EP0597093A1 - Method of manufacturing metal bars and apparatus therefor - Google Patents
Method of manufacturing metal bars and apparatus therefor Download PDFInfo
- Publication number
- EP0597093A1 EP0597093A1 EP91916223A EP91916223A EP0597093A1 EP 0597093 A1 EP0597093 A1 EP 0597093A1 EP 91916223 A EP91916223 A EP 91916223A EP 91916223 A EP91916223 A EP 91916223A EP 0597093 A1 EP0597093 A1 EP 0597093A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strands
- pair
- cut
- slit rolls
- rolls
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/0815—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel from flat-rolled products, e.g. by longitudinal shearing
Abstract
Description
- The present invention relates to methods and apparatuses for producing metal bars wherein at least four strands of metal bars, particularly steel bars, are obtained by simultaneously rolling from a single billet.
- A steel bar of 9 to 20 mm in diameter as a concrete bar for reinforcing concrete is produced in large quantities. In this context, the bar includes not only a bar whose cross section is substantially round, but also a bar whose cross section is slightly oval or square-shaped and a ribbed bar which is the above-mentioned bar, on which ribs are formed.
- Said bars are produced by a bar rolling mill generally having 16 to 20 stands in the following manner:
- The bar rolling mill is roughly composed of a roughing rolling train and a finishing rolling train. In the roughing rolling train, a preformed billet is produced by rolling a billet of 100 to 150 mm in diameter and thus reducing a cross-sectional area of the billet to 70 to 95 % thereof. Then, a final product is obtained by rolling said preformed billet in the finishing rolling train. The method wherein a strand of metal bar is produced from a single billet in this way is popular. However, such a method is not effective in productivity of the bars.
- Therefore, the following methods as methods for producing a plurality of bars from a single preformed billet in a finishing rolling train have been proposed:
- (1) A method for simultaneously producing three strands of bars from a single preformed billet in a finishing rolling train, which is disclosed in Japanese Patent Application Laid Open No. 24,503/84 of February 8, 1984 (hereinafter referred to as the "Prior Art 1 ").
- In the method of the "Prior Art 1", a finishing rolling train is composed of 4 stands K4, K3, K2, and Ki. The K4 and K3 stands roll a preformed billet to produce three strands of
bars portions bars bars final product bars 3a, 3b, and 3c as shown in Figure 9(C). Figure 9(A) shows a state of rolling a billet at the stand K3. Figure 9(B) shows a state of strands having been cut off by means of a pair of slit rolls, following the K2 stand. Figure 9(C) shows the shapes ofbars 3a, 3b and 3c after the bars have been rolled at the stand Ki. - The "Prior Art 1 " is limited to simultaneously producing three strands of bars from a single preformed billet by means of such a finishing rolling train.
- (2) A method for simultaneously producing four strands of bars from a single preformed billet, which is disclosed in Japanese Patent Publication No. 92,001/85 of May 23, 1985 (hereinafter referred to as the "
Prior Art 2"). - The "
Prior Art 2" was developed by the applicant of the present invention to enhance the productivity of the method of the "Prior Art 1". According to the method of the "PriorArt 2", bars are produced as follows: - Four
strands portions strands portion 4f by means of a first pair of slit rolls (6) between stands K3 and K2 as shown in Figure 11. Then, fourbars bars bars - The method of the "
Prior Art 2" has some difficulties in that this method is confined to a method of simultaneously producing four bars. - The present invention provides a method for producing metal bars, which solves said problems and is further improved, and it is an object of the present invention to provide a method for simultaneously producing at least four metal bars and an apparatus therefor.
- The present invention proposes a new construction of a finishing rolling train and a new rolling method for producing metal bars wherein the conventional roughing rolling train is used.
- The stands of a finishing rolling train are stands K4, K3, K2 and K1 arranged in series in the rolling direction.
- ① A flat preformed billet is supplied from a roughing rolling train to the stand K4 in a finishing rolling train. The last roll stand in the roughing rolling train is the stand Ks.
- ② If N strands of bars are planned to produce, the stand K4 is composed of a pair of upper and lower rolls each having (N - 1) of convex portions. The preformed billet is rolled to have concave portions by means of the rolls having the convex portions so that each cross section of the divided portions has substantially the same area.
