EP0379087A2 - Aqueous detergent composition for machines processing amino resin glue - Google Patents
Aqueous detergent composition for machines processing amino resin glue Download PDFInfo
- Publication number
- EP0379087A2 EP0379087A2 EP90100618A EP90100618A EP0379087A2 EP 0379087 A2 EP0379087 A2 EP 0379087A2 EP 90100618 A EP90100618 A EP 90100618A EP 90100618 A EP90100618 A EP 90100618A EP 0379087 A2 EP0379087 A2 EP 0379087A2
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- EP
- European Patent Office
- Prior art keywords
- cleaning agent
- percent
- weight
- aqueous cleaning
- agent according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920003180 amino resin Polymers 0.000 title claims description 8
- 239000003292 glue Substances 0.000 title claims description 8
- 239000000203 mixture Substances 0.000 title abstract description 3
- 239000003599 detergent Substances 0.000 title description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229920001577 copolymer Polymers 0.000 claims abstract description 10
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 8
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 6
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims abstract description 5
- 239000012459 cleaning agent Substances 0.000 claims description 20
- 238000004140 cleaning Methods 0.000 claims description 6
- 239000013530 defoamer Substances 0.000 claims description 5
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 claims description 3
- 229920000147 Styrene maleic anhydride Polymers 0.000 claims description 3
- HRKAMJBPFPHCSD-UHFFFAOYSA-N Tri-isobutylphosphate Chemical compound CC(C)COP(=O)(OCC(C)C)OCC(C)C HRKAMJBPFPHCSD-UHFFFAOYSA-N 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 150000002989 phenols Chemical class 0.000 claims description 3
- 229910001854 alkali hydroxide Inorganic materials 0.000 claims description 2
- 239000004480 active ingredient Substances 0.000 claims 3
- 239000006260 foam Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 17
- 239000011347 resin Substances 0.000 description 17
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000243 solution Substances 0.000 description 7
- -1 methylol groups Chemical group 0.000 description 5
- 229920002125 Sokalan® Polymers 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 239000013543 active substance Substances 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 239000004584 polyacrylic acid Substances 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- JYCQQPHGFMYQCF-UHFFFAOYSA-N 4-tert-Octylphenol monoethoxylate Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(OCCO)C=C1 JYCQQPHGFMYQCF-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002113 octoxynol Polymers 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- AOJJSUZBOXZQNB-VTZDEGQISA-N 4'-epidoxorubicin Chemical compound O([C@H]1C[C@@](O)(CC=2C(O)=C3C(=O)C=4C=CC=C(C=4C(=O)C3=C(O)C=21)OC)C(=O)CO)[C@H]1C[C@H](N)[C@@H](O)[C@H](C)O1 AOJJSUZBOXZQNB-VTZDEGQISA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 125000006539 C12 alkyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 244000170916 Paeonia officinalis Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004851 dishwashing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- OYFJQPXVCSSHAI-QFPUQLAESA-N enalapril maleate Chemical compound OC(=O)\C=C/C(O)=O.C([C@@H](C(=O)OCC)N[C@@H](C)C(=O)N1[C@@H](CCC1)C(O)=O)CC1=CC=CC=C1 OYFJQPXVCSSHAI-QFPUQLAESA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/02—Inorganic compounds ; Elemental compounds
- C11D3/04—Water-soluble compounds
- C11D3/044—Hydroxides or bases
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3765—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
Definitions
- the present invention relates to an aqueous cleaning agent for machines processing amino resin glue, comprising an alkali metal hydroxide, a polyacrylic acid, a copolymer based on styrene and maleic anhydride and optionally further comonomers, an emulsifier and a defoamer.
- Amino resin glues are mainly used in the wood-based panel industry. These are resins made from formaldehyde and one of the usual amino components such as urea, melamine or benzoguanamine. Since these resins were produced with a high proportion of formaldehyde until a few years ago, the cleaning of processing machines was not a problem since the resin residues were easy to disperse in water, which was probably due to the high concentration of hydrophilic methylol groups.
