EP0410229B1 - Broyeur agitateur pour le microbroyage - Google Patents
Broyeur agitateur pour le microbroyage Download PDFInfo
- Publication number
- EP0410229B1 EP0410229B1 EP90113421A EP90113421A EP0410229B1 EP 0410229 B1 EP0410229 B1 EP 0410229B1 EP 90113421 A EP90113421 A EP 90113421A EP 90113421 A EP90113421 A EP 90113421A EP 0410229 B1 EP0410229 B1 EP 0410229B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- grinding disks
- disks
- agitator mill
- agitator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000227 grinding Methods 0.000 claims description 72
- 239000000463 material Substances 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 2
- 239000000049 pigment Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000008247 solid mixture Substances 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
- 238000003756 stirring Methods 0.000 description 13
- 239000000919 ceramic Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C17/163—Stirring means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/115—Stirrers characterised by the configuration of the stirrers comprising discs or disc-like elements essentially perpendicular to the stirrer shaft axis
Definitions
- the invention relates to an agitator mill for ultra-fine grinding of a grinding material dispersion consisting of solids or solid mixtures, which consists of a cylindrical container for holding grinding material and grinding media, in which a rotating stirrer shaft is provided, to which a plurality of circular grinding disks acting as stirring elements are attached, at least one of which Part of the grinding disks is attached directly to the agitator shaft off-center and offset in relation to one another in the axial direction, and the edge surfaces of the grinding disks are chamfered.
- Such an agitator mill is known for example from SU-A-1 384 332.
- agitator ball mills with vertically or horizontally arranged grinding troughs are used.
- Devices of this type consist of a vertically arranged grinding trough in which agitators are fitted, on which smooth disks, annular disks, perforated disks or stirring rods or the like are arranged. All of these designs have one fundamental disadvantage in common, which is that the high-speed mixing units have a continuously increasing peripheral speed from the center to the periphery. At the periphery, the peripheral speed is to be designed so that the grinding and dispersion effect is achieved, but that the grinding media themselves are not or only insignificantly stressed or even destroyed.
- the stress on the material to be ground and thus also on the grinding media essentially depends on the difference in speed between the stirring tool and the grinding media from.
- the grinding effect that can be achieved in the case of the continuously operating agitator mills that are mainly considered also depends on the fact that there are no zones of insufficient dispersing stress remaining on the millbase.
- the distance between the stirring discs and the inner wall of the grinding troughs must therefore be kept within certain limits.
- the grinding trough is double-walled for cooling purposes and has an inlet and an outlet for the material to be treated.
- a filter device for example in the form of a slot or sieve, is also provided, through which the grinding media are retained, but the treated product can pass through.
- Agitator mills with a hollow, cooled agitator shaft are also known, in particular for processing highly viscous and temperature-sensitive ground material.
- the outer edge design of the stirring disks has a non-circular shape deviating from the circular cross section of the grinding trough, for example tooth shape, wherein the outer edge of the stirring disks can have a bevel in the direction of the axis of the agitator shaft.
- DE-A-24 57 609 describes an agitator mill whose agitator shaft is formed by a conical hollow body which tapers downwards.
- DE-A-26 50 441 describes stirring disks, which are equipped with a Number of elongated openings, which are preferably circularly distributed around the central axis of the disk in question, are provided for taking the grinding media with them. A beveled leading edge is provided in the axial direction at each end of these elongated openings.
- DE-A-12 07 191 describes ring disks which act as stirring elements and which are fastened off-center on the agitator shaft and offset relative to one another as seen in the axial direction.
- these ring eccentrics have the disadvantage that, due to the centrifugal force, a cavity can arise in the interior of the grinding vessel, which considerably reduces the effectiveness of the fine grinding.
- DE-A-12 11 906 ring disks are known, which are designed as a helical surface. The same problems as described above occur with the fine grinding with these stirring elements.
- DE-A-21 64 286 describes eccentrically arranged circular stirring elements which have edges pointing upwards or downwards at the edges.
- SU-A-1 384 332 describes eccentrically mounted grinding disks with bevelled edges in one direction.
- From DE-A-16 07 533 eccentrically mounted solid disks are also known, which are provided on one or both outer surfaces with concentric bead-like ribs.
- the task was to enable an agitator mill of the generic type mentioned at the outset, even with a high degree of ball filling, by means of an optimized axial and radial conveyance of the ground material and the grinding media, without ball blocking. At the same time, this funding should take place in a mill cascade connected in series, if possible without additional pump systems.
- the grinding disk is provided on one or both sides with one or more eccentrically circumferential beveled active surfaces, as can be seen from FIGS. 1a to 1c.