- ③ The stand K3 is composed of a pair of caliber rolls. The two outer calibers of the rolls of the stand K3 have sections of an oval shape longer in width. An intermediate caliber of the rolls of the stand K3 usually has a section of a diamond shape. The rolls of the stand K3, however, could have clibers of an oval shape longer in the vertical directions. In the stand K3, strands corresponding to the shapes of calibers are formed.
- @ The present invention has a major feature in the arrangement of pairs of slit rolls positioned adjacent to the stand K3. The first pair of slit rolls having two edges is placed just behind the stand K3 to cut off two outer strands of the preformed billet along connecting portions of the strands. Subsequently, when four strands of bars are simultaneously produced, the center connecting portion of the strands is cut by means of the second pair of slit rolls. When five strands of bars are simultaneously produced, the strands are cut off by the second pair of slit rolls with two edges. When six or seven strands of bars are simultaneously produced, a third pair of slit rolls is placed behind the second pair of slit rolls. The present invention has a feature in that the connected strands are sequentially cut off by means of the pairs of slit rolls from both the outer strands toward the central strands. This is because cut strands cannot be separated from each other when two strands or more are cut simultaneously.
- ⑤ After all the strands have been cut off from each other, all the strands are subjected to an ordinary oval rolling by means of the stand K2. Accordingly, a pair of upper and lower rolls having the same number of oval calibers as that of strands, which are simultaneously rolled, are arranged in the stand K2.
- @ The stand K1 for carrying out the finishing rolling is placed behind the stand K2. The strands having been rolled by means of the stand K2 are rolled on the stand K1 so that the strands can have dimensions and shapes of final products. Accordingly, a pair of upper and lower rolls having calibers of dimensions and shapes of the final products are arranged in the stand Ki .
-
- Figure 1 is a top plan view showing an arrangement of the finishing rolling train of an apparatus for producing metal bars by the present invention.
- Figures 2(A) to 2(G) are explanatory views showing the roll calibers of each stand in the finishing rolling train as shown in Figure 1.
- Figure 3 is a top plan view of an arrangement of the first and the second slit rolls placed just behind a stand K3.
- Figure 4 is an explanatory view showing a caliber of the first pair of slit rolls.
- Figure 5 is an explanatory view showing a caliber of the second pair of slit roll.
- Figure 6 is an explanatory view showing the slit roll guide composed of the first pair of slit rolls and the second pair of slit rolls as shown in Figures 3 to 5.
- Figures 7(A) to 7(H) are explanatory views showing the processes of deformation of the strands by roll calibers from the roll stands K5 to K1 in the case of simultaneously rolling five strands of bars.
- Figures 8(A) to 8(1) are explanatory views showing the processes of deformation of the strands by roll calibers from the roll stands K5 to K1 in the case of simultaneously rolling six strands of bars.
- Figures 9(A) to 9(C) are explanatory views showing the processes of rolling in the "Prior Art 1 ".
- Figures 10(A) to 10(D) are explanatory views showing the processes of rolling in the "Prior
Art 2". - Figure 11 is an explanatory view showing an arrangement pairs of slit rolls in the "
Prior Art 2". - The present invention will now be described in detail with reference to the appended drawings.
