EP0563586B1 - Method and device for producing high-strength steel cord - Google Patents
Method and device for producing high-strength steel cord Download PDFInfo
- Publication number
- EP0563586B1 EP0563586B1 EP93103230A EP93103230A EP0563586B1 EP 0563586 B1 EP0563586 B1 EP 0563586B1 EP 93103230 A EP93103230 A EP 93103230A EP 93103230 A EP93103230 A EP 93103230A EP 0563586 B1 EP0563586 B1 EP 0563586B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reel
- reels
- steel wire
- take
- stranding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/06—Bearing supports or brakes for supply bobbins or reels
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
- D07B3/02—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position
- D07B3/022—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position with provision for imparting two or more twists to the filaments for each revolution of the guide member
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/12—Making ropes or cables from special materials or of particular form of low twist or low tension by processes comprising setting or straightening treatments
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/20—Type of machine
- D07B2207/202—Double twist unwinding
- D07B2207/203—Double twist unwinding comprising flyer
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4018—Rope twisting devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4072—Means for mechanically reducing serpentining or mechanically killing of rope
Definitions
- the invention relates to a method and an apparatus for manufacturing high-strength steel wire strands, especially of steel cord, which in The preamble of claims 1 and 6 respectively indicated Smoothing.
- Double twist stranding machines e.g. according to DE-OS 24 62 092 since several years also used for the stranding of steel wires.
- the individual winding spools are aligned one behind the other each arranged between gear stands. Every single one Wire is fed around the coils into the center of the axis by roller systems Rotor and from there through a bearing pin to the next coil frame where it is connected with the wires to be added in the previous described way is forwarded.
- the wires are at the rotor end via a deflection roller that rotates synchronously with the rotor in the opposite direction deflected and in a sinusoidal curve around the coils in each case out the other end of the rotor.
- the first stranding point lies in the area of the first Deflection pulley and the second stranding point for realizing the double lay is located at the end of the stranding machine.
- the machine can only manufacture hollow strands in accordance with quality will.
- This machine is used for the production of strands with core wire not suitable, since the core wire approximates its length during the stranding maintains and is therefore longer than the wires of the top layer, the is shortened by the second stranding twist and the result is a disadvantageous Deformation of the strand causes.
- the Spool volume of all payout spools is usually a multiple of Spool volume of the take-up spool.
- DE-OS 1510091 describes a method for transmitting a rotary movement from one to the other other outer part of a thread-like element with two different ones around the axes measured speeds as well as a machine for stranding elements after the mentioned methods have been disclosed.
- These as both out-in and as Stranding machine designed in-out has several stranding stations, each with one rotary driven stranding bracket, which is rotatably mounted on both sides
- the drain or take-up spools are stored in a cradle within the stranding bracket.
- the desired twisting of the rope can be realized by a large number of guide elements on the Stranded brackets arranged to exert a force component on the thread-like element.
- the arcuate rope parts have a minimal arc radius.
- the executive bodies are "inclined" to the longitudinal direction of the rope and can be pivoted via bearing blocks on the stranding bracket arranged and designed as diabolo-shaped rolls.
- the invention is based, a highly productive double twist stranding machine to develop in-out according to the principle Help also steel wire strands with core wire quality and without that Disadvantages of the prior art can be produced.
- the advantages achieved with the invention are that a wide Production program including steel wire strands with core wire in line with quality can be manufactured and the requirements of the user industry after simple operation also several stranding machines by one Operator can be satisfied by constantly changing the take-up reels (Removal, loading) during the entire stranding process, i.e. the continuous stranding of the stranded material of the pay-off spools can be.
- the stranding concentrates on a point in the area in front of the first deflection roller, the management of the bandage or the strands designed in this way is that the entire dressing rotates about its longitudinal axis, at twice the speed of the rotor.
- the stranding has already in the area between the payout spool and the pulley twice the speed (stranding speed) of the rotor, so that the stranding already immediately after the Deflection pulley has its final twist speed (double) and on the way to the second pulley is only guided and maintained.
- An essential means here is the conically shaped pulley.
- the stranding device shown in Fig. 1 contains a double twist stranding machine 1, in the rotating system of which several spools 3 one wire brake 2 each mounted in a common coil frame 1a are.
- the coil frame 1a is around the end hollow pin 1b, 1c Center axis M rotatably mounted, but rotates due to its own weight not during the stranding process.
- the stranding machine 1 are one Double disc take-off 4 and a winding station with a laying device 5 subordinate.
- a possibly hollow pivot conical deflection roller 6 mounted, the longitudinal axis of which is substantially vertical runs to the central axis M.
- This deflection roller 6 forms a first Deflection point for the stranded material drawn off together by the run-off rollers 3, that - as shown in Fig. 2 - runs on its largest diameter part and during the deflection on their jacket to the narrower end part slides down by twisting. Due to the effect of the conical pulley 6 experiences that formed by the individual running wires 7 Stranded a complete stranding, the first and second stranding twist be united in a stranding point 8. As shown in Fig.
- a flyer 10a and 10b is mounted at each end of the coil frame la, which each have a conical holder with one arranged on its edge Deflection or guide element 11a, 11b in the form of a roller or a nipple exhibit.
