EP0491066B1 - Power cable - Google Patents
Power cable Download PDFInfo
- Publication number
- EP0491066B1 EP0491066B1 EP19900124479 EP90124479A EP0491066B1 EP 0491066 B1 EP0491066 B1 EP 0491066B1 EP 19900124479 EP19900124479 EP 19900124479 EP 90124479 A EP90124479 A EP 90124479A EP 0491066 B1 EP0491066 B1 EP 0491066B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyethylene
- power cable
- composition
- vinyl acetate
- total amount
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
Definitions
- the present invention relates to a solid insulated power cable, such as a cross-linked polyethylene insulated power cable, to be used for underground power transmission.
- Solid insulated power cables particularly cross-linked polyethylene insulated power cables have been widely used as power transmission cables in place of the conventional OF cables because of ease of construction and maintenance thereof.
- JP-A-51-17588 proposes the use of a composition comprising polyolefin and an ethylene-vinyl acetate copolymer added thereto as a cable insulator.
- JP-A-54-60346 proposes a method in which from 0.01 to 5 parts by weight of a metal salt of carboxylic acid having a carbon-carbon double bond and having not more than 24 carbon atoms is added to a cross-linked polyethylene composition.
- JP-A-54-52155 discloses (according to Chem. Abstracts 91:75355 g a similar composition comprising a mixture of a polyolefin grafted with a silane, a non-crystalline olefin polymer and a crosslinking catalyst.
- the composition can be crosslinked to give a heat resistant covering for electric wires.
- An object of the present invention is to provide a power cable which prevents formation of the water tree very effectively.
- compositions comprising at least 25% by weight of an ethylene-vinyl acetate copolymer resin containing from 25 to 33% by weight of vinyl acetate, and from 65 to 75% by weight of polyethylene, in which the polyethylene contains vinyltrimethoxy silane in the molecular chain thereof by copolymerization or graft polymerization, and the composition contains an organo heavy metal compound as a cross-linking catalyst is used as a cable insulating layer, there can be obtained a markedly long service life under power transmission in a water-dipped condition as compared with the case that a composition comprising the conventional polyethylene and the same ethylene-vinyl acetate copolymer resin as above is used.
- the present invention relates to a power cable comprising a conductor having thereon an insulating layer which comprises a composition comprising at least 25% by weight based on the total amount of the composition of an ethylene-vinyl acetate copolymer resin having a vinyl acetate content of from 25 to 33% by weight, and from 65 to 75% by weight based on the total amount of the composition of polyethylene, the polyethylene containing in the molecule thereof vinyltrimethoxysilane by copolymerization or graft polymerization, the composition containing an organo heavy metal compound in an amount of from 0.005 to 1% by weight, based on the total amount of the composition as a cross-linking catalyst, the insulating layer is cross-linked by the cross-linking reaction of trimethoxysilane groups in the polyethylene in the presence of water.
- the content of vinyltrimethoxysilane in the polyethylene is preferably from 0.1 to 5% by weight, and more preferably from 0.5 to 3% by weight, based on the total amount of the polyethylene.
- the melt flow rate (MFR) of the ethylene-vinyl acetate copolymer is preferably from 0.1 to 30, and more preferably from 0.3 to 5.
- the MFR of the polyethylene is preferably from 0.1 to 30, and more preferably from 0.3 to 5.
- the ethylene-vinyl acetate copolymer and the polyethylene used in the present invention can be produced by conventional methods.
- the ethylene-vinyl acetate copolymer can be produced by the methods described, e.g., in Stamicarbon: Neth., 6,614,767 (April 19, 1968); Monsanto: B.P, 979,522 (Jan. 6, 1965); National Distillers & Chem. Corp.: Fr.P., 1,381,859 (Dec. 11, 1964); ditto: Neth., 6,605,948 (nov. 7, 1966); ditto: Fr.P., 1,477,186 (April 14, 1967); and ICI: B.P, 497,648 (1938).
- the polyethylene can be produced by the methods described, e.g., in JP-B-62-23777 (the term "JP-B" refers to an "examined Japanese patent publication”) and JP-A-28-48540.
- the ethylene-vinyl acetate copolymer used in the present invention has a vinyl acetate content of from 25 to 33% by weight, and preferably from 25 to 30% by weight.