- In Figure 1,
reference numeral 9 denotes a final stand K5 in a roughing rolling train. The final stand has a pair of vertical rolls (hereafter referred to as "V roll") and finally controls the shape of a preformed billet supplied to the next stand K4. Reference numeral 11 denotes a stand K4, 13 astand K 3 16 a first pair of slit rolls, 17 a second pair of slit rolls, 18 a stand K2 and 20 a stand Ki. An ordinary roughing rolling train (not shown) is arranged before the stand Ks. Following the K1 stand, a finishing billet yard is laid out, which includes cutting devices and cooling beds. Roll calibers arranged in the stands as shown in Figure 1 and a process of deformation of strands are described with specific reference to Figure 2. - Figure 2(A) shows a shape of a roll caliber of said stand K5 and a shape of a preformed
billet 10. The stand K5 provides a shape of the preformedbillet 10 by means of a pair of V rolls required for rolling in the stand K4. - Figure 2(B) shows an oval caliber rolls 11 and the strands divided into four in the case of simultaneously rolling four strands. The caliber roll 11 has three convex portions 11 a, 11 b and 11 c as shown in Figure 2(B) and divides the preformed
billet 10 into fourstrands 12a through 12d having a substantially equal cross sectional area. In this case, the depth of the convex portions is from 1 to 4 mm, and the four strands are sufficiently connected to each other with shallow cleavages. The depth of the cleavages is from 10 to 20 % of the thickness of thestrand 12. The four strands divided are substantially square-shaped or oval in shape. - Figure 2(C) shows that the connected four strands are further rolled by the stand K3. Both the outer roll calibers 13a and 13d are of oval shape or box-shaped and the roll calibers 13b and 13c at the intermediate portion are diamond-shaped in principle. Accordingly, both the
outer strands strands - Figure 2(D) shows that the connecting
portions - Figure 2(E) shows the four
strands 14a through 14d after thecenter connecting portion 14f has been cut by means of a second pair of slit rolls. - Figure 2(F) shows
roll calibers 18a through 18d andstrands 19a through 19d in the stand K2. The stand K2 has oval roll calibers so that the four strands as shown in Figure 2(E) are rolled to be adapted to the final rolling, whereby fourstrands 19a to 19d of oval shape are formed. - Figure 2(G) shows roll calibers 20a through 20d on the stand K1 for carrying out the final rolling. When the final product is a round bar, the roll caliber is a round caliber. When the final product is initially of oval shape or square-shaped, the roll calibers in the stand K1 are required to have the shape of the final product. When the final product is a ribbed bar, the roll caliber should be a caliber which gives ribs on the bars.
- Approximate dimensions of the preformed billet are shown to show specific examples of the present invention. In the above examples, initially, a square billet of 150 mm in each side was rolled by means of a roughing rolling train. A preformed
billet 10 obtained in the final stand K5 had a box-shape with a breadth of 41.24 mm and a thickness of 13.48 mm and the central portion of the preformed billet was swelling. Accordingly, the roll calibers also were box-shaped. - A roll caliber in the stand K4 had a breadth of approximately 48.1 mm and had an oval shape as a whole, the maximum thickness of which was about 10.5 mm. The roll caliber had convex portions 11 a through 11 at positions where the roll caliber was divided into about four equal portions. The breadth of each of the divided strands was from 11.5 to 12.5 mm.
- Each of both the outer roll calibers 13a and 13d in the stand K3 had a breadth of about 7.9 mm and a thickness of 9.5 mm and had an oval shape. Diamond-shaped roll calibers 13b and 13c at the intermediate portion had a breadth of about 11.4 mm and a thickness of 12 mm. The connecting portions had a breadth of about 0.8 mm and a thickness of 1 mm or less.
Roll calibers 18a through 18d in the stand K2 had a breadth of 17.8 mm and a thickness of 6.6 mm and were flat oval- shaped. Roll calibers 20a through 20d in the stand K1 were round calibers of about 8.9 mm in diameter. In consequence, a bar of about 8.8 mm in diameter as a final product could be produced. - Said dimensions were only a part of the examples. Those dimensions are not limited and represented in approximate numerical values.
- Subsequently, the construction of pairs of slit rolls covering a major part of the present invention will now be described with specific reference to Figures 3 to 8.
- Figure 3 is a top plan view showing an arrangement of a first pair of slit rolls 16 and a second pair of slit rolls 17 placed just behind a stand K3. Reference numerals 16c, 16d and 17b denote guides for controlling the directions of movement of cut strands.
- Now, the
strands 14a through 14d are cut off as shown in Figure 4. The present invention is characterized in that connecting portions of twostrands strands 14a through 14d are cut off by means of twoedges edges cut strands - Subsequently, the two
central strands portion 14f by means of theedge 17a of the second pair of slit rolls 17 as shown in Figure 5. The angle of theedge 17a of the second pair of slit rolls is formed so that the cut strand can be directed outwardly. As described above, the present invention is characterized in that initially both the outer strands are cut off and then two inside strands are sequentially cut off, in contrast to thePrior Art 2. - In the present invention, as shown in Figures 3 to 5, a method is adopted wherein the strands are sequentially cut off from both the outer strands to the central portion thereof. This method has an advantage in that the position of the second pair of slit rolls 17 can be fixed in relation to the position of the first pair of slit rolls 16 independent of the rolling speed of the strands and that the cutting of the strands can be performed to change of the rolling speed and the like.