- the pulled off from the narrower end part of the deflection roller 6, now in its structure finished steel wire strand 9 runs to the guide element 11a of the first flyer 10a and from this in a free flight arch the guide element 11b of the second flyer 10b to one in the bearing journal of the second flyers 10b transverse to the central axis M deflection roller 11c.
- the Both flyers 10a, 10b are sent together via suitable gears, e.g. Timing belt drives, driven synchronously by a drive unit, not shown, the being in or on the hollow journal of the first flyer 10a mounted conical deflection roller 6 together with the flyer 10a around the Center axis M rotates.
- the wire pull brake 2 shown in FIG. 3 is a so-called dancer-controlled Brake executed and contains a two-armed pivot lever 2b, on the one arm the operating roller 2b wrapped in the running wire 7 is mounted and engages a spring 2c at the other end.
- the the Actuating roller 2a carrying lever arm is connected to a push rod with a lever-like brake shoe 14 connected, the brake pad 16 against the braking surface 15 a brake disc attached to the shaft of the payout spool 3 13 presses.
- the braking surface 15 is preferably chrome-plated, ground and polished and has a roughness of less than 3.2 pm.
- the braking or The friction lining 16 of the pivotable brake shoe 14 suitably consists of tetrafluoroethylene with a carbon content of about 25%.
- Double disc trigger 4 contains two axially parallel with spacing mounted rollers 4a, 4b, of which at least one roller 4a with circumferential grooves 4c can be provided. At least one of these roles has one Level 4d.
- the steel wire strand 9 runs in several orderly loops around the two rollers 4a and 4b and experienced by the jump caused by level 4c from the smaller to the larger roll diameter a defined increase in tractive force due to the torsional stresses be dismantled in the strand.
- a post-forming device 17 is provided which has at least one row of Straightening rolls arranged one behind the other with mutual dislocation has, their mutual transfer according to the respective product and Operating conditions can be set.
- the steel wire strand 9 runs in a wavy path over the rollers, and through the resulting Bending and flexing effects result in stress relief and position corrections of the stranded wires.
- the steel wire strand 9 is the laying device 5 of the Winding device supplied, which is shown in Fig. 5 in detail and includes a rotatably driven and laterally movable coil package 18. Since the spool volume of the payout spools 3 is many times larger than the spool volume of a take-up spool 19 is in the spool package 18 so many take-up reels 19 axially arranged side by side that their total volume corresponds at least to the total coil volume of the supply coils 3. 5 and 6 are arranged axially one behind the other Take-up spools 19 deflection and centering disks 20 arranged, whose outer diameter is larger than that of the coil flanges 21. The Deflection and centering disks 20 have slightly conical recesses 22 Bracket each on a coil flange 21.
- the take-up spools 19 and the deflecting and centering disks 20 are through an axis 24 freely protruding through its central bores, the each end with a support flange 23 and screw connections 25 at the end is provided.
- Both ends of the axis 24 represent the counterparts of the rewinder receptacle 26 are arranged in a frame 27 and with a rotary drive and a displacement device are connected.
- the transfer elements 28 are sawtooth-like and limited execution.
Landscapes
- Ropes Or Cables (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Herstellung
hochfester Stahldrahtlitzen, insbesondere von Stahlcord, der im
Oberbegriff den Patentansprüche 1 bzw. 6 jeweils angegebenen
Gättung.The invention relates to a method and an apparatus for manufacturing
high-strength steel wire strands, especially of steel cord, which in
The preamble of
Doppelschlagverseilmaschinen z.B. gemäß der DE-OS 24 62 092 werden seit mehreren Jahren auch für die Verseilung von Stahldrähten eingesetzt. In dieser Maschine sind die einzelnen Ablaufspulen achsfluchtend hintereinander jeweils zwischen Getriebeständern angeordnet. Jeder einzelne Draht wird durch Rollensysteme um die Spulen herum in die Achsmitte des Rotors geführt und von dort durch einen Lagerzapfen zum nächsten Spulenrahmen geleitet, wo er mit den jeweils dazukommenden Drähten in der vorher beschriebenen Weise weitergeleitet wird. Am Rotorende werden die Drähte über eine mit dem Rotor synchron drehende Umlenkrolle in die Gegenrichtung umgelenkt und in einer sinusförmigen Kurve jeweils um die Spulen herum zum anderen Ende des Rotors geführt. Außerhalb des Verseilsystems sind eine Überdrehvorrichtung zur Beseitigung der durch die Doppelschlagverseilung in der Litze vorhandenen großen Torsionsspannungen sowie ein Abzug und Aufwickler angeordnet. Der erste Verseilpunkt liegt im Bereich der ersten Umlenkrolle und der zweite Verseilpunkt zur Realisierung des Doppelschlages befindet sich am Auslauf der Verseilmaschine. Mit dieser hochproduktiven Maschine können jedoch nur Hohl litzen qualitätsgerecht hergestellt werden. Zur Herstellung von Litzen mit Kerndraht ist diese Maschine nicht geeignet, da der Kerndraht während der Verseilung seine Länge annähernd beibehält und somit länger als die Drähte der Decklage ist, die durch den zweiten Verseilschlag verkürzt wird und im Ergebnis eine nachteilige Verformung der Litze bewirkt. Weiterhin erfordert das Aufwickeln der fertigen Stahldrahtlitze einen hohen Bedienaufwand, weil ein ständiger Spulenwechsel der Aufwickelspule durch den Bediener notwendig ist. Das Spulenvolumen aller Ablaufspulen