EP0536795B1 - Method for the manufacture of wood chipboards and medium density wood fibreboards - Google Patents
Method for the manufacture of wood chipboards and medium density wood fibreboards Download PDFInfo
- Publication number
- EP0536795B1 EP0536795B1 EP92117336A EP92117336A EP0536795B1 EP 0536795 B1 EP0536795 B1 EP 0536795B1 EP 92117336 A EP92117336 A EP 92117336A EP 92117336 A EP92117336 A EP 92117336A EP 0536795 B1 EP0536795 B1 EP 0536795B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wood
- binder
- chip
- fibre
- boards
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0209—Methods, e.g. characterised by the composition of the agent
Definitions
- the invention relates to a method for producing chipboard and medium-density fibreboard according to the preamble of the main claim.
- Dried chips or wet fibers are glued with binders for the production of such chipboard or wood fiber boards.
- the binder content is 5 to 12% - based on dry fiber or chip material.
- the binder is usually sprayed onto the chips or wood fibers.
- the glued chips are formed into particle boards and then pressed.
- the glued fibers are dried, formed into fiber mats and finally pressed into fiber boards under heat and pressure.
- the pressing temperature in the fiber and chipboard production is usually between 150 and 230 ° C.
- the pressing times depend on the thickness of the plates produced and are around 7 to 15 sec / mm, depending on the pressing temperature.
- the binder introduced changes into the water-insoluble state by hardening.
- Aminoplasts such as UF resins or phenoplasts such as PF resins and tannins and adhesives based on PMDI are preferably used as binders.
- the pressed sheets must be sanded to remove the press skin and to produce a coatable or paintable surface after the pressing process.
- about 1 mm is removed from each side of the board for medium-density fiberboard, a little less for chipboard. This leads to losses in the fiber material and to a high total consumption of binder in the manufacturing process.
- the binder-containing grinding dust is then burned, which releases the pollutants emitted from the binder and hardening accelerators. This is a disadvantage.
- the object of the present invention is to provide a process for the production of chipboard and medium-density fiberboard, in which the proportion of thermosetting binders in the outer layers of the fiberboard and chipboard is reduced without the handling of the chipboard and fiber mat during transport until pressing to affect.
- this is provided on both sides or only on one broad side with a layer of chips or fibers which contain a non-thermosetting binder.
- This can be carried out by first sprinkling a nonwoven layer containing a non-thermally hardenable binder into the mold, along with further layers of chips or fibers containing thermally hardenable binders and then as the last layer again the fibers or chips with a non-thermosetting layer Binder are added.
- Thermally non-curing binders give the chips or fibers good cold tack, but are not themselves crosslinkable.
- the thickness of the layer containing a non-thermosetting binder is advantageously 0.5-1 mm.
- technical non-thermosetting binders can preferably be used Lignins can be used.
- sulfite and sulfate waste liquor and organosolvlignins can be used for this. Leaches of sulfite have a high cold tack.
- the lignin sulfonates are inert so that they do not harden during the pressing process.
- This binder can be used repeatedly; after pressing and sanding, it can be removed from the wood material by simply washing it out.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Stringed Musical Instruments (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Spanplatten und mitteldichten Holzfaserplatten gemäß dem Oberbegriff des Hauptanspruches.The invention relates to a method for producing chipboard and medium-density fibreboard according to the preamble of the main claim.
