EP0540642B1 - Herstellung von alpha-phasen siliciumnitrid und umwandlung in beta-phase - Google Patents
Herstellung von alpha-phasen siliciumnitrid und umwandlung in beta-phase Download PDFInfo
- Publication number
- EP0540642B1 EP0540642B1 EP91914100A EP91914100A EP0540642B1 EP 0540642 B1 EP0540642 B1 EP 0540642B1 EP 91914100 A EP91914100 A EP 91914100A EP 91914100 A EP91914100 A EP 91914100A EP 0540642 B1 EP0540642 B1 EP 0540642B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- silicon nitride
- phase
- silicon
- temperature
- nitriding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/06—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron
- C01B21/068—Binary compounds of nitrogen with metals, with silicon, or with boron, or with carbon, i.e. nitrides; Compounds of nitrogen with more than one metal, silicon or boron with silicon
- C01B21/0687—After-treatment, e.g. grinding, purification
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/584—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
- C04B35/591—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride obtained by reaction sintering
Definitions
- This invention relates generally to methods of making an alpha-phase silicon nitride material and converting it into non-densified beta-phase silicon nitride, and more particularly relates to using silicon which has been chemically reacted with water, and then processed.
- Alpha-phase silicon nitride material has been made in a variety of ways, most of them expensive, time and labor intensive. It is desirable to produce a high alpha-phase content silicon nitride from an inexpensive starting material in order to be later processed into various products. For some applications, such as refractory products, it is advantageous to convert the alpha-phase silicon nitride material into beta-phase silicon nitride material.
- Beta-phase material may either be in the form of densified or non-densified silicon nitride.
- densification aids, or liquid forming agents To form non-densified beta-phase, densifying agents must not be present in the alpha-phase silicon nitride body.
- Heat treatment of the alpha silicon nitride above 1450°C can result in either densified or non-densified beta-phase material.
- either densification aids or liquid forming agents must be included in the alpha-silicon nitride body before the sintering temperature is reached and maintained for a sufficiently long time to sinter the material.
- This material can be formed by heat treatment above 1450°C, from an alpha-phase silicon nitride not containing densification aids.
- Densification of silicon nitride occurs by the transformation of the alpha phase of silicon nitride into the beta phase of silicon nitride in the presence of a high temperature liquid phase, accompanied by about a 10-12 percent reduction in volume.
- the liquid phase promotes the conversion of the alpha-phase silicon nitride into the densified beta phase silicon nitride during sintering or densification. It has been found that densification does not generally occur without liquid forming agents. When alpha-phase material is subjected to high temperatures, conversion may be directly into beta-phase material without changes in volume, and consequently no densification.
- reaction bonded silicon nitride In the past there has been a major problem associated with the processing of reaction bonded silicon nitride which is the extensive time required for preparation and nitridation of the silicon powder. Typically, in order to manufacture a reaction bonded silicon nitride, very pure silicon has been ground and mixed dry with sintering aids for long periods of time, upwards of 48 hours, and then nitrided for long times, on the order of hundreds of hours to weeks. Total fabrication times of 200 to 400 hours are not uncommon.
- Reaction bonded silicon nitride is commonly prepared by reacting and nitriding the silicon (either as a powder or as a formed article) with nitrogen by exposing the silicon to a nitrogen-containing atmosphere at temperatures of 1100°C to about 1420°C for times sufficient to produce the silicon nitride. It is not uncommon for the nitriding time in prior art methods to be 100-200 hours. It is normal for a small amount of nitriding aid (e.g., iron oxide or nickel oxide) to be initially mixed with the silicon powder to enhance the nitridation of the silicon during the nitriding step.
- nitriding aid e.g., iron oxide or nickel oxide
- U.S. Patent No. 4,285,895 to Mangels et al. teaches that sintered reaction bonded silicon nitride articles can be made by incorporation of a densification aid into the reaction bonded silicon nitride article, surrounding the article with a packing powder of silicon nitride and densification aid and subjecting the article and powder mixture to a temperature above 1700°C with a nitrogen atmosphere of sufficient pressure to prevent volatilization of the silicon nitride for a time sufficient to permit sintering of the reaction bonded silicon nitride articles.
- U.S. Patent No. 4,351,787 to Martinengo et al. teaches that sintered silicon nitride articles can be prepared by forming a silicon powder mixture containing one or more sintering additives into a compact, the additives being present in the powder in an amount such as to ensure an additive content of from 0.5 to 20 wt % in the silicon nitride compact; heating the compact under a nitrogen gas blanket at a temperature not exceeding 1500°C to convert the silicon into reaction bonded silicon nitride; and sintering the reaction bonded silicon nitride compact by heating in a nitrogen gas atmosphere at a temperature of at least 1500°C.