- the content of the organo heavy metal compound is from 0.005 to 1% by weight, preferably from 0.02 to 0.2% by weight, based on the total amount of the composition.
- the organo heavy metal compound include salts of carboxylic acids, e.g., dibutyltin dilaurate, dibutyltin diacetate, dibutyltin dioctanate, stannous acetate, stannous octanate, lead naphthenate, zinc caprylate, iron 2-ethylhexanate, cobalt naphthenate; and chelate compounds, e.g., titanic acid tetrabutyl ester, titanic acid tetranonyl ester, bis(acetylacetonitrile) diisopropyl titanate.
- organo tin compounds are preferably used in the present invention, and dibutyltin dilaurate, dibutyltin diacetate and dibutyltin dioctanate are more preferably used in the present invention.
- the silane-cross-linked polyethylene contain antioxidants, from a viewpoint of mechanical characteristics for a long term use.
- antioxidants include 4,4'-thiobis(6-tert-butyl-3-methylphenol), 2,2'-methylenebis(6-tert-butyl-4-methylphenol), dilauryl-3,3'-thiodipropionate, distearyl-3,3'-dipropionate, tetrakis(methylene-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)-propionate)methane, pentaerythritoltetrakis( ⁇ -laurylthiopropionate), n-octadecyl-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate.
- the silane-cross-linked polyethylene may contain slipping agents, such as stearic acid, zinc stearate, calcium stearate, magnesium stearate and oleic amide in an amount of from 0.01 to 1% by weight based on the total amount of the polyethylene; and carbon black in an amount of from 0.1 to 5% by weight based on the total amount of the polyethylene.
- slipping agents such as stearic acid, zinc stearate, calcium stearate, magnesium stearate and oleic amide in an amount of from 0.01 to 1% by weight based on the total amount of the polyethylene
- carbon black in an amount of from 0.1 to 5% by weight based on the total amount of the polyethylene.
- Carbon black may be added as a pigment for coloring.
- Other pigments for coloring may also be added.
- the other features of the power cable according to the present invention such as a conductor, an inner semiconductor layer, an outer semiconductor layer, an outer sheath and the like is not particularly limited, and may be produced in accordance with conventional procedures as described, e.g., in T. Hayami, CV keburu (CV Cable), published by Korona-sha, Japan, on September 30, 1986.
- a 1 mm thick inner semiconductor layer ("NUCV-9561", ethylene-ethyl acrylate copolymer containing carbon black, organic peroxide and antioxidant, produced by Nippon Unicar Co., Ltd.), a 3 mm thick insulating layer (compositions shown in Table 1), and a 1 mm thick outer semiconductor layer (“NUCV-9561", produced by Nippon Unicar Co., Ltd.) were extruded in this order.
- NUCV-9561 ethylene-ethyl acrylate copolymer containing carbon black, organic peroxide and antioxidant
- the service lives of the power cables of the present invention are obviously longer than those expected from combination of the cross-linked polyethylene with EVA resin blended thereto, and a silane cross-linked polyethylene alone.
- the amount of the EVA resin used is preferred to be 25 to 35% by weight based on the total amount of the composition. That is, if the EVA resin content is less than 25% by weight, or more than 35% by weight, the effect of increasing the water dipped electric application effect is decreased.
- the service life when electricity is passed in a water dipped condition that is, the time until insulation break down is reached is markedly lengthened. Accordingly, the power cables of the present invention can be markedly effectively used as power cables for underground power transmission, which are often used in such conditions that there are moisture around.
Landscapes
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Organic Insulating Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Insulated Conductors (AREA)
Description
- The present invention relates to a solid insulated power cable, such as a cross-linked polyethylene insulated power cable, to be used for underground power transmission.
- Solid insulated power cables, particularly cross-linked polyethylene insulated power cables have been widely used as power transmission cables in place of the conventional OF cables because of ease of construction and maintenance thereof.
- It is known that when solid insulated power cables are used in an atmosphere containing water, a deterioration phenomenon called water tree occurs, and they are subject to insulation breakage.
- In order to prevent the above deterioration phenomenon, various methods have been proposed.
- For example, JP-A-51-17588 (the term "JP-A" refers to an "unexamined published Japanese patent application") proposes the use of a composition comprising polyolefin and an ethylene-vinyl acetate copolymer added thereto as a cable insulator. JP-A-54-60346 proposes a method in which from 0.01 to 5 parts by weight of a metal salt of carboxylic acid having a carbon-carbon double bond and having not more than 24 carbon atoms is added to a cross-linked polyethylene composition.
