EP0505278A1 - System for the treatment by thermolyses of solid products whose disposal is damaging to the environment - Google Patents
System for the treatment by thermolyses of solid products whose disposal is damaging to the environment Download PDFInfo
- Publication number
- EP0505278A1 EP0505278A1 EP92400742A EP92400742A EP0505278A1 EP 0505278 A1 EP0505278 A1 EP 0505278A1 EP 92400742 A EP92400742 A EP 92400742A EP 92400742 A EP92400742 A EP 92400742A EP 0505278 A1 EP0505278 A1 EP 0505278A1
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- Prior art keywords
- zone
- thermolysis
- dehydration
- products
- reactor
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- 239000012265 solid product Substances 0.000 title claims abstract description 5
- 238000001149 thermolysis Methods 0.000 claims abstract description 32
- 239000000047 product Substances 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 230000018044 dehydration Effects 0.000 claims abstract description 17
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 17
- 238000000605 extraction Methods 0.000 claims abstract description 7
- 239000007789 gas Substances 0.000 claims description 33
- 230000003197 catalytic effect Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 239000001569 carbon dioxide Substances 0.000 claims description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 7
- 238000000354 decomposition reaction Methods 0.000 claims description 7
- 230000003647 oxidation Effects 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 230000009466 transformation Effects 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims description 2
- 239000011593 sulfur Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- RAHZWNYVWXNFOC-UHFFFAOYSA-N sulfur dioxide Inorganic materials O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims 1
- 230000001627 detrimental effect Effects 0.000 abstract 1
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 238000000197 pyrolysis Methods 0.000 description 5
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 235000014066 European mistletoe Nutrition 0.000 description 2
- 235000012300 Rhipsalis cassutha Nutrition 0.000 description 2
- 241001639412 Verres Species 0.000 description 2
- 241000221012 Viscum Species 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940082150 encore Drugs 0.000 description 1
- 235000021183 entrée Nutrition 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 206010022000 influenza Diseases 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/02—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B19/00—Heating of coke ovens by electrical means
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B7/00—Coke ovens with mechanical conveying means for the raw material inside the oven
- C10B7/14—Coke ovens with mechanical conveying means for the raw material inside the oven with trucks, containers, or trays
Definitions
- the present invention relates to a system for the thermolysis treatment of solid products, the rejection of which is harmful to the environment.
- Document FR-2.106.844 discloses a garbage processing device comprising a succession of zones of increasing temperatures (up to 800-1300 ° C) which are passed through the garbage after packaging in a container. porous coating material; this garbage is gradually rid of its water vapor and then pyrolyzed.
- this solution requires still high temperatures, this mistletoe still leads to rapid wear and a high operating cost.
- the object of the invention is to overcome the aforementioned drawbacks by allowing treatment by thermolysis at medium temperature, for example around 600 ° C. by allowing continuous monitoring of decomposition products.
- the invention thus provides a system for the treatment of solid products, the rejection of which is harmful to the environment, comprising a reactor successively integrating a dehydration zone and a thermolysis zone, characterized in that this reactor comprises downstream of the zone thermolysis, a cooling zone and in that the dehydration zone is provided with a sealed entry door, the cooling zone is provided with a sealed exit door, and airlocks isolate the thermolysis area, d on the one hand with respect to the dehydration zone, on the other hand with respect to the cooling zone so as to limit the entry of air into the thermolysis zone during the introduction of the products and during the extraction of residues, this thermolysis zone being provided with a gas extraction line thanks to which it is under vacuum.
- Figure 1 shows the block diagram of the system and Figures 2 to 4 show some constructive details.
- the system according to the invention comprises a reactor integrating in a single device a chamber 1 for introducing the products to be treated and in which these products undergo dehydration, a thermolysis chamber 2 in which the products, partially or totally dehydrated, are brought at the thermal decomposition temperature, for example around 600 ° C (typically between 400 ° C and 750 ° C) and a cooling chamber 3 where the solid residues from the heat treatment are brought to an ordinary temperature.
- a reactor integrating in a single device a chamber 1 for introducing the products to be treated and in which these products undergo dehydration, a thermolysis chamber 2 in which the products, partially or totally dehydrated, are brought at the thermal decomposition temperature, for example around 600 ° C (typically between 400 ° C and 750 ° C) and a cooling chamber 3 where the solid residues from the heat treatment are brought to an ordinary temperature.
- thermolytic transformation in the reactor is advantageously carried out in the total absence of free oxygen at an average temperature of 600 ° C.
- the decomposition products - incondensable gases, heavy hydrocarbons, coal - are continuously monitored at the outlet of the system and are optionally recycled for further treatment.
- the chambers are insulated from each other in a substantially sealed manner, by guillotine doors 23 actuated by jacks; the door between chambers 1 and 2 and the door between chambers 2 and 3 are movable vertically in watertight housings, the crossing of the lifting cylinders being by cable gland.