- As shown in Figure 6, the first pair of slit rolls 16 and the second pair of slit rolls 17 are accommodated into a
housing 22.Reference numeral 23 denotes a guide for leading cut strands. The device as a whole is referred to as a slit roll guide. - The above-described is an embodiment in the case where four bars are simultaneously produced.
- Figure 7 shows an embodiment wherein five bars are simultaneously produced. Figure 8 shows an embodiment wherein six bars are simultaneously produced. The method for simultaneously producing five bars or six bars is quite the same as the method for simultaneously producing four bars. However, additional explanation is given below as follows:
- Figure 7(A) shows a
roll caliber 9a in a stand K5 and a preformedbillet 10. - Figure 7(B) shows a process in which five
strands 25a through 25e, each having equal cross sectional area, are rolled by means of a pair ofrolls 24 in the stand K4. - Figure 7(C) shows a process in which both the
outer strands strands 27b through 27d are rolled to form strands of a diamond shape or oval shape which is longer in vertical directions, by means of a pair ofrolls 26 in the stand K3. - Figure 7(D) shows a process in which both the outer two
strands edges - Figure 7(E) shows a process in which connected three
strands edges portions - Figures 7(F) to 7(H) show a process in which the
cut strands 27a through 27e are rolled on the stands K2 and Ki. - Figures 8(A) to 8(1) show roll calibers and deformation of the strands when six bars are simultaneously produced.
- Figure 8(A) shows the deformation of the billet in the stand K5 Figure 8(B) shows the deformation of the strands in the stand K4. Figure 8(C) shows the deformation of the strands in the stand K3.
- Figure 8(D) shows a cutting procedure of the strands by means of the first pair of slit rolls 38. Figure 8(E) shows a cutting procedure of the strands by means of the second pair of slit rolls 39.
- Figure 8(F) shows a cutting procedure of the strands by means of the third pair slit rolls 40.
- If the number of bars to be simultaneously produced is N (N 4), 1/2 x N pairs of slit rolls are provided in the slit roll guide when N is an even number. When N is an odd number, 1/2 x (N - 1) pairs of slit rolls are provided in the slit roll guide.
- Figure 8(H) shows a rolling process at the stand K2. Figure 8(1) shows a rolling process at the stand Ki.
- As described above, the present invention is intended to simultaneously roll mainly four steel bars or more. It is clear that the present invention can be applied to the production of aluminium bars, copper bars and other metal bars in general.
Claims (5)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2218329A JP2590598B2 (en) | 1990-08-20 | 1990-08-20 | Method and apparatus for simultaneously producing at least four metal rods from one billet |
PCT/JP1991/001263 WO1993005897A1 (en) | 1990-08-20 | 1991-09-21 | Method of manufacturing metal bars and apparatus therefor |
CA002071545A CA2071545C (en) | 1990-08-20 | 1991-09-21 | Method and apparatus for producing metal bars |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0597093A4 EP0597093A4 (en) | 1994-03-24 |
EP0597093A1 true EP0597093A1 (en) | 1994-05-18 |
EP0597093B1 EP0597093B1 (en) | 1997-12-10 |
Family
ID=27169105
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91916223A Revoked EP0597093B1 (en) | 1990-08-20 | 1991-09-21 | Method of manufacturing metal bars and apparatus therefor |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0597093B1 (en) |
JP (1) | JP2590598B2 (en) |
CA (1) | CA2071545C (en) |
DE (1) | DE69128432T2 (en) |
ES (1) | ES2111575T3 (en) |
WO (1) | WO1993005897A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0612274A1 (en) * | 1991-11-04 | 1994-08-31 | Structural Metals, Inc. | Method and apparatus for simultaneously forming four metal rounds |
EP1621264A1 (en) * | 2004-07-29 | 2006-02-01 | Morgan Construction Company | Method of continuously hot rolling a heated billet into a plurality of finished products |
