EP0593878A1 - Rotationally symmetrical semi - product with varying properties through the cross-section - Google Patents

Rotationally symmetrical semi - product with varying properties through the cross-section Download PDF

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Publication number
EP0593878A1
EP0593878A1 EP93113617A EP93113617A EP0593878A1 EP 0593878 A1 EP0593878 A1 EP 0593878A1 EP 93113617 A EP93113617 A EP 93113617A EP 93113617 A EP93113617 A EP 93113617A EP 0593878 A1 EP0593878 A1 EP 0593878A1
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Prior art keywords
particles
preform
semi
core
outer layer
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Granted
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EP93113617A
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German (de)
French (fr)
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EP0593878B1 (en
Inventor
Dieter Dr.-Ing. Stock
W. Gary Watson
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Wieland Werke AG
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Wieland Werke AG
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123Spraying molten metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12021All metal or with adjacent metals having metal particles having composition or density gradient or differential porosity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12049Nonmetal component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12049Nonmetal component
    • Y10T428/12056Entirely inorganic

Abstract

The invention relates to a semi-finished product, in particular of copper or copper alloys, which is produced from a rotationally symmetrical preform (1) by hot and cold forming steps. The preform (1) itself is produced by spray compacting and consists of a core (9) and at least one outer layer (10) which is disposed around said core, which, as a result of modifying additives, with the formation of a flowing boundary, have variable properties. Suitable modifying additives are particles which are insoluble in the metal matrix and are introduced either into the core (9) or into the outer layer (10), or they are heterogeneous insoluble particles which are introduced both into the core (9) and into the outer layer (10). <IMAGE>

Description

Die Erfindung betrifft ein rotationssymmetrisches Halbzeug, insbesondere aus Kupfer oder Kupferlegierungen, mit über den Querschnitt variierenden Eigenschaften nach dem Oberbegriff des Anspruchs 1 bzw. 2.2. The invention relates to a rotationally symmetrical semi-finished product, in particular made of copper or copper alloys, with properties that vary over the cross section.

Aus dem Stand der Technik (etwa nach der DE-OS 4.105.420) sind für das Halbzeug nötige Vorformen mit einer veränderlichen Legierungszusammensetzung und daraus resultierenden, unterschiedlichen Eigenschaften bekannt. Die Herstellung kann nach dem sogenannten Verfahren des "Sprühkompaktierens" erfolgen (vgl. bspw. GB-PS 1.379.261 und GB-PS 1.472.939), bei dem eine Metallschmelze durch einen Gasstrahl in einer geeigneten Düse in Tröpfchen zerlegt und die Tröpfchen auf einer Unterlage wieder zu einem massiven Körper gesammelt werden.
Nach der DE-OS 4.105.420 wird die anfängliche Vorform aus einer Legierung ohne vorhandene modifizierende Zusätze hergestellt, indem die Metallschmelze auf einen rotierenden Hohldorn versprüht wird. Die späteren Abschnitte der Vorform erhalten einen modifizierten Legierungsgehalt, indem später in die Metallschmelze modifizierende Zusätze eingebracht und mit der Schmelze versprüht werden.
From the prior art (for example according to DE-OS 4.105.420), the preforms required for the semi-finished product with a variable alloy composition and the resulting different properties are known. The production can be carried out according to the so-called "spray compacting" method (cf. for example GB-PS 1.379.261 and GB-PS 1.472.939), in which a metal melt is broken down into droplets by a gas jet in a suitable nozzle and the droplets are opened a pad can be collected again into a solid body.
According to DE-OS 4.105.420, the initial preform is produced from an alloy without any modifying additives present, by spraying the molten metal onto a rotating hollow mandrel. The later sections of the preform are given a modified alloy content by later introducing modifying additives into the molten metal and spraying them with the melt.

Der Erfindung liegt die Aufgabe zugrunde, die Bandbreite der möglichen rotationssymmetrischen Vorformen und die Möglichkeit der verschiedenen Eigenschaftskombinationen des Halbzeugs zu vergrößern.The invention has for its object to increase the range of possible rotationally symmetrical preforms and the possibility of different combinations of properties of the semi-finished product.