- watertight doors are provided at the entrance to chamber 1 and at the exit from chamber 3 whereby the dehydration 1 and cooling zones are, at will, isolated from the outside and / or thermolysis zone 2; they can be movable vertically or horizontally or around a joint according to the dimensions of the reactor, the space available and the free choice of the designer.
- Chambers 1 and 2 of the reactor are lagged (item 27) to limit heat loss.
- Chambers 1 and 2 are provided with heating means of any suitable known type, two examples of which are given under references 4 and 5.
- the temperature of chamber 2 is for example maintained at around 600 ° C. while that of chamber 1, lower, is maintained above 100 ° C., for example around 120 ° C.
- Catalytic radiant panels 4 provided with built-in resistors 25 intended to heat them up to allow the catalytic oxidation phenomenon of feed gas, are shown on the ceiling of the chambers 1 and 2 but can also be placed on the side walls. These panels are placed in watertight housings with respect to the outside.
- the detail of FIG. 4 shows the principle of fixing a panel 4 on the internal wall of the reactor and the position of a seal identified 26 put in place to force the gaseous supply mixture (preferably oxygen, pyrolysis gas) to pass through the catalytic panel 4 where it is oxidized.
- Chamber 3 can be equipped with a system (not shown) for cooling solid residues and recovering heat by heating the gases which supply the catalytic radiant panels.
- Electric resistors 5 are supplied from a transformer 6; these resistances are here represented inside the reactor, glued to the wall (but can be put outside), the electrical supply being made by using watertight bushings.
- Chamber 2 is kept under vacuum, typically at a pressure less than or equal to 800 mbar, or even 500 mbar. Preferably, the same pressure prevails in chambers 1, 2 and 3.
- the gaseous mixture extracted from chamber 2 goes into a gas washer 9 opening into a settling block 13 and supplied with cold water by a basin 14 where the water at the outlet of the settling tank 13 is treated by conventional methods of water chemistry. Hydrocarbons condensed and the carbon separated from the aqueous phase in the tank 13 are sent to a storage tank 17 where they will be taken up for use.
- the non-condensed gases at the outlet of the tank 9 are sucked in by a pumping group 10, the discharge of which flows into a washing tank 11 where the carbon dioxide is eliminated by adding potassium carbonate, for example, in the water coming from the tank. 14.
- the purified gas is compressed by the compressor 12 and stored in a tank 16.
- This compressed gas is here sent to the catalytic radiant panels 4 after passing through a mixer 15 which also receives compressed air from any source at 18, or alternatively, depending on the application, pure oxygen coming from a outdoor storage.
- the gas mixture passes through a recuperator 7 where it is heated in order to improve the thermodynamic balance of the catalytic oxidation.
- FIG. 1 indeed shows an exit of the catalysis gases from the chamber 1; these gases, mainly composed of carbon dioxide and water vapor from dehydration and catalytic oxidation, pass through the recuperator 7 where they are cooled. They are sucked up by a pumping group 8, the discharge of which flows onto a chimney 19.
- FIG. 2 shows a carriage 20 in which the products to be treated are placed; the carriage passes from one room to the other via a rack and pinion system 21.
- a drive shaft 22 ensures the synchronized movement of the carriages.
- the gases are extracted from chambers 1 and 2 by flues 24 located at the end of the chambers and on the floor so as to entrain the coal in the gas flow.
- Gas washers are a product of classical chemical engineering.
- the system according to the invention allows excellent energy recovery with the possibility of storing the recovered energy in the form of coal and hydrocarbons, possibly transporting it for consumption at the appropriate place and time.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Processing Of Solid Wastes (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Disintegrating Or Milling (AREA)
- Treatment Of Sludge (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
- Glass Compositions (AREA)
- Catalysts (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
La présente invention concerne un système pour le traitement par thermolyse des produits solides dont le rejet est préjudiciable pour l'environnement.The present invention relates to a system for the thermolysis treatment of solid products, the rejection of which is harmful to the environment.
Traditionnellement ces produits sont, soit stockés, soit traités par incinération. Dans le premier cas le danger potentiel subsiste et peut s'aggraver d'une pollution possible des nappes phréatiques. Dans le second cas les températures du traitement par incinération sont élevées et entraînent une usure rapide des équipements et un coût d'exploitation élevé ; par ailleurs les produits gazeux du traitement par incinération sont évacués dans l'atmosphère avant tout contrôle ce gui ne permet pas de donner toutes les garanties requises quant à la non pollution de l'environnement.Traditionally these products are either stored or treated by incineration. In the first case, the potential danger remains and can worsen possible pollution of the groundwater. In the second case, the temperatures of the incineration treatment are high and cause rapid wear of the equipment and a high operating cost; moreover, the gaseous products of the incineration treatment are discharged into the atmosphere before any control, this mistletoe does not make it possible to give all the guarantees required as regards the non-pollution of the environment.