- the silicon powder is from 0.1 to 44 microns in size and of high purity or containing only very small amounts of nitriding catalysts.
- the Martinengo et al. patent teaches that any conventional sintering additive may be used. Best results are said to be achieved by using MgO, and especially in combination with Y 2 O 3 .
- Other preferred additives mentioned in the patent are MgO, Y 2 O 3 , CeO 2 , ZrO 2 , BeO, Mg 3 N 2 , and AlN.
- Other examples of additives are given as Mg 2 Si, MgAl 2 O 4 , and rare earth additions such as La 2 O 3 .
- iron can be used with advantage, usually in mixture with conventional additives such as MgO, Y 2 O 3 , and CeO 2 .
- the Ezis patent teaches that, by (1) forming a nitridable mixture of: silicon powder, SiO 2 (carried with the Si metal), Y 2 O 3 and Al 2 O 3 ; (2) nitriding the mixture to form a reaction bonded silicon nitride, with consequent formation of a Y 10 Si 6 O 24 N 2 phase, and an alumino-silicate which resides on the silicon nitride grains; and then (3) sintering in the 1650 to 1750°C temperature range for 5-12 hours, a substantially fully densified silicon nitride is produced which exhibits a 4-point bending strength of 690 MPa (100,000 psi) at room temperature.
- the Ezis patent further teaches the need for a long ball milling time of 48 hours, preferably dry, a nitridation cycle time of 200 hours, and sintering times of 5-12 hours. Total processing time including the milling can be estimated from the preferred embodiment as approximately 260 hours.
- the present invention seeks to provide a process for making non-densified beta-phase silicon nitride material by a procedure that is more economical than the processes of the prior art in that it is more straightforward to carry out and can be completed in a relatively short time.
- EP-A-0322174 describes a process for making reaction bonded silicon nitride articles by a procedure involving first forming a homogeneous slurry of silicon powder, water and a nitriding aid such as iron oxide, optionally with one or more organic binders/plasticisers/viscosity modifiers, mixing the slurry to activate the silicon powder and then aging the activated slurry, characteristically for at least 24 hours, to enable the silicon and water to react. Thereafter, the water content of the slurry is reduced, the desired article is formed and the silicon is subjected to a compound nitriding cycle which includes heating to 1000°C in hydrogen and then to 1400 to 1450°C in nitrogen at 15 to 25°C per hour.
- a compound nitriding cycle which includes heating to 1000°C in hydrogen and then to 1400 to 1450°C in nitrogen at 15 to 25°C per hour.
- a significant feature of this process is that the inclusion of densifying agents into the base slurry will allow for the manufacture of a densified beta-phase silicon nitride material as described in US Patents 5,055,432 and 5,213,729.
- the process of the invention for preparing such a non-densified beta-phase material includes comminuting a silicon powder as homogeneous slurry including a mixture of silicon powder and water.
- the comminuting is performed to form fresh, non-oxidized surfaces on the silicon powder and to allow vigorous and substantial chemical reaction between the silicon and the water.
- a dispersing agent such as Darvan No. 1 or 6 (a registered trademark of the R.T. Vanderbilt Company, Inc) may be added initially to aid the comminution.
- Comminution in the presence of the operative chemical compounds and water is conducted for a period of 1 to 5 hours, to produce a silicon based slurry. Thereafter, the water content of the reacted slurry is reduced to a degree sufficient to form a nitridable dry mass.
- Organic additives such as binders, plasticizers, viscosity modifiers, and dispersing agents may be added to the slurry toward the end of the comminution.
- the slurry may then be aged for a period of less than 24 hours to allow the reaction of the silicon with the water to substantially reach completion which is believed to provide a silicon oxyhydride coating on the silicon.
- the aged slurry is then dried by spray drying or any other suitable technique and formed into a green body, if desired, such as by compaction of the spray-dried granules. Slip casting of the original slip, extrusion, injection molding or any other known method for forming green ceramic bodies may likewise be employed.
- nitriding the dry mass is accomplished by exposure to a sufficient amount of a nitriding gas, including at least nitrogen gas, at a sufficient temperature for a sufficient length of time to form a mass of substantially alpha-phase silicon nitride.
- a nitriding gas including at least nitrogen gas
- the resultant non-densified beta-phase silicon nitride material is made by converting the resultant silicon nitride mass at a conversion temperature of from about 1450°C to about 2100°C for a sufficient length of time to convert the silicon nitride from a predominantly alpha-phase material into a non-densified predominantly beta-phase silicon nitride material.