Die Aufgabe wird erfindungsgemäß dadurch gelöst, daß die Vorform aus einem Kern und mindestens einer darumliegenden Außenschicht besteht und daß es sich bei den modifizierenden Zusätzen um in der Metallmatrix nichtlösliche Partikel handelt, die entweder in den Kern oder in die Außenschicht eingebracht sind.The object is achieved in that the preform consists of a core and at least one surrounding outer layer and that there are the modifying additives are particles which are insoluble in the metal matrix and are either introduced into the core or into the outer layer.

Eine erfindungsgemäße Variante ist dadurch gekennzeichnet, daß die Vorform aus einem Kern und mindestens einer darumliegenden Außenschicht besteht und daß es sich bei den modifizierenden Zusätzen um in der Metallmatrix nichtlösliche Partikel handelt, wobei verschiedenartige Partikel sowohl in den Kern als auch in die Außenschicht eingebracht sind.A variant according to the invention is characterized in that the preform consists of a core and at least one surrounding outer layer and that the modifying additives are particles which are insoluble in the metal matrix, different types of particles being introduced both into the core and into the outer layer.

Es ist zwar beim Sprühkompaktieren bekannt, Dispersoidteilchen in den Tröpfchenstrahl einzubringen (vgl. bspw. EPS 0.198.606), jedoch nicht in Verbindung mit einem Mehrschichtaufbau.In spray compacting, it is known to introduce dispersoid particles into the droplet jet (see, for example, EPS 0.198.606), but not in connection with a multilayer structure.

Nach einer besonderen Ausführungsform der Erfindung wird vorgeschlagen, daß als nichtlösliche Partikel metallische Partikel aus Molybdän, Niob, Wolfram, Blei oder dergleichen vorzusehen sind.According to a particular embodiment of the invention, it is proposed that metallic particles made of molybdenum, niobium, tungsten, lead or the like be provided as insoluble particles.

Nach einer weiteren Ausführungsform der Erfindung werden als nichtlösliche Partikel nichtmetallische Oxid-, Karbid-, Borid-, Nitridteilchen oder dergleichen vorgesehen, insbesondere Partikel aus Aluminiumoxid (Al₂O₃), Siliziumkarbid (SiC) oder Bornitrid (BN). Die Partikel sind vorzugsweise an den Korngrenzen abgelagert.According to a further embodiment of the invention, non-metallic oxide, carbide, boride, nitride or the like are provided as insoluble particles, in particular particles of aluminum oxide (Al₂O₃), silicon carbide (SiC) or boron nitride (BN). The particles are preferably deposited at the grain boundaries.

Für die Vorstufe der Herstellung der rotationssymmetrischen Vorform für das Halbzeug wird vorzugsweise das Verfahren des Sprühkompaktierens eingesetzt, bei dem Metallschmelze durch einen Gasstrahl in einer Düse zu Tröpfchen zerstäubt und die Tröpfchen auf einem rotierenden Substrat gesammelt werden. Erfindungsgemäß werden mindestens zwei gleichzeitig, unabhängig voneinander arbeitende Düsen derart angeordnet, daß sich deren Tröpfchenstrahlen überlappen und stirnseitig auf ein Substrat kreisförmigen Querschnitts gerichtet sind, wobei nichtlösliche Partikel entweder in den ersten oder zweiten Tröpfchenstrahl oder wobei verschiedenartige, nichtlösliche Partikel gleichzeitig in den ersten und zweiten Tröpfchenstrahl injiziert werden.For the preliminary stage of the production of the rotationally symmetrical preform for the semi-finished product, the spray compacting method is preferably used, in which metal melt is atomized into droplets by a gas jet in a nozzle and the droplets are collected on a rotating substrate. According to the invention, at least two nozzles working simultaneously and independently of one another are arranged such that their droplet jets overlap and are directed towards a substrate of circular cross section, insoluble particles either in the first or second droplet jet or wherein different types of insoluble particles are injected into the first and second droplet streams simultaneously.