On connaît d'après le document FR-2.106.844 un dispositif de traitement d'ordures comportant une succession de zones de températures croissantes (jusqu'à 800-1300°C) que l'on fait traverser aux ordures après un conditionnement dans un matériau d'enrobage poreux ; ces ordures sont progressivement débarrassées de leur vapeur d'eau puis pyrolysées. Toutefois cette solution nécessite des températures encore élevées, ce gui conduit encore à une usure rapide et un coût d'exploitation élevé.Document FR-2.106.844 discloses a garbage processing device comprising a succession of zones of increasing temperatures (up to 800-1300 ° C) which are passed through the garbage after packaging in a container. porous coating material; this garbage is gradually rid of its water vapor and then pyrolyzed. However, this solution requires still high temperatures, this mistletoe still leads to rapid wear and a high operating cost.
L'invention a pour objet de pallier les inconvénients précités en permettant un traitement par thermolyse à température moyenne, aux environs de 600°C par exemple tout en permettant un contrôle continu des produits de décomposition.The object of the invention is to overcome the aforementioned drawbacks by allowing treatment by thermolysis at medium temperature, for example around 600 ° C. by allowing continuous monitoring of decomposition products.
L'invention propose ainsi un système pour le traitement de produits solides dont le rejet est préjudiciable pour l'environnement, comportant un réacteur intégrant successivement une zone de déshydratation et une zone de thermolyse, caractérisé en ce que ce réacteur comporte en aval de la zone de thermolyse, une zone de refroidissement et en ce que la zone de déshydratation est munie d'une porte d'entrée étanche, la zone de refroidissement est munie d'une porte de sortie étanche, et des sas isolent la zone de thermolyse, d'une part vis à vis de la zone de déshydratation, d'autre part vis à vis de la zone de refroidissement en sorte de limiter les entrées d'air dans la zone de thermolyse lors de l'introduction des produits et lors de l'extraction des résidus, cette zone de thermolyse étant munie d'une ligne d'extraction de gaz grâce à quoi elle est en dépression.The invention thus provides a system for the treatment of solid products, the rejection of which is harmful to the environment, comprising a reactor successively integrating a dehydration zone and a thermolysis zone, characterized in that this reactor comprises downstream of the zone thermolysis, a cooling zone and in that the dehydration zone is provided with a sealed entry door, the cooling zone is provided with a sealed exit door, and airlocks isolate the thermolysis area, d on the one hand with respect to the dehydration zone, on the other hand with respect to the cooling zone so as to limit the entry of air into the thermolysis zone during the introduction of the products and during the extraction of residues, this thermolysis zone being provided with a gas extraction line thanks to which it is under vacuum.
Les zones précitées sont donc séparées en chambres isolées.The above areas are therefore separated into isolated rooms.
Selon des dispositions préférées de l'invention éventuellement combinées :
- la zone de thermolyse est maintenue sans oxygène libre,
- la zone de thermolyse est à une température comprise entre 400°C et 750°C et à une pression inférieure ou égale à 800 millibars.
- the thermolysis zone is maintained without free oxygen,
- the thermolysis zone is at a temperature between 400 ° C and 750 ° C and at a pressure less than or equal to 800 millibars.
Selon d'autres dispositions préférées de l'invention :
- les produits à traiter sont introduits dans le réacteur dans des chariots gui passent successivement de la chambre de déshydratation à la chambre de thermolyse et de la chambre de thermolyse à la chambre de refroidissement à l'aide d'un système mécanique du genre pignons et crémaillère par exemple, ou encore du genre entraînement électromagnétique. Les chariots sont congrus pour que les résidus solides
- verres, métaux, gravats par exemple - restent dans les chariots tout en étant enlevés facilement après refroidissement à la sortie de la chambre de refroidissement,
- la chambre de déshydratation et la chambre de thermolyse sont chauffées par des thermoréacteurs appelés également panneaux radiants catalytiques alimentés d'une part en oxygène pur ou en air et d'autre part en gaz de pyrolyse provenant de la décomposition thermolytigue ainsi que par des résistances électrigues placées à l'intérieur des chambres ou collées aux parois à l'extérieur des chambres,
- le gaz carbonique et la vapeur d'eau générés dans l'oxydation des gaz de pyrolyse dans les panneaux radiants catalytiques participent à la mise en température par convection et radiation des produits,
- les gaz de pyrolyse formés dans la décomposition thermolytigue ainsi que les gaz de l'oxydation catalytique formés dans les panneaux radiants catalytiques sont refroidis et épurés à la sortie du réacteur dans un laveur de gaz où s'effectue la condensation de l'eau, la séparation des gaz incondensables et des hydrocarbures lourds condensés,
- les composés halogénés et de soufre sont éliminés dans le laveur par dissolution dans l'eau de lavage,
- le flux gazeux à la sortie du réacteur entraîne le charbon formé dans la décomposition thermolytigue vers le laveur où il est refroidi,
- les hydrocarbures lourds et le charbon sont récupérés par décantation de l'eau de lavage à la sortie du laveur dans un décanteur,
- le flux gazeux à la sortie du laveur est aspiré par une pompe à vide,
- les gaz à la sortie de la pompe à vide sont envoyés dans un laveur contenant par exemple une solution aqueuse de carbonate de potassium, où est éliminé le gaz carbonique,
- les gaz de pyrolyse épurés des composés halogénés, soufrés et du gaz carbonique sont utilisés dans le chauffage du réacteur et l'excédent est mis en réserve pour utilisation ultérieure,
- le contrôle de la cinétique de la transformation thermolytigue dans le chambre de thermolyse est obtenu par la régulation du chauffage électrique et du chauffage catalytique par la mise en oeuvre des systèmes classiques de mesure des températures et de régulation des débits de gaz et de courant électrique.