beträgt in der Regel ein Mehrfaches des Spulenvolumens der Aufwickelspule. Double twist stranding machines e.g. according to DE-OS 24 62 092 since several years also used for the stranding of steel wires. In In this machine, the individual winding spools are aligned one behind the other each arranged between gear stands. Every single one Wire is fed around the coils into the center of the axis by roller systems Rotor and from there through a bearing pin to the next coil frame where it is connected with the wires to be added in the previous described way is forwarded. The wires are at the rotor end via a deflection roller that rotates synchronously with the rotor in the opposite direction deflected and in a sinusoidal curve around the coils in each case out the other end of the rotor. Outside of the stranding system are one Over-twist device to eliminate the twisted twist large torsional stresses present in the strand as well as a deduction and Rewinder arranged. The first stranding point lies in the area of the first Deflection pulley and the second stranding point for realizing the double lay is located at the end of the stranding machine. With this highly productive However, the machine can only manufacture hollow strands in accordance with quality will. This machine is used for the production of strands with core wire not suitable, since the core wire approximates its length during the stranding maintains and is therefore longer than the wires of the top layer, the is shortened by the second stranding twist and the result is a disadvantageous Deformation of the strand causes. It also requires rewinding the finished steel wire strand a high operating effort because a constant Spool change of the take-up spool by the operator is necessary. The Spool volume of all payout spools is usually a multiple of Spool volume of the take-up spool.
Mit der DE-OS 1510091 sind ein Verfahren zum Übertragen einer Drehbewegung von einem zum anderen äußeren Teil eines fadenförmigen Elementes mit zwei verschiedenen, um die Achsen gemessenen Geschwindigkeiten sowie eine Maschine zum Verseilen von Elementen nach dem genannten Verfahren offenbart worden. Diese sowohl als hineinverseilend (out-in) als auch als hinausverseilend (in-out) ausgeführte Verseilmaschine weist mehrere Verseilstationen mit je einem drehangetriebenen Verseilbügel auf, der beiderseitig drehbar gelagert istDE-OS 1510091 describes a method for transmitting a rotary movement from one to the other other outer part of a thread-like element with two different ones around the axes measured speeds as well as a machine for stranding elements after the mentioned methods have been disclosed. These as both out-in and as Stranding machine designed in-out has several stranding stations, each with one rotary driven stranding bracket, which is rotatably mounted on both sides
Innerhalb des Verseilbügels sind Ablauf, bzw. Aufwickelspulen in einer Wiege gelagert. Um die gewünschte Verdrehung des Seils zu realisieren sind eine Vielzahl von Führungsorganen an dem Verseilbügel angeordnet, die eine Kraftkomponente auf das fadenförmige Element ausüben sollen. um das Seil während seines Durchlaufs durch den Verseilbügel um seine Längsachse zu verdrehen, wobei die bogenförmigen Seilteile einen minimalen Bogenradius aufweisen. Die Führungsorgane sind zur Längsrichtung des Seils "geneigt" und schwenkbar über Lagerböcke an dem Verseilbügel angeordnet und als diaboloförmige Rollen ausgeführt.The drain or take-up spools are stored in a cradle within the stranding bracket. To the The desired twisting of the rope can be realized by a large number of guide elements on the Stranded brackets arranged to exert a force component on the thread-like element. to twist the rope around its longitudinal axis as it passes through the stranding bracket, the arcuate rope parts have a minimal arc radius. The executive bodies are "inclined" to the longitudinal direction of the rope and can be pivoted via bearing blocks on the stranding bracket arranged and designed as diabolo-shaped rolls.
Sie sind theoretisch bei entsprechend geneigter Anordnung an dem Verseilbügel geeignet. Drehbewegungen auf das Seil zu übertragen. Um den erforderlichen geringen Bogenradius zu realisieren ist es jedoch notwendig. viele einzelne Führungsorgane aus Rollen und Lagerböcken als Rollenreihe an dem Verseilbügel anzuordnen, wobei die Umschlingung des Seils an jeder Rolle sehr gering ist.They are theoretically suitable with a correspondingly inclined arrangement on the stranding bracket. To transfer rotary movements to the rope. To the required small arc radius however, it is necessary to realize it. many individual management bodies from roles and bearing blocks as Arrange row of roles on the stranding bracket, the looping of the rope on each role very is low.
Dies führt dazu, daß auch die das Seil zusätzlich verdrehende Kraftkomponente sehr klein ist, so daß insbesondere aufgrund der Lagerreibung weder eine Rotation der Rollen noch eine vorteilhafte Seilverdrehung erwartet werden kann. Für eine qualitätsgerechte Herstellung von Litzen mit Kerndraht, insbesondere von hochfesten Stahldrahtlitzen, ist diese Maschine nicht geeignet. Des weiteren sind die Drahtführungen als aufwendig und anfällig einzuschätzen.This leads to the fact that the force component additionally twisting the rope is very small, so that due to the bearing friction in particular, neither a rotation of the rollers nor an advantageous one Rope twist can be expected. For a quality production of strands with This machine is not suitable for core wire, especially high-strength steel wire strands. Furthermore, the wire guides can be assessed as complex and fragile.