Vorzugsweise werden durch mindestens eine Düse gleichzeitig nichtlösliche Partikel sowie in der Metallmatrix merklich lösliche Partikel in den ersten bzw. zweiten Tröpfchenstrahl bzw. in beide Tröpfchenstrahlen injiziert (beispielsweise nichtlösliche Bleipartikel und lösliche Nickelpartikel in den Tröpfchenstrahl einer Kupferlegierung). Durch die nachfolgende Warmumformung der Vorform tritt Legierungsbildung mit den löslichen Partikeln ein, und es wird somit eine gezielte Eigenschaftsveränderung ermöglicht.Preferably, at least one nozzle simultaneously injects insoluble particles and noticeably soluble particles in the metal matrix into the first or second droplet jet or into both droplet jets (for example, insoluble lead particles and soluble nickel particles into the droplet jet of a copper alloy). The subsequent hot forming of the preform causes alloy formation with the soluble particles to occur, and a targeted change in properties is thus made possible.

Nach dem beschriebenen Verfahren lassen sich bspw. folgende Kombinationen herstellen:

  • 1. leitfähiger Kern (Kupfer), Außenschicht mit geringem Ausdehnungskoeffizienten (Kupfer-Niob),
  • 2. duktiler Kern (Kupfer), hochfeste Außenschicht (Kupfer-Aluminiumoxid/Kupfer-Siliziumkarbid),
  • 3. hochfester Kern (Kupfer-Aluminiumoxid/Kupfer-Siliziumkarbid), gutbearbeitbare Außenschicht (Kupfer-Bornitrid),
  • 4. hochfester Kern (Kupfer-Aluminiumoxid/Kupfer-Siliziumkarbid), Außenschicht mit hoher elektrischer Leitfähigkeit (Kupfer),
  • 5. bearbeitbarer Kern (Kupferlegierung-Bornitrid/Kupferlegierung-Blei/Kupferlegierung-Molybdänsulfid), verschleißfeste Außenschicht (Kupferlegierung-Aluminiumoxid/Kupferlegierung-Siliziumkarbid),
  • 6. leitfähiger Kern (Kupferlegierung), korrosionsbeständige, verschleißfeste Außenschicht (Kupferlegierung-Nickel, Aluminiumoxid/Kupferlegierung-Nickel, Siliziumkarbid),
  • 7. hochfester, leitfähiger Kern (Kupferlegierung-Aluminiumoxid/Kupferlegierung-Siliziumkarbid), Außenschicht mit guten Gleiteigenschaften (Kupferlegierung-Grafit/Kupferlegierung-Blei/Kupferlegierung-Molybdänsulfid).
The following combinations, for example, can be produced using the described method:
  • 1. conductive core (copper), outer layer with low expansion coefficient (copper-niobium),
  • 2. ductile core (copper), high-strength outer layer (copper-aluminum oxide / copper-silicon carbide),
  • 3. high-strength core (copper-aluminum oxide / copper-silicon carbide), well machinable outer layer (copper-boron nitride),
  • 4. high-strength core (copper-aluminum oxide / copper-silicon carbide), outer layer with high electrical conductivity (copper),
  • 5.workable core (copper alloy-boron nitride / copper alloy-lead / copper alloy-molybdenum sulfide), wear-resistant outer layer (copper alloy-aluminum oxide / copper alloy-silicon carbide),
  • 6.conductive core (copper alloy), corrosion-resistant, wear-resistant outer layer (copper alloy-nickel, aluminum oxide / copper alloy-nickel, silicon carbide),
  • 7. High-strength, conductive core (copper alloy-aluminum oxide / copper alloy-silicon carbide), outer layer with good sliding properties (copper alloy-graphite / copper alloy-lead / copper alloy-molybdenum sulfide).

Die Erfindung wird anhand der folgenden Ausführungsbeispiele näher erläutert. Es zeigt

  • Figur 1 die Herstellung einer zylindrischen Vorform und
  • Figur 2 die Anlagerung der modifizierenden Zusätze an den Korngrenzen.
The invention is explained in more detail using the following exemplary embodiments. It shows
  • Figure 1 shows the manufacture of a cylindrical preform and
  • Figure 2 shows the addition of the modifying additives at the grain boundaries.

