EP0406686A2 - Wearing discs for crimping machines - Google Patents
Wearing discs for crimping machines Download PDFInfo
- Publication number
- EP0406686A2 EP0406686A2 EP90112233A EP90112233A EP0406686A2 EP 0406686 A2 EP0406686 A2 EP 0406686A2 EP 90112233 A EP90112233 A EP 90112233A EP 90112233 A EP90112233 A EP 90112233A EP 0406686 A2 EP0406686 A2 EP 0406686A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- wear
- sintered material
- crimping
- metal
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002788 crimping Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052802 copper Inorganic materials 0.000 claims abstract description 9
- 239000010949 copper Substances 0.000 claims abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000002739 metals Chemical class 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 4
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 3
- 239000000956 alloy Substances 0.000 claims abstract description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 239000002470 thermal conductor Substances 0.000 abstract 1
- 238000005299 abrasion Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000002783 friction material Substances 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000012612 commercial material Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/12—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
Definitions
- the present invention relates to wear washers for crimping machines for the production of synthetic fibers.
- Such wear washers which are intended to prevent the lateral emergence of the fiber cable to be compressed from the press roll nip of the crimping chamber, are known; your requirement profile will e.g. discussed in great detail in DE-OS 21 13 886.
- the wear washers must therefore have good thermal conductivity, since when the 10 fiber strands pass through the crimp, and in particular during the dry crimp, friction is generated and this is converted into heat. To perform their function, the wear washers must be in frictional contact with the end faces of the feed rollers and the fiber plugs compressed in the crimping chamber are pushed along them under high pressure. During this process, a lot of heat also develops on the friction surface of the disks, ie in a relatively small area of their surface. The material of the wear washers must therefore be a good conductor of heat so that the heat generated is dissipated quickly and the temperature of the friction surface cannot rise too high and the fibers are not damaged.
- Abrasion-resistant, hard materials that have been proposed for the production of wear disks are, for example, brass or ceramic (US Pat. No. 4,395,804) or aluminum oxide mixed ceramics, such as (R) ALSIMAG (US Pat. No. 2,311,174).
- the conventional materials that have this property such as sintered ceramics made of aluminum oxide or zirconium oxide / Silicon dioxide, however, are not sufficiently thermally conductive.
- Another disadvantage of these very hard materials is the fact that occasional damage to the friction surfaces of rotating disks no longer heals during operation (grinding) and that the end faces of the feed rollers can be damaged.
- the widely used brass wear washers have good thermal conductivity, but are still too short and do not have sufficient healing properties.
- Plastic panes have poor thermal conductivity.
- wear disks which are characterized by optimum abrasion resistance and good thermal conductivity and which moreover have the advantage over conventional materials that they do not cause discoloration of the fiber strands.
- Wear discs must be manufactured with high precision and advantageously either consist of a relatively abrasion-resistant material or be provided with a special surface treatment so that the cable band or the thread survives the crimping process with the least possible fiber damage.
- wear-prone parts are not subjected to excessive stress, surface treatment methods such as e.g. Flame, induction and case hardening, for wear protection.
- surface treatment methods such as e.g. Flame, induction and case hardening, for wear protection.
- the wear disks according to the invention largely overcome the problems described above.
- the wear disks according to the invention are characterized in that they consist of a sintered material made of carbon and metals or their alloys, which, with optimal self-healing ability, counteracts the frictional stresses as much as possible against wear.
- Friction materials of this type convert kinetic energy into thermal energy. Friction materials of this type are now also required on a large scale in automobile construction and general mechanical engineering. These are multi-component sintered materials, some of which are extremely complex. Sintered materials as used in the present invention are also known. They contain optionally for example 5 to 70% graphite, 85 to 30% copper and possibly up to 10%, preferably 8 to 10% tin, up to 15% lead and up to 12% zinc. In the device according to the invention, a high copper content in the range between 70 and 90% is advantageous, preferably over 80%.
- the metal component particularly preferably consists only of copper. Due to the high copper content, it is possible to increase the thermal conductivity to a large extent, whereby it should exceed 80 W x K ⁇ 1 xm ⁇ 1. It is preferably 80 to 200, in particular 100-150 W x K ⁇ 1 xm ⁇ 1.
