EP0553634A1 - Method and apparatus for treating warps of yarns - Google Patents
Method and apparatus for treating warps of yarns Download PDFInfo
- Publication number
- EP0553634A1 EP0553634A1 EP19930100354 EP93100354A EP0553634A1 EP 0553634 A1 EP0553634 A1 EP 0553634A1 EP 19930100354 EP19930100354 EP 19930100354 EP 93100354 A EP93100354 A EP 93100354A EP 0553634 A1 EP0553634 A1 EP 0553634A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- warp threads
- color
- size
- drying chamber
- state
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004513 sizing Methods 0.000 claims abstract description 11
- 238000004043 dyeing Methods 0.000 claims abstract description 7
- 235000011837 pasties Nutrition 0.000 claims abstract description 6
- 239000004753 textile Substances 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims description 29
- 239000003973 paint Substances 0.000 claims description 14
- 239000003086 colorant Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 230000009969 flowable effect Effects 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 claims description 2
- 238000009499 grossing Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000002966 varnish Substances 0.000 claims description 2
- 210000003462 vein Anatomy 0.000 claims description 2
- 239000011345 viscous material Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 12
- 239000004744 fabric Substances 0.000 abstract description 5
- 239000000975 dye Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012432 intermediate storage Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0036—Dyeing and sizing in one process
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/06—Guiding means for preventing filaments, yarns or threads from sticking together
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
Definitions
- the invention relates to a method and a device for treatment, in particular for dyeing fabric warp threads, in which the warp threads pass through a so-called sizing bath in the raw (white) state, which stiffens the warp threads and makes them more wear-resistant, whereupon the warp threads treated in this way are woven and that textile produced in this way is dyed.
- a disadvantage of this known method is that due to the later dyeing of the warp threads after the fabric has been made at the white weaving mill, the time required for the manufacture of the finished product is relatively large, since separate operations accrued, which are connected with intermediate storage, intermediate drying and the like, which leads to an increase in the cost of the production of such fabrics.
- the invention is accordingly based on the object of providing a method and a device with which it is possible to drastically reduce these costs.
- untreated warp threads in the raw (white) state pass through at least one bath containing the size composition in a single operation in a continuous process, wherein in addition to the size in the bath, the colors to be applied in the form of viscous material or in pasty form Condition.
- At least one trough is expediently provided, which receives the bath containing the sizing materials and the viscous paint and through which the warp threads to be treated are guided by means of roller transport.
- a trough for the size and a trough for the color may be arranged immediately one behind the other, but the size and color are likewise applied in one pass in a single operation.
- the trough or the troughs are arranged directly in front of a drying chamber in which the warp threads provided with size and color are subjected to drying.
- This arrangement creates the possibility, after the actual drying chamber, of further treating the dyed warp threads, in particular printing and coating, in the form of wet-on-wet processing, which is only feasible for paints or coatings in the form of dispersion coatings.
- the arrangement according to the invention also creates the possibility, immediately after the actual drying chamber, to provide a further printing device with which the warp threads can be coated with paint, varnish and dispersions or the like after the drying process.
- the printing device can contain an ink receiving box, from which the surfaces of printing rollers are provided with ink.
- the pressure rollers can be pressed against a support surface with the interposition of the warp threads, whereby this support surface can be a bottom roller.
- this support surface can be a bottom roller.
- the emulsion contained in a storage container and which is made of size and color and which can be transferred into the troughs or troughs is kept in a flowable state, for which purpose at least one stirrer is expediently provided, which intervenes in the mass.
- at least one stirrer is expediently provided, which intervenes in the mass. The same applies to the paint containers.
- the agitators can be set so that not the entire mass is stirred, but that only a partial stirring takes place, so that marbling veins or traces are formed which are transferred to the warp threads.
- there are corresponding patterns on the finished textiles which can be further influenced by the fact that the finished dyed warp threads are subsequently treated by brushing or the like in a manner known per se.
- the respective color can be supplied to the troughs from color magazines, which are provided with a return line with a pump, in order to return unused color contained in the troughs to the color magazines, so that it is possible to use up the color almost completely.
- the excess colors still contained in the warp threads can be squeezed out laterally and reach neighboring regions, so that the color patterns are further influenced.
- Brushing can take place both in front of and behind the drying chamber, but only in front of the drying chamber if it has been colored beforehand.
- At least one color magazine can be connected to the feed lines for the size materials, in which thickened color pigment doughs are controllably supplied to the size material.
- the color formulations can be chosen so that the desired amounts of color are drawn in at the same time or partially or completely adhere to the warp threads, although the sizes are applied at full production speed - as explained above.
- the recipes can be controlled in such a way that you can choose between color surpluses and color shortages. Excess color can e.g. serve that after a special desizing process the weft threads are already colored.
- the closed color cycles ensure that the material used is almost completely used up and that there are no additional disposal parts in the production process.
- wet-on-wet printing can achieve color printing or color structure effects through synchronously running ink or application units on the warp yarns, which can be dried in the drying chamber controlled by means of a moisture measurement.