In Figur 1 ist schematisch eine Sprühkompaktiervorrichtung zur Herstellung einer zylindrischen Vorform 1 (Rundbolzen) dargestellt. Ein Schmelzevorrat (nicht dargestellt) wird zwei Düsen 2, 3 zugeführt. Aus diesen Düsen 2, 3 treten zwei sich überlappende Schmelzetröpfchenstrahlen 4, 5 aus, die stirnseitig auf ein rotierendes Substrat 6 kreisförmigen Querschnitts gerichtet sind. Auf dem Substrat 6 bzw. auf dem wachsenden Rundbolzen 1 (der in Pfeilrichtung abziehbar ist) werden die Tröpfchenstrahlen 4, 5 wieder konsolidiert und zu einem massiven Block 1 verfestigt. Zusätzliche Düsen, durch die Partikel in die Tröpfchenstrahlen 4, 5 injiziert werden können, sind durch Ziffer 7, 8 angedeutet. In Figur 1 ist ebenfalls angedeutet, daß gleichzeitig unterschiedliche Partikel (

Figure imgb0001
, 0) in die Tröpfchenstrahlen 4, 5 injiziert werden. Die über den Radius des Rundbolzens 1 angedeutete Partikeldichte zeigt, daß ein Verbundbolzen 1 entsteht, welcher aus einem Kern 9 und einer Außenschicht 10 mit unterschiedlichen Eigenschaften besteht.
Ein besonderer Vorteil des geschilderten Verfahrens besteht darin, daß der Übergang des Kerns 9 zur Außenschicht 10 fließend erfolgt und in der Vorform 1 keine Trennfuge vorhanden ist, wie etwa bei älteren Verfahren nach dem Stand der Technik (bspw. Walzplattieren, pulvermetallurgische Herstellung). Hierdurch werden alle damit verbundenen Nachteile wie Bindefehler an der Trennfuge, hoher Aufwand für Qualitätssicherung usw. vermieden.FIG. 1 schematically shows a spray compacting device for producing a cylindrical preform 1 (round bolt). A melt supply (not shown) is fed to two nozzles 2, 3. From these nozzles 2, 3 emerge two overlapping melt droplet jets 4, 5 which are directed towards a rotating substrate 6 of circular cross section. The droplet jets 4, 5 are consolidated again on the substrate 6 or on the growing round bolt 1 (which can be pulled off in the direction of the arrow) and solidified to form a solid block 1. Additional nozzles through which particles can be injected into the droplet jets 4, 5 are indicated by numbers 7, 8. FIG. 1 also indicates that different particles (
Figure imgb0001
, 0) are injected into the droplet jets 4, 5. The particle density indicated over the radius of the round bolt 1 shows that a composite bolt 1 is formed which consists of a core 9 and an outer layer 10 with different properties.
A particular advantage of the described method is that the transition from the core 9 to the outer layer 10 is smooth and there is no parting line in the preform 1, as is the case with older methods according to the prior art (for example roll cladding, powder metallurgical production). This avoids all the associated disadvantages, such as binding errors at the parting line, high quality assurance efforts, etc.

Zahlenbeispiel:Numerical example:

Nach dem beschriebenen Sprühkompaktierverfahren wurde ein Rundbolzen 1 von 300 mm Durchmesser hergestellt, dessen Kern 9 (Durchmesser: 220 mm) aus Kupfer und dessen Außenschicht 10 (Breite: 40 mm) aus Kupfer und Aluminiumoxid bestand.According to the spray compacting process described, a round bolt 1 with a diameter of 300 mm was produced, the core 9 (diameter: 220 mm) of copper and the outer layer 10 (width: 40 mm) of copper and aluminum oxide.

Bei der Verdüsung wurde ein Gas-Metall-Verhältnis von 0,6 (innen) bzw. 0,4 (außen) gewählt.
Der Rundbolzen 1 wurde zu einer Stange von 62 mm Durchmesser verpreßt, wobei die Dicke der Außenschicht 10 3 mm und der Durchmesser des Kerns 9 56 mm betrug.
A gas-metal ratio of 0.6 (inside) or 0.4 (outside) was chosen for the atomization.
The round bolt 1 was pressed into a rod with a diameter of 62 mm, the thickness of the outer layer 10 being 3 mm and the diameter of the core 9 being 56 mm.

