sont disposées à proximité l'une de l'autre dans l'espace, de manière à pouvoir être reliées électriquement.
  6. Ensemble de conducteurs électriques suivant la revendication 5, dans lequel les éléments conducteurs respectifs (3a à 3e) comprennent plusieurs brins conducteurs montés en parallèle.
  7. Ensemble de conducteurs électriques suivant la revendication 5 ou 6, dans lequel les éléments de conducteurs respectifs (3a à 3e) sont agencés sous la forme de conducteurs torsadés.
  8. Ensemble de conducteurs électriques suivant l'une des revendications 5 à 7, dans lequel une entretoise (9a à 9d), qui détermine éventuellement la capacité, est disposée entre les éléments de conducteur (3a à 3e), qui se chevauchent.
  9. Dispositif d'enroulement d'une bobine électrique, notamment pour un transformateur à haute tension, qui comporte un ensemble de conducteurs électriques (1,1a,1b) suivant la revendication 5, et dans lequel les extrémités (5c,5d), qui se chevauchent et sont situées à proximité l'une de l'autre dans l'espace, sont reliées électriquement entre elles.
  10. Dispositif d'enroulement suivant la revendication 9, dans lequel l'ensemble de conducteurs (1,1a, 1b) est traité, notamment enroulé, à la manière de bobines alternées (13a à 14b).
  11. Dispositif d'enroulement suivant la revendication 10, dans lequel au moins un enroulement en disque (13d) est agencé à la manière d'un enroulement en cascade.
  12. Dispositif d'enroulement suivant l'une des revendications 9 à 11, dans lequel les éléments de conducteurs (3a à 3e) sont constitués d'une multiplicité de conducteurs partiels réunis par torsadage.
EP91916774A 1991-09-26 1991-09-26 Procede de fabrication d'enroulements de bobines Expired - Lifetime EP0605412B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT91916774T ATE125388T1 (de) 1991-09-26 1991-09-26 Verfahren zum herstellen einer wicklungsanordnung einer spule.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
PCT/DE1991/000766 WO1993006608A1 (fr) 1991-09-26 1991-09-26 Procede de fabrication d'enroulements de bobines
US08/256,458 US5764122A (en) 1991-09-26 1994-11-07 Winding arrangement of a coil

Publications (2)

Publication Number Publication Date
EP0605412A1 EP0605412A1 (fr) 1994-07-13
EP0605412B1 true EP0605412B1 (fr) 1995-07-19

Family

ID=22972317

Family Applications (1)

Application Number Title Priority Date Filing Date
EP91916774A Expired - Lifetime EP0605412B1 (fr) 1991-09-26 1991-09-26 Procede de fabrication d'enroulements de bobines

Country Status (3)

Country Link
US (1) US6271743B1 (fr)
EP (1) EP0605412B1 (fr)
DE (1) DE59106060D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004013416A1 (de) * 2004-03-18 2005-10-06 Nexans Hauptleiter für eine kapazitiv gesteuerte Hochspannungswicklung

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015226097B3 (de) * 2015-12-18 2017-03-16 Siemens Aktiengesellschaft Wicklungsanordnung, Transformator und Spule
ES2770126T3 (es) * 2017-03-24 2020-06-30 Abb Schweiz Ag Arrollamiento de alta tensión y dispositivo de inducción electromagnética de alta tensión

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2453552A (en) * 1945-01-04 1948-11-09 English Electric Co Ltd Transformer winding
GB1040013A (en) * 1962-03-06 1966-08-24 English Electric Co Ltd Improvements in or relating to inductive windings
US3252117A (en) * 1962-05-21 1966-05-17 Westinghouse Electric Corp Transposed winding and insulation arrangement for electrical apparatus
US3246270A (en) * 1962-09-10 1966-04-12 Westinghouse Electric Corp Graded insulation for interleaved windings
US3387243A (en) * 1966-03-30 1968-06-04 Gen Electric Inductive disk winding with improved impulse voltage gradient
US3528046A (en) * 1966-11-22 1970-09-08 Gen Electric Interlaced disk winding with improved impulse voltage gradient
US3569883A (en) * 1969-09-15 1971-03-09 Robert I Van Nice Electrical winding
US3925743A (en) * 1974-10-23 1975-12-09 Westinghouse Electric Corp Interleaved winding for electrical inductive apparatus
CH627312A5 (fr) * 1978-04-06 1981-12-31 Bbc Brown Boveri & Cie

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004013416A1 (de) * 2004-03-18 2005-10-06 Nexans Hauptleiter für eine kapazitiv gesteuerte Hochspannungswicklung

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Publication number Publication date
EP0605412A1 (fr) 1994-07-13
DE59106060D1 (de) 1995-08-24
US6271743B1 (en) 2001-08-07

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