CN1325180C (en) * | 2004-07-29 | 2007-07-11 | 摩根建设公司 | Method of continuously hot rolling a heated billet into a plurality of finished products |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2630067B2 (en) * | 1991-09-21 | 1997-07-16 | 日本鋼管株式会社 | Manufacturing method and apparatus for metal bars |
IT1260567B (en) * | 1992-06-30 | 1996-04-16 | Danieli Off Mecc | PROCEDURE FOR GETTING HOT SINGLE ROUND PROFILES FROM UNIQUE HOT MULTI-PROFILE ELEMENTS AND RELATED DEVICE |
US5626044A (en) * | 1995-05-19 | 1997-05-06 | Lara-Castro; Manuel | Method of producing steel bars from billets |
CN105032936B (en) * | 2015-06-29 | 2017-11-07 | 四川省达州钢铁集团有限责任公司 | A kind of slit rolling process |
CN110280591B (en) * | 2019-06-26 | 2020-09-11 | 安阳钢铁股份有限公司 | Multi-line segmentation rolling center line processing method for bar production controlled rolling process |
CN112404131A (en) * | 2020-10-30 | 2021-02-26 | 张家港宏昌钢板有限公司 | Method for controlling strip uniformity of cutting pass of deformed steel bar |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE341049C (en) * | ||||
DE920362C (en) * | 1939-06-18 | 1954-11-22 | Siegfried Dr-Ing E H Junghans | Process and system for the production of metal semi-finished products of various types (wires, bars, rods, plates, strips, sheets or the like) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6018241B2 (en) * | 1979-12-07 | 1985-05-09 | 新日本製鐵株式会社 | Multi-width division method of slab |
JPS591001A (en) * | 1982-06-28 | 1984-01-06 | Showa Kogyo Kk | Multiple-pieces rolling method of steel bar |
JPS5924503A (en) * | 1982-07-31 | 1984-02-08 | ストラクチュラル メタルス,インコーポレーテッド | Method and device for simultaneously molding three uniform round metallic bar |
JPS6092001A (en) * | 1983-10-27 | 1985-05-23 | Nippon Kokan Kk <Nkk> | Production of bar steel by slitting of multi-striped blank material and device for slitting multi-striped blank material |
-
1990
- 1990-08-20 JP JP2218329A patent/JP2590598B2/en not_active Expired - Lifetime
-
1991
- 1991-09-21 WO PCT/JP1991/001263 patent/WO1993005897A1/en not_active Application Discontinuation
- 1991-09-21 DE DE69128432T patent/DE69128432T2/en not_active Revoked
- 1991-09-21 EP EP91916223A patent/EP0597093B1/en not_active Revoked
- 1991-09-21 ES ES91916223T patent/ES2111575T3/en not_active Expired - Lifetime
- 1991-09-21 CA CA002071545A patent/CA2071545C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE341049C (en) * | ||||
DE920362C (en) * | 1939-06-18 | 1954-11-22 | Siegfried Dr-Ing E H Junghans | Process and system for the production of metal semi-finished products of various types (wires, bars, rods, plates, strips, sheets or the like) |
Non-Patent Citations (1)
Title |
---|
See also references of WO9305897A1 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0612274A1 (en) * | 1991-11-04 | 1994-08-31 | Structural Metals, Inc. | Method and apparatus for simultaneously forming four metal rounds |
EP0612274A4 (en) * | 1991-11-04 | 1995-01-25 | Structural Metals Inc | Method and apparatus for simultaneously forming four metal rounds. |
EP1621264A1 (en) * | 2004-07-29 | 2006-02-01 | Morgan Construction Company | Method of continuously hot rolling a heated billet into a plurality of finished products |
US7191628B2 (en) | 2004-07-29 | 2007-03-20 | Morgan Construction Company | Method of continuously hot rolling a heated billet into a plurality of finished products |
CN1325180C (en) * | 2004-07-29 | 2007-07-11 | 摩根建设公司 | Method of continuously hot rolling a heated billet into a plurality of finished products |
Also Published As
Publication number | Publication date |
---|---|
CA2071545A1 (en) | 1993-03-22 |
ES2111575T3 (en) | 1998-03-16 |
EP0597093B1 (en) | 1997-12-10 |
JP2590598B2 (en) | 1997-03-12 |
CA2071545C (en) | 1996-01-30 |
WO1993005897A1 (en) | 1993-04-01 |
DE69128432T2 (en) | 1998-05-07 |
EP0597093A4 (en) | 1994-03-24 |
JPH04100603A (en) | 1992-04-02 |
DE69128432D1 (en) | 1998-01-22 |
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