- the thermal conductivity of some particularly well-suited materials, the "metal carbons" mentioned below, is 125 ⁇ 15.
- the copper can also be replaced by other metals in order to modify the properties of the sintered wear washers depending on the desired stress. So it can be advantageous to e.g. to be replaced by iron, tin, zinc or lead or only to be combined with these elements; but also the high-melting metals of the 4th to 6th subgroup, as sintered materials with carbon, show advantageous luctile, wear-resistant properties.
- the structure also influences the properties of the required sintered materials, e.g. can be expressed by the apparent density.
- the apparent density is the quotient of the mass and the macroscopic volume of the material.
- metal carbons which are among the oldest sintered composites, have proven to be a particularly suitable material for the wear disks according to the invention count and so far have mainly been used as collector brushes for electric motors.
- Metal carbons which are particularly suitable as a material for the wear disks according to the invention, consist of 80-85% copper, 10-16% lead and 5-9% graphite. Very suitable commercial materials of this type are e.g. the standard metal charcoal qualities BDB or NL from W.L. Eichberg, Berlin.
- the wear washer according to the invention is distinguished by the fact that it has an optimal combination of wear resistance and self-healing ability, is good heat conductor and, surprisingly, does not cause discoloration on the yarns, as is customary with the common materials.
- the combination of these positive properties leads to a long, trouble-free runtime of the crimping machines equipped with them.
- the cable quality is particularly evident in a uniform crimp pattern over the entire cable cross-section, while in the usual methods an irregular sinusoidal or angular toothed crimp shape often occurs in practice.
- the uniform crimped arch shape guarantees good textile processing, especially on cutting and tearing converters.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Powder Metallurgy (AREA)
- Cookers (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Magnetically Actuated Valves (AREA)
- Turning (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft Verschleiß-Scheiben für Kräuselmaschinen zur Herstellung von synthetischen Fasern.The present invention relates to wear washers for crimping machines for the production of synthetic fibers.
Derartige Verschleiß-Scheiben, die den seitlichen Austritt des zu stauchenden Faserkabels aus dem Preßwalzenspalt der Kräuselkammer verhindern sollen, sind bekannt; ihr Anforderungsprofil wird z.B. in der DE-OS 21 13 886 sehr ausführlich diskutiert.Such wear washers, which are intended to prevent the lateral emergence of the fiber cable to be compressed from the press roll nip of the crimping chamber, are known; your requirement profile will e.g. discussed in great detail in DE-OS 21 13 886.
Die Verschleiß-Scheiben müssen demnach eine gute Wärmeleitfähigkeit besitzen, da beim Durchlaufen der 10 Faserstränge bei der Kräuselung und insbesondere bei der Trockenkräuselung Reibung erzeugt und diese in Wärme umgewandelt wird. Die Verschleiß-Scheiben müssen zur Erfüllung ihrer Funktion in reibendem Kontakt mit den Stirnflächen der Einzugswalzen stehen und die in der Kräuselkammer gestauchten Faserpfropfen werden unter hohem Druck an ihnen entlang geschoben. Bei diesem Vorgang entwickelt sich auf der Reibfläche der Scheiben, d.h. in einem relativ kleinen Bereich ihrer Oberfläche, zusätzlich viel Wärme. Das Material der Verschleiß-Scheiben muß daher gut wärmeleitend sein, damit die erzeugte Wärme schnell abgeführt wird, und die Temperatur der Reibfläche nicht zu hoch steigen kann und die Fasern nicht beschädigt werden. Die hohe Reibungsarbeit führt ferner zu einem schnellen Verschleiß der Scheiben, deshalb es von Vorteil ist, ein möglichst abriebbeständiges Material bei der Fertigung der beanspruchten Teile zu