- the process of this invention involves preparing a non-densified beta-phase silicon nitride material.
- the material may be made in the form of a powder or an article.
- the process includes comminuting silicon powder in the form of a slurry including a mixture of silicon powder or a silicon-containing material such as silicon powder with silicon nitride or other grog, and water, the comminuting being performed to form fresh, non-oxidized surfaces on the silicon powder and to allow substantial chemical reaction between the silicon powder and the water, reducing the water content of the reacted slurry to a degree sufficient to form a nitridable mass, nitriding the dry mass by exposure to a sufficient amount of a nitriding gas including at least nitrogen at a sufficient temperature for a sufficient length of time to form a mass of substantially alpha-phase silicon nitride, and converting the resulting silicon nitride mass at a conversion temperature of from 1450°C to 2100°C for a sufficient
- nitriding aid may be added suitably in an amount of 0.5 to 7 volume percent based upon the resultant dry mass to aid in the later nitriding process.
- the nitriding aid may be selected from iron oxides, e.g. Fe 2 O 3 , lead oxides, e.g. PbO or Pb 3 O 4 , nickel carbonyl, nickel oxides, e.g.
- the process of this invention relating to the making of powders and bodies generally begins with comminuting silicon powder in the presence of a large amount of water to form a slurry.
- the slurry components are suitably employed in amounts such that the mixture consists of 10-60 volume % solids and 90 to 40 volume % water, wherein the solids consist of silicon powder, nitriding aids, and any other solids which may have been added.
- the silicon powder may be commercial-grade and preferably has a particle size of less than 20 micrometers.
- the comminuting is performed by for example, ball milling, preferably for greater than two hours, until the silicon powder size is predominantly less than 10 ⁇ m.
- a dispersing aid may also be added into the slurry in the comminuting step to aid the comminution process.
- admixing organic additives to the slurry before substantially reducing its water content may effect the physical properties of the silicon mixture, or of resulting products.
- These organic additives may be selected from binders, lubricants, plasticizers, and viscosity modifiers including dispersing agents.
- the admixing may be accomplished by comminuting the slurry with the organic additives for at least 30 minutes after the organic additives are admixed. Evolving gases should be periodically vented from the reacting slurry to avoid explosion.
- any suitable communition device such as a ball mill, rod mill, vibratory grinder, Union Process® grinder, jet mill, cone grinder, jaw crusher, and hammer mill.
- the slurry is preferably prepared in a ball mill which is 25-50 volume % filled with milling media and 25-50 volume % filled with the slurry.
- the comminuting of the silicon in the presence of water is an important step, as the comminuting creates fresh, unoxidized surfaces on the silicon powder particles for vigorous reaction with the water.
- Pre-ground silicon powder is not as reactive toward water because silicon, being a highly reactive metal, readily oxidizes in air during storage.
- a passivating layer of silicon oxide is formed on the outside of the silicon particles, thereby rendering the silicon not nearly as reactive as unoxidized silicon such as is created during the comminution step.
- the slurry is allowed to react further by aging the slurry in the absence of comminuting to allow the chemical reaction to be substantially completed. It is believed that the silicon is chemically reacting with the water during the aging step to form a silicon oxyhydrate coating on the silicon particles and also releasing hydrogen gas as a product of the reaction.
- the slip appears to increase in volume by at least 50%, typically doubling its volume through frothing, and, subsequently, the frothing subsides after about 12 hours as the reaction nears completion and the slip develops thixotropic properties.
- the reacted slurry is dried and formed, if desired, in preparation for a subsequent nitriding step.
- the slurry could be slip cast at this point to form a green body or dried for use in extrusion or injection molding of shapes, it is preferred to spray dry the slip to obtain a homogeneous free-flowing powder for isopressing or dry compression forming using standard powder metal presses. Reducing the water content may be performed by spray drying, slip casting, extrusion, injection molding, or tape casting. The resulting dry mass may be formed into an article before exposing the article to the nitriding atmosphere or isopressing, dry pressing, extruding, injection molding, or slip casting.
- the, compact will have a sufficient strength to allow machining without the need for special heat treatments by partially nitriding or sintering the silicon compact.
- required machining is completed on the silicon green body prior to nitriding, rather than on the harder silicon nitride part.
- the powder or the compacted parts are then put into a furnace.
- the furnace is evacuated and preferably filled with a combustible gas atmosphere such as pure hydrogen gas.
- the temperature of the furnace is then increased from room temperature to 1000°C over 1 to 5 hours, while flowing the combustible gas therethrough, by a nearly linear progression of increasing temperature while flowing hydrogen through the furnace at atmospheric pressure to burn off the organic additive materials without causing any substantial damage to the powder or compacted parts.