- the products to be treated are introduced into the reactor in carts which pass successively from the dehydration chamber to the thermolysis chamber and from the thermolysis chamber to the cooling chamber using a mechanical system of the pinion and rack type for example, or even of the electromagnetic drive type. The carriages are congruent so that solid residues
- glasses, metals, rubble for example - remain in carriages while being easily removed after cooling at the outlet of the cooling chamber,
- the dehydration chamber and the thermolysis chamber are heated by thermoreactors also called catalytic radiant panels supplied on the one hand with pure oxygen or air and on the other hand with pyrolysis gas originating from thermolytic decomposition as well as by electrical resistances placed inside the rooms or glued to the walls outside the rooms,
- the carbon dioxide and water vapor generated in the oxidation of the pyrolysis gases in the catalytic radiant panels participate in the heating by convection and radiation of the products,
- the pyrolysis gases formed in the thermolytic decomposition as well as the catalytic oxidation gases formed in the catalytic radiant panels are cooled and purified at the outlet of the reactor in a gas washer where the condensation of water takes place. separation of noncondensable gases and heavy condensed hydrocarbons,
- the halogenated and sulfur compounds are eliminated in the washer by dissolution in the washing water,
- the gas flow at the outlet of the reactor entrains the coal formed in the thermolytic decomposition towards the scrubber where it is cooled,
- the heavy hydrocarbons and the coal are recovered by decantation of the washing water at the outlet of the washer in a decanter,
- the gas flow at the outlet of the washer is sucked by a vacuum pump,
- the gases at the outlet of the vacuum pump are sent to a washer containing for example an aqueous solution of potassium carbonate, where the carbon dioxide is eliminated,
- the pyrolysis gases purified from halogenated, sulfur-containing compounds and carbon dioxide are used in the heating the reactor and the excess is set aside for later use,
- the control of the kinetics of the thermolytic transformation in the thermolysis chamber is obtained by the regulation of the electric heating and the catalytic heating by the implementation of the conventional systems of temperature measurement and regulation of the gas and electric current flow rates.
Des objets, caractéristiques et avantages de l'invention ressortent de la description gui suit, donnée à titre d'exemple non limitatif, en regard des dessins annexés sur lesquels :
- la figure 1 est une vue en plan d'un système selon l'invention,
- la figure 2 est une vue en élévation d'une portion d'entrée du four de ce système,
- la figure 3 en est une vue en coupe transversale selon la ligne A-A de la figure 2, et
- la figure 4 est une vue agrandie de la liaison d'un
panneau 4 à son support.
- FIG. 1 is a plan view of a system according to the invention,
- FIG. 2 is an elevation view of an inlet portion of the furnace of this system,
- FIG. 3 is a cross-sectional view along the line AA of FIG. 2, and
- Figure 4 is an enlarged view of the connection of a
panel 4 to its support.
La figure 1 montre le schéma de principe du système et les figures 2 à 4 en présentent certains détails constructifs.Figure 1 shows the block diagram of the system and Figures 2 to 4 show some constructive details.
Le système selon l'invention comporte un réacteur intégrant en un seul appareil une chambre 1 d'introduction des produits à traiter et dans laquelle ces produits subissent une déshydratation, une chambre de thermolyse 2 dans laquelle les produits, partiellement ou totalement déshydratés, sont portés à la température de décomposition thermique, par exemple aux environs de 600°C (typiquement entre 400°C et 750°C) et une chambre de refroidissement 3 où les résidus solides du traitement thermique sont amenés à une température ordinaire.The system according to the invention comprises a reactor integrating in a single device a
La transformation thermolytique dans le réacteur est avantageusement effectués en absence totale d'oxygène libre à température moyenne de 600°C.The thermolytic transformation in the reactor is advantageously carried out in the total absence of free oxygen at an average temperature of 600 ° C.
Les produits de décomposition - gaz incondensables, hydrocarbures lourds, charbon - sont contrôlés en continu à la sortie du système et sont éventuellement recyclés pour traitement complémentaire.The decomposition products - incondensable gases, heavy hydrocarbons, coal - are continuously monitored at the outlet of the system and are optionally recycled for further treatment.
Le fonctionnement à cette température n'induit pas d'usure marqués du système dont la durée de vie est ainsi prolongée et le coût de fonctionnement réduit.Operation at this temperature does not induce marked wear of the system, the service life of which is thus extended and the operating cost reduced.