verwenden. Abriebfeste, harte Materialien, die zur Herstellung von Verschleiß-Scheiben vorgeschlagen wurden, sind beispielsweise Messing oder Keramik (US-A-4 395 804) oder Aluminiumoxid-Mischkeramik, wie z.B. (R) ALSIMAG (US-A-2 311 174). Die herkömmlichen Materialien die diese Eigenschaft aufweisen, wie z.B. Sinterkeramiken aus Aluminiumoxid oder Zirkoniumoxid/ Siliciumdioxid, sind jedoch nicht genügend wärmeleitend. Ein weiterer Nachteil dieser sehr harten Materialien zeigt sich darin, daß evtl. vereinzelt auftretende Schäden an den Reiboberflächen rotierender Scheiben im Betrieb nicht mehr ausheilen (abgeschliffen werden) und daß die Stirnflächen der Einzugswalzen Schaden nehmen können.The wear washers must therefore have good thermal conductivity, since when the 10 fiber strands pass through the crimp, and in particular during the dry crimp, friction is generated and this is converted into heat. To perform their function, the wear washers must be in frictional contact with the end faces of the feed rollers and the fiber plugs compressed in the crimping chamber are pushed along them under high pressure. During this process, a lot of heat also develops on the friction surface of the disks, ie in a relatively small area of their surface. The material of the wear washers must therefore be a good conductor of heat so that the heat generated is dissipated quickly and the temperature of the friction surface cannot rise too high and the fibers are not damaged. The high friction work also leads to rapid wear of the disks, which is why it is advantageous to use the most abrasion-resistant material possible in the manufacture of the stressed parts. Abrasion-resistant, hard materials that have been proposed for the production of wear disks are, for example, brass or ceramic (US Pat. No. 4,395,804) or aluminum oxide mixed ceramics, such as (R) ALSIMAG (US Pat. No. 2,311,174). The conventional materials that have this property, such as sintered ceramics made of aluminum oxide or zirconium oxide / Silicon dioxide, however, are not sufficiently thermally conductive. Another disadvantage of these very hard materials is the fact that occasional damage to the friction surfaces of rotating disks no longer heals during operation (grinding) and that the end faces of the feed rollers can be damaged.
Als weichere Materialien für Verschleiß-Scheiben wurden z.B. empfohlene Bronze, Aluminium oder (R) NYLON oder PTFE (DE-A-3 503 447, DE-A-2 604 505, US-A-3 237 270 und DE-A-1 435 441) oder auch Graphit (DE-A-2 113 886). Ein Problem der zur Zeit gängigen Verschleiss-Scheiben aus Graphit, ist nicht nur ihr hoher Abrieb, sondern auch eine Anfärbung der Filamente, die in hohem Maße unerwünscht ist.As softer materials for wear washers e.g. Recommended bronze, aluminum or (R) NYLON or PTFE (DE-A-3 503 447, DE-A-2 604 505, US-A-3 237 270 and DE-A-1 435 441) or graphite (DE- A-2 113 886). A problem with the currently used wear disks made of graphite is not only their high abrasion, but also a coloring of the filaments, which is highly undesirable.
Die verbreitet eingesetzten Messing-Verschleißscheiben weisen zwar eine gute Wärmeleitfähigkeit auf, haben aber immer noch eine zu geringe Standzeit und kein ausreichendes Ausheilvermögen. Kunststoffscheiben haben eine mangelhafte Wärmeleitfähigkeit.The widely used brass wear washers have good thermal conductivity, but are still too short and do not have sufficient healing properties. Plastic panes have poor thermal conductivity.
Es gilt daher Verschleiß-Scheiben herzustellen, die sich durch eine optimale Abriebsbeständigkeit und eine gute Wärmeleitfähigkeit auszeichnen und überdies den Vorteil gegenüber herkömmlichen Materialien besitzen, daß sie keine Verfärbungen der Faserstränge bewirken.It is therefore necessary to manufacture wear disks which are characterized by optimum abrasion resistance and good thermal conductivity and which moreover have the advantage over conventional materials that they do not cause discoloration of the fiber strands.