- the substantially non-toxic effluent which is vented includes carbon dioxide and water.
- the furnace may then be purged with flowing nitrogen to obtain a noncombustible atmosphere and evacuated again to remove the nitrogen and any remaining effluent.
- Helium gas may be added, preferably until a pressure of 50 KPa is indicated.
- a nitrogen-hydrogen gas blend consisting of 4 weight percent hydrogen and 96 weight percent nitrogen may be admitted to the furnace until the pressure is preferably slightly above atmospheric pressure (approximately 120 KPa) to avoid any leakage of ambient air into the furnace.
- the nitriding atmosphere comprises from 40 to 60 mole percent nitrogen, from 40 to 60 mole percent helium, and from 1 to 4 mole percent hydrogen.
- the resulting partial pressure in the above-described nitriding atmosphere constituents are nitrogen, helium and hydrogen at 48%, 50% and 2%, respectively.
- the temperature is then preferably increased from 1000°C to a nitriding temperature of between 1350°C and 1450°C, preferably about 1420°C, at a linear rate of 5°C to 50°C/hr, although 15°C to 25°C per hour is preferred.
- nitrogen is consumed by the silicon to form silicon nitride.
- the nitriding atmosphere composition in the furnace atmosphere is kept substantially constant by monitored addition of substantially pure nitrogen gas into the furnace to maintain the slightly greater than atmospheric pressure.
- the next step involves converting the resultant silicon nitride mass at a conversion temperature of from 1500°C to 2100°C for sufficient length of time to convert the silicon nitride material from a predominantly alpha-phase material into a non-densified predominantly beta-phase silicon nitride material.
- the conversion generally includes utilizing at least a nitrogen-containing atmosphere, and more specifically may include nitrogen and helium, nitrogen and hydrogen, nitrogen, helium and hydrogen, or it may include the same atmosphere at the nitriding atmospheric gas used during the nitriding step.
- the conversion step may also utilize an atmosphere containing substantially pure nitrogen.
- the conversion step may be performed under vacuum from the end of the nitriding step to the beginning of the conversion step, followed by an atmosphere containing at least nitrogen admitted during the duration of the converting step.
- the conversion step may be accomplished while utilizing the above-described conversion atmosphere at a pressure of from vacuum to about atmospheric pressure, or from atmospheric to about 1130 kPa (150 psig) and preferably at a partial pressure of about 440 kPa (50 psig) or greater than 440 kPa (50 psig) while utilizing at least nitrogen in the conversion atmosphere.
- the conversion step be accomplished while heating from the temperature achieved at the end of the nitriding step to the beginning of the conversion step at an increased rate of from 250°C to 1250°C per hour until an elevated temperature of 1450°C to 2100°C is reached.
- the increased rate may include from 500°C to 1000°C per hour until the elevated temperature is reached.
- the increased rate is at 500°C per hour until the elevated temperature is reached.
- the conversion step is accomplished by maintaining a temperature of between 1450°C to 2100°C, and preferably between 1650°C to 1850°C until substantially all of the silicon nitride in the alpha phase is converted into non-densified beta-phase silicon nitride. This is done by maintaining the conversion temperature for 0.3 to 20 hours until substantially all of the conversion takes place, preferably from 5 to 10 hours, and most preferably between 1 to 2 hours.
- a cooling down step may also be included which cools down the resulting non-densified silicon nitride mass from the conversion temperature back to room temperature at a rate of from 250°C to 1250°C per hour, preferably from 500°C to 1000°C per hour, and most preferably at 500°C per hour until room temperature is reached.
- Samples prepared by this method display excellent properties, low size distortion and high material integrity.
- the non-densified beta-phase silicon nitride material which results from this method has found particular utility in applications which require a stable high temperature material.