- additional yarn changes and effects can be achieved through the action of additional sponge, smooth and brush rollers that move along.
- the warp yarn arriving in a sorted manner can be processed immediately after it leaves the drying chamber via a further synchronously running inking or application unit. Since all warp threads are already sorted at this point and above Exiting hot, the entire warp set can be printed, coated or processed with any motif. Printing or coating these hot warp threads creates a new type of reaction between the printing and coating material and the warp threads.
- the warp threads run through the device in the direction of arrow 1, that is to say from left to right in the representation there.
- the warp threads which have not yet been treated, are wound on bobbins or the like 2 and pass through separating and sorting devices 3. Subsequently, a drying chamber 6 is provided, the housing of which is designated 5, the housing 5 already saving the device part according to FIG. 2 includes, in which, in the illustrated embodiment, two troughs 6 arranged one behind the other are provided for coating in the manner described. This part of the device is designated 7 (see also FIG. 2).
- warp threads are already separated into upper and lower threads in the vestibule 8 containing the bobbin 2, it is possible, as shown in FIG. 1, to assign different troughs 6 to the warp threads, which then also have different sizing materials, but in particular different color materials can be filled.
- first the lower threads 10 and then the upper threads 9 are coated.
- the warp threads coated and dyed in this way pass through rollers 11 and 12, which can preferably be heated, into the actual drying room 4, where their drying is completed. Since the drying room 4, like the rooms 13 and 14 provided with heating rollers, is subject to the same air heating (a temperature of approximately 140 ° C. being generated in the drying room, that is to say inside the housing 5), pre-drying takes place in the rooms 13 and 14 , which is completed in room 4, so that the dried threads emerge hot in the direction of arrow 15 from the drying chamber.
- the coated and dyed warp threads leave this space in the direction of the arrow 18, being separated according to the upper and lower threads in order to be wound up on a warp beam 19 or the like.
- the warp beam 19 rotates in the direction of the arrow 20.
- the drying chamber 5 is provided with an air heater 21, the radiator of which is designated 22.
- the pipe system of the heater 21 is provided with hot or warm air outlet nozzles 23 and 24, through which the heated air is supplied as room 17 and rooms 25 and 26 is, with the predrying rooms 13 and 14 also being heated via the latter.
- the device parts shown in FIG. 2 are contained in rooms 25 and 26, which have a trough 6 containing a mixture or an emulsion of the sizing materials and the viscous colors, through which the warp threads 9 and 10 by means of rollers 27 and 28 (see also FIG. 2) are performed.
- the trough 6 is connected via a line system 29 to the outlets 30 of individual paint containers 31 and 32, the outlets 30 being closable by valves 33.
- Via a return line 34 which is acted upon by at least one pump 35, unused material is fed back to the ink containers 32, until the ink is used up.
- the individual paint containers 31, 32 are provided with agitators 36 which keep the viscous or pasty paint in the paint containers 32 in a flowable state.
- a larger container 37 contains a stock of sizing material, this container also being provided with an agitator 38, the drive motor of which is designated 39, as are the motors of the agitators 36 according to FIG. 2.
- the size container 37 also has an outlet connection 40 with a shut-off valve 41, which is arranged in a line 42 which leads to a pump 43 with which the size composition is pumped upwards in the direction of arrow 54 into the trough 6.
- the container 37 is connected to the outlets 30 of the paint containers 32 via a connecting line 44, this line also having a shut-off valve 45.
- the ink contained in the ink containers 32 can be introduced into the sizing agent container 37 in different amounts, in different compositions and, if appropriate, also in different consistency.
- FIG. 3 shows that part of the device that belongs in the space 17 according to FIG. 1 and serves to a certain extent for the post-processing of the treated warp threads.
- additional imprints can be applied in this aftertreatment part in the wet process, which can be done by synchronously running ink or application units 46.
- smoothing rollers 47, sponge rollers 48 and brush rollers 49 can also run in order to achieve further yarn changes and effects.
- the ink masses to be applied via a feed system 50 are only applied to the surfaces of the rollers from above applied by means of feed pipe 51; a bath treatment as in the section described above is not an option for this post-treatment.
- the warp threads 9 and 10 are so hot that the entire warp set can be printed, coated or processed with motifs of any kind.
- color can be applied via a further synchronously running inking or application unit 52 (see FIG. 1) and at the same time dried by contact with the hot warp threads.
- the printing or coating of these hot warp threads creates a new type of reaction between the printing and coating material and the warp threads.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Behandlung, insbesondere zur Einfärbung von Gewebekettfäden, bei welchem die Kettfäden in rohem (weißen) Zustand ein sogenanntes Schlichtebad durchlaufen, welches die Kettfäden versteift und verschleißfester macht, worauf die Verwebung der so behandelten Kettfäden erfolgt und das auf diese Weise erzeugte Textil eingefärbt wird.The invention relates to a method and a device for treatment, in particular for dyeing fabric warp threads, in which the warp threads pass through a so-called sizing bath in the raw (white) state, which stiffens the warp threads and makes them more wear-resistant, whereupon the warp threads treated in this way are woven and that textile produced in this way is dyed.