- JP-A-54-52155 discloses (according to Chem. Abstracts 91:75355 g a similar composition comprising a mixture of a polyolefin grafted with a silane, a non-crystalline olefin polymer and a crosslinking catalyst. The composition can be crosslinked to give a heat resistant covering for electric wires.
- In fact, however, no satisfactory method for preventing the deterioration phenomenon has not been obtained.
- An object of the present invention is to provide a power cable which prevents formation of the water tree very effectively.
- Other objects and effects of the present invention will be apparent from the following description.
- It has now been found that if a composition comprising at least 25% by weight of an ethylene-vinyl acetate copolymer resin containing from 25 to 33% by weight of vinyl acetate, and from 65 to 75% by weight of polyethylene, in which the polyethylene contains vinyltrimethoxy silane in the molecular chain thereof by copolymerization or graft polymerization, and the composition contains an organo heavy metal compound as a cross-linking catalyst is used as a cable insulating layer, there can be obtained a markedly long service life under power transmission in a water-dipped condition as compared with the case that a composition comprising the conventional polyethylene and the same ethylene-vinyl acetate copolymer resin as above is used.
- The present invention relates to a power cable comprising a conductor having thereon an insulating layer which comprises a composition comprising at least 25% by weight based on the total amount of the composition of an ethylene-vinyl acetate copolymer resin having a vinyl acetate content of from 25 to 33% by weight, and from 65 to 75% by weight based on the total amount of the composition of polyethylene, the polyethylene containing in the molecule thereof vinyltrimethoxysilane by copolymerization or graft polymerization, the composition containing an organo heavy metal compound in an amount of from 0.005 to 1% by weight, based on the total amount of the composition as a cross-linking catalyst, the insulating layer is cross-linked by the cross-linking reaction of trimethoxysilane groups in the polyethylene in the presence of water.
- The content of vinyltrimethoxysilane in the polyethylene is preferably from 0.1 to 5% by weight, and more preferably from 0.5 to 3% by weight, based on the total amount of the polyethylene.
- The melt flow rate (MFR) of the ethylene-vinyl acetate copolymer is preferably from 0.1 to 30, and more preferably from 0.3 to 5. The MFR of the polyethylene is preferably from 0.1 to 30, and more preferably from 0.3 to 5.
- The ethylene-vinyl acetate copolymer and the polyethylene used in the present invention can be produced by conventional methods. For example, the ethylene-vinyl acetate copolymer can be produced by the methods described, e.g., in Stamicarbon: Neth., 6,614,767 (April 19, 1968); Monsanto: B.P, 979,522 (Jan. 6, 1965); National Distillers & Chem. Corp.: Fr.P., 1,381,859 (Dec. 11, 1964); ditto: Neth., 6,605,948 (nov. 7, 1966); ditto: Fr.P., 1,477,186 (April 14, 1967); and ICI: B.P, 497,648 (1938). The polyethylene can be produced by the methods described, e.g., in JP-B-62-23777 (the term "JP-B" refers to an "examined Japanese patent publication") and JP-A-28-48540.
- The ethylene-vinyl acetate copolymer used in the present invention has a vinyl acetate content of from 25 to 33% by weight, and preferably from 25 to 30% by weight.
- The content of the organo heavy metal compound is from 0.005 to 1% by weight, preferably from 0.02 to 0.2% by weight, based on the total amount of the composition. Examples of the organo heavy metal compound include salts of carboxylic acids, e.g., dibutyltin dilaurate, dibutyltin diacetate, dibutyltin dioctanate, stannous acetate, stannous octanate, lead naphthenate, zinc caprylate, iron 2-ethylhexanate, cobalt naphthenate; and chelate compounds, e.g., titanic acid tetrabutyl ester, titanic acid tetranonyl ester, bis(acetylacetonitrile) diisopropyl titanate. Among these, organo tin compounds are preferably used in the present invention, and dibutyltin dilaurate, dibutyltin diacetate and dibutyltin dioctanate are more preferably used in the present invention.