- the materials produced by the process of the invention may be used as turbine blades, engine components, valves, stems and all other traditional uses for silicon nitride ceramic components.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Ceramic Products (AREA)
- Silicon Compounds (AREA)
Claims (8)
- Verfahren zur Herstellung eines nicht verdichteten Beta-Phasen-Siliciumnitridmaterials, wobei das Verfahren durch die folgenden Schritte gekennzeichnet ist:(a) Zerkleinern von Siliciumpulver in Form einer Aufschlemmung einschließlich einer Mischung aus silicium-enthaltendem Pulver und Wasser, wobei die Zerkleinerung ausgeführt wird zur Erzeugung frischer nicht oxidierter Oberflächen am Silicium und um eine kräftige und im wesentlichen chemische Reaktion zwischen dem Silicium und dem Wasser zu gestatten;(b) Altern der erhaltenen Aufschlemmung, wenn erwünscht, für eine Zeitperiode von weniger als 24 Stunden ohne Zerkleinerung, um zu gestatten, daß die chemische Reaktion im wesentlichen vollendet wird;(c) Reduzieren des Wassergehalts der Aufschlemmung auf ein Ausmaß, ausreichend zur Bildung einer sich ergebenden trockenen Masse;(d) Nitridieren der trockenen Masse durch Aussetzen gegenüber einem Nitridiergas einschließlich mindestens Stickstoff mit einer Temperatur ausreichend zur Bildung von im wesentlichen Alpha-Phasen-Siliciumnitrid; und(e) Aussetzen des im wesentlichen Alpha-Phasen-Siliciumnitrids gegenüber einer Temperatur von 1450 bis 2100°C, um zu gestatten, daß das im wesentlichen Alpha-Phasen-Siliciumnitrid in ein nicht verdichtetes vorherrschend Beta-Phasen-Siliciumnitridmaterial umgewandelt wird.
- Verfahren nach Anspruch 1, wobei das Siliciumpulver im Schritt (a) durch Kugelmahlen, Stangenmahlen, Schwingungsschleifen oder -mahlen, Schleifen oder Mahlen gemäß dem Union-Prozeß ®, Strahlmahlen, Konusschleifen oder -mahlen, Spannzerstören oder Hammermahlen ausgesetzt wird, bis die Größe des Siliciumpulvers vorherrschend weniger als 10 µm beträgt.
- Verfahren nach Anspruch 1 oder 2, wobei das Siliciumpulver im Schritt (a) zerkleinert wird, und zwar in Anwesenheit mindestens einer Nitridierhilfe, ausgewählt aus Eisenoxiden, Bleioxiden, Nickelcarbonyl, Nickeloxiden, Siliciumcarbid, Graphit, Kohlenstoff, CoO, CaF, Li2O, Na2O, K2O, BaO, BN, Albit (NaAlSi3O8), Orthoklas (KAlSi3O8), Anorthit (CaAl2Si2O8), Nephelin, Syenit, Talk, Borax, Sodaasche, Alpha-Phasen-Si3N4 und Mischungen daraus.
- Verfahren nach einem der Ansprüche 1 bis 3, wobei vor der Reduzierung des Wassergehaltes der Aufschlemmung im Schritt (c) die Aufschlemmung mit einem oder mehreren organischen Additiven gemischt wird, wobei das oder die Additive aus folgenden ausgewählt werden: Bindemittel, Schmiermittel, Plastiziermittel und Viskositätsmodifiziermittel einschließlich Dispersionsagenzien.
- Verfahren nach Anspruch 4, wobei die im Schritt (c) gebildete trockene Masse in einem Ofen angeordnet wird, der eine brennbare Gasatmosphäre enthält, während die Temperatur von der Umgebungstemperatur auf 100°C erhöht wird, und zwar über eine Zeitperiode von 1 bis 5 Stunden und Hindurchströmen des brennbaren Gases durch den Ofen, um die organischen Additive abzubrennen, ohne irgendeine signifikante Schädigung der trockenen Masse hervorzurufen.
- Verfahren nach einem der Ansprüche 1 bis 5, wobei der Nitridierschritt (d) in einem Nitridiergas ausgeführt wird, welches von 40 bis 60 Mol-Prozent Stickstoff, von 40 bis 60 Mol-Prozent Helium und von 1 bis 4 Mol-Prozent Wasserstoff enthält, während die Erhitzung von 1000°C erfolgt, und zwar mit einer im wesentlichen linear ansteigenden Temperaturrate von 5°C bis 50°C pro Stunde auf eine Temperatur von 1350 bis 1450°C.
- Verfahren nach einem der Ansprüche 1 bis 6, wobei der Umwandlungsschritt (e) in einer Atmosphäre ausgeführt wird, die zumindest Stickstoff, Helium und Wasserstoff enthält während des Erhitzens von der Temperatur am Ende des Nitridierschrittes (d) zum Beginn des Umwandlungsschrittes mit einer erhöhten Rate von 250°C bis 1250°C pro Stunde bis zu einer Temperatur von 1450 bis 2100°C , und worauf die Temperatur von 1450 bis 2100°C aufrecht erhalten wird, bis das Siliciumnitrid in nicht verdichtetes vorherrschend Beta-Phasen-Siliciumnitrid umgewandelt ist.