- the residues 2b) form the main source of pollution in the wood-based panel industry. They lead to longer machine downtimes and thus limit capacity. Large amounts of water are required to remove them, which creates disposal problems.
- the object of the present invention was to find a cleaning agent with which the machines and containers can be quickly and thoroughly cleaned of glue residues or failed resins and which is effective in the smallest possible amounts.
- the wash liquor should be easy to work up.
- Suitable alkali metal hydroxides (A) are, for example, sodium hydroxide, potassium hydroxide and calcium hydroxide. Sodium hydroxide is preferably used.
- Component (A) is advantageously used in a concentration, based on the solids content of the cleaning agent, of 1 to 30 percent by weight, preferably 2 to 20 percent by weight, particularly preferably 3 to 10 percent by weight.
- Polyacrylic acid and polymethacrylic acid are suitable as component (B), advantageously in an amount, based on the active substance content of the cleaning agent, of 1 to 30 percent by weight, preferably 2 to 20 percent by weight, particularly preferably 3 to 10 percent by weight.
- a copolymer based on styrene and maleic anhydride and optionally further comonomers is used as component (C).
- component (C) A copolymer based on styrene and maleic anhydride and optionally further comonomers is used as component (C).
- These copolymers are known and are described, for example, in Houben-Weyl, Methods of Organic Chemistry, 4th Edition, Vol. XIV / 1, p. 178 and. 414 and in the literature given there.
- a pure styrene-maleic anhydride copolymer can be used, but it is also possible for up to 10 percent by weight, based on the copolymer, of other comonomers to be copolymerized, such as C 1 to 4 C12-alkyl esters of acrylic acid and methacrylic acid, preferably C1- to C8-alkyl esters, for example methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate and lauryl acrylate; Vinyl esters of C2- C4 carboxylic acids, for example vinyl acetate and vinyl propionate, C1- to C4 dialkyl esters of maleic acid and fumaric acid, vinyl aromatics other than styrene such
- a styrene-maleic anhydride copolymer is preferably used which consists of about 50 mol% of styrene and about 50 mol% of maleic anhydride.
- Component (C) is advantageously used in amounts, based on the active substance content of the cleaning agent, of 10 to 80 percent by weight, preferably 30 to 70 percent by weight, particularly preferably 50 to 65 percent by weight.
- All customary surface-active substances can be used as emulsifiers (D), such as addition products of ethylene oxide and / or propylene oxide with alcohols or phenols, polyethylene oxides, polyethylene oxide / polypropylene oxide copolyaddition products, C12- to C18-paraffin sulfonic acid sodium salt. Addition products of ethylene oxide and / or propylene oxide with alcohols or phenols are preferably used.
- Component (D) is advantageously used in amounts, based on the solids content of the cleaning agent, of 0.1 to 20, preferably 1 to 10, particularly preferably 2 to 5 percent by weight.
- defoamers (E) customary defoamers based on natural oils such as vegetable oils, mineral oils, phosphates, C8 to C12 alcohols and modified silicones are used. Further defoamers are described in DAS 2201434. Phosphates and ethylhexanoic acid ethyl hexyl esters are preferably used.
- Component (E) is advantageously used in amounts, based on the active substance content of the cleaning agent, of 0.01 to 20 percent by weight, preferably 0.1 to 10, particularly preferably 0.5 to 5 percent by weight.
- the aqueous cleaning agent contains the sum of components (A) to (E) in a concentration of 10 to 50 percent by weight, preferably 12 to 40, particularly preferably 14 to 30 percent by weight.
- the amino resin glue processing machines can be cleaned without any problems, with the resin residues being finely dispersed.
- a urea-formaldehyde resin with a molar ratio of urea to formaldehyde of 1 to 1.25 and a water solubility of 1 to 1.5.