- It is preferred that the silane-cross-linked polyethylene contain antioxidants, from a viewpoint of mechanical characteristics for a long term use. Examples of the antioxidant include 4,4'-thiobis(6-tert-butyl-3-methylphenol), 2,2'-methylenebis(6-tert-butyl-4-methylphenol), dilauryl-3,3'-thiodipropionate, distearyl-3,3'-dipropionate, tetrakis(methylene-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)-propionate)methane, pentaerythritoltetrakis(β-laurylthiopropionate), n-octadecyl-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate.
- In addition, the silane-cross-linked polyethylene may contain slipping agents, such as stearic acid, zinc stearate, calcium stearate, magnesium stearate and oleic amide in an amount of from 0.01 to 1% by weight based on the total amount of the polyethylene; and carbon black in an amount of from 0.1 to 5% by weight based on the total amount of the polyethylene. Carbon black may be added as a pigment for coloring. Other pigments for coloring may also be added.
- The other features of the power cable according to the present invention such as a conductor, an inner semiconductor layer, an outer semiconductor layer, an outer sheath and the like is not particularly limited, and may be produced in accordance with conventional procedures as described, e.g., in T. Hayami, CV keburu (CV Cable), published by Korona-sha, Japan, on September 30, 1986.
- The present invention will be described in more detail by refering to the following Example, but the present invention is not construed as being limited thereto.
- Polyethylene, silane cross-linked polyethylene, an ethylene-vinyl acetate copolymer resin (abbreviated to "EVA resin"), an antioxidant (4,4'-thiobis-(6-tert-butyl 3-methylphenol)), and an organic peroxide (dicumyl peroxide) were mixed in a Banvury mixer in the formulation shown in Table 1, and pelletized.
- On a copper twisted wire conductor having a cross sectional area of 38 mm, a 1 mm thick inner semiconductor layer ("NUCV-9561", ethylene-ethyl acrylate copolymer containing carbon black, organic peroxide and antioxidant, produced by Nippon Unicar Co., Ltd.), a 3 mm thick insulating layer (compositions shown in Table 1), and a 1 mm thick outer semiconductor layer ("NUCV-9561", produced by Nippon Unicar Co., Ltd.) were extruded in this order.
- Then, in Comparative Examples 1 and 2, cross-linking was effected by heating with an infrared ray heater in nitrogen gas atmosphere, whereas for the other cases, crosslinking was effected by dipping for 100 hours in hot water maintained at 60°C.
-
- It can be seen from the results of Comparative Examples 1 to 4 and Examples 1 to 2 that the power cables of the present invention have longer service lives in water-dipped conditions than those of cables with an insulating layer of a cross-linked polyethylene comprising the conventional polyethylene and EVA resin, or a silane cross-linked polyethylene alone.
- Moreover, the service lives of the power cables of the present invention are obviously longer than those expected from combination of the cross-linked polyethylene with EVA resin blended thereto, and a silane cross-linked polyethylene alone. Thus, it can be understood that an unexpected result can be obtained by the present invention.
- It can be seen from the results of Comparative Examples 3 and 4, and Examples 1 and 2 that the silane cross-linked polyethylene obtained by copolymerizing ethylene and vinyltrimethoxy silane and the silane cross-linked polyethylene obtained by graft polymerizing vinyltrimethoxysilane onto polyethylene with dicumyl peroxide as a catalyst both attain superior effect of the present invention similarly to each other.
- It can be seen from the results of Examples 1, 3, and 4, and Comparative Examples 5 and 6 that the markedly significant effect can be obtained by using an EVA resin having a vinyl acetate content of 25 to 33% by weight.
- Moreover it can be seen from the results of Examples 1, 5 and 6, and Comparative Examples 7 and 8 that the amount of the EVA resin used is preferred to be 25 to 35% by weight based on the total amount of the composition. That is, if the EVA resin content is less than 25% by weight, or more than 35% by weight, the effect of increasing the water dipped electric application effect is decreased.
- In the power cables of the present invention, the service life when electricity is passed in a water dipped condition, that is, the time until insulation break down is reached is markedly lengthened. Accordingly, the power cables of the present invention can be markedly effectively used as power cables for underground power transmission, which are often used in such conditions that there are moisture around.