Für die Herstellung von solchen Span- bzw. Holzfaserplatten werden getrocknete Späne bzw. nasse Fasern mit Bindemitteln beleimt. Der Bindemittelanteil beträgt 5 bis 12% - bezogen auf trockenes Faser- bzw. Spanmaterial. Meistens wird das Bindemittel auf die Späne oder Holzfasern aufgedüst. Die beleimten Späne werden zu Spanplatten geformt und anschließend gepreßt. Demgegenüber werden die beleimten Fasern getrocknet, zu Fasermatten geformt und zu Faserplatten unter Wärme und Druck fertiggepreßt. Die Preßtemperatur bei der Faser- und auch Spanplattenherstellung liegt üblicherweise zwischen 150 und 230° C. Die Preßzeiten sind von der Dicke der hergestellten Platten abhängig und liegen bei etwa 7 bis 15 sec/mm, je nach Preßtemperatur. Während des Preßvorganges geht das eingebrachte Bindemittel durch Härtung in den wasserunlöslichen Zustand über. Als Bindemittel werden vorzugsweise Aminoplaste wie UF-Harze oder Phenoplaste wie PF-Harze und Tannine eingesetzt sowie Klebstoffe auf Basis von PMDI. Die gepreßten Platten müssen zur Entfernung der Preßhaut und zur Erzeugung einer beschichtungsfähigen oder lackierfähigen Oberfläche nach dem Preßvorgang geschliffen werden. Beim Schleifvorgang wird bei mitteldichten Faserplatten etwa 1 mm pro Plattenseite entfernt, bei Spanplatten etwas weniger. Dies führt zu Verlusten im Fasermaterial und zu einem hohen Gesamtverbrauch an Bindemittel bei dem Herstellungsprozeß. Darüber hinaus wird der bindemittelhaltige Schleifstaub anschließend verbrannt, wodurch die aus dem Bindemittel und Härtungsbeschleunigern emittierten Schadstoffe freigesetzt werden. Dies ist nachteilig.Dried chips or wet fibers are glued with binders for the production of such chipboard or wood fiber boards. The binder content is 5 to 12% - based on dry fiber or chip material. The binder is usually sprayed onto the chips or wood fibers. The glued chips are formed into particle boards and then pressed. In contrast, the glued fibers are dried, formed into fiber mats and finally pressed into fiber boards under heat and pressure. The pressing temperature in the fiber and chipboard production is usually between 150 and 230 ° C. The pressing times depend on the thickness of the plates produced and are around 7 to 15 sec / mm, depending on the pressing temperature. During the pressing process, the binder introduced changes into the water-insoluble state by hardening. Aminoplasts such as UF resins or phenoplasts such as PF resins and tannins and adhesives based on PMDI are preferably used as binders. The pressed sheets must be sanded to remove the press skin and to produce a coatable or paintable surface after the pressing process. During the grinding process, about 1 mm is removed from each side of the board for medium-density fiberboard, a little less for chipboard. This leads to losses in the fiber material and to a high total consumption of binder in the manufacturing process. In addition, the binder-containing grinding dust is then burned, which releases the pollutants emitted from the binder and hardening accelerators. This is a disadvantage.
Aus der DE-OS 36 29 586 ist ein Verfahren zur Verringerung der Verluste an Holzfaserplattenmaterial bekannt. Danach soll das Holzfaservlies vor dem Verpressen beidseitig mit Holzstaub versehen und zusammen mit der Fasermatte verpreßt werden. Anschließend werden die Holzstaubschichten abgeschliffen. Bei diesem Verfahren werden zwar die Verluste an Holzfaserplattenmaterial reduziert, jedoch bleibt der Anteil an eingesetzten Bindemitteln und damit nach Verbrennung der abgeschliffenen Schichten entstandenen Schadstoffe unverändert.From DE-OS 36 29 586 a method for reducing the loss of wood fiber board material is known. Then the wood fiber fleece should be provided with wood dust on both sides before pressing and pressed together with the fiber mat. Then the Sanded layers of wood dust. With this process, the losses of wood fiber board material are reduced, but the proportion of binders used and thus the pollutants generated after combustion of the sanded layers remains unchanged.
Nach dem in der DE-PS 11 76 354 beschriebenen Verfahren werden die Formlinge zwischen zwei nicht bindemittelhaltigen Schichten verpreßt. Jedoch fehlt bei diesem Verfahren die durch den Zusatz von Bindemitteln entstehende vorteilhafte Klebewirkung bzw. Kaltklebrigkeit der Deckschichten auf den inneren beleimten Schichten..According to the process described in DE-PS 11 76 354, the moldings are pressed between two layers which do not contain binder. However, this method lacks the advantageous adhesive effect or cold tackiness of the cover layers on the inner glued layers resulting from the addition of binders.
Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zur Herstellung von Spanplatten und mitteldichten Faserplatten anzugeben, bei dem der Anteil an duroplastischen Bindemitteln in den äußeren Schichten der Faser- und Spanplatten reduziert wird ohne die Handhabung der Span- und Fasermatten bei dem Transport bis zum Pressen zu beeinträchtigen.The object of the present invention is to provide a process for the production of chipboard and medium-density fiberboard, in which the proportion of thermosetting binders in the outer layers of the fiberboard and chipboard is reduced without the handling of the chipboard and fiber mat during transport until pressing to affect.
Diese Aufgabe ist durch das im Hauptanspruch angegebene Verfahren gelöst. Die Unteransprüche stellen weitere vorteilhafte Ausbildungen dar.This object is achieved by the method specified in the main claim. The subclaims represent further advantageous developments.