- a melamine-urea-phenol-phenolic resin with a molar ratio of melamine to urea to phenol to formaldehyde of 1 to 1.94 to 0.11 to 4.61 and a water solubility of 1 to 0.6.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Detergent Compositions (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein wäßriges Reinigungsmittel für Aminoharz-Leim verarbeitende Maschinen, enthaltend ein Alkalihydroxid, eine Polyacrylsäure, ein Copolymerisat auf Basis von Styrol und Maleinsäureanhydrid und gegebenenfalls weiteren Comonomeren, einen Emulgator und einen Entschäumer.The present invention relates to an aqueous cleaning agent for machines processing amino resin glue, comprising an alkali metal hydroxide, a polyacrylic acid, a copolymer based on styrene and maleic anhydride and optionally further comonomers, an emulsifier and a defoamer.
In der Holzwerkstoffindustrie werden vorwiegend Aminoharz-Leime verwendet. Dies sind Harze aus Formaldehyd und einer der üblichen Aminokomponenten wie Harnstoff, Melamin oder Benzoguanamin. Da diese Harze bis vor wenigen Jahren mit einem hohen Formaldehyd-Anteil hergestellt wurden, bereitete die Reinigung von Verarbeitungsmaschinen keine Probleme, da sich die Harz-Reste leicht in Wasser dispergieren ließen, was wahrscheinlich durch die hohe Konzentration an hydrophilen Methylolgruppen bedingt war.Amino resin glues are mainly used in the wood-based panel industry. These are resins made from formaldehyde and one of the usual amino components such as urea, melamine or benzoguanamine. Since these resins were produced with a high proportion of formaldehyde until a few years ago, the cleaning of processing machines was not a problem since the resin residues were easy to disperse in water, which was probably due to the high concentration of hydrophilic methylol groups.
Die wegen der geringen Formaldehyd-Emission entwickelten formaldehydarmen Harze bilden dagegen auf den Verarbeitungsmaschinen schwer zu reinigende Verschmutzungen, die auf zwei Arten entstehen können:
- 1. Die Harze härten in saurem Medium aus und bilden hochvernetzte Moleküle. Diese lassen sich nicht mehr auflösen.
- 2. Die Harze fallen beim Verdünnen, z.B. beim Flottenansatz oder Hantieren mit Wasser aus den wäßrigen Lösungen aus und bilden zwei Phasen:
- a) eine wäßrige Phase und
- b) eine kautschukähnliche oder latexähnliche ziehende, klebrige Masse. Diese besteht zwar aus relativ kleinen Molekülen, die aber durch zwischenmolekulare Kräfte zu größeren zusammenhängenden Komplexen verbunden sind (J. Adhesives 1985, 17, 275 bis 295, T.J. Pratt).
- 1. The resins harden in an acidic medium and form highly cross-linked molecules. These can no longer be resolved.
- 2. The resins precipitate out of the aqueous solutions when they are diluted, for example when they are added to the liquor or handled with water, and form two phases:
- a) an aqueous phase and
- b) a rubber-like or latex-like pulling, sticky mass. Although this consists of relatively small molecules, they are connected to form larger, coherent complexes by intermolecular forces (J. Adhesives 1985, 17, 275 to 295, TJ Pratt).
Die Rückstände 2b) bilden die Hauptverschmutzungsquelle in der Holzwerkstoffindustrie. Sie führen zu längerem Stillstand der Maschinen und begrenzen dadurch die Kapazität. Zu ihrer Entfernung benötigt man große Mengen Wasser, was Entsorgungsprobleme bereitet.The residues 2b) form the main source of pollution in the wood-based panel industry. They lead to longer machine downtimes and thus limit capacity. Large amounts of water are required to remove them, which creates disposal problems.
Da die Struktur der Aminoharze besonders im koagulierten Zustand bis heute unbekannt ist, vor allem die spezielle Kolloidstruktur, kann auch keine Problemlösung aufgrund chemischer Überlegungen gegeben werden. Bekannt ist, daß man hochviskose Harze mit Harnstoff wieder dünnflüssig machen kann; wenn sie aber latexähnlich geworden sind, versagt diese Methode. Auch Spül- und Scheuermittel zeigen keine große Wirkung.Since the structure of the amino resins is still unknown, especially in the coagulated state, especially the special colloid structure, neither can Problem solving based on chemical considerations. It is known that highly viscous resins can be made thin again with urea; however, if they become latex-like, this method fails. Dishwashing detergents and abrasives do not have a great effect either.