- the grinding disc (1) according to the invention is a circular solid disc with an eccentrically mounted bore (5) for plugging onto the agitator shaft (6) (FIGS. 2a, 2b). This disc is manufactured as a turned part.
- the edge surfaces (2) of the disc (1) are beveled on one or both sides ( Figure 1c).
- the top and / or the underside of the disk is provided with circumferential, preferably circular-centered, zigzag-shaped tapered baffles (3, 4) inwards and / or outwards (FIG. 1b).
- the grinding disk is preferably equipped with these baffles on at least half of its outer surface.
- FIG. 1a due to the eccentric arrangement of the grinding disks, the grinding media hit the impact surfaces at different angles, as a result of which extremely good axial and radial conveyance of the grinding stock is achieved.
- FIG. 1b shows a particularly preferred embodiment of the grinding disc according to the invention, in which these active surfaces are arranged on both sides, that is to say on the top and bottom of the grinding disc.
- Steel, ceramic, low-pressure polyethylene or polyoxymethylene or others are used as the material for the grinding disc appropriate materials suitable. Since, as described above, the grinding disk is a turned part, in contrast to the prior art mentioned above, this requires a much simpler production.
- FIGS. 2a and 2b The arrangement of the grinding disks in relation to the stirrer shaft (6) is shown in FIGS. 2a and 2b.
- four disks (1, 1 ', 1 ⁇ , 1 axial) are axially seen helically offset from each other by 90 °, then follows as indicated in Figure 2b, the next series of 4 grinding disks.
- Each grinding disc covers the entire cross-section of the grinding trough with each revolution. This effect is now greatly enhanced by the staggered arrangement of the grinding disks.
- the grinding media are moved in the same direction, but at different speeds, which creates additional friction between the grinding media, which contributes to increasing the grinding work.
- the grinding media are from the prior art known grinding balls, for example steel, glass, aluminum oxide or ceramic balls can be used, the size of the grinding balls can be selected within wide limits, for example from 0.2 to 5 mm.
- the vertical distance between the individual grinding disks can be between 20 and 100 mm with a diameter of the grinding trough of 200 - 500 mm.
- a ball filling degree for example 0.8 mm ceramic balls, of up to 94% can be achieved, while ball filling degrees of up to about 80% are generally known from the prior art.
- agitator mills according to the invention have proven themselves particularly well in the very fine grinding of magnetic dispersions consisting of polymeric binder dissolved in an organic solvent and magnetic fine-particle pigments dispersed therein with a high viscosity of the millbase. It has been shown that the number of agitator mills connected in series could be reduced by about 1/3 for the fine grinding of such dispersions.
- the stirring elements are arranged in a vertical agitator ball mill in such a way that the grinding disks arranged at the lower shaft end consist of steel, while the grinding disks arranged in the middle and at the top preferably consist of plastic.
- the temperature profile in the grinding trough is taken into account, since, as is known to any person skilled in the art, the temperature due to the ball pressure in the lower part of the trough is significantly higher than in the upper part of the trough.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crushing And Grinding (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Claims (4)
- Broyeur agitateur pour le broyage ultra-fin d'une dispersion de matière à broyer constituée de solides ou de mélanges de solides, constitué d'un récipient cylindrique destiné à recevoir la matière à broyer et des corps broyeurs et dans lequel est prévu un arbre tournant d'agitation (6) auquel sont fixés plusieurs disques broyeurs circulaires (1) jouant le rôle d'éléments agitateurs, au moins une partie de ces disques (1) étant fixés directement à l'arbre d'agitation (6) excentriquement et, vus dans la direction axiale, décalés les uns des autres, et les surfaces de bord (2) des disques broyeurs (1) étant biseautées, caractérisé par le fait que les disques broyeurs (1) sont pourvus de nervures concentriques sur leur face supérieure et/ou leur face inférieure, que la section transversale des disques broyeurs (1) est en forme de zigzag (3, 4) et que les surfaces de bord (2) des disques broyeurs (1) sont biseautées vers le haut et vers le bas uniformément tout autour.
- Broyeur agitateur selon la revendication 1, caractérisé par le fait que dans le cas où il est vertical, les disques broyeurs (1) situés à l'extrémité inférieure de l'arbre (6) sont en acier et les disques broyeurs (1) situés au milieu ou à l'extrémité supérieure de l'arbre (6) sont en matière plastique.