Claims (9)
- A power cable comprising a conductor having thereon an insulating layer which comprises a composition comprising at least 25% by weight based on the total amount of said composition of an ethylene-vinyl acetate copolymer resin having a vinyl acetate content of from 25 to 33% by weight, and from 65 to 75% by weight based on the total amount of said composition of polyethylene, said polyethylene containing in the molecule thereof vinyltrimethoxysilane by copolymerization or graft polymerization, said composition containing an organo heavy metal compound in an amount of from 0.005 to 1% by weight based on the total amount of said composition as a cross-linking catalyst, said insulating layer is cross-linked by the cross-linking reaction of trimethoxysilane groups in said polyethylene in the presence of water.
- A power cable as claimed in claim 1, wherein said polyethylene contains said vinyltrimethoxysilane in an amount of from 0.1 to 5% by weight based on the total amount of said polyethylene.
- A power cable as claimed in claim 2, wherein said polyethylene contains said vinyltrimethoxysilane in an amount of from 0.5 to 3% by weight based on the total amount of said polyethylene.
- A power cable as claimed in claim 1, wherein said ethylene-vinyl acetate copolymer has a melt flow rate of from 0.1 to 30, and said polyethylene has a melt flow rate of from 0.1 to 30.
- A power cable as claimed in claim 4, wherein said ethylene-vinyl acetate copolymer has a melt flow rate of from 0.3 to 5, and said polyethylene has a melt flow rate of from 0.3 to 5.
- A power cable as claimed in claim 1, wherein said ethylene-vinyl acetate copolymer has a vinyl acetate content of from 25 to 30% by weight.
- A power cable as claimed in claim 1, wherein said organo heavy metal compound is an organo tin compound.
- A power cable as claimed in claim 7, wherein said organo heavy metal compound is selected from the group consisting of dibutyltin dilaurate, dibutyltin diacetate and dibutyltin dioctanate.
- A power cable as claimed in claim 1, wherein said composition contains said organo heavy metal compound in an amount of from 0.02 to 0.2% by weight based on the total amount of said composition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DK90124479T DK0491066T3 (en) | 1989-06-19 | 1990-12-17 | Power cable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1156088A JP2675144B2 (en) | 1989-06-19 | 1989-06-19 | Power cable |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0491066A1 EP0491066A1 (en) | 1992-06-24 |
EP0491066B1 true EP0491066B1 (en) | 1996-03-13 |
Family
ID=15620043
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19900124479 Expired - Lifetime EP0491066B1 (en) | 1989-06-19 | 1990-12-17 | Power cable |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0491066B1 (en) |
JP (1) | JP2675144B2 (en) |
DE (1) | DE69025947T2 (en) |
DK (1) | DK0491066T3 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0547277A1 (en) * | 1991-12-16 | 1993-06-23 | BP Chemicals Limited | Process for producing stabilized silane copolymers |
US5492760A (en) * | 1994-12-05 | 1996-02-20 | At Plastics Inc. | Water tree resistant, moisture curable insulation composition for power cables |
JP2008179673A (en) * | 2007-01-23 | 2008-08-07 | Sumitomo Wiring Syst Ltd | Resin composition and sheathed electric wire, and manufacturing method of sheathed electric wire |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2935224A1 (en) * | 1979-08-31 | 1981-03-19 | Kabel- und Metallwerke Gutehoffnungshütte AG, 3000 Hannover | WATERPROOF HIGH VOLTAGE INSULATION FOR ELECTRIC CABLES |
US4514539A (en) * | 1983-05-05 | 1985-04-30 | Reichhold Chemicals, Inc. | Stain resistant polymeric insulating compositions |
DE3633056A1 (en) * | 1986-09-29 | 1988-04-07 | Kabelmetal Electro Gmbh | Extrudable mixture for halogen-free, highly flame-resistant coverings (sheaths) |
-
1989
- 1989-06-19 JP JP1156088A patent/JP2675144B2/en not_active Expired - Lifetime
-
1990
- 1990-12-17 DK DK90124479T patent/DK0491066T3/en active
- 1990-12-17 EP EP19900124479 patent/EP0491066B1/en not_active Expired - Lifetime
- 1990-12-17 DE DE1990625947 patent/DE69025947T2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DK0491066T3 (en) | 1996-07-22 |
EP0491066A1 (en) | 1992-06-24 |
JP2675144B2 (en) | 1997-11-12 |
JPH0322309A (en) | 1991-01-30 |
DE69025947D1 (en) | 1996-04-18 |
DE69025947T2 (en) | 1996-07-25 |
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