- Verfahren nach einem der Ansprüche 1 bis 7, wobei das nicht verdichtete vorherrschend Beta-Phasen-Siliciumnitridmassenmaterial, gebildet im Schritt (e), von der Umwandlungstemperatur auf Umgebungstemperatur abgekühlt wird, und zwar mit einer Rate von 500 bis 1000°C pro Stunde.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US557582 | 1990-07-24 | ||
US07/557,582 US5156830A (en) | 1990-07-24 | 1990-07-24 | Process for preparing an alpha-phase silicon nitride material and thereafter converting to non-densified beta-phase material |
PCT/US1991/005203 WO1992001652A1 (en) | 1990-07-24 | 1991-07-23 | Preparing alpha-phase silicon nitride, converting to beta-phase |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0540642A1 EP0540642A1 (de) | 1993-05-12 |
EP0540642A4 EP0540642A4 (en) | 1993-11-18 |
EP0540642B1 true EP0540642B1 (de) | 1997-06-18 |
Family
ID=24226027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP91914100A Expired - Lifetime EP0540642B1 (de) | 1990-07-24 | 1991-07-23 | Herstellung von alpha-phasen siliciumnitrid und umwandlung in beta-phase |
Country Status (6)
Country | Link |
---|---|
US (2) | US5156830A (de) |
EP (1) | EP0540642B1 (de) |
JP (1) | JP3284310B2 (de) |
DE (1) | DE69126613T2 (de) |
ES (1) | ES2104714T3 (de) |
WO (1) | WO1992001652A1 (de) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5160719A (en) * | 1990-07-24 | 1992-11-03 | Eaton Corporation | Process for nitriding silicon containing materials |
US5156830A (en) * | 1990-07-24 | 1992-10-20 | Eaton Corporation | Process for preparing an alpha-phase silicon nitride material and thereafter converting to non-densified beta-phase material |
US6007789A (en) * | 1992-11-03 | 1999-12-28 | Eaton Corporation | Method of nitriding silicon |
WO1994017011A1 (en) * | 1993-01-22 | 1994-08-04 | Eaton Corporation | Processes for preparing a base nitridable silicon-containing material and silicon nitride materials |
US5364608A (en) * | 1993-07-30 | 1994-11-15 | Eaton Corporation | Method of converting a silicon nitride from alpha-phase to beta-phase, apparatus used therefor, and silicon nitride material made therefrom |
US5665279A (en) * | 1994-09-02 | 1997-09-09 | Minnesota Mining & Manufacturing Company | Low density silicon nitride-containing beads, aggregates thereof, and method for preparing same |
US6793875B1 (en) | 1997-09-24 | 2004-09-21 | The University Of Connecticut | Nanostructured carbide cermet powders by high energy ball milling |
JP2001080967A (ja) * | 1999-09-06 | 2001-03-27 | Sumitomo Electric Ind Ltd | Si3N4セラミックスとその製造用Si基組成物及びこれらの製造方法 |
US6610113B1 (en) * | 1999-09-09 | 2003-08-26 | Kennametal Pc Inc. | Process for heat treating ceramics and articles of manufacture made thereby |
JP4473463B2 (ja) * | 2001-03-26 | 2010-06-02 | 日本碍子株式会社 | 窒化珪素多孔体及びその製造方法 |
US20040138965A1 (en) * | 2002-11-18 | 2004-07-15 | Corporate Visions, Inc. | System and method for communicating sales messages |
US20070054797A1 (en) * | 2003-08-09 | 2007-03-08 | Thomas Ronald J | Siliceous clay slurry |
US7105466B2 (en) | 2003-08-09 | 2006-09-12 | H.C. Spinks Clay Company, Inc. | Siliceous clay slurry |
CN104302600B (zh) | 2012-02-22 | 2016-10-12 | Mbda意大利公司 | 用于天线罩的陶瓷材料、天线罩及其生产方法 |
US9796598B2 (en) * | 2013-03-18 | 2017-10-24 | Toho Titanium Co., Ltd. | Method for producing potassium titanate |
Family Cites Families (38)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2268589A (en) * | 1934-07-07 | 1942-01-06 | Heany Ind Ceramic Corp | Method of producing vitreous silica articles |
US2869215A (en) * | 1955-06-20 | 1959-01-20 | Robert S Smith | Molding method |
NL121804C (de) * | 1959-02-27 | |||
US3205080A (en) * | 1964-10-19 | 1965-09-07 | Nat Beryllia Corp | Beryllia-silicon carbide ceramic bodies |
GB1138284A (en) * | 1966-02-09 | 1968-12-27 | Nat Res Dev | Spray deposition of silicon powder structures |
US3819786A (en) * | 1969-09-29 | 1974-06-25 | Nat Res Dev | Production of silicon nitride material components |
US3991166A (en) * | 1972-01-11 | 1976-11-09 | Joseph Lucas (Industries) Limited | Ceramic materials |
JPS523647B2 (de) * | 1972-10-24 | 1977-01-29 | ||
