EP0473580A1 - Verfahren zur herstellung eines holz/kunststoffagglomerates und verwendung - Google Patents
Verfahren zur herstellung eines holz/kunststoffagglomerates und verwendungInfo
- Publication number
- EP0473580A1 EP0473580A1 EP90901703A EP90901703A EP0473580A1 EP 0473580 A1 EP0473580 A1 EP 0473580A1 EP 90901703 A EP90901703 A EP 90901703A EP 90901703 A EP90901703 A EP 90901703A EP 0473580 A1 EP0473580 A1 EP 0473580A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plastic
- wood waste
- agglomerate
- wood
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 41
- 229920003023 plastic Polymers 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000002916 wood waste Substances 0.000 claims abstract description 37
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 238000001746 injection moulding Methods 0.000 claims description 10
- -1 polyethylene Polymers 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract description 2
- 239000013502 plastic waste Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000004597 plastic additive Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/28—Moulding or pressing characterised by using extrusion presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0209—Methods, e.g. characterised by the composition of the agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
Definitions
- the present invention relates to a process of pro ⁇ ducing an agglomerate of wood waste and plastic, as well as a use of this agglomerate for injection moulding or extrusion of products.
- 5 GB-1,443,194 discloses a method for producing a product of wood waste and plastic, the wood waste and the plastic being intermixed simultaneously with the ac ⁇ tual injection moulding. The plastic and the wood waste are dosed directly into the injection moulding machine, Q and the wood waste is dried in connection therewith, so as not to form lumps and thus give an inhomogeneous pro ⁇ duct.
- DE-2,305,150 also discloses a method for producing a product of wood waste and plastic, a mixture of dry saw- 5 dust and plastic being injection moulded to form various components. These methods have the disadvantage of requir ⁇ ing several dosing devices, as well as a drying device. The direct dosage also entails that the end product may become inhomogeneous. Q Therefore, there is need for a simple and economical process of producing a homogeneous wood-plastic material. Summary of the invention
- the object of the present invention is to provide a process of producing an agglomerate of wood waste and 5 plastic, resulting in an extremely homogeneous end pro ⁇ duct.
- Another object of the invention is to provide a pro ⁇ cess of producing an agglomerate which, in a simple and convenient manner, can be further worked, e.g. by injec ⁇ tion moulding, into various products.
- the process according to the invention is charac ⁇ terised in that the plastic is decomposed into smaller frac ⁇ tions, or is supplied in a decomposed state, that the decomposed plastic is comminuted while being subjected to frictional heat, that moist wood waste is added during said comminu ⁇ tion, so that a mixture is formed, that this mixture is agglomerated, and that the agglomerate is recovered.
- the agglomerate according to the invention is in ⁇ tended to be used in injection moulding, extrusion or other types of moulding, for the production of various products.
- the invention thus provides a process of producing an agglomerate of wood waste and plastic, which may then be used as such for injection moulding or the like of various end products.
- the moisture in the wood waste is used to bring about an agglomeration, and by admixing the wood waste during the actual agglome- ration a very homogeneous product is obtained.
- the resulting agglomerate renders the injection moulding simpler and more economical than be ⁇ fore.
- an agglo ⁇ merating device which chiefly comprises an upright cylindrical container with knives rotating at high speed at the bottom and, optionally, further knives fixedly mounted on the cylinder walls.
- the agglomerating device is fed at the top and emptied at the bottom.
- Agglomerating devices are, for example, available from REG-MAC s.r.l., Legnano, Italy.
- the plastic film is manually fed into the cylindrical container where it is cut into strips by the rapidly ro ⁇ tating knives, at the same time as it is thrown towards the periphery of the container.
- the rotation of the knives and also of the plastic particles generates frictional heat, and when the material has been reduced to a certain size, the temperature increases to a level at which the material begins to melt.
- the moist wood waste is added. Due to the water in the wood waste, the melting process is inter ⁇ rupted, such that the heated plastic is cooled and con ⁇ tracts into so-called agglomerates, i.e. the wood waste and the plastic agglomerate. The cooling and the continued rotation of the knives cause the water in the wood waste to evaporate in the form of water vapour. Thus, the wood waste is dried and thoroughly mixed with the plastic. Most of the wood waste is enclosed in the agglomerate par ⁇ ticles, resulting in a very homogeneous and shelf-stable product. The degree of melting of the plastic can be checked visually through the feed opening at the top of the con ⁇ tainer.