Aufgabe der vorliegenden Erfindung war es, ein Reinigungsmittel zu finden, mit dem sich die Maschinen und Behälter von Leimresten oder ausgefallenen Harzen schnell und gründlich reinigen lassen und das in möglichst geringen Mengen wirksam ist. Dabei sollte die Waschlauge möglichst leicht aufarbeitbar sein.The object of the present invention was to find a cleaning agent with which the machines and containers can be quickly and thoroughly cleaned of glue residues or failed resins and which is effective in the smallest possible amounts. The wash liquor should be easy to work up.
Die vorliegende Erfindung betrifft eine wäßrige Reinigungsmittellösung für Aminoharz-Leim verarbeitende Maschinen, enthaltend
- A) ein Alkalihydroxid,
- B) Poly(meth)acrylsäure,
- C) ein Copolymerisat auf Basis von Styrol und Maleinsäureanhydrid und gegebenenfalls weiteren Comonomeren,
- D) einem Emulgator und
- E) einem Entschäumer.
- A) an alkali hydroxide,
- B) poly (meth) acrylic acid,
- C) a copolymer based on styrene and maleic anhydride and optionally further comonomers,
- D) an emulsifier and
- E) a defoamer.
Zu den Aufbaukomponenten ist im einzelnen folgendes auszuführen:The following must be carried out in detail for the structural components:
Geeignete Alkalihydroxide (A) sind beispielsweise Natriumhydroxid, Kaliumhydroxid und Kalziumhydroxid. Bevorzugt wird Natriumhydroxid verwendet. Die Komponente (A) wird vorteilhaft in einer Konzentration, bezogen auf den Feststoffgehalt des Reinigungsmittels, von 1 bis 30 Gewichtsprozent, bevorzugt 2 bis 20 Gewichtsprozent, besonders bevorzugt 3 bis 10 Gewichtsprozent, verwendet.Suitable alkali metal hydroxides (A) are, for example, sodium hydroxide, potassium hydroxide and calcium hydroxide. Sodium hydroxide is preferably used. Component (A) is advantageously used in a concentration, based on the solids content of the cleaning agent, of 1 to 30 percent by weight, preferably 2 to 20 percent by weight, particularly preferably 3 to 10 percent by weight.
Als Komponente (B) ist Polyacrylsäure und Polymethacrylsäure geeignet, vorteilhaft in einer Menge, bezogen auf den Wirkstoffgehalt des Reinigungsmittels von 1 bis 30 Gewichtsprozent, bevorzugt 2 bis 20 Gewichtsprozent, besonders bevorzugt 3 bis 10 Gewichtsprozent.Polyacrylic acid and polymethacrylic acid are suitable as component (B), advantageously in an amount, based on the active substance content of the cleaning agent, of 1 to 30 percent by weight, preferably 2 to 20 percent by weight, particularly preferably 3 to 10 percent by weight.
Als Komponente (C) wird ein Copolymerisat auf Basis von Styrol und Maleinsäureanhydrid und gegebenenfalls weiteren Comonomeren verwendet. Diese Copolymerisate sind bekannt und beispielsweise in Houben-Weyl, Methoden der organischen Chemie, 4. Aufl., Bd. XIV/1, S. 178 u. 414 sowie in der dort angegebenen Literatur beschrieben.A copolymer based on styrene and maleic anhydride and optionally further comonomers is used as component (C). These copolymers are known and are described, for example, in Houben-Weyl, Methods of Organic Chemistry, 4th Edition, Vol. XIV / 1, p. 178 and. 414 and in the literature given there.