Les chambres sont isolées les unes des autres de façon sensiblement étanche, par des portes guillotine 23 actionnées par des vérins ; la porte entre les chambres 1 et 2 et la porte entre les chambres 2 et 3 sont mobiles verticalement dans des logements étanches, la traversée des vérins de levage se faisant par presse-étoupe. En outre des portes étanches sont prévues à l'entrée de la chambre 1 et à la sortie de la chambre 3 grâce à quoi les zones de déshydratation 1 et de refroidissement sont, à volonté, isolées vis à vis de l'extérieur et/ou de la zone de thermolyse 2 ; elles peuvent être mobiles verticalement ou horizontalement ou encore autour d'une articulation selon les dimensions du réacteur, l'espace disponible et le libre choix du concepteur.The chambers are insulated from each other in a substantially sealed manner, by
On appréciera que l'étanchéité assurée par les portes d'entrée et de sortie se fait entre l'extérieur et des zones 1 et 3 de températures modérées, très inférieures à celles de la chambre 2.It will be appreciated that the seal provided by the entry and exit doors is between the outside and
L'introduction des produits et de l'extraction des résidus sont ainsi réalisés, pour éviter l'entrée d'air dans la chambre 2, par des sas gui isolent alternativement selon les besoins la chambre de déshydratation de la chambre de thermolyse quand on introduit les produits dans la chambre de déshydratation et la chambre de thermolyse de la chambre de refroidissement quand on extrait les résidus de cette troisième chambre.The introduction of the products and the extraction of the residues are thus carried out, to avoid the entry of air into the
Les chambres 1 et 2 du réacteur sont calorifugées (repère 27) pour limiter les déperditions calorifiques.
Les chambres 1 et 2 sont munies de moyens de chauffage de tous types connus appropriés, dont deux exemples sont donnés sous les références 4 et 5. La température de la chambre 2 est par exemple maintenue aux alentours de 600°C tandis que celle de la chambre 1, inférieure, est maintenue au dessus de 100°C, par exemple aux environs de 120°C.
Des panneaux radiants catalytiques 4, munis de résistances incorporées 25 destinées à leur mise en température pour permettre le phénomène d'oxydation catalytique de gaz d'alimentation, sont représentés en plafond des chambres 1 et 2 mais peuvent également être mis sur les parois latérales. Ces panneaux sont placés dans des logements étanches vis à vis de l'extérieur. Le détail de la figure 4 montre le principe de fixation d'un panneau 4 sur la paroi interne du réacteur et la position d'un joint d'étanchéité repéré 26 mis en place pour obliger le mélange gazeux d'alimentation (de préférence oxygène, gaz de pyrolyse) à passer par le panneau catalytique 4 où il est oxydé. La chambre 3 peut être équipée d'un système (non représenté) de refroidissement des résidus solides et de récupération de la chaleur par réchauffage des gaz gui alimentent les panneaux radiants catalytiques.Catalytic
Des résistances électriques 5 sont alimentées à partir d'un transformateur 6 ; ces résistances sont ici représentées à l'intérieur du réacteur, collées à la paroi (mais peuvent être mises à l'extérieur), l'alimentation électrique étant faite en utilisant des traversées étanches.
La chambre 2 est maintenue en dépression, typiquement à une pression inférieure ou égale à 800 mbar, voire 500 mbars. De préférence, la même pression règne dans les chambres 1, 2 et 3.
Le mélange gazeux extrait de la chambre 2 va dans un laveur de gaz 9 débouchant dans un bloc de décantation 13 et alimenté en eau froide par un bassin 14 où l'eau à la sortie du bac de décantation 13 est traitée par les méthodes classiques de la chimie des eaux. Les hydrocarbures condensés et le charbon séparés de la phase aqueuse dans le bac 13 sont envoyés dans un réservoir de stockage 17 où ils seront repris pour utilisation.The gaseous mixture extracted from
Les gaz non condensés à la sortie du bac 9 sont aspirés par un groupe de pompage 10 dont le refoulement débite dans un bac laveur 11 où le gaz carbonique est éliminé par addition de carbonate de potassium, par exemple, dans l'eau venant du bac 14. A la sortie du bac 11 le gaz épuré est comprimé par le compresseur 12 et stocké dans un réservoir 16.The non-condensed gases at the outlet of the
Ce gaz comprimé est ici envoyé aux panneaux radiants catalytiques 4 après passage dans un mélangeur 15 où arrive également de l'air comprimé de provenance quelconque en 18, ou encore, selon les cas d'application, de l'oxygène pur venant d'un stockage extérieur. Le mélange gazeux traverse un récupérateur 7 où il est échauffé afin d'améliorer le bilan thermodynamique de l'oxydation catalytique. La figure 1 montre en effet une sortie des gaz de catalyse de la chambre 1 ; ces gaz, composés essentiellement de gaz carbonique et de vapeur d'eau provenant de la déshydratation et de l'oxydation catalytique, traversent le récupérateur 7 où ils sont refroidis. Ils sont aspirés par un groupe de pompage 8 dont le refoulement débite sur une cheminée 19.This compressed gas is here sent to the catalytic
La figure 2 montre un chariot 20 dans lequel sont placés les produits à traiter ; le chariot passe d'une chambre à l'autre par l'intermédiaire d'un système pignon crémaillère 21.FIG. 2 shows a
Un arbre d'entraînement 22 assure le mouvement synchronisé des chariots.A
Les gaz sont extraits des chambres 1 et 2 par des carneaux 24 situés en extrémité des chambres et en plancher de façon à entraîner le charbon dans le flux gazeux.The gases are extracted from
Les laveurs de gaz ressortissent du génie chimique classique.Gas washers are a product of classical chemical engineering.