US3992497A (en) * | 1973-05-18 | 1976-11-16 | Westinghouse Electric Corporation | Pressureless sintering silicon nitride powders |
US4033400A (en) * | 1973-07-05 | 1977-07-05 | Eaton Corporation | Method of forming a composite by infiltrating a porous preform |
US3887412A (en) * | 1973-12-20 | 1975-06-03 | Ford Motor Co | Method of making a triple density silicon nitride article |
US4036653A (en) * | 1975-05-28 | 1977-07-19 | E. I. Du Pont De Nemours And Company | Amorphous silicon nitride composition containing carbon, and vapor phase process |
US4067943A (en) * | 1975-07-18 | 1978-01-10 | Ford Motor Company | Method of manufacturing a slip cast article |
JPS5830264B2 (ja) * | 1975-10-18 | 1983-06-28 | トウホクダイガク キンゾクザイリヨウケンキユウシヨチヨウ | キンゾクチツカブツシヨウケツセイケイタイノセイゾウホウホウ |
GB1556378A (en) * | 1976-10-27 | 1979-11-21 | Skf Uk Ltd | Bearing cages |
US4119689A (en) * | 1977-01-03 | 1978-10-10 | General Electric Company | Sintering of silicon nitride using Be additive |
GB2007706B (en) * | 1977-11-11 | 1982-03-17 | Goodyear Tire & Rubber | Cyclopentadiene hydrofenation |
GB2010913B (en) * | 1977-12-23 | 1982-06-23 | Fiat Spa | Process for sintering silicon nitride compacts |
US4285895A (en) * | 1979-03-23 | 1981-08-25 | Ford Motor Company | Method of densifying a reaction bonded silicon nitride article |
US4235857A (en) * | 1979-07-02 | 1980-11-25 | Ford Motor Company | Method of nitriding silicon |
US4356136A (en) * | 1980-08-29 | 1982-10-26 | Ford Motor Company | Method of densifying an article formed of reaction bonded silicon nitride |
US4376742A (en) * | 1981-02-23 | 1983-03-15 | Systems Research Laboratories, Inc. | Fugitive liquid phase densification of silicon nitride |
SE438849B (sv) * | 1981-05-25 | 1985-05-13 | Svenska Silikatforskning | Forfarande vid framstellning av formkroppar av kiselnitridbaserade material |
JPS5881250A (ja) * | 1981-11-07 | 1983-05-16 | Honda Motor Co Ltd | V型多気筒内燃機関におけるバランシング構造 |
FR2517665B1 (fr) * | 1981-12-08 | 1986-01-31 | Ceraver | Procede de fabrication d'un materiau fritte a base de nitrure de silicium, et materiau obtenu par ce procede |
US4377542A (en) * | 1981-12-21 | 1983-03-22 | Ford Motor Company | Method of forming a densified silicon nitride article |
US4471060A (en) * | 1983-07-08 | 1984-09-11 | Ford Motor Company | Method of forming a relatively stable slip of silicon metal particles and yttrium containing particles |
US4443394A (en) * | 1983-07-19 | 1984-04-17 | Ford Motor Company | Method of making a silicon nitride body from the Y2 O3 /SiO2 3 N4 /Al2 O3 |
US4519967A (en) * | 1983-10-24 | 1985-05-28 | Ford Motor Company | Method of making a silicon metal containing article |
JPS61236604A (ja) * | 1985-04-11 | 1986-10-21 | Toshiba Ceramics Co Ltd | β−Si↓3N↓4の合成方法 |
US4626422A (en) * | 1985-06-24 | 1986-12-02 | Gte Products Corporation | High purity high surface area silicon nitride |
US4717693A (en) * | 1986-10-24 | 1988-01-05 | Gte Products Corporation | Process for producing beta silicon nitride fibers |
US4781874A (en) * | 1987-10-23 | 1988-11-01 | Eaton Corporation | Process for making silicon nitride articles |
JP2512061B2 (ja) * | 1987-11-26 | 1996-07-03 | 日本碍子株式会社 | 均質窒化珪素焼結体およびその製造方法 |
US4943401A (en) * | 1987-12-21 | 1990-07-24 | Eaton Corporation | Process for making silicon nitride articles |
US4919689A (en) * | 1988-01-27 | 1990-04-24 | The Dow Chemical Company | Self-reinforced silicon nitride ceramic of high fracture toughness |
CA2003811C (en) * | 1988-12-08 | 1997-01-14 | Jochen Hintermayer | Production of silicon nitride and the product thereby obtained |
US5156830A (en) * | 1990-07-24 | 1992-10-20 | Eaton Corporation | Process for preparing an alpha-phase silicon nitride material and thereafter converting to non-densified beta-phase material |
-
1990
- 1990-07-24 US US07/557,582 patent/US5156830A/en not_active Expired - Lifetime
-
1991
- 1991-07-23 ES ES91914100T patent/ES2104714T3/es not_active Expired - Lifetime
- 1991-07-23 DE DE69126613T patent/DE69126613T2/de not_active Expired - Fee Related
- 1991-07-23 EP EP91914100A patent/EP0540642B1/de not_active Expired - Lifetime