- the time required for the process depends on the amount of moisture to be evaporated from the wood waste, and this amount of moisture is a function of, inter alia, the size of the whole charge, the mixing ratios of sawdust and plastic, and the moisture content of the sawdust.
- the size and appearance of the agglomerate depends, inter alia, on the temperature of the plastic when the moist wood waste is added, and on the types of plastic and addi- tives that are used.
- the consistency and the dry content of the mixture can also be checked visually.
- the container is emptied of the mixture which, by centrifugal action, is thrown out through the discharge opening of the agglomerating device to a receptacle from which it is conducted to a storage silo. Then, the agglomerate is ready for use in injection moulding or other types of moulding of sundry products. Naturally, the agglomerate may also be conducted directly to an injection moulding machine or the like.
- the wood waste employed may be sawdust, wood flour, wooden chips, shavings, or a mixture thereof, and it should have a particle size of 0.02-10 mm, preferably 2-3 mm.
- a suitable wood waste is sawdust, for example from a saw mill or other wood-working industry.
- the wood waste should have a moisture content of 5-45% by weight, suitably 10-40% by weight, and most preferably 15-25% by weight.
- the plastic employed is preferably a thermoplastic, such a HD, LD, MD polyethylene, polypropylene, or polyvinyl chloride plastic, or mixtures thereof.
- a preferred ther ⁇ moplastic is polyethylene.
- the agglomerate according to the invention may con ⁇ tain 5-90% by weight plastic and 95-10% by weight wood waste, suitably 40-60% by weight plastic and 60-40% by weight wood waste.
- the plastic employed may consist of waste raw material of mixed quality and varying purity; a product which today often is destroyed or dumped.
- plastic additives such as plasticisers
- plasticisers may be added to or form part of the raw material employed.
- the agglomerate may be used for producing injection moulded and extruded products, such as mouldings in the furniture and wood-working industries, and for manufactur ⁇ ing bobbins/sleeves.
- the agglomerate according to the invention can be used as such or worked into a granulate.
- Products formed from the agglomerate as such, or from a granulate produced thereof may replace, within the fur ⁇ niture and wood-working industries, parts of wood or par- ticle board components, and in doing so reduce the problem of gases emanating from phenolic resin glue etc.
- the springiness and flexibility of these products also provide substantial advantages for the designer.
- Such a product is moisture-resistant, it can be used for manufacturing bobbins/sleeves and, for example, window frames, which is very advantageous as to storage possibilities and weatherproofness.
- a product formed of the agglomerate according to the invention may be lacquered, glued and coloured throughout, and it may also be worked in known wood-working machines.
- the product is formable after heating and dimensionally stable after cooling.
- Example 1 50 kg LD polyethylene film (suitable for recycling) is charged into an agglomerating device of the type desig ⁇ nated REG-MAC 430T manufactured by REG-MAX s.r.l., Legnano, Italy.
- the polyethylene film is ground for about 4 min. in the agglomerating device and has, at that time, a temperature of about 125°C.
- 50 kg 3-millimetre sawdust having a moisture content of 20% is added.
- the mixture is agglomerated for 2-3 min. until no visible va ⁇ pour departs from the agglomerating device.
- the re ⁇ sulting agglomerate is discharged at an end temperature of 80°C.