Le système décrit ci-dessus offre les avantages suivants :
- il est applicable à toute quantité de produits en faisant varier la section du réacteur ou la longueur du réacteur soit en mettant en parallèle autant de réacteurs que nécessaire,
- le système selon l'invention permet de traiter les produits à éliminer dans de bonnes conditions pour la protection de l'environnement,
- les produits de la décomposition thermolytique sont épurés de tous les contaminants et peuvent être contrôlés avant toute utilisation ultérieure. Les eaux de la phase aqueuse sont traitées par les méthodes classiques après décantation des hydrocarbures et des charbons. Les inertes divers - verres, métaux, etc... - peuvent être recyclés dans les meilleures conditions sanitaires possibles. Les métaux lourds non vaporisés dans le thermolyseur seront récupérés dans le chariot après refroidissement, les métaux lourds vaporisés seront récupérés dans le pied du laveur ou dans le bassin de traitement des eaux de décantation.
- it is applicable to any quantity of products by varying the section of the reactor or the length of the reactor, either by placing as many reactors in parallel as necessary,
- the system according to the invention makes it possible to treat the products to be eliminated under good conditions for the protection of the environment,
- the products of thermolytic decomposition are cleaned of all contaminants and can be checked before any subsequent use. The waters of the aqueous phase are treated by conventional methods after decanting the hydrocarbons and coals. The various inert materials - glasses, metals, etc. - can be recycled under the best possible sanitary conditions. The heavy metals not vaporized in the thermolyser will be recovered in the trolley after cooling, the heavy metals vaporized will be recovered in the foot of the washer or in the basin for treating the settling water.
Enfin, le système selon l'invention permet une excellente récupération énergétique avec la possibilité de stocker sous forme de charbon et d'hydrocarbures l'énergie récupérée, éventuellement de la transporter pour la consommer à l'endroit et au moment convenables.Finally, the system according to the invention allows excellent energy recovery with the possibility of storing the recovered energy in the form of coal and hydrocarbons, possibly transporting it for consumption at the appropriate place and time.
Il va de soi que la description gui précède n'a été proposée qu'à titre d'exemple non limitatif et que de nombreuses variantes peuvent être proposées par l'homme de l'art sans sortir du cadre de l'invention.It goes without saying that the foregoing description has been offered only by way of nonlimiting example and that numerous variants can be proposed by those skilled in the art without departing from the scope of the invention.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9103675 | 1991-03-20 | ||
FR9103675A FR2674149B1 (en) | 1991-03-20 | 1991-03-20 | SYSTEM FOR THE TREATMENT BY THERMOLYSIS, IN TOTAL OXYGEN ABSENCE OF SOLID PRODUCTS WHOSE REJECTION IS HARMFUL FOR THE ENVIRONMENT. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0505278A1 true EP0505278A1 (en) | 1992-09-23 |
EP0505278B1 EP0505278B1 (en) | 1994-10-26 |
Family
ID=9411156
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92400742A Expired - Lifetime EP0505278B1 (en) | 1991-03-20 | 1992-03-19 | System for the treatment by thermolyses of solid products whose disposal is damaging to the environment |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0505278B1 (en) |
JP (1) | JP2869188B2 (en) |
AT (1) | ATE113309T1 (en) |
CA (1) | CA2105289C (en) |
DE (1) | DE69200560T2 (en) |
DK (1) | DK0505278T3 (en) |
ES (1) | ES2062871T3 (en) |
FR (1) | FR2674149B1 (en) |
RU (1) | RU2097402C1 (en) |
WO (1) | WO1992016599A1 (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2701035A1 (en) * | 1993-02-01 | 1994-08-05 | Thermolyse Ste Francaise | Method and installation for the thermolysis treatment of solid waste, without condensation of hydrocarbons. |
EP0632119A1 (en) * | 1993-06-29 | 1995-01-04 | Leybold Durferrit GmbH | Process and apparatus for working up materials containing or consisting of plastic, rubber or laquer |