Nach dem erfindungsgemäßen Verfahren wird während des Formungsvorganges der Späne bzw. Fasern zu einer Matte diese beidseitig oder nur an ihrer einen Breitseite mit einer Schicht aus Spänen bzw.Fasern, welche ein nicht thermohärtbares Bindemittel enthalten, versehen. Dies kann in dieser Weise durchgeführt werden, daß in die Form zunächst eine ein nicht thermisch härtbares Bindemittel enthaltende Vliesschicht gestreut wird, daneben weitere Schichten aus thermisch härtbare Bindemittel enthaltenden Spänen oder Fasern und anschließend als letzte Schicht wieder die Fasern bzw. Späne mit einem nicht thermohärtbarem Bindemittel zugegeben werden. Thermisch nichthärtende Bindemittel verleihen den Spänen bzw. Fasern eine gute Kaltklebrigkeit, sind jedoch selbst nicht vernetzbar. Dies hat den Vorteil, daß die mit einem thermisch nicht härtbaren Bindemittel beleimten Fasern an der Oberfläche der mit härtbaren Bindemittel beleimten Fasern hatten bleiben. Hierdurch wird auch die Handhabung der beleimten Fasern in Fasermatte wesentlich erleichtert, da die Reibung einer feuchten Span- oder Faserschicht in der Presse oder an einer unter dem Formling wegzuziehenden Förderunterlage erheblich höher ist als die einer trockenen Span- oder Faserschicht. Nach dem Pressen läßt sich die das nicht härtende Bindemittel enthaltende Schicht leicht abschleifen. Die nicht härtbaren Bindemittel werden durch den Preßvorgang nicht in den wasserunlöslichen Zustand überführt, unter anderem deshalb, weil die Preßzeiten sehr kurz sind. Die nach dem Pressen abgeschliffenen Deckschichten können gegebenenfalls wiederverwendet werden, da das darin enthaltene Bindemittel noch wasserlöslich ist. Dieses Verfahren führt zur Verringerung des Bindemittelaufwandes überhaupt, da das abgeschliffene Material wiederholt verwendet werden kann. Die Dicke der ein nicht thermohärtbares Bindemittel enthaltenden Schicht beträgt vorteilhafterweise 0,5 - 1 mm. Gemäß einer vorteilhaften Ausgestaltung des Verfahrens können als nicht thermohärtbare Bindemittel vorzugsweise technische Lignine eingesetzt werden. Insbesondere können hierfür Sulfit-, Sulfatablauge sowie Organosolvlignine eingesetzt werden. Sulfitablaugen haben eine hohe Kaltklebrigkeit. Die Ligninsulfonate sind reaktionsträge, so daß sie während des Preßvorganges nicht aushärten. Dieses Bindemittel kann wiederholt verwendet werden; es läßt sich nach dem Pressen und Schleifen aus dem Holzmaterial durch einfaches Auswaschen entfernen.According to the method according to the invention, during the shaping process of the chips or fibers into a mat, this is provided on both sides or only on one broad side with a layer of chips or fibers which contain a non-thermosetting binder. This can be carried out by first sprinkling a nonwoven layer containing a non-thermally hardenable binder into the mold, along with further layers of chips or fibers containing thermally hardenable binders and then as the last layer again the fibers or chips with a non-thermosetting layer Binder are added. Thermally non-curing binders give the chips or fibers good cold tack, but are not themselves crosslinkable. This has the advantage that the fibers glued with a thermally non-curable binder remained on the surface of the fibers glued with curable binders. This also greatly facilitates the handling of the glued fibers in the fiber mat, since the friction of a moist chip or fiber layer in the press or on a conveying base to be removed under the molding is considerably higher than that of a dry chip or fiber layer. After pressing, the layer containing the non-hardening binder can be easily ground off. The non-hardenable binders are not converted into the water-insoluble state by the pressing process, among other things because the pressing times are very short. The cover layers ground off after pressing can, if necessary, be reused, since the binder contained therein is still water-soluble. This process leads to a reduction in the amount of binder, since the ground material can be used repeatedly. The thickness of the layer containing a non-thermosetting binder is advantageously 0.5-1 mm. According to an advantageous embodiment of the method, technical non-thermosetting binders can preferably be used Lignins can be used. In particular, sulfite and sulfate waste liquor and organosolvlignins can be used for this. Leaches of sulfite have a high cold tack. The lignin sulfonates are inert so that they do not harden during the pressing process. This binder can be used repeatedly; after pressing and sanding, it can be removed from the wood material by simply washing it out.
Claims (7)
- A method of producing wood chip boards and medium density wood fibre boards, wherein wood chips or wood fibres provided with binder are shaped into chip or fibre mats and then pressed into boards at elevated temperature, characterised in that during the shaping operation at least one surface of the chip or fibre mat is provided with a layer of wood chips or wood fibres containing a non-thermosetting binder, and in that the chip or fibre mats thus shaped are then pressed.
- A method according to Claim 1, characterized that the binder is a non-thermosetting resin.
- A method according to Claim 1, characterized that the binder is an industrial lignin.
- A method according to Claim 3, characterized that the binder is sulphate waste liqueur.
- A method according to Claim 3, characterized that the binder is organosol lignin.