Figur 2 zeigt in 500facher Vergrößerung die Anlagerung von Aluminiumoxid-Teilchen an den Korngrenzen bei einer CuCrZr-Legierung, welche den Kern einer Vorform bildet.Figure 2 shows a 500-fold enlargement of the deposition of aluminum oxide particles on the grain boundaries in a CuCrZr alloy, which forms the core of a preform.

Claims (8)

Halbzeug, insbesondere aus Kupfer oder Kupferlegierungen, in Form von Stangen, Rohren, Drähten oder Profilen, hergestellt aus einer rotationssymmetrischen Vorform (1) durch Warm- und Kaltumformschritte,
wobei die Vorform (1) über den Querschnitt aus mindestens zwei Schichten (9, 10) aufgebaut ist, die mittels modifizierender Zusätze unter Ausbildung einer fließenden Grenze unterschiedliche Eigenschaften aufweisen,
dadurch gekennzeichnet,
daß die Vorform (1) aus einem Kern (9) und mindestens einer darumliegenden Außenschicht (10) besteht und
daß es sich bei den modifizierenden Zusätzen um in der Metallmatrix nichtlösliche Partikel handelt, die entweder in den Kern (9) oder in die Außenschicht (10) eingebracht sind.
Semi-finished products, in particular made of copper or copper alloys, in the form of rods, tubes, wires or profiles, made from a rotationally symmetrical preform (1) by hot and cold forming steps,
the preform (1) being constructed over the cross section from at least two layers (9, 10) which have different properties by means of modifying additives with formation of a flowing boundary,
characterized,
that the preform (1) consists of a core (9) and at least one surrounding outer layer (10) and
that the modifying additives are particles which are insoluble in the metal matrix and are either introduced into the core (9) or into the outer layer (10).
Halbzeug, insbesondere aus Kupfer oder Kupferlegierungen, in Form von Stangen, Rohren, Drähten oder Profilen, hergestellt aus einer rotationssymmetrischen Vorform (1) durch Warm- und Kaltumformschritte,
wobei die Vorform (1) über den Querschnitt aus mindestens zwei Schichten (9, 10) aufgebaut ist, die mittels modifizierender Zusätze unter Ausbildung einer fließenden Grenze unterschiedliche Eigenschaften aufweisen,
dadurch gekennzeichnet,
daß die Vorform (1) aus einem Kern (9) und mindestens einer darumliegenden Außenschicht (10) besteht und
daß es sich bei den modifizierenden Zusätzen um in der Metallmatrix nichtlösliche Partikel handelt,
wobei verschiedenartige Partikel sowohl in den Kern (9) als auch in die Außenschicht (10) eingebracht sind.
Semi-finished products, in particular made of copper or copper alloys, in the form of rods, tubes, wires or profiles, made from a rotationally symmetrical preform (1) by hot and cold forming steps,
the preform (1) being constructed over the cross section from at least two layers (9, 10) which have different properties by means of modifying additives with formation of a flowing boundary,
characterized,
that the preform (1) consists of a core (9) and at least one surrounding outer layer (10) and
that the modifying additives are particles which are insoluble in the metal matrix,
different types of particles being introduced both into the core (9) and into the outer layer (10).
Halbzeug nach Anspruch 1 oder 2, dadurch gekennzeichnet,
daß als nichtlösliche Partikel metallische Partikel aus Molybdän, Niob, Wolfram, Blei oder dergleichen vorgesehen sind.
Semi-finished product according to claim 1 or 2, characterized in that
that metallic particles of molybdenum, niobium, tungsten, lead or the like are provided as insoluble particles.
Halbzeug nach Anspruch 1 oder 2, dadurch gekennzeichnet,
daß als nichtlösliche Partikel nichtmetallische Oxid-, Nitrid-, Karbid-, Boridteilchen oder dergleichen vorgesehen sind.
Semi-finished product according to claim 1 or 2, characterized in that
that non-metallic oxide, nitride, carbide, boride particles or the like are provided as insoluble particles.
Halbzeug nach Anspruch 4, dadurch gekennzeichnet,
daß Partikel aus Aluminiumoxid (Al₂O₃), Siliziumkarbid (SiC) oder Bornitrid (BN) vorgesehen sind.
Semi-finished product according to claim 4, characterized in
that particles of aluminum oxide (Al₂O₃), silicon carbide (SiC) or boron nitride (BN) are provided.
Halbzeug nach einem oder mehreren der Ansprüche 1 - 5, dadurch gekennzeichnet,
daß die Partikel an den Korngrenzen abgelagert sind.
Semi-finished product according to one or more of claims 1-5, characterized in
that the particles are deposited at the grain boundaries.
Verfahren zur Herstellung der rotationssymmetrischen Vorform (1) für das Halbzeug nach den Ansprüchen 1 - 6 durch Sprühkompaktieren, bei dem Metallschmelze durch einen Gasstrahl in einer Düse zu Tröpfchen zerstäubt und die Tröpfchen auf einem rotierenden Substrat (6) gesammelt werden, dadurch gekennzeichnet,
daß mindestens zwei gleichzeitig, unabhängig voneinander arbeitende Düsen (2, 3) derart angeordnet werden, daß sich deren Tröpfchenstrahlen (4, 5) überlappen und stirnseitig auf ein Substrat (6) kreisförmigen Querschnitts gerichtet sind,
wobei nichtlösliche Partikel entweder in den ersten oder zweiten Tröpfchenstrahl (4 oder 5) oder
wobei verschiedenartige, nichtlösliche Partikel gleichzeitig in den ersten und zweiten Tröpfchenstrahl (4, 5) injiziert werden.
Method for producing the rotationally symmetrical preform (1) for the semi-finished product according to claims 1-6 by spray compacting, in which metal melt is atomized into droplets by a gas jet in a nozzle and the droplets are collected on a rotating substrate (6), characterized in that
that at least two nozzles (2, 3) working independently of one another are arranged in such a way that their droplet jets (4, 5) overlap and are directed towards a substrate (6) of circular cross-section,
where insoluble particles either in the first or second droplet jet (4 or 5) or
different types of insoluble particles being injected simultaneously into the first and second droplet streams (4, 5).
Verfahren nach Anspruch 7, dadurch gekennzeichnet,
daß durch mindestens eine Düse (2 oder 3) gleichzeitig nichtlösliche Partikel sowie in der Metallmatrix merklich lösliche Partikel in den ersten bzw. zweiten Tröpfchenstrahl (4 bzw. 5) bzw. in beide Tröpfchenstrahlen (4, 5) injiziert werden.
A method according to claim 7, characterized in
that at least one nozzle (2 or 3) simultaneously insoluble particles and noticeably soluble particles in the metal matrix are injected into the first and second droplet streams (4 and 5) or both droplet streams (4, 5).
EP93113617A 1992-10-20 1993-08-26 Rotationally symmetrical semi - product with varying properties through the cross-section Expired - Lifetime EP0593878B1 (en)