FR2707657A1 (en) * | 1993-06-29 | 1995-01-20 | Leybold Durferrit Gmbh | Method and device for treating a product essentially consisting of plastic or rubber. |
EP0648935A1 (en) * | 1993-10-18 | 1995-04-19 | Societe Francaise De Thermolyse | Device for the steadystate extraction of a liquid or pasty phase to a final pressure higher than the initial one |
EP0672743A1 (en) * | 1994-03-18 | 1995-09-20 | ALD Vacuum Technologies GmbH | Process and apparatus for the thermal treatment of materials containing vaporizable substances |
WO1997001510A1 (en) * | 1995-06-28 | 1997-01-16 | Liquid Carbonic Indústrias S.A. | Process for the realization of endothermic reactions for the thermal decomposition of solids, producing gases and solid residues |
FR2745819A1 (en) * | 1996-03-11 | 1997-09-12 | Seit | INSTALLATION FOR THE HEAT TREATMENT OF INDUSTRIAL, HOSPITAL, HOUSEHOLD AND SIMILAR WASTE WITH PROTECTION OF THE ENVIRONMENT BEYOND FIXED STANDARDS |
FR2754540A1 (en) * | 1996-10-15 | 1998-04-17 | Thermolyse Soc France | Energy efficient thermolysis of solids which reduces explosion hazards |
WO1998016593A1 (en) * | 1996-10-15 | 1998-04-23 | Societe Francaise De Thermolyse | Method and plant for treating solid waste products by thermolysis |
FR2822527A1 (en) * | 2001-03-20 | 2002-09-27 | Maillot Sarl | Industrial or household waste treatment process and installation where the waste is loaded into containers with holes that roll themselves into a thermolysis furnace under gravity |
US8307770B2 (en) | 2006-03-10 | 2012-11-13 | Pyropure Limited | Waste treatment apparatus and method |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1251766B (en) * | 1991-11-06 | 1995-05-23 | Vomm Impianti & Processi Srl | METHOD FOR THE ELIMINATION OF POLLUTING AND / OR MALE-ODORING SUBSTANCES FROM A GASEOUS FLOW COMING FROM THE DRYING OF A WET SUBSTRATE |
FR2704941B1 (en) * | 1993-05-03 | 1995-08-11 | Thermolyse Ste Francaise | METHOD AND APPARATUS FOR FLAME HEATING OF A DEPRESSED CHAMBER. |
FR2705103B1 (en) * | 1993-05-11 | 1995-08-04 | Thermolyse Ste Francaise | PROCESS AND PLANT FOR THE TREATMENT, BY VACUUM THERMOLYSIS, OF SOLID PRODUCTS, WITH CONTINUOUS SEPARATION AND RECOVERY OF A LIQUID FRACTION OF THESE PRODUCTS. |
FR2710400B1 (en) * | 1993-09-24 | 1996-01-05 | Fortin Claude | Pyrolysis with reduction for recovery of waste, and pyrolyso-reducers according to this process. |
EP0724008B1 (en) * | 1995-01-25 | 2003-05-28 | O.E.T. CALUSCO S.r.l. | Method and plant for the pyrolytic treatment of waste containing organic material, particularly for treating municipal solid waste |
FR2735707A1 (en) | 1995-06-20 | 1996-12-27 | Minghi Osvald | Rehabilitation process for treating polluted soils in-situ |
WO2004018591A1 (en) * | 2002-08-26 | 2004-03-04 | Megumi Yamada | Method and device for producing carbon material |
RU2295092C2 (en) * | 2003-04-29 | 2007-03-10 | Геннадий Петрович Кузнецов | Method of high-temperature reworking of vital activity wastes of megapolis without emission of carbon monoxide and carbon dioxide into atmosphere |
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FR2106844A5 (en) * | 1970-09-25 | 1972-05-05 | Sodeteg | |
US4402791A (en) * | 1981-08-10 | 1983-09-06 | Brewer John C | Apparatus for pyrolyzing shredded tires |
EP0426925A1 (en) * | 1989-11-07 | 1991-05-15 | Societe Anonyme Dite: C.G.C. Entreprise | Process and installation for the treatment of municipal and industrial wastes |
-
1991
- 1991-03-20 FR FR9103675A patent/FR2674149B1/en not_active Expired - Fee Related
-
1992
- 1992-03-19 ES ES92400742T patent/ES2062871T3/en not_active Expired - Lifetime
- 1992-03-19 DE DE69200560T patent/DE69200560T2/en not_active Expired - Fee Related
- 1992-03-19 RU RU9393056159A patent/RU2097402C1/en active
- 1992-03-19 JP JP4508584A patent/JP2869188B2/en not_active Expired - Lifetime
- 1992-03-19 EP EP92400742A patent/EP0505278B1/en not_active Expired - Lifetime
- 1992-03-19 AT AT92400742T patent/ATE113309T1/en not_active IP Right Cessation
- 1992-03-19 CA CA002105289A patent/CA2105289C/en not_active Expired - Fee Related
- 1992-03-19 WO PCT/FR1992/000250 patent/WO1992016599A1/en active Application Filing
- 1992-03-19 DK DK92400742.0T patent/DK0505278T3/en active
Patent Citations (4)
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FR503446A (en) * | 1917-06-14 | 1920-06-10 | George Edward Heyl | Coal Distillation Improvements |