Verschleiss-Scheiben müssen mit hoher Präzision hergestellt werden und vorteilhafterweise entweder aus einem relativ abriebsresistenten Material bestehen oder mit einer speziellen Oberflächenbehandlung versehen sein, damit das Kabelband oder der Faden den Kräuselprozeß mit der geringstmöglichen Faserbeschädigung übersteht.Wear discs must be manufactured with high precision and advantageously either consist of a relatively abrasion-resistant material or be provided with a special surface treatment so that the cable band or the thread survives the crimping process with the least possible fiber damage.
Wenn die Beanspruchung der verschleißgefährdeten Teile nicht übermäßig hoch ist, reichen oft schon Verfahren zur Oberflächenbehandlung, wie z.B. Flamm-, Induktions- und Einsatzhärten, für den Verschleiß-Schutz aus.If the wear-prone parts are not subjected to excessive stress, surface treatment methods such as e.g. Flame, induction and case hardening, for wear protection.
Allerdings ist eine hohe Oberflächenhärte nicht allein maßgebend für die Abriebsfestigkeit und überdies sind Schichten, die durch dieses Verfahren gebildet werden, sehr dünn, so daß sie nicht über lange Zeit standhalten. In Sonderfällen haben sich auch verschleißfeste Schichten, die mit dem Metallspritzverfahren aufgebracht wurden, bewährt. Eine wichtige Voraussetzung ist eine feste Haftung auf dem Grundwerkstoff und eine ausreichende Zähigkeit der ' Spritzschicht, die nicht zu Mißbildungen oder zum Abbröckeln neigen darf. Derartige Oberflächenbehandlungen sind diffizil auszuführen und verteuern die Reibscheiben erheblich. Darüberhinaus gelingt es nicht, die Abriebprobleme durch diese Maßnahme voll zu beseitigen. Sie stellen somit ebenfalls noch keine befriedigende Lösung dar.However, a high surface hardness is not the only decisive factor for the abrasion resistance and, moreover, layers which are formed by this process are very thin, so that they do not withstand for a long time. In special cases, wear-resistant layers that have been applied using the metal spraying method have also proven their worth. An important prerequisite is firm adhesion to the base material and sufficient toughness of the spray layer, which must not tend to deform or crumble. Such surface treatments are difficult to carry out and make the friction disks considerably more expensive. In addition, this measure does not completely eliminate the abrasion problems. They are therefore still not a satisfactory solution.
Demgegenüber werden durch die erfindungsgemäßen Verschleiß-Scheiben die oben geschilderten Probleme weitgehend überwunden. Die erfindungsgemäßen Verschleiß-Scheiben sind dadurch gekennzeichnet, daß sie aus einem Sintermaterial aus Kohlenstoff und Metallen oder deren Legierungen bestehen, das bei gleichzeitig optimalem Selbstheilungsvermögen den Reibungsbeanspruchungen einen größtmöglichen Widerstand gegen Abnutzung entgegensetzt.In contrast, the wear disks according to the invention largely overcome the problems described above. The wear disks according to the invention are characterized in that they consist of a sintered material made of carbon and metals or their alloys, which, with optimal self-healing ability, counteracts the frictional stresses as much as possible against wear.
Die hier erforderlichen sogenannten Friktionswerkstoffe wandeln kinetische Energie in thermische Energie um. Solche Reibungswerkstoffe werden heute auch in großem Umfang im Automobilbau und allgemeinen Maschinenbau benötigt. Hierbei handelt es sich um mehrkomponentige Sinterwerkstoffe mit z.T. äußerst komplexer Zusammensetzung. Auch Sintermaterialien, wie sie in der vorliegenden Erfindung verwendet werden, sind bereits bekannt. Sie enthalten wahlweise z.B. 5 bis 70 % Graphit, 85 bis 30 % Kupfer und evtl. bis zu 10 %, vorzugsweise 8 bis 10 % Zinn, bis zu 15 % Blei und bis zu 12 % Zink. Bei der erfindungsgemäßen Vorrichtung ist ein hoher Kupferanteil im Bereich zwischen 70 und 90 % von Vorteil, bevorzugt über 80 %. Besonders bevorzugt besteht die Metallkomponente nur aus Kupfer. Durch den hohen Kupferanteil ist es möglich die Wärmeleitfähigkeit in großem Maße zu steigern, wobei sie 80 W x K⁻¹ x m⁻¹ überschreiten sollte. Vorzugsweise liegt sie bei 80 bis 200, insbesondere bei 100-150 W x K⁻¹ x m⁻¹. Bei einigen besonders gut geeigneten Materialien, den unten beispielsweise genannten "Metallkohlen" liegt die Wärmeleitfähigkeit bei 125 ± 15.The so-called friction materials required here convert kinetic energy into thermal energy. Friction materials of this type are now also required on a large scale in automobile construction and general mechanical engineering. These are multi-component sintered materials, some of which are extremely complex. Sintered materials as used in the present invention are also known. They contain optionally for example 5 to 70% graphite, 85 to 30% copper and possibly up to 10%, preferably 8 to 10% tin, up to 15% lead and up to 12% zinc. In the device according to the invention, a high copper content in the range between 70 and 90% is advantageous, preferably over 80%. The metal component particularly preferably consists only of copper. Due to the high copper content, it is possible to increase the thermal conductivity to a large extent, whereby it should exceed 80 W x K⁻¹ xm⁻¹. It is preferably 80 to 200, in particular 100-150 W x K⁻¹ xm⁻¹. The thermal conductivity of some particularly well-suited materials, the "metal carbons" mentioned below, is 125 ± 15.
Grundsätzlich kann das Kupfer aber auch durch andere Metalle ersetzt werden, um so die Eigenschaften der gesinterten Verschleiss-Scheiben je nach gewünschter Beanspruchung zu modifizieren. So kann es von Vorteil sein, das Kupfer z.B. durch Eisen, Zinn, Zink oder Blei zu ersetzen oder auch nur mit diesen Elementen zu kombinieren; aber auch die hochschmelzenden Metalle der 4. bis 6. Nebengruppe zeigen als Sintermaterialien mit Kohlenstoff vorteilhafte Luktile, verschleißbeständige Eigenschaften.In principle, however, the copper can also be replaced by other metals in order to modify the properties of the sintered wear washers depending on the desired stress. So it can be advantageous to e.g. to be replaced by iron, tin, zinc or lead or only to be combined with these elements; but also the high-melting metals of the 4th to 6th subgroup, as sintered materials with carbon, show advantageous luctile, wear-resistant properties.
Auch die Struktur beeinflußt die Eigenschaften der benötigten Sinterwerkstoffe, die z.B. durch die scheinbare Dichte ausgedrückt werden kann. Bevorzugt sind Sinterwerkstoffe mit einer scheinbaren Dichte zwischen 4 bis 7 g/cm³, insbesondere zwischen 5 und 6 g/cm³.The structure also influences the properties of the required sintered materials, e.g. can be expressed by the apparent density. Sintered materials with an apparent density of between 4 and 7 g / cm 3, in particular between 5 and 6 g / cm 3, are preferred.
Unter der scheinbaren Dichte ist der Quotient aus Masse und dem makroskopischen Volumen des Materials zu verstehen.The apparent density is the quotient of the mass and the macroscopic volume of the material.
Als besonders gut geeignetes Material für die erfindungsgemäßen Verschleiß-Scheiben haben sich überraschenderweise die sogenannten "Metallkohlen" erwiesen, die zu den ältesten gesinterten Verbundstoffen zählen und die bislang überwiegend als Kollektorbürsten für Elektromotore eingesetzt wurden.Surprisingly, the so-called "metal carbons", which are among the oldest sintered composites, have proven to be a particularly suitable material for the wear disks according to the invention count and so far have mainly been used as collector brushes for electric motors.
Metallkohlen, die sich besonders gut als Material für die erfindungsgemäßen Verschleiß-Scheiben eignen, bestehen aus 80 - 85 % Kupfer, 10 - 16 % Blei und 5 - 9 % Graphit. Sehr gut geeignete handelsübliche Materialien dieser Art sind z.B. die Metallkohlen-Standardqualitäten BDB oder NL der Fa. W.L. Eichberg, Berlin.Metal carbons, which are particularly suitable as a material for the wear disks according to the invention, consist of 80-85% copper, 10-16% lead and 5-9% graphite. Very suitable commercial materials of this type are e.g. the standard metal charcoal qualities BDB or NL from W.L. Eichberg, Berlin.