Akzeptable Bügeldrehzahlen sind infolge der großen "drehenden" Massen ebenfalls nicht erreichbar.Acceptable ironing speeds are also not achievable due to the large "rotating" masses.
Der Erfindung liegt die Aufgabe zugrunde, eine hochproduktive Doppelschlagverseilmaschine nach dem Prinzip in-out zu entwickeln, mit deren Hilfe auch Stahldrahtlitzen mit Kerndraht qualitätsgerecht und ohne die Nachteile des Standes der Technik hergestellt werden können.The invention is based, a highly productive double twist stranding machine to develop in-out according to the principle Help also steel wire strands with core wire quality and without that Disadvantages of the prior art can be produced.
Diese Aufgabe wird erfindungsgemäß durch die in den Patentansprüchen 1 (Verfahren) bzw. 6 (Vorrichtung) angegebenen Merkmale gelöst.This object is achieved according to the invention in the claims 1 (Method) or 6 (device) specified features solved.
Die mit der Erfindung erzielten Vorteile bestehen darin, daß ein breites Fertigungsprogramm einschließlich Stahldrahtlitzen mit Kerndraht qualitätsgerecht gefertigt werden kann und die Forderungen der Anwenderindustrie nach einfacher Bedienung auch mehrerer Verseilmaschinen durch einen Operator erfüllt werden, indem auf ein ständiges Wechseln der Aufwickelspulen (Entnahme, Beschickung) während des gesamten Verseilvorganges, d.h. der durchgängigen Verseilung des Verseilgutes der Ablaufspulen, verzichtet werden kann. The advantages achieved with the invention are that a wide Production program including steel wire strands with core wire in line with quality can be manufactured and the requirements of the user industry after simple operation also several stranding machines by one Operator can be satisfied by constantly changing the take-up reels (Removal, loading) during the entire stranding process, i.e. the continuous stranding of the stranded material of the pay-off spools can be.
Da sich die zweite Verdrehung mit hochfestem Stahldraht im Bereich der Flugkurve nicht ohne weiteres realisieren läßt, wird gemäß der Erfindung die Verseilung auf eine Stelle im Bereich vor der ersten Umlenkrolle konzentriert, wobei die Führung des Verbandes bzw. der Litzen so gestaltet ist, daß der gesamte Verband um seine Längsachse rotiert, und zwar mit doppelter Drehzahl des Rotors. Der Verseilverband hat schon im Bereich zwischen der Ablaufspule und der Umlenkrolle die doppelte Drehzahl (Verseilgeschwindigkeit) des Rotors, so daß der Verseilverband schon unmittelbar nach der Umlenkrolle über seine endgültige Verdralldrehzahl (doppelt) verfügt und auf dem Wege zur zweiten Umlenkrolle nur noch geführt und erhalten wird. Ein wesentliches Mittel ist hierbei die konisch geformte Umlenkrolle.Since the second twist with high-strength steel wire in the area of Flight curve can not be easily realized, according to the invention the stranding concentrates on a point in the area in front of the first deflection roller, the management of the bandage or the strands designed in this way is that the entire dressing rotates about its longitudinal axis, at twice the speed of the rotor. The stranding has already in the area between the payout spool and the pulley twice the speed (stranding speed) of the rotor, so that the stranding already immediately after the Deflection pulley has its final twist speed (double) and on the way to the second pulley is only guided and maintained. An essential means here is the conically shaped pulley.
Vorteilhafte Ausgestaltungen der Erfindung sind in den Ansprüchen 2 bis 5
und 7 bis 10 angegeben.Advantageous embodiments of the invention are in
Im folgenden wird ein Ausführungsbeispiel der Erfindung anhand der Zeichnung näher beschrieben. Es zeigen:
- Fig. 1:
- eine komplette Verseileinrichtung in schematischer Seitenansicht;
- Fig. 2:
- eine dem Verseilpunkt in der Verseileinrichtung nach Fig. 1 nachgeordnete Umlenkrolle in Draufsicht;
- Fig. 3:
- schematisch eine Drahtzugbremse für einen von einer Ablaufspule abgezogenen Draht;
- Fig. 4:
- schematisch einen Doppelscheibenabzug für die Litze in Seitenansicht;
- Fig. 5:
- schematisch einen Aufwickler mit mehreren Spulenaufnahmen;
- Fig. 6:
- ein Überführungselement des Aufwicklers nach Fig. 5.
- Fig. 1:
- a complete stranding device in a schematic side view;
- Fig. 2:
- a deflection roller downstream of the stranding point in the stranding device according to FIG. 1 in plan view;
- Fig. 3:
- schematically shows a wire pull brake for a wire drawn from a payout spool;
- Fig. 4:
- schematically a double disc trigger for the strand in side view;
- Fig. 5:
- schematically a rewinder with several reel seats;
- Fig. 6:
- a transfer element of the rewinder according to FIG. 5.