FR2106844A5 (en) * | 1970-09-25 | 1972-05-05 | Sodeteg | |
US4402791A (en) * | 1981-08-10 | 1983-09-06 | Brewer John C | Apparatus for pyrolyzing shredded tires |
EP0426925A1 (en) * | 1989-11-07 | 1991-05-15 | Societe Anonyme Dite: C.G.C. Entreprise | Process and installation for the treatment of municipal and industrial wastes |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0610120A1 (en) * | 1993-02-01 | 1994-08-10 | Societe Francaise De Thermolyse | Process and installation for the thermolysis of solid waste without the condensation of hydrocarbons |
FR2701035A1 (en) * | 1993-02-01 | 1994-08-05 | Thermolyse Ste Francaise | Method and installation for the thermolysis treatment of solid waste, without condensation of hydrocarbons. |
EP0632119A1 (en) * | 1993-06-29 | 1995-01-04 | Leybold Durferrit GmbH | Process and apparatus for working up materials containing or consisting of plastic, rubber or laquer |
EP0632118A1 (en) * | 1993-06-29 | 1995-01-04 | Leybold Durferrit GmbH | Process and apparatus for treating materials essentially consisting of plastic or rubber |
FR2707657A1 (en) * | 1993-06-29 | 1995-01-20 | Leybold Durferrit Gmbh | Method and device for treating a product essentially consisting of plastic or rubber. |
EP0648935A1 (en) * | 1993-10-18 | 1995-04-19 | Societe Francaise De Thermolyse | Device for the steadystate extraction of a liquid or pasty phase to a final pressure higher than the initial one |
FR2711396A1 (en) * | 1993-10-18 | 1995-04-28 | Thermolyse Ste Francaise | Device for continuously extracting a liquid or pasty phase to a final pressure greater than the initial pressure. |
US5595483A (en) * | 1994-03-18 | 1997-01-21 | Ald Vacuum Technologies Gmbh | Method and apparatus for thermal treatment of materials containing vaporizable substances |
EP0672743A1 (en) * | 1994-03-18 | 1995-09-20 | ALD Vacuum Technologies GmbH | Process and apparatus for the thermal treatment of materials containing vaporizable substances |
WO1997001510A1 (en) * | 1995-06-28 | 1997-01-16 | Liquid Carbonic Indústrias S.A. | Process for the realization of endothermic reactions for the thermal decomposition of solids, producing gases and solid residues |
FR2745819A1 (en) * | 1996-03-11 | 1997-09-12 | Seit | INSTALLATION FOR THE HEAT TREATMENT OF INDUSTRIAL, HOSPITAL, HOUSEHOLD AND SIMILAR WASTE WITH PROTECTION OF THE ENVIRONMENT BEYOND FIXED STANDARDS |
EP0795594A1 (en) * | 1996-03-11 | 1997-09-17 | Seit (Eurl) | Plant for the environmentally friendly thermal treatment of industrial, hospital, domestic and the like waste |
FR2754540A1 (en) * | 1996-10-15 | 1998-04-17 | Thermolyse Soc France | Energy efficient thermolysis of solids which reduces explosion hazards |
WO1998016593A1 (en) * | 1996-10-15 | 1998-04-23 | Societe Francaise De Thermolyse | Method and plant for treating solid waste products by thermolysis |
US6168688B1 (en) | 1996-10-15 | 2001-01-02 | Societe Francaise De Thermolyse | Method and plant for treating solid waste products by thermolysis |
FR2822527A1 (en) * | 2001-03-20 | 2002-09-27 | Maillot Sarl | Industrial or household waste treatment process and installation where the waste is loaded into containers with holes that roll themselves into a thermolysis furnace under gravity |
US7025006B2 (en) | 2001-03-20 | 2006-04-11 | Patrick Jeulin | Industrial and/or household waste treatment method and an industrial and/or household waste treatment installation |
US8307770B2 (en) | 2006-03-10 | 2012-11-13 | Pyropure Limited | Waste treatment apparatus and method |
US9851100B2 (en) | 2006-03-10 | 2017-12-26 | Pyropure Limited | Waste treatment apparatus and method |
Also Published As
Publication number | Publication date |
---|---|
DK0505278T3 (en) | 1995-01-02 |
FR2674149A1 (en) | 1992-09-25 |
ES2062871T3 (en) | 1994-12-16 |
FR2674149B1 (en) | 1994-04-15 |
ATE113309T1 (en) | 1994-11-15 |
CA2105289C (en) | 2001-03-13 |
EP0505278B1 (en) | 1994-10-26 |
JPH06506246A (en) | 1994-07-14 |
WO1992016599A1 (en) | 1992-10-01 |
DE69200560T2 (en) | 1995-04-27 |
DE69200560D1 (en) | 1994-12-01 |
RU2097402C1 (en) | 1997-11-27 |
JP2869188B2 (en) | 1999-03-10 |
CA2105289A1 (en) | 1992-09-21 |
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