- Broyeur agitateur selon la revendication 1, caractérisé par le fait que dans le cas où il est vertical, les disques broyeurs (1) situés à l'extrémité inférieure de l'arbre sont placés excentriquement et présentent des surfaces de percussion (2, 3) seulement sur leur face supérieure, que les disques broyeurs (1) placés excentriquement à l'extrémité supérieure de l'arbre présentent des surfaces de percussion (2, 4) sur leur face inférieure et que dans la zone du milieu de l'arbre d'agitation (6) sont placés au milieu des disques perforés cylindriques classiques.
- Procédé de broyage ultra-fin d'une dispersion magnétique constituée de pigments magnétiques finement dispersés dans un liant polymère et d'autres adjuvants, caractérisé par le fait que la dispersion passe une ou plusieurs fois dans au moins un broyeur agitateur selon les revendications 1 à 3.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3924678 | 1989-07-26 | ||
DE3924678A DE3924678A1 (de) | 1989-07-26 | 1989-07-26 | Ruehrwerksmuehle zur feinstmahlung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0410229A1 EP0410229A1 (fr) | 1991-01-30 |
EP0410229B1 true EP0410229B1 (fr) | 1994-03-02 |
Family
ID=6385848
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90113421A Expired - Lifetime EP0410229B1 (fr) | 1989-07-26 | 1990-07-13 | Broyeur agitateur pour le microbroyage |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0410229B1 (fr) |
JP (1) | JPH0360747A (fr) |
DE (2) | DE3924678A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3725411B1 (fr) * | 2019-04-18 | 2023-12-13 | Twee "R" Recyclinggroep B.V. | Appareil d'élimination de substances collées sur un matériau particulaire ou de broyage de matériau |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4234759C2 (de) * | 1992-10-15 | 2002-11-07 | Emtec Magnetics Gmbh | Rührwerkmühle zur Feinstmahlung |
JP5326272B2 (ja) * | 2007-12-13 | 2013-10-30 | アイシン精機株式会社 | 気泡微細化装置及び気泡微細化装置を用いた気泡発生システム |
DE102015101476A1 (de) * | 2015-02-02 | 2016-08-04 | Netzsch-Feinmahltechnik Gmbh | Rührwerkskugelmühle und mahlscheibe für rührwerkskugelmühlen |
JP7138986B1 (ja) * | 2021-12-10 | 2022-09-20 | 淺田鉄工株式会社 | 分散機 |
JP7111399B1 (ja) * | 2021-12-10 | 2022-08-02 | 淺田鉄工株式会社 | 分散機 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1207191B (de) * | 1963-04-27 | 1965-12-16 | Netzsch Maschinenfabrik | Ruehrwerksmuehle zur Feinstvermahlung und Dispergierung |
DE1211905B (de) * | 1964-02-26 | 1966-03-03 | Draiswerke Ges Mit Beschraenkt | Ruehrwerksmuehle zum Herstellen von Feststoffdispersionen |
DE1607533A1 (de) * | 1968-01-02 | 1969-10-02 | F B Lehmann Gmbh Maschinenfabr | Ruehrwerksmuehle zum Feinstmahlen von Suspensionen wie Farben,Chemikalien und Kakao |
DE2164286C3 (de) * | 1971-12-23 | 1980-03-27 | Gebrueder Netzsch, Maschinenfabrik Gmbh & Co, 8672 Selb | Rührwerksmühle |
DE2457609B2 (de) * | 1974-12-05 | 1977-01-20 | Gustav Spangenberg Maschinenfabrik Gmbh, 6800 Mannheim | Ruehrwerksmuehle |
ES222298Y (es) * | 1976-07-13 | 1977-05-01 | Oliver & Batlle, S. A. | Disco perfeccionado para molienda. |
US4513917A (en) * | 1983-06-16 | 1985-04-30 | Morehouse Industries, Inc. | Sand mill rotor discs |
-
1989
- 1989-07-26 DE DE3924678A patent/DE3924678A1/de not_active Withdrawn
-
1990
- 1990-07-13 DE DE90113421T patent/DE59004741D1/de not_active Expired - Fee Related
- 1990-07-13 EP EP90113421A patent/EP0410229B1/fr not_active Expired - Lifetime
- 1990-07-24 JP JP2194097A patent/JPH0360747A/ja active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3725411B1 (fr) * | 2019-04-18 | 2023-12-13 | Twee "R" Recyclinggroep B.V. | Appareil d'élimination de substances collées sur un matériau particulaire ou de broyage de matériau |
Also Published As
Publication number | Publication date |
---|---|
JPH0360747A (ja) | 1991-03-15 |
DE3924678A1 (de) | 1991-02-07 |
EP0410229A1 (fr) | 1991-01-30 |
DE59004741D1 (de) | 1994-04-07 |
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