Nachteilig bei diesem bekannten Verfahren ist es, daß durch die spätere Einfärbung der Kettfäden nach Herstellung des Gewebes bei der Weißweberei der Zeitaufwand für die Herstellung des fertigen Produktes relativ groß ist, da gesonderte Arbeitsgänge anfallen, die mit Zwischenlagerungen, Zwischentrocknungen und dergleichen verbunden sind, was zu einer Verteuerung der Herstellung derartiger Gewebe führt.A disadvantage of this known method is that due to the later dyeing of the warp threads after the fabric has been made at the white weaving mill, the time required for the manufacture of the finished product is relatively large, since separate operations accrued, which are connected with intermediate storage, intermediate drying and the like, which leads to an increase in the cost of the production of such fabrics.
Der Erfindung liegt demgemäß die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung zu schaffen, mit welchem es möglich ist, diese Kosten drastisch zu verringern.The invention is accordingly based on the object of providing a method and a device with which it is possible to drastically reduce these costs.
Erfindungsgemäß ist zur Lösung dieser Aufgabe vorgesehen, daß unbehandelte Kettfäden im rohen (weißen) Zustand in einem einzigen Arbeitsgang im Durchlaufverfahren wenigstens ein die Schlichtemasse enthaltendes Bad durchlaufen, wobei neben der Schlichte in dem Bad die aufzubringenden Farben in Form von dickflüssigem Material bzw. in pastösem Zustand vorliegen.According to the invention, to solve this problem it is provided that untreated warp threads in the raw (white) state pass through at least one bath containing the size composition in a single operation in a continuous process, wherein in addition to the size in the bath, the colors to be applied in the form of viscous material or in pasty form Condition.
Mit diesem Verfahren wird erreicht, daß die spätere Einfärbung an entfernt liegender dritter Stelle entfällt, vielmehr werden die Kettfäden im Durchlauf in einer einzigen Vorrichtung und in einem einzigen Arbeitsgang gleichzeitig mit Schlichte und mit Farbe versehen.With this method it is achieved that the subsequent dyeing at a distant third position is omitted, rather the warp threads are simultaneously provided with size and color in a single device and in a single operation.
Dies bedeutet, daß der gesamte Arbeitsgang zur Herstellung eingefärbter und geschlichteter Kettfäden in sehr viel kürzerer Zeit vor sich geht als bei dem bekannten Verfahren.This means that the entire process for producing colored and sized warp threads takes place in a much shorter time than in the known method.
Überraschenderweise hat sich nämlich gezeigt, daß trotz der Beibehaltung der Durchlaufgeschwindigkeit des bekannten Verfahrens von etwa 23 m/Min. ein einwandfreier Farbauftrag erreichbar ist. Dies gilt insbesondere auch, wenn die Farbe nicht in Form von Farbflotte, sondern, wie oben ausgeführt, in Form von einem dickflüssigen Medium bzw. im pastösen Zustand in den Farbmagazinen vorliegt.Surprisingly, it has been shown that, despite maintaining the throughput speed of the known method of about 23 m / min. a perfect application of paint can be achieved. This applies in particular if the color is not in the form of a liquor, but, as stated above, in the form of a viscous medium or in the pasty state in the color magazines.
Die Vorteile des erfindungsgemäßen Verfahrens ergeben sich aber auch in Anwendung auf die vorherige Einfärbung der Kettfäden an einem anderen Ort bei der Bunt we berei, weil auch hier sämtliche Arbeitsgänge in Form von Zwischenlagerungen, Zwischentrocknungen und dergleichen in Fortfall kommen können.The advantages of the method according to the invention also result in application to the previous dyeing of the warp threads at another location at the Bunt we berei, because here too, all operations in the form of intermediate storage, intermediate drying and the like can be omitted.
Bei einer Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens ist zweckmäßigerweiße wenigstens ein Trog vorgesehen, der das die Schlichtemassen und die dickflüssige Farbe enthaltende Bad aufnimmt und durch den die zu behandelnden Kettfäden mittels Rollentransport geführt werden.In an apparatus for carrying out the method according to the invention, at least one trough is expediently provided, which receives the bath containing the sizing materials and the viscous paint and through which the warp threads to be treated are guided by means of roller transport.
Es ist aber auch möglich, daß unmittelbar hintereinander ein Trog für die Schlichte und ein Trog für die Farbe angeordnet sind, wobei aber ebenfalls Schlichte und Farbe im Durchlauf in einem einzigen Arbeitsgang aufgetragen werden.However, it is also possible for a trough for the size and a trough for the color to be arranged immediately one behind the other, but the size and color are likewise applied in one pass in a single operation.