Die in Fig. 1 dargestellte Verseileinrichtung enthält eine Doppelschlagverseilmaschine
1, in deren rotierendem System mehrere Ablaufspulen 3 mit
je einer Drahtzugbremse 2 in einem gemeinsamen Spulenrahmen 1a gelagert
sind. Der Spulenrahmen 1a ist über endseitige Hohlzapfen 1b, 1c um die
Mittelachse M drehbar gelagert, dreht jedoch aufgrund seines Eigengewichtes
beim Verseilvorgang nicht mit. Der Verseilmaschine 1 sind ein
Doppelscheibenabzug 4 und eine Aufwickelstation mit einer Verlegeeinrichtung
5 nachgeordnet.The stranding device shown in Fig. 1 contains a double
In der Maschinenachse M ist auf bzw. in einem ggf. hohlen Drehzapfen eine
konische Umlenkrolle 6 gelagert, deren Längsachse im wesentlichen senkrecht
zur Mittelachse M verläuft. Diese Umlenkrolle 6 bildet einen ersten
Umlenkpunkt für das von den Ablaufrollen 3 gemeinsam abgezogene Verseilgut,
das - wie in Fig. 2 gezeigt - auf deren größten Durchmesserteil aufläuft
und während der Umlenkung auf deren Mantel zum schmaleren Endteil
hin unter Eigenverdrehung abgleitet. Durch die Wirkung der konischen Umlenkrolle
6 erfährt das von den einzelnen ablaufenden Drähten 7 gebildete
Verseilgut eine vollständige Verseilung, wobei der erste und zweite Verseilschlag
in einem Verseilpunkt 8 vereinigt werden. Wie in Fig. 1 gezeigt,
wird jeder von der jeweiligen Ablaufspule 3 abgezogene Draht über
je eine radial innen liegende Rolle und von dieser über eine radial innere
Betätigungsrolle 2a der in Fig. 3 im einzelnen dargestellten Bandzugbremse
2 geführt, so daß alle ablaufenden Drähte bei dem dargestellten Ausführungsbeispiel
in geringem seitlichen Abstand zur Mittelachse M, zur Verseilstelle
8 und danach als Litze in der Mittelachse M durch die hohlen
Zapfen hindurch zum breiteren Endteil der konischen Umlenkrolle 6 verlaufen.In the machine axis M is on or in a possibly hollow pivot
An jedem Stirnende des Spulenrahmens la ist ein Flyer 10a und 10b gelagert,
die je eine konische Halterung mit einem an derem Rand angeordneten
Umlenk- bzw. Führungselement 11a, 11b in Form einer Rolle oder eines Nippels
aufweisen. Die vom schmaleren Endteil der Umlenkrolle 6 abgezogene,
nunmehr in ihrer Struktur fertigen Stahldrahtlitze 9 läuft zum Führungselement
11a des ersten Flyers 10a und von dieser in freiem Flugbogen über
das Führungselement 11b des zweiten Flyers 10b zu einer im Lagerzapfen des
zweiten Flyers 10b quer zur Mittelachse M gelagerten Umlenkrolle 11c. Die
beiden Flyer 10a, 10b werden gemeinsam über geeignete Getriebe, z.B. Zahnriementriebe,
von einem nicht dargestellten Antriebsaggregat synchron angetrieben,
wobei die in bzw. an dem hohlen Lagerzapfen des ersten Flyers
10a gelagerte konische Umlenkrolle 6 zusammen mit dem Flyer 10a um die
Mittelachse M rotiert.A
Die in Fig. 3 dargestellte Drahtzugbremse 2 ist als sog. tänzergesteuerte
Bremse ausgeführt und enthält einen zweiarmigen Schwenkhebel 2b, an dessen
einem Arm die vom ablaufenden Draht 7 umschlungene Betätigungsrolle 2b
gelagert ist und an dessen anderem Ende eine Feder 2c angreift. Der die
Betätigungsrolle 2a tragende Hebelarm ist über eine Schubstange mit einer
hebelartigen Bremsbacke 14 verbunden, deren Bremsbelag 16 gegen die Bremsfläche
15 einer auf der Welle der Ablaufspule 3 befestigten Bremsscheibe
13 drückt. Die Bremsfläche 15 ist vorzugsweise verchromt, geschliffen und
poliert und weist eine Rauhigkeit von unter 3,2 pm auf. Der Brems- bzw.
Reibbelag 16 der schwenkbaren Bremsbacke 14 besteht zweckmäßig aus Tetrafluorethylen
mit einem Kohlenstoffanteil von etwa 25 %. Durch diese Ausbildung
der Bremse können Schwankungen der Drahtzugkraft von maximal 5 %
über die gesamte Spulenfüllung realisiert werden.The wire pull
Die bereits bei ihrem Einlauf in den ersten Flyer 10a fertig strukturierte
Litze 9 bleibt in ihrer Struktur im Bereich der freien Flugkurve zwischen
den beiden Flyern 10a und 10b erhalten und wird nach Verlassen der Verseilmaschine
1 von der um die Mittelachse M umlaufenden Umlenkrolle 11c in
den Doppelscheibenabzug 4 eingeführt. Dieser in Fig. 4 im einzelnen dargestellte
Doppelscheibenabzug 4 enthält zwei achsparallel mit Zwischenabstand
gelagerte Rollen 4a, 4b, von denen zumindest eine Rolle 4a mit Umfangsrillen
4c versehen sein kann. Zumindest eine dieser Rollen weist eine
Stufe 4d auf. Wie dargestellt, läuft die Stahldrahtlitze 9 in mehreren
geordneten Schlingen um die beiden Rollen 4a und 4b und erfährt durch den
von der Stufe 4c verursachten Sprung vom kleineren zum größeren Rollendurchmesser
einen definierten Zugkraftanstieg, durch den Torsionsspannungen
in der Litze abgebaut werden. Zum weiteren vollständigen Abbau
von inneren Spannungen ist zwischen den beiden Rollen 4a, 4b mindestens
eine Nachformeinrichtung 17 vorgesehen, die mindestens eine Reihe von
hintereinander mit gegenseitiger Versetzung angeordneten Richtrollen
aufweist, deren gegenseitige Versetzung nach den jeweiligen Produkt- und
Betriebsbedingungen eingestellt werden kann. Die Stahldrahtlitze 9 läuft
in einer wellenförmigen Bahn über die Rollen, und durch die dabei entstehenden
Biege- und Walkwirkungen erfolgt ein Spannungsabbau sowie Lagekorrekturen
der Litzendrähte.The one that was already structured when it entered the
Anschließend wird die Stahldrahtlitze 9 über eine Verlegeeinrichtung 5 der
Aufwickeleinrichtung zugeführt, die in Fig. 5 im einzelnen dargestellt ist
und ein drehangetriebenes und seitlich verfahrbares Spulenpaket 18 enthält.
Da das Spulenvolumen der Ablaufspulen 3 um ein Vielfaches größer als
das Spulenvolumen einer Aufwickelspule 19 ist, sind in dem Spulenpaket 18
so viele Aufwickelspulen 19 axial nebeneinander angeordnet, daß ihr Gesamtvolumen
mindestens dem Gesamtspulenvolumen der Ablaufspulen 3 entspricht.
Gemäß Fig. 5 und 6 sind zwischen den axial hintereinander angeordneten
Aufwickelspulen 19 Abweis- und Zentrierscheiben 20 angeordnet,
deren Außendurchmesser größer als der der Spulenflansche 21 ist. Die
Abweis- und Zentrierscheiben 20 weisen leicht konische Eindrehungen 22 zur
Halterung je eines Spulenflansches 21 auf.Then the
Die Aufwickelspulen 19 und die Abweis- und Zentrierscheiben 20 sind durch
eine ihre Zentralbohrungen frei durchragende Achse 24 verspannt, die
stirnseitig mit je einem Stützflansch 23 und endseitige Verschraubungen 25
versehen ist.The take-up
Beide Enden der Achse 24 stellen die Gegenstücke der Aufwickleraufnahme 26
dar, die in einem Gestell 27 angeordnet und mit einem Drehantrieb und
einer Verschiebungseinrichtung verbunden sind. Both ends of the
Weiterhin sind über den Umfang der Abweis- und Zentrierscheiben 20 gleichmäßig
verteilte Überführungselemente 28 für die aufzuwickelnde Stahldrahtlitze
9 angeordnet. Die Überführungselemente 28 sind sägezahnähnlich und
geschränkt ausgeführt.Furthermore, 20 are even over the circumference of the deflection and centering
distributed
In Abhängigkeit von der Größe des Spulenpaketes 18 ist je nach Bedarf das
gesamte Spulenpaket 18 durch ein Tragrollenpaar 12 gegen ein unzulässiges
Durchbiegen abgestützt.Depending on the size of the
Das Verlegen und Aufwickeln der fertigen Stahldrahtlitze 9 erfolgt folgendermaßen:
Die Verlegeeinrichtung 5 hält dieaufzuwickelnde Stahldrahtlitze 9 jeweils senkrecht zur jeweiligen Spulenachse, wobei im Bereich des äußeren Spulenflansches 21 eine der beiden äußeren Aufwickelspulen 19, in bekannter Weise beginnend, aufgewickelt wird,- entsprechend der Anzahl der axial nebeneinander angeordneten Aufwickelspulen
19 wird jeweils nach Füllen der in
Arbeitsstellung befindlichen Aufwickelspule 19 dieVerseilmaschine 1, einschließlich des Spulenpaketes 18, angehalten unddas Spulenpaket 18 axial verschoben, so daß dienächste Aufwickelspule 19 sich in der Arbeitsstellung befindet, wobei dieStahldrahtlitze 9über den Spulenflansch 21 der vorhergehenden Aufwickelspule 19, über eine zwischenden Aufwickelspulen 19 angeordnete Abweis-und Zentrierscheibe 20 undden Spulenflansch 21 der nachfolgenden Aufwickelspule 19 geführt wird, - während des Anfahrens der
Verseilmaschine 1, einschließlich des Spulenpaketes 18, wird dieStahldrahtlitze 9 von einem der auf dem Umfang der Abweis-und Zentrierscheibe 20 gleichmäßig verteilten Überführungselemente 25 erfaßt und auf die Spulennabe aufgelegt, so daß dasAuflegen der Stahldrahtlitze 9 in unmittelbarer Nähe des Spulenflansches 21 erfolgt.
- The
laying device 5 holds thesteel wire strand 9 to be wound in each case perpendicular to the respective coil axis, one of the two outer windingspools 19 being wound in a known manner in the area of theouter coil flange 21, - According to the number of winding
spools 19 arranged axially next to each other, after filling the windingspool 19 in the working position, the strandingmachine 1, including thespool package 18, is stopped and thespool package 18 is moved axially, so that the next windingspool 19 is in the working position, theSteel wire strand 9 is guided over thecoil flange 21 of the preceding take-up reel 19, over a deflecting and centeringdisk 20 arranged between the take-upreels 19 and over thecoil flange 21 of the following take-up reel 19, - during the start-up of the stranding
machine 1, including thecoil package 18, thesteel wire strand 9 is gripped by one of thetransfer elements 25 distributed uniformly on the circumference of the deflecting and centeringdisc 20 and placed on the spool hub, so that the laying of thesteel wire strand 9 in the immediate vicinity of theCoil flange 21 takes place.
Claims (10)
- Method for producing high-strength steel wire strands, in which the wires are drawn off brakable pay-off reels arranged within a reel frame and are stranded using the double-twist principle and in which the steel wire strand is wound by means of a laying device onto reels which in each case have a substantially smaller receiving capacity than the pay-off reels,
characterizedin that the wires (7) drawn off the pay-off reels (3) at a constant tensile force run onto the greatest diameter of a conical deflection roller (6) arranged at the first deflection point of the stranding stock and during their deflection slide down on the deflection roller (6) towards the smaller diameter and are thereby set in rotation,in that the wires (7) between deflection roller (6) and pay-off reels (3) undergo the first and second stranding twist at a single stranding point (8) and are stranded to form the steel wire strand (9) having a finished structure,in that the steel wire strand (9) having a finished structure, in order to preserve the stranding structure, is guided from the first flyer (10a), arranged in front of the reel frame (1a), in a free flight curve to the second flyer (10b), arranged behind it, and is rotated about itself at twice the rotational speed of the flyers (10a; 10b) andin that the steel wire strand (9) is subjected to a post-forming operation and a defined increase in tensile force before being wound, in order to relieve its internal torsional stresses. - Method according to Claim 1,
characterized
in that the internal torsional stresses of the steel wire strand (9) are relieved in a double-capstan withdrawal device (4) having a jump in the diameter to the larger one and in post-forming devices (17), and in that the steel wire strand (9) free from torsional stresses is fed via the laying device (5) to a rotationally driven and laterally movable reel assembly (18) comprising a plurality of take-up reels (19) arranged axially side by side. - Method according to Claim 1 or 2,
characterized
in that the take-up reels (3) are braked, in order to achieve the approximately constant tensile force, by in each case one dancer-roller-controlled wire tension brake (2) whose brake disc (13) has a chromium-plated, ground and polished brake surface (15) with a roughness of < 3.2 µm and whose brake shoe (14), actuated by the dancer-roller arrangement (2a, 2b), has a friction lining (16) made of tetrafluoroethylene with a 25% carbon content, so that a maximum variation of 5% in the wire tensile force over the entire reel filling is achieved. - Method according to one of Claims 1 to 3,
characterized by the following method stepsthe laying device (5) holds the steel wire strand (9), to be wound, in each case perpendicularly to the respective reel axis, the steel wire strand (9) being wound onto one of the two outer take-up reels (19) initially in the region of the outer reel flange (21),in accordance with the number of take-up reels (19) arranged axially side by side, after filling of the take-up reel (19) located in the working position, the stranding machine (1), including.the reel assembly (18), is in each case stopped and the reel assembly (18) axially displaced so that the next take-up reel (19) is located in the working position, the steel wire strand (9) being guided via the reel flange (21) of the preceding take-up reel (19), via a deflecting and centring disc (20) arranged between the take-up reels (19), and via the reel flange (21) of the following take-up reel (19),during the approach of the stranding machine (1) and of the reel assembly (18), the steel wire strand (9) is grasped by one of the transfer elements (25) evenly distributed over the periphery of the deflecting and centring disc (20) and is put onto the reel hub, so that the putting-on of the steel wire strand (9) takes place in the immediate vicinity of the reel flange (21). - Method according to one of Claims 1 to 4,
characterized
in that the laying device (5) and the displacement of the reel assembly (18) are controlled by means of a computer system such that the winding process always begins directly at the reel flange (21) adjacent to the last-filled take-up reel (19). - Apparatus for producing high-strength steel wire strands comprisinga double-twist stranding machine (1) with a plurality of pay-off reels (3) mounted in the reel frame (la) and braked by in each case one wire tension brake (2),a downstream strand withdrawal device anda rotationally driven and laterally movable reel assembly (18) with interchangeable take-up reels (19) and a laying device (5),in that a conically shaped deflection roller (6) is arranged in the region of the first deflection point of the stranding stock on the centre axis M,a common stranding point (8) for the first and second stranding twist is arranged in the region between pay-off reels (3) and deflection roller (6),a flyer (10a; 10b) with in each case one guiding member (11a; 11b) for the steel wire strand (9) running from the smaller diameter of the conically shaped deflection roller (6) is rotatably mounted at each end face of the reel frame (la), the steel wire strand being guided in a free flight curve between the two flyers (10a; 10b) anda device (4; 17) for relieving the torsional stresses in the steel wire strand (9) is arranged between the second flyer (10b), arranged on the discharge side, and the reel assembly (18).
- Apparatus according to Claim 6,
characterizedin that each wire tension brake (2) has a brake shoe (14), which is coupled to the pivot lever (2b) of a dancer roller (2a) and has a friction lining (16) made of tetrafluoroethylene with 25% carbon, and also a brake disc (13) which is connected in a rotationally fixed manner to the pay-off reel (3) and whose chromium-plated, ground and polished brake surface (15) has a roughness of < 3.2 µm, in that the device for relieving torsional stresses is designed as a double-capstan withdrawal device (4) with a jump in the diameter to the larger one and with post-forming devices (17) andin that the take-up arrangement is constructed to receive a rotationally driven and laterally movable reel assembly (18) comprising a plurality of take-up reels (19) arranged axially side by side, and the entire reel assembly (18) is supported by supporting rollers (12) against impermissible deflection. - Apparatus according to Claim 7,
characterized
in that the reel volume of all the take-up reels (19) corresponds to the reel volume of all the pay-off reels (3. - Apparatus according to Claim 7 or 8,
characterized
in that the take-up reels (19) arranged axially side by side are separated from one another by deflecting and centring discs (20) whose outside diameter is greater than that of the reel flanges (21), in that recesses (22) having the diameter of the reel flanges (21) are made in the deflecting and centring discs (20), and in that the take-up reels (19) and the deflecting and centring discs (20) are braced by an axle (24), arranged freely in their bores and provided at the end faces with in each case one supporting flange (23), with screw-connection elements (25), and both ends of the axle (24) constitute the counterparts of the receptacle (26) of the take-up. - Apparatus according to one of Claims 7 to 9,
characterized
in that, for example, sawtooth-like and crossed transfer elements (28) for the steel wire strand (9) to be wound are arranged in an even distribution over the periphery of the deflecting and centring discs (20).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4211735A DE4211735A1 (en) | 1992-04-03 | 1992-04-03 | Method and device for producing high-strength steel wire strands |
DE4211735 | 1992-04-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0563586A1 EP0563586A1 (en) | 1993-10-06 |
EP0563586B1 true EP0563586B1 (en) | 1998-09-30 |
Family
ID=6456344
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93103230A Expired - Lifetime EP0563586B1 (en) | 1992-04-03 | 1993-03-01 | Method and device for producing high-strength steel cord |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0563586B1 (en) |
KR (1) | KR100266301B1 (en) |
AT (1) | ATE171740T1 (en) |
DE (2) | DE4211735A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4337596A1 (en) * | 1993-10-28 | 1995-05-04 | Thaelmann Schwermaschbau Veb | Method and device for producing HT or Ultra-HT cord |
KR100270029B1 (en) * | 1998-12-07 | 2000-10-16 | 정생규 | Movement system of a steel cord winch |
KR100590852B1 (en) * | 2005-10-28 | 2006-06-19 | 임용호 | Winding device of wire |
CN102383324A (en) * | 2011-10-17 | 2012-03-21 | 江苏巨力钢绳有限公司 | Steel wire rope stranding equipment |
CN102493239A (en) * | 2011-11-30 | 2012-06-13 | 江苏金泰隆机电设备制造厂 | Special metal wire twisting machine |
CN103952934B (en) * | 2014-04-28 | 2016-04-06 | 朱德仲 | A kind of limiting bracket of rope made of hemp strander |
CN103952935B (en) * | 2014-05-06 | 2016-03-30 | 于法周 | A kind of damping type guiding device of numerical control winding machine |
DE102015001430A1 (en) * | 2015-02-05 | 2016-08-11 | Maschinenfabrik Niehoff Gmbh & Co. Kg | bunching machine |
CN112912950B (en) | 2018-10-17 | 2024-02-23 | 丹麦拉森琴弦公司 | Method and apparatus for manually playing instrument strings and method and apparatus for producing instrument strings |
CN114575174B (en) * | 2022-03-17 | 2023-03-17 | 江苏宝钢精密钢丝有限公司 | Bow height control device for steel cord |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3771304A (en) * | 1971-03-16 | 1973-11-13 | Sumitomo Electric Industries | Twisting motion and process for producing wire cords |
DE2462092A1 (en) * | 1974-02-16 | 1975-10-30 | Barmag Barmer Maschf | Cable twisting device forms yarns into balloons - around twisting cups arranged at each end of packages from which yarns are fed |
-
1992
- 1992-04-03 DE DE4211735A patent/DE4211735A1/en not_active Withdrawn
-
1993
- 1993-03-01 EP EP93103230A patent/EP0563586B1/en not_active Expired - Lifetime
- 1993-03-01 AT AT93103230T patent/ATE171740T1/en not_active IP Right Cessation
- 1993-03-01 DE DE59309017T patent/DE59309017D1/en not_active Expired - Fee Related
- 1993-03-12 KR KR1019930003742A patent/KR100266301B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
EP0563586A1 (en) | 1993-10-06 |
DE4211735A1 (en) | 1993-10-07 |
KR930021879A (en) | 1993-11-23 |
KR100266301B1 (en) | 2000-09-15 |
ATE171740T1 (en) | 1998-10-15 |
DE59309017D1 (en) | 1998-11-05 |
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