- A method according to Claim 1, characterized that the binder is a tannin (e.g. from quebracho wood, mimoza bark or chestnut wood).
- A method according to Claim 1, characterized that the chip or fibre layer containing non-thermosetting binder is 0.5 to 1 mm thick.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4133445 | 1991-10-09 | ||
DE4133445A DE4133445C2 (en) | 1991-10-09 | 1991-10-09 | Process for the production of chipboard and medium density fibreboard |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0536795A1 EP0536795A1 (en) | 1993-04-14 |
EP0536795B1 true EP0536795B1 (en) | 1995-01-11 |
Family
ID=6442348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92117336A Expired - Lifetime EP0536795B1 (en) | 1991-10-09 | 1992-10-09 | Method for the manufacture of wood chipboards and medium density wood fibreboards |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0536795B1 (en) |
AT (1) | ATE116896T1 (en) |
DE (2) | DE4133445C2 (en) |
DK (1) | DK0536795T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2463170C2 (en) * | 2009-03-31 | 2012-10-10 | Флоринг Текнолоджиз Лтд. | Method of making panel and panel made thereby |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE166093T1 (en) * | 1993-10-13 | 1998-05-15 | Bakelite Ag | BINDING AGENT BASED ON TANNING MATERIALS. |
DE4431316C1 (en) * | 1994-09-02 | 1996-05-02 | Schlingmann Gmbh & Co | Process for reducing the release of formaldehyde from chipboard or fiberboard |
ATE166279T1 (en) * | 1996-02-09 | 1998-06-15 | Schlingmann Gmbh & Co | METHOD FOR PRODUCING LOW-FORMALDEHYDE TANNINE BONDED WOOD CHIPBOARD AND FIBERBOARD |
US5955023A (en) * | 1996-11-27 | 1999-09-21 | Callutech, Llc | Method of forming composite particle products |
DE10129750B4 (en) * | 2001-06-20 | 2006-09-07 | Institut für Holztechnologie Dresden gGmbH | Material of wood particles, binders and aggregates and process for its preparation |
CN114083638B (en) * | 2021-09-30 | 2022-07-12 | 千年舟新材科技集团股份有限公司 | Preparation method of bamboo oriented strand board for load-bearing structure |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3308218A (en) * | 1961-05-24 | 1967-03-07 | Wood Conversion Co | Method for producing bonded fibrous products |
DE1176354B (en) * | 1962-03-16 | 1964-08-20 | Max Himmelheber Dipl Ing | Process to improve the surface quality of wood chipboard and / or the conveying conditions of chipboard moldings |
DE1228798B (en) * | 1965-08-12 | 1966-11-17 | Max Himmelheber Dipl Ing | Wood-based panel, in particular chipboard |
US4193814A (en) * | 1973-03-06 | 1980-03-18 | Canadian Patents & Development Ltd. | Binding lignocellulosic materials |
DE2500884B2 (en) * | 1975-01-10 | 1978-08-03 | Deutsche Novopan Gmbh, 3400 Goettingen | Process for the production of chipboard from a mixture of wood chips and isocyanate |
DE3629586A1 (en) * | 1986-08-30 | 1988-03-10 | Kunnemeyer Hornitex | METHOD FOR PRODUCING WOOD FIBER PANELS |
SE455001B (en) * | 1986-10-03 | 1988-06-13 | Rune Simonson | METHOD OF MANUFACTURING PRODUCTS CONTAINING FIBERS |
DE3820376A1 (en) * | 1988-06-15 | 1989-12-21 | Novopan Gmbh | METHOD FOR PRODUCING MULTI-LAYERED CHIPBOARDS |
-
1991
- 1991-10-09 DE DE4133445A patent/DE4133445C2/en not_active Expired - Fee Related
-
1992
- 1992-10-09 EP EP92117336A patent/EP0536795B1/en not_active Expired - Lifetime
- 1992-10-09 AT AT92117336T patent/ATE116896T1/en not_active IP Right Cessation
- 1992-10-09 DE DE59201191T patent/DE59201191D1/en not_active Expired - Fee Related
- 1992-10-09 DK DK92117336.5T patent/DK0536795T3/en active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2463170C2 (en) * | 2009-03-31 | 2012-10-10 | Флоринг Текнолоджиз Лтд. | Method of making panel and panel made thereby |
Also Published As
Publication number | Publication date |
---|---|
EP0536795A1 (en) | 1993-04-14 |
ATE116896T1 (en) | 1995-01-15 |
DK0536795T3 (en) | 1995-04-24 |
DE4133445A1 (en) | 1993-04-15 |
DE4133445C2 (en) | 1995-04-20 |
DE59201191D1 (en) | 1995-02-23 |
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