Die erfindungsgemäße Verschleiß-Scheibe zeichnet sich dadurch aus, daß sie eine optimale Kombination von Verschleißfestigkeit und Selbstheilungsvermögen aufweist, gut wärmeleitend ist und überraschenderweise keine Verfärbungen auf den Garnen, wie bei den gängigen Materialien üblich, hervorruft. Die Kombination dieser positiven Eigenschaften führt zu einer langen störungsfreien Laufzeit der damit ausgestatteten Kräuselmaschinen. Die Kabelqualität zeigt sich dabei besonders in einem gleichmäßigen Kräuselbild über den gesamten Kabelquerschnitt, während bei den üblichen Verfahren in der Praxis oft eine ungleichmäßige sinusförmige bzw. eckige verzahnte Kräuselform auftritt. Durch die gleichmäßige Kräuselbogenform wird eine gute textile Weiterverarbeitung, besonders auch auf Schneid- und Reißkonvertern garantiert.The wear washer according to the invention is distinguished by the fact that it has an optimal combination of wear resistance and self-healing ability, is good heat conductor and, surprisingly, does not cause discoloration on the yarns, as is customary with the common materials. The combination of these positive properties leads to a long, trouble-free runtime of the crimping machines equipped with them. The cable quality is particularly evident in a uniform crimp pattern over the entire cable cross-section, while in the usual methods an irregular sinusoidal or angular toothed crimp shape often occurs in practice. The uniform crimped arch shape guarantees good textile processing, especially on cutting and tearing converters.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT90112233T ATE89343T1 (en) | 1989-07-01 | 1990-06-27 | WEAR DISCS FOR GRIPPING MACHINES. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3921708A DE3921708A1 (en) | 1989-07-01 | 1989-07-01 | WEARING DISCS FOR CIRCULAR MACHINES |
DE3921708 | 1989-07-01 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0406686A2 true EP0406686A2 (en) | 1991-01-09 |
EP0406686A3 EP0406686A3 (en) | 1991-01-30 |
EP0406686B1 EP0406686B1 (en) | 1993-05-12 |
Family
ID=6384120
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90112233A Expired - Lifetime EP0406686B1 (en) | 1989-07-01 | 1990-06-27 | Wearing discs for crimping machines |
Country Status (7)
Country | Link |
---|---|
US (1) | US5105513A (en) |
EP (1) | EP0406686B1 (en) |
JP (1) | JPH0345731A (en) |
AT (1) | ATE89343T1 (en) |
DE (2) | DE3921708A1 (en) |
DK (1) | DK0406686T3 (en) |
ES (1) | ES2042149T3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0732434A1 (en) * | 1995-03-16 | 1996-09-18 | Fleissner GmbH & Co. Maschinenfabrik | Stuffer box crimping device for crimping synthetic yarn tows or such like |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19519882A1 (en) * | 1995-05-31 | 1996-12-12 | Hoechst Ag | Method of treating a cable of synthetic filaments and method of producing cables of uniformly crimped fibers with a high initial modulus |
US5839685A (en) * | 1995-07-25 | 1998-11-24 | Chen; Jen Hui | Anti-static thread feeding wheel for knitting machinery |
AUPP773998A0 (en) * | 1998-12-16 | 1999-01-21 | Public Transport Corporation of Victoria | Low resistivity materials with improved wear performance for electrical current transfer and methods for preparing same |
US6351877B1 (en) | 2000-05-31 | 2002-03-05 | Eastman Chemical Company | Synthetic fiber crimper, method of crimping and crimped fiber produced therefrom |
US7152288B1 (en) * | 2005-07-07 | 2006-12-26 | Celanese Acetate Llc | Stuffer box crimper and a method for crimping |