Besonders zweckmäßig ist es, wenn der Trog bzw. die Tröge im Arbeitsdurchlauf unmittelbar vor einer Trocknungskammer angeordnet sind, in welcher die mit Schlichte und Farbe versehenen Kettfäden einer Trocknung unterworfen werden. Diese Anordnung schafft die Möglichkeit, nach der eigentlichen Trocknungskammer die eingefärbten Kettfäden weiter zu behandeln, insbesondere zu bedrucken und zu beschichten, und zwar in Form einer Naß-in-Naßbearbeitung, was nur für Farben oder Beschichtungen in Form von Dispersionsüberzügen machbar ist. Die erfindungsgemäße Anordnung schafft aber weiter die Möglichkeit, unmittelbar nach der eigentlichen Trocknungskammer im Durchlauf eine weitere Druckvorrichtung vorzusehen, mit welcher eine Beschichtung der Kettfäden durch Farbe, Lacke und Dispersionen oder dergleichen nach dem Trocknungsvorgang möglich ist.It is particularly expedient if the trough or the troughs are arranged directly in front of a drying chamber in which the warp threads provided with size and color are subjected to drying. This arrangement creates the possibility, after the actual drying chamber, of further treating the dyed warp threads, in particular printing and coating, in the form of wet-on-wet processing, which is only feasible for paints or coatings in the form of dispersion coatings. However, the arrangement according to the invention also creates the possibility, immediately after the actual drying chamber, to provide a further printing device with which the warp threads can be coated with paint, varnish and dispersions or the like after the drying process.
In diesem Fall kann die Druckvorrichtung einen Farbaufnahmekasten enthalten, aus dem die Oberflächen von Druckwalzen mit Farbe versehen werden. Die Druckwalzen können gegen eine Auflagefläche unter Zwischenschaltung der Kettfäden gedrückt werden, wobei diese Auflagefläche eine Unterwalze sein kann. Insbesondere ist es bei dieser Anordnung möglich, den Oberflächen der Unterwalzen ein Profil zu geben, daß zu verschiedenen spezifischen Drücken auf die Kettfäden an verschiedenen Stellen der Walze führt.In this case, the printing device can contain an ink receiving box, from which the surfaces of printing rollers are provided with ink. The pressure rollers can be pressed against a support surface with the interposition of the warp threads, whereby this support surface can be a bottom roller. In particular, with this arrangement it is possible to give the surfaces of the lower rolls a profile which leads to different specific pressures on the warp threads at different places on the roll.
Es ist vorteilhaft, wenn die in einem Vorratsbehälter enthaltene und in den oder die Tröge übertragbare aus Schlichte und Farbe gebildete Emulsion in einem fließfähigen Zustand gehalten wird, wozu zweckmäßigerweise wenigstens ein Rührwerk vorgesehen ist, das in die Masse eingreift. Entsprechendes gilt für die Farbbehälter.It is advantageous if the emulsion contained in a storage container and which is made of size and color and which can be transferred into the troughs or troughs is kept in a flowable state, for which purpose at least one stirrer is expediently provided, which intervenes in the mass. The same applies to the paint containers.
Je nach den vorliegenden Anforderungen können die Rührwerke so eingestellt sein, daß nicht die gesamte Masse verrührt wird, sondern daß nur eine Teilverrührung erfolgt, so daß sich Marmorierungsadern oder -spuren bilden, die auf die Kettfäden übertragen werden. Auf diese Weise ergeben sich entsprechende Muster auf den fertigen Textilien, die im übrigen dadurch weiter beeinflußbar sind, daß durch Bürsten oder dergleichen in an sich bekannter Weise die fertig eingefärbten Kettfäden nachträglich behandelt werden.Depending on the requirements, the agitators can be set so that not the entire mass is stirred, but that only a partial stirring takes place, so that marbling veins or traces are formed which are transferred to the warp threads. In this way, there are corresponding patterns on the finished textiles, which can be further influenced by the fact that the finished dyed warp threads are subsequently treated by brushing or the like in a manner known per se.
Den Trögen kann die jeweilige Farbe aus Farbmagazinen zugeführt werden, die mit einer Rücklaufleitung mit einer Pumpe versehen sind, um in den Trögen enthaltene unverbrauchte Farbe in die Farbmagazine zurückzuführen, so daß es möglich ist, die Farbe nahezu vollständig aufzubrauchen.The respective color can be supplied to the troughs from color magazines, which are provided with a return line with a pump, in order to return unused color contained in the troughs to the color magazines, so that it is possible to use up the color almost completely.
Die Einfärbung im Naß-in-Naßverfahren ist zweckmäßig.Coloring in the wet-on-wet process is advisable.
Auf diese Weise können die in den Kettfäden noch enthaltenden überschüssigen Farben seitlich herausgequetscht werden und Nachbarregionen erreichen, so daß es zu einer weiteren Beeinflussung der Farbmuster kommt.In this way, the excess colors still contained in the warp threads can be squeezed out laterally and reach neighboring regions, so that the color patterns are further influenced.