- Example 2 50 kg polypropylene is charged into an agglomerating device identical with the one in Example 1, and is ground for 5 min. At this point, the propylene plastic has a tem- perature of about 130°C. Then, 60 kg wood flour (25 mesh) with a moisture content of 20% is added, and this mixture is agglomerated for 3 min. Then, the resulting agglomerate is discharged at an end temperature of 80°C.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE8900052A SE463547B (sv) | 1989-01-10 | 1989-01-10 | Foerfarande foer framstaellning av ett agglomerat bestaaende av traeavfall och termoplastisk plast, samt anvaendning daerav |
SE8900052 | 1989-01-10 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0473580A1 true EP0473580A1 (de) | 1992-03-11 |
Family
ID=20374697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90901703A Withdrawn EP0473580A1 (de) | 1989-01-10 | 1990-01-10 | Verfahren zur herstellung eines holz/kunststoffagglomerates und verwendung |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0473580A1 (de) |
AU (1) | AU4836490A (de) |
FI (1) | FI913317A0 (de) |
SE (1) | SE463547B (de) |
WO (1) | WO1990008020A1 (de) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI892833A (fi) * | 1989-06-08 | 1990-12-09 | Woodfoot Oy | Foerfarande foer tillverkning av presstycken. |
US5075057A (en) * | 1991-01-08 | 1991-12-24 | Hoedl Herbert K | Manufacture of molded composite products from scrap plastics |
US5406768A (en) * | 1992-09-01 | 1995-04-18 | Andersen Corporation | Advanced polymer and wood fiber composite structural component |
DE4415851A1 (de) * | 1994-05-05 | 1995-11-09 | Ljudmila Olegovna Dr In Bunina | Holzspanerzeugnis mit thermoplastischer Verbundmasse |
DE69509546T2 (de) * | 1994-10-31 | 2000-11-02 | Windsor Technologies Ltd., Nassau | Verfahren zur herstellung eines lignocellulosematerials, das zur herstellung eines fertigproduktes geeignet ist |
US7713460B2 (en) | 1995-04-27 | 2010-05-11 | Tech-Wood International Ltd. | Method and apparatus for manufacturing of plastic-based composite product |
GB2309699A (en) * | 1996-02-02 | 1997-08-06 | Ecobloc Ltd | Constructional materials containing plastics and waste naterial |
US6344504B1 (en) * | 1996-10-31 | 2002-02-05 | Crane Plastics Company Limited Partnership | Extrusion of synthetic wood material |
AU7817700A (en) * | 1999-09-22 | 2001-04-24 | Sd-Konsult Stein Fr. Dietrichson | Construction material comprising recycled pvb (polyvinyl butyral) |
US6585452B1 (en) * | 2002-06-27 | 2003-07-01 | Rexius Forest By-Products, Inc. | Organic composition for erosion control and barrier formation |
US8074339B1 (en) | 2004-11-22 | 2011-12-13 | The Crane Group Companies Limited | Methods of manufacturing a lattice having a distressed appearance |
US8167275B1 (en) | 2005-11-30 | 2012-05-01 | The Crane Group Companies Limited | Rail system and method for assembly |
US7913960B1 (en) | 2007-08-22 | 2011-03-29 | The Crane Group Companies Limited | Bracketing system |
US20090321981A1 (en) | 2008-01-15 | 2009-12-31 | RheTech, Inc. | Cellulosic inclusion thermoplastic composition and molding thereof |
FI130823B1 (fi) * | 2016-05-30 | 2024-04-08 | Wimao Oy | Menetelmä ja laitteisto lähtöaineen käsittelemiseksi |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB984170A (en) * | 1962-06-21 | 1965-02-24 | Conway Dolman Ltd | Improvements in or relating to chipboard |
US3671615A (en) * | 1970-11-10 | 1972-06-20 | Reynolds Metals Co | Method of making a composite board product from scrap materials |
-
1989
- 1989-01-10 SE SE8900052A patent/SE463547B/sv not_active IP Right Cessation
-
1990
- 1990-01-10 WO PCT/SE1990/000014 patent/WO1990008020A1/en not_active Application Discontinuation
- 1990-01-10 AU AU48364/90A patent/AU4836490A/en not_active Abandoned
- 1990-01-10 EP EP90901703A patent/EP0473580A1/de not_active Withdrawn
-
1991
- 1991-07-09 FI FI913317A patent/FI913317A0/fi unknown
Non-Patent Citations (1)
Title |
---|
See references of WO9008020A1 * |
Also Published As
Publication number | Publication date |
---|---|
FI913317A0 (fi) | 1991-07-09 |
SE463547B (sv) | 1990-12-10 |
WO1990008020A1 (en) | 1990-07-26 |
AU4836490A (en) | 1990-08-13 |
SE8900052D0 (sv) | 1989-01-10 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 19910702 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FR GB IT LI LU NL SE |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 19920831 |