CN114921682B (en) * | 2022-06-28 | 2023-03-28 | 北京科技大学广州新材料研究院 | High-thermal-conductivity isotropic graphite nodule-copper-based composite material and preparation method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3237270A (en) * | 1963-12-11 | 1966-03-01 | Du Pont | Stuffer box crimper with composite crimper discs |
GB1460592A (en) * | 1973-05-19 | 1977-01-06 | Girling Ltd | Method of manufacturing a friction disc |
US4006517A (en) * | 1975-02-10 | 1977-02-08 | Teijin Limited | Stuffer box crimping apparatus |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2311174A (en) * | 1940-12-06 | 1943-02-16 | Du Pont | Textile crinkler |
DE6601717U (en) * | 1963-08-19 | 1969-03-20 | Eastman Kodak Co | DEVICE FOR CURLING TAPE-SHAPED CABLES |
GB1249832A (en) * | 1968-11-29 | 1971-10-13 | Teijin Ltd | Stuffer crimper |
US3618183A (en) * | 1970-02-11 | 1971-11-09 | Monsanto Co | Insert pressure controller |
US3633255A (en) * | 1970-03-23 | 1972-01-11 | Du Pont | Tow-crimping apparatus |
JPS5253720A (en) * | 1975-10-29 | 1977-04-30 | Hitachi Ltd | Non-orientated cu-carbon fiber compoite and its manufacturing method |
US4115908A (en) * | 1978-02-06 | 1978-09-26 | Eastman Kodak Company | Apparatus for stuffer box crimping |
US4330333A (en) * | 1980-08-29 | 1982-05-18 | The Valeron Corporation | High titanium nitride cutting material |
US4395804A (en) * | 1981-05-18 | 1983-08-02 | Eastman Kodak Company | Cheekplate holder assembly for stuffer box crimper |
US4521944A (en) * | 1984-01-23 | 1985-06-11 | Eastman Kodak Company | Dowel-aligned multiple plate stuffer box crimper construction for filter tow |
IT1173178B (en) * | 1984-02-02 | 1987-06-18 | Sipa Spa | IMPROVED CRETTING MACHINE FOR THE CRETTING OF SYNTHETIC AND ARTIFICIAL FIBERS |
US4730371A (en) * | 1987-02-17 | 1988-03-15 | E. I. Du Pont De Nemours And Company | Coated crimper rolls |
-
1989
- 1989-07-01 DE DE3921708A patent/DE3921708A1/en not_active Withdrawn
-
1990
- 1990-06-27 EP EP90112233A patent/EP0406686B1/en not_active Expired - Lifetime
- 1990-06-27 DK DK90112233.3T patent/DK0406686T3/en active
- 1990-06-27 AT AT90112233T patent/ATE89343T1/en not_active IP Right Cessation
- 1990-06-27 DE DE9090112233T patent/DE59001414D1/en not_active Expired - Fee Related
- 1990-06-27 ES ES199090112233T patent/ES2042149T3/en not_active Expired - Lifetime
- 1990-06-29 US US07/546,242 patent/US5105513A/en not_active Expired - Fee Related
- 1990-07-02 JP JP2175147A patent/JPH0345731A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3237270A (en) * | 1963-12-11 | 1966-03-01 | Du Pont | Stuffer box crimper with composite crimper discs |
GB1460592A (en) * | 1973-05-19 | 1977-01-06 | Girling Ltd | Method of manufacturing a friction disc |
US4006517A (en) * | 1975-02-10 | 1977-02-08 | Teijin Limited | Stuffer box crimping apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0732434A1 (en) * | 1995-03-16 | 1996-09-18 | Fleissner GmbH & Co. Maschinenfabrik | Stuffer box crimping device for crimping synthetic yarn tows or such like |
Also Published As
Publication number | Publication date |
---|---|
DK0406686T3 (en) | 1993-09-27 |
DE3921708A1 (en) | 1991-01-10 |
ES2042149T3 (en) | 1993-12-01 |
DE59001414D1 (en) | 1993-06-17 |
ATE89343T1 (en) | 1993-05-15 |
US5105513A (en) | 1992-04-21 |
EP0406686B1 (en) | 1993-05-12 |
JPH0345731A (en) | 1991-02-27 |
EP0406686A3 (en) | 1991-01-30 |
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