Die Bürstenbehandlung kann sowohl vor als auch hinter der Trocknungskammer erfolgen, vor der Trocknungskammer aber nur dann, wenn zuvor die Einfärbung erfolgt ist.Brushing can take place both in front of and behind the drying chamber, but only in front of the drying chamber if it has been colored beforehand.
An die Zuleitungen für die Schlichtemassen kann wenigstens ein Farbmagazin angeschlossen sein, in dem angedickte Farbpigmentteige der Schlichtemasse steuerbar zugeführt werden.At least one color magazine can be connected to the feed lines for the size materials, in which thickened color pigment doughs are controllably supplied to the size material.
Die Farbrezepturen können so gewählt werden, daß die gewünschten Farbmengen in gleicher Zeit aufziehen oder an den Kettfäden teilweise oder vollständig haften, obwohl die Schlichtemassen in voller Produktionsgeschwindigkeit - wie oben erläutert - aufgetragen werden. Die Rezepturen können so gesteuert werden, daß zwischen Farbüberschüssen und Farbunterdeckungen gewählt werden kann. Farbüberschüsse können z.B. dazu dienen, daß nach einem speziellen Entschlichtungsprozeß die Schußfäden bereits mit eingefärbt werden.The color formulations can be chosen so that the desired amounts of color are drawn in at the same time or partially or completely adhere to the warp threads, although the sizes are applied at full production speed - as explained above. The recipes can be controlled in such a way that you can choose between color surpluses and color shortages. Excess color can e.g. serve that after a special desizing process the weft threads are already colored.
Es ist möglich, die zunächst getrennt ankommenden Kettfäden auch in verschiedenen Farben durch getrennt geführte Schlichtebehälter mit einzufärben.It is also possible to dye the warp threads, which initially arrive separately, in different colors using separate size containers.
Es ist weiter möglich, einen geschlossenen, über ein oder mehrere Farbmagazine geführten Farbkreislauf vorzusehen, wodurch es möglich wird, die Farben bei laufenden Kettfäden zu verändern, so daß ein Stand- oder Anlaufverlust vermieden wird.It is also possible to provide a closed color cycle which is guided over one or more color magazines, which makes it possible to change the colors with the warp threads running, so that a loss of stand or start-up is avoided.
Durch die geschlossenen Farbkreisläufe ist es gewährleistet, daß das eingesetzte Material fast vollständig verbraucht wird und damit im Produktionsprozeß keine zusätzlichen Entsorgungsanteile entstehen.The closed color cycles ensure that the material used is almost completely used up and that there are no additional disposal parts in the production process.
Unmittelbar in Arbeitsrichtung der Trocknungskammer können durch Naß-in-Naß-Bedruckung Farbdruck- oder Farbstruktureffekte durch synchron laufende Farb- oder Auftragswerke auf den Kettgarnen erzielt werden, die in der mittels einer Feuchtigkeitsmessung gesteuerten Trocknungskammer einstellbar getrocknet werden können. Außerdem können durch die Einwirkung von mitlaufenden zusätzlichen Schwamm-, Glätte und Bürstenwalzen weitere Garnveränderungen und -effekte erzielt werden.Immediately in the working direction of the drying chamber, wet-on-wet printing can achieve color printing or color structure effects through synchronously running ink or application units on the warp yarns, which can be dried in the drying chamber controlled by means of a moisture measurement. In addition, additional yarn changes and effects can be achieved through the action of additional sponge, smooth and brush rollers that move along.
Weiter kann das sortiert ankommende Kettgarn unmittelbar nach Austritt aus der Trocknungskammer über ein weiteres synchron laufendes Farb- oder Auftragswerk bearbeitet werden. Da an dieser Stelle bereits alle Kettfäden sortiert sind und darüber hinaus heiß austreten, kann der gesamte Kettsatz mit Motiven beliebiger Art bedruckt, beschichtet oder bearbeitet werden. Durch Bedrucken oder Beschichten dieser heißen Kettfäden entsteht ein neuartiges Reaktionsverhalten zwischen dem Druck- und Beschichtungsmaterial und den Kettfäden.Furthermore, the warp yarn arriving in a sorted manner can be processed immediately after it leaves the drying chamber via a further synchronously running inking or application unit. Since all warp threads are already sorted at this point and above Exiting hot, the entire warp set can be printed, coated or processed with any motif. Printing or coating these hot warp threads creates a new type of reaction between the printing and coating material and the warp threads.
Dies wird durch das wechselweise Austreten der Kettfäden an der Gewebeober- oder -unterseite unterstützt.This is supported by the alternate emergence of the warp threads on the top or bottom of the fabric.
Die Erfindung wird im folgenden anhand von Ausführungsbeispielen in der Zeichnung näher erläutert.
- Fig. 1
- zeigt in schematischer Darstellung und in Ansicht eine Ausführungsform der Gesamtanordnung der erfindungsgemäßen Vorrichtung.