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DE4235303 1992-10-20
DE4235303A DE4235303A1 (en) 1992-10-20 1992-10-20 Rotationally symmetrical semi-finished product with properties that vary across the cross-section

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EP0593878A1 true EP0593878A1 (en) 1994-04-27
EP0593878B1 EP0593878B1 (en) 1996-06-05

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DE102006051936B4 (en) * 2006-11-01 2014-03-20 Zollern Bhw Gleitlager Gmbh & Co. Kg Process for producing two interconnected layers and functional component which can be produced by the process
DE102007020891A1 (en) * 2007-05-04 2008-11-13 Knorr-Bremse Systeme für Schienenfahrzeuge GmbH Lined brake disc for rail- or commercial road vehicles, is formed as spray-compacted metal coating containing embedded ceramic particles
DE102015116519A1 (en) 2015-09-29 2017-03-30 Thyssenkrupp Ag Apparatus and method for spray compacting
US20170216918A1 (en) * 2016-02-02 2017-08-03 Melissa E. Orme-Marmarelis Methods and systems for fabrication using multi-material and precision alloy droplet jetting

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DE59302814D1 (en) 1996-07-11
FI934602A0 (en) 1993-10-19
DE4235303A1 (en) 1994-04-21
FI100703B (en) 1998-02-13
US5613187A (en) 1997-03-18
EP0593878B1 (en) 1996-06-05
FI934602A (en) 1994-04-21

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