- 1991-07-23 JP JP51309291A patent/JP3284310B2/ja not_active Expired - Fee Related
- 1991-07-23 WO PCT/US1991/005203 patent/WO1992001652A1/en active IP Right Grant
-
1992
- 1992-10-20 US US07/963,534 patent/US5405592A/en not_active Expired - Lifetime
Non-Patent Citations (2)
Title |
---|
Union Process Inc.: "From need to invention" * |
Union Process Inc.: "Production attritors". * |
Also Published As
Publication number | Publication date |
---|---|
DE69126613D1 (de) | 1997-07-24 |
EP0540642A1 (de) | 1993-05-12 |
EP0540642A4 (en) | 1993-11-18 |
US5405592A (en) | 1995-04-11 |
WO1992001652A1 (en) | 1992-02-06 |
DE69126613T2 (de) | 1998-01-15 |
US5156830A (en) | 1992-10-20 |
JPH06500066A (ja) | 1994-01-06 |
ES2104714T3 (es) | 1997-10-16 |
JP3284310B2 (ja) | 2002-05-20 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0540642B1 (de) | Herstellung von alpha-phasen siliciumnitrid und umwandlung in beta-phase | |
EP0540671B1 (de) | Herstellung von siliciumnitrid mit verdichtungshilfsmittel, und resultate | |
US5055432A (en) | Process for preparing a nitridable silicon-containing material having at least one densification aid including alumina, and the material resulting therefrom | |
US5166106A (en) | Silicon-containing material having at least one densification aid including alumina | |
EP0540683B1 (de) | Verfahren zur herstellung von siliciumnitrid-gegenstände | |
US5160719A (en) | Process for nitriding silicon containing materials | |
US5252248A (en) | Process for preparing a base nitridable silicon-containing material | |
EP0540643B1 (de) | Cer enthaltende keramische phase in siliciumnitrid | |
US6007789A (en) | Method of nitriding silicon | |
US4510107A (en) | Method of making densified Si3 N4 /oxynitride composite with premixed silicon and oxygen carrying agents | |
JP3350759B2 (ja) | 珪素含有物質の窒化方法 | |
WO1996001229A1 (en) | Method of nitriding silicon |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19930208 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE ES FR GB IT |
|
A4 | Supplementary search report drawn up and despatched |
Effective date: 19930929 |
|
AK | Designated contracting states |
Kind code of ref document: A4 Designated state(s): DE ES FR GB IT |
|
17Q | First examination report despatched |
Effective date: 19940114 |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAH | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOS IGRA |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): DE ES FR GB IT |
|
REF | Corresponds to: |
Ref document number: 69126613 Country of ref document: DE Date of ref document: 19970724 |
|
ET | Fr: translation filed | ||
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FG2A Ref document number: 2104714 Country of ref document: ES Kind code of ref document: T3 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed | ||
REG | Reference to a national code |
Ref country code: GB Ref legal event code: IF02 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20040615 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: FR Payment date: 20040702 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: ES Payment date: 20040720 Year of fee payment: 14 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: DE Payment date: 20040730 Year of fee payment: 14 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES;WARNING: LAPSES OF ITALIAN PATENTS WITH EFFECTIVE DATE BEFORE 2007 MAY HAVE OCCURRED AT ANY TIME BEFORE 2007. THE CORRECT EFFECTIVE DATE MAY BE DIFFERENT FROM THE ONE RECORDED. Effective date: 20050723 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20050723 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: ES Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20050726 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20060201 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20050723 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20060331 |
|
REG | Reference to a national code |
Ref country code: FR Ref legal event code: ST Effective date: 20060331 |
|
REG | Reference to a national code |
Ref country code: ES Ref legal event code: FD2A Effective date: 20050726 |