- Fig. 2
- zeigt in gegenüber Fig. 1 vergrößertem Maßstab in Ansicht und in schematischer Darstellung eine Ausführungsform desjenigen Teiles der Vorrichtung, in welchem die Beschichtung und Einfärbung der Kettfäden erfolgt.
- Fig. 3
- zeigt in Ansicht in schematischer und gegenüber Fig. 1 vergrößerter Darstellung denjenigen Teil der Vorrichtung, in welchem eine zusätzliche Bedruckung oder Beschichtung der Kettfäden erfolgt.
- Fig. 1
- shows a schematic representation and view of an embodiment of the overall arrangement of the device according to the invention.
- Fig. 2
- shows in an enlarged scale compared to FIG. 1 in view and in a schematic representation an embodiment of that part of the device in which the coating and dyeing of the warp threads takes place.
- Fig. 3
- shows in a view in schematic and enlarged representation compared to FIG. 1 that part of the device in which additional printing or coating of the warp threads takes place.
In allen Darstellungen laufen die Kettfäden durch die Vorrichtung in Richtung des Pfeiles 1, also von links nach rechts in der dortigen Darstellung.In all representations, the warp threads run through the device in the direction of
Die zunächst noch unbehandelten Kettfäden sind auf Spulen oder dergleichen 2 aufgewickelt und durchlaufen Vereinzelungs- und Sortiervorrichtungen 3. Im Anschluß daran ist eine Trockungskammer 6 vorgesehen, deren Gehäuse mit 5 bezeichnet ist, wobei das Gehäuse 5 aus Gründen der Energieersparnis bereits den Vorrichtungsteil gemäß Fig. 2 mit umfaßt, in welchem beim dargestellten Ausführungsbeispiel zwei hintereinander angeordnete Tröge 6 zur Beschichtung in der beschriebenen Weise vorgesehen sind. Dieser Vorrichtungsteil ist mit 7 bezeichnet (vgl. auch Fig. 2).The warp threads, which have not yet been treated, are wound on bobbins or the like 2 and pass through separating and sorting devices 3. Subsequently, a
Da die Kettfäden in dem die Spule 2 enthaltenden Vorraum 8 bereits nach Ober- und Unterfäden getrennt werden, ist es möglich, wie in Fig. 1 wiedergegeben, den Kettfäden verschiedene Tröge 6 zuzuordnen, die dann auch mit unterschiedlichen Schlichtemassen,insbesondere aber mit unterschiedlichen Farbmassen gefüllt sein können.Since the warp threads are already separated into upper and lower threads in the vestibule 8 containing the bobbin 2, it is possible, as shown in FIG. 1, to assign
Beim dargestellten Ausführungsbeispiel werden zunächst die Unterfäden 10 und daran anschließend die Oberfäden 9 beschichtet.In the illustrated embodiment, first the
Die so beschichteten und eingefärbten Kettfäden gelangen über Rollen 11 und 12, die vorzugsweise beheizt sein können, in den eigentlichen Trocknungsraum 4, wo ihre Trocknung vollendet wird. Da der Trocknungsraum 4 ebenso wie die mit Heizrollen versehenen Räume 13 und 14 derselben Luftheizung unterliegt (wobei in dem Trocknungsraum, also innerhalb des Gehäuses 5, eine Temperatur von etwa 140° C erzeugt wird), findet in den Räumen 13 und 14 eine Vortrocknung statt, die im Raum 4 vollendet wird, so daß die getrockneten Fäden heiß in Richtung des Pfeiles 15 aus der Trocknungskammer austreten.The warp threads coated and dyed in this way pass through
In Arbeitsrichtung nach der Trocknungskammer schließt dann der Vorrichtungsteil 16 gemäß Fig. 3 an, welcher sich im Raum 17 befindet. Diesen Raum verlassen die beschichteten und eingefärbten Kettfäden in Richtung des Pfeiles 18, wobei sie, wie dargestellt, nach Ober- und Unterfäden getrennt sind, um so - also sortiert - auf einen Kettbaum 19 oder dergleichen aufgewickelt zu werden. Der Kettbaum 19 dreht sich hierzu in Richtung des Pfeiles 20.The
Wie oben dargelegt, ist die Trocknungskammer 5 mit einer Luftheizung 21 versehen, deren Heizkörper mit 22 bezeichnet ist. Das Rohrsystem der Heizung 21 ist mit Heiß- oder Warmluftaustrittstutzen 23 und 24 versehen, durch die die aufgeheizte Luft da Raum 17 sowie den Räumen 25 und 26 zugeführt wird, wobei über letztere auch die Vortrocknungsräume 13 und 14 beheizt werden.As stated above, the
Gemäß Fig. 2 sind in den Räumen 25 und 26 die in Fig. 2 wiedergegebenen Vorrichtungsteile enthalten, die einen ein Gemisch oder eine Emulsion aus den Schlichtemassen und den dickflüssigen Farben enthaltenden Trog 6 aufweisen, durch welchen die Kettfäden 9 und 10 mittels Rollen 27 und 28 (vgl. auch Fig. 2) geführt werden. Der Trog 6 steht über ein Leitungssystem 29 mit den Abläufen 30 von einzelnen Farbbehältern 31 und 32 in Verbindung, wobei die Ausläufe 30 durch Ventile 33 verschließbar sind. Über eine Rückführungsleitung 34, die von wenigstens einer Pumpe 35 beaufschlagt wird, wird unverbrauchtes Material den Farbbehältern 32 wieder zugeführt, und zwar so lange, bis die Farbmasse verbraucht ist.According to FIG. 2, the device parts shown in FIG. 2 are contained in
Die einzelnen Farbbehälter 31,32 sind mit Rührwerken 36 versehen, welche die dickflüssigen bzw. pastösen Farbmassen in den Farbbehältern 32 in einem fließfähigen Zustand halten.The
In einem größeren Behälter 37 ist ein Vorrat an Schlichtemasse enthalten, wobei auch dieser Behälter mit einem Rührwerk 38 versehen ist, dessen Antriebsmotor mit 39 bezeichnet ist, ebenso wie die Motoren der Rührwerke 36 nach Fig. 2.A larger container 37 contains a stock of sizing material, this container also being provided with an
Der Schlichtebehälter 37 weist ebenfalls einen Ablaufstutzen 40 mit einem Absperrventil 41 auf, welches in einer Leitung 42 angeordnet ist, die zu einer Pumpe 43 führt, mit welcher die Schlichtemasse nach oben in Richtung des Pfeiles 54 in den Trog 6 hineingepumpt wird. Über eine Verbindungsleitung 44 steht der Behälter 37 mit den Abläufen 30 der Farbbehälter 32 in Verbindung, wobei auch diese Leitung ein Absperrventil 45 aufweist. Auf diese Weise kann die in den Farbbehältern 32 enthaltende Farbe in unterschiedlichen Mengen, in unterschiedlichen Zusammensetzungen und gegebenenfalls auch in unterschiedlicher Konsistenz in den Schlichtemassenbehälter 37 eingeleitet werden.The size container 37 also has an
Fig. 3 zeigt denjenigen Vorrichtungsteil, der in den Raum 17 gemäß Fig. 1 gehört und gewissermaßen der Nachbearbeitung der behandelten Kettfäden dient. Wie aus Fig. 3 hervorgeht, können in diesem Nachbehandlungsteil zusätzliche Bedruckungen in Naßverfahren aufgebracht werden, was durch synchron mitlaufende Farb- oder Auftragswerke 46 geschehen kann. Außerdem können zusätzlich Glättewalzen 47, Schwammwalzen 48 und Bürstenwalzen 49 mitlaufen, um weitere Garnveränderungen und -effekte zu erzielen.FIG. 3 shows that part of the device that belongs in the space 17 according to FIG. 1 and serves to a certain extent for the post-processing of the treated warp threads. As can be seen from FIG. 3, additional imprints can be applied in this aftertreatment part in the wet process, which can be done by synchronously running ink or
Die über ein Zuleitungssystem 50 aufzutragenden Farbmassen werden hier aber nur auf die Oberflächen der Walzen von oben mittels Zufuhrstutzen 51 aufgetragen; eine Badbehandlung, wie im zuvor beschriebenen Abschnitt, kommt für diese Nachbehandlung nicht in Betracht.However, the ink masses to be applied via a
An der Austrittsstelle (vgl. Pfeil 18 gem. Fig. 1) sind die Kettfäden 9 und 10 so heiß, daß der gesamte Kettsatz mit Motiven beliebiger Art bedruckt, beschichtet oder bearbeitet werden kann. Zu diesem Zweck kann, wie in Fig. 1 dargestellt, über ein weiteres synchron laufendes Farb- oder Auftragswerk 52 (vgl. Fig. 1) Farbe aufgebracht und zugleich durch den Kontakt mit den heißen Kettfäden getrocknet werden. Durch das Bedrucken oder Beschichten dieser heißen Kettfäden entsteht ein neuartiges Reaktionsverhalten zwischen dem Druck- und Beschichtungsmaterial und den Kettfäden.At the exit point (see
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4202316A DE4202316A1 (en) | 1992-01-29 | 1992-01-29 | METHOD AND DEVICE FOR TREATING, IN PARTICULAR FOR COLORING FABRIC CHAIN THREADS |
DE4202316 | 1992-01-29 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0553634A1 true EP0553634A1 (en) | 1993-08-04 |
EP0553634B1 EP0553634B1 (en) | 1995-12-20 |
Family
ID=6450420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93100354A Expired - Lifetime EP0553634B1 (en) | 1992-01-29 | 1993-01-13 | Method and apparatus for treating warps of yarns |