Es kann ein reines Styrol-Maleinsäureanhydrid-Copolymer verwendet werden, es können aber auch bis zu 10 Gewichtsprozent, bezogen auf das Copolymerisat, weitere Comonomere mit einpolymerisiert sein, wie C₁- bis C₁₂-Alkylester der Acrylsäure und Methacrylsäure, bevorzugt C₁- bis C₈-Alkylester z.B. Methylacrylat, Methylmethacrylat, Ethylacrylat, Ethylmethacrylat, Propylacrylat, Propylmethacrylat, Butylacrylat, Butylmethacrylat, 2-Ethylhexylacrylat, 2-Ethylhexylmethacrylat, Laurylacrylat und Laurylmethacrylat; Vinylester von C₂- C₄-Carbonsäuren, z.B. Vinylacetat und Vinylpropionat, C₁- bis C₄-Dialkylester der Maleinsäure und Fumarsäure, Vinylaromaten außer Styrol wie α-Methylstyrol und Vinyltoluol; Acrylnitril, Methacrylnitril; Acrylamid, Methacrylamid sowie Vinylether mit 3 bis 10 Kohlenstoffatomen, Vinylhalogenide wie Vinylchlorid und Vinylidenchlorid; mehrfach olefinisch ungesättigte Verbindungen wie Butadien und Isopren sowie Gemische der obengenannten Monomeren, soweit sie miteinander copolymerisierbar sind. Bevorzugte Comonomere sind Acrylsäureester, Methacrylsäureester, Acrylnitril und Methacrylnitril.A pure styrene-maleic anhydride copolymer can be used, but it is also possible for up to 10 percent by weight, based on the copolymer, of other comonomers to be copolymerized, such as C 1 to 4 C₁₂-alkyl esters of acrylic acid and methacrylic acid, preferably C₁- to C₈-alkyl esters, for example methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate and lauryl acrylate; Vinyl esters of C₂- C₄ carboxylic acids, for example vinyl acetate and vinyl propionate, C₁- to C₄ dialkyl esters of maleic acid and fumaric acid, vinyl aromatics other than styrene such as α-methylstyrene and vinyltoluene; Acrylonitrile, methacrylonitrile; Acrylamide, methacrylamide and vinyl ether with 3 to 10 carbon atoms, vinyl halides such as vinyl chloride and vinylidene chloride; polyolefinically unsaturated compounds such as butadiene and isoprene and mixtures of the above-mentioned monomers insofar as they are copolymerizable with one another. Preferred comonomers are acrylic acid esters, methacrylic acid esters, acrylonitrile and methacrylonitrile.
Bevorzugt wird ein Styrol-Maleinsäureanhydrid-Copolymerisat verwendet, das aus etwa 50 Mol% Styrol und etwa 50 Mol% Maleinsäureanhydrid besteht. Die Komponente (C) wird vorteilhaft in Mengen, bezogen auf den Wirkstoffgehalt des Reinigungsmittels von 10 bis 80 Gewichtsprozent, bevorzugt 30 bis 70 Gewichtsprozent, besonders bevorzugt 50 bis 65 Gewichtsprozent verwendet.A styrene-maleic anhydride copolymer is preferably used which consists of about 50 mol% of styrene and about 50 mol% of maleic anhydride. Component (C) is advantageously used in amounts, based on the active substance content of the cleaning agent, of 10 to 80 percent by weight, preferably 30 to 70 percent by weight, particularly preferably 50 to 65 percent by weight.
Als Emulgatoren (D) können alle üblichen oberflächenaktiven Stoffe verwendet werden wie Additionsprodukte von Athylenoxid und/oder Propylenoxid an Alkohole oder Phenole, Polyethylenoxide, Polyethylenoxid/Polypropylenoxid-Copolyadditionsprodukte, C₁₂- bis C₁₈-Paraffinsulfonsäure-Na-salz. Bevorzugt werden Additionsprodukte von Ethylenoxid und/oder Propylenoxid an Alkohole oder Phenole verwendet. Die Komponente (D) wird vorteilhaft in Mengen, bezogen auf den Feststoffgehalt des Reinigungsmittels, von 0,1 bis 20, bevorzugt 1 bis 10, besonders bevorzugt 2 bis 5 Gewichtsprozent verwendet.All customary surface-active substances can be used as emulsifiers (D), such as addition products of ethylene oxide and / or propylene oxide with alcohols or phenols, polyethylene oxides, polyethylene oxide / polypropylene oxide copolyaddition products, C₁₂- to C₁₈-paraffin sulfonic acid sodium salt. Addition products of ethylene oxide and / or propylene oxide with alcohols or phenols are preferably used. Component (D) is advantageously used in amounts, based on the solids content of the cleaning agent, of 0.1 to 20, preferably 1 to 10, particularly preferably 2 to 5 percent by weight.