Country Status (5)
Country | Link |
---|---|
US (1) | US5375281A (en) |
EP (1) | EP0553634B1 (en) |
AT (1) | ATE131882T1 (en) |
DE (2) | DE4202316A1 (en) |
DK (1) | DK0553634T3 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005029925A (en) * | 2003-07-04 | 2005-02-03 | Tsudakoma Corp | Method and apparatus for sizing warp |
CN108468169B (en) * | 2018-02-10 | 2020-09-04 | 福建欣享悦实业有限公司 | Wool dyeing and drying equipment for spinning |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB318840A (en) * | 1928-09-08 | 1930-12-09 | British Celanese | Improvements in or relating to textile fabrics |
US2002359A (en) * | 1933-04-25 | 1935-05-21 | Albert W Baylis | Printed fabric |
FR929604A (en) * | 1946-06-21 | 1948-01-02 | Sylvania Ind Corp | Process for gluing warp yarns and apparatus suitable for carrying out this process |
GB1108821A (en) * | 1965-07-02 | 1968-04-03 | Leesona Ltd | An improved size mixing apparatus |
BE755182A (en) * | 1969-09-24 | 1971-02-01 | Belloli Luigi | CONTINUOUS FABRIC MANUFACTURING METHOD, APPARATUS APPLYING THIS METHOD AND FABRICS SO OBTAINED |
FR2187986A1 (en) * | 1972-06-07 | 1974-01-18 | Hoechst Ag | Denim article prodn - by weaving and mercerising warp yarns dyed with reactive dye |
DE2449781B1 (en) * | 1974-10-19 | 1976-03-18 | Hoechst Ag | PROCESS FOR SIMULTANEOUSLY SIZING AND DYING WOVEN CHAINS MADE OF CELLULOSE FIBERS |
FR2364993A1 (en) * | 1976-09-17 | 1978-04-14 | Asa Sa | Liquid treatment e.g. sizing of warp yarn layer - by sepg. into two layers before passing through liq. bath and then recombining |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3498086A (en) * | 1967-02-07 | 1970-03-03 | Gaf Corp | Apparatus for producing contrasting colored effects |
FR2010145A1 (en) * | 1968-06-05 | 1970-02-13 | Polymer Kako Kenkyujo | |
US3775054A (en) * | 1972-06-08 | 1973-11-27 | G Devinney | Apparatus and method for dyeing textile strand materials |
CA1098258A (en) * | 1978-02-14 | 1981-03-31 | Klaas Zwier | Indigo dyeing process |
US4622040A (en) * | 1978-06-19 | 1986-11-11 | Rca Corporation | Textile dyeing process |
US4569107A (en) * | 1984-08-08 | 1986-02-11 | Texfi Industries, Inc. | Method of forming a warp beam for a textile loom |
-
1992
- 1992-01-29 DE DE4202316A patent/DE4202316A1/en not_active Withdrawn
-
1993
- 1993-01-13 AT AT93100354T patent/ATE131882T1/en not_active IP Right Cessation
- 1993-01-13 DK DK93100354.5T patent/DK0553634T3/en active
- 1993-01-13 EP EP93100354A patent/EP0553634B1/en not_active Expired - Lifetime
- 1993-01-13 DE DE59301179T patent/DE59301179D1/en not_active Expired - Fee Related
- 1993-01-28 US US08/008,799 patent/US5375281A/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB318840A (en) * | 1928-09-08 | 1930-12-09 | British Celanese | Improvements in or relating to textile fabrics |
US2002359A (en) * | 1933-04-25 | 1935-05-21 | Albert W Baylis | Printed fabric |
FR929604A (en) * | 1946-06-21 | 1948-01-02 | Sylvania Ind Corp | Process for gluing warp yarns and apparatus suitable for carrying out this process |
GB1108821A (en) * | 1965-07-02 | 1968-04-03 | Leesona Ltd | An improved size mixing apparatus |
BE755182A (en) * | 1969-09-24 | 1971-02-01 | Belloli Luigi | CONTINUOUS FABRIC MANUFACTURING METHOD, APPARATUS APPLYING THIS METHOD AND FABRICS SO OBTAINED |
FR2187986A1 (en) * | 1972-06-07 | 1974-01-18 | Hoechst Ag | Denim article prodn - by weaving and mercerising warp yarns dyed with reactive dye |
DE2449781B1 (en) * | 1974-10-19 | 1976-03-18 | Hoechst Ag | PROCESS FOR SIMULTANEOUSLY SIZING AND DYING WOVEN CHAINS MADE OF CELLULOSE FIBERS |
FR2364993A1 (en) * | 1976-09-17 | 1978-04-14 | Asa Sa | Liquid treatment e.g. sizing of warp yarn layer - by sepg. into two layers before passing through liq. bath and then recombining |
Non-Patent Citations (1)
Title |
---|
CH-B-8005/66 (CIBA) * |
Also Published As
Publication number | Publication date |
---|---|
EP0553634B1 (en) | 1995-12-20 |
DE59301179D1 (en) | 1996-02-01 |
DE4202316A1 (en) | 1993-08-05 |
ATE131882T1 (en) | 1996-01-15 |
US5375281A (en) | 1994-12-27 |
DK0553634T3 (en) | 1996-01-29 |
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