Als Entschäumer (E) werden übliche Entschäumer auf Basis von natürlichen Ölen wie Pflanzenölen, Mineralölen, Phosphaten, C₈- bis C₁₂-Alkoholen und modifizierten Silikonen verwendet. Weitere Entschäumer sind in der DAS 2201434 beschrieben. Bevorzugt werden Phosphate und Ethylhexansäureethylhexylester verwendet.As defoamers (E), customary defoamers based on natural oils such as vegetable oils, mineral oils, phosphates, C₈ to C₁₂ alcohols and modified silicones are used. Further defoamers are described in DAS 2201434. Phosphates and ethylhexanoic acid ethyl hexyl esters are preferably used.
Die Komponente (E) wird vorteilhaft in Mengen, bezogen auf den Wirkstoffgehalt des Reinigungsmittels, von 0,01 bis 20 Gewichtsprozent, bevorzugt 0,1 bis 10, besonders bevorzugt 0,5 bis 5 Gewichtsprozent verwendet.Component (E) is advantageously used in amounts, based on the active substance content of the cleaning agent, of 0.01 to 20 percent by weight, preferably 0.1 to 10, particularly preferably 0.5 to 5 percent by weight.
Zur Herstellung der Reinigungsmittel lösung können die Komponenten (A) bis (E) in beliebiger Reihenfolge in Wasser gelöst bzw. dispergiert werden. Das wäßrige Reinigungsmittel enthält die Summe der Komponenten (A) bis (E) in einer Konzentration von 10 bis 50 Gewichtsprozent, bevorzugt 12 bis 40, besonders bevorzugt 14 bis 30 Gewichtsprozent.To produce the cleaning agent solution, components (A) to (E) dissolved or dispersed in water in any order. The aqueous cleaning agent contains the sum of components (A) to (E) in a concentration of 10 to 50 percent by weight, preferably 12 to 40, particularly preferably 14 to 30 percent by weight.
Mit diesen wäßrigen Reinigungsmitteln lassen sich die Aminoharz-Leime verarbeitenden Maschinen problemlos reinigen, wobei die Harz-Rückstände fein dispergiert werden. In einem Absetzbecken sedimentiert das Harz und kann abgetrennt und entsorgt werden.With these aqueous cleaning agents, the amino resin glue processing machines can be cleaned without any problems, with the resin residues being finely dispersed. The resin sediments in a sedimentation tank and can be separated and disposed of.
In 84,4 g Wasser wurden
3 g Natriumhydroxid,
2 g Polyacrylsäure,
10 g eines Styrol-Maleinsäureanhydrid-Copolymerisates mit 50 Mol% Styrol und 50 Mol% Maleinsäureanhydrid,
0,5 g Octylphenolethoxilat,
0,1 g Triisobutylphosphat gelöst.In 84.4 g of water were
3 g sodium hydroxide,
2 g polyacrylic acid,
10 g of a styrene / maleic anhydride copolymer with 50 mol% of styrene and 50 mol% of maleic anhydride,
0.5 g octylphenol ethoxylate,
0.1 g of triisobutyl phosphate dissolved.
In 80,4 g Wasser wurden
5 g Natriumhydroxid,
6 g Polyacrylsäure,
8 g Styrol-Maleinsäurecopolymerisat (je 50 Mol%),
0,5 g Octylphenolethoxilat,
0,1 g Triisobutylphosphat gelöst.In 80.4 g of water were
5 g sodium hydroxide,
6 g polyacrylic acid,
8 g styrene-maleic acid copolymer (50 mol% each),
0.5 g octylphenol ethoxylate,
0.1 g of triisobutyl phosphate dissolved.
Mit diesen Lösungen wurde versucht, Flächen zu reinigen, die mit Rückständen aus folgenden Harzen verschmutzt waren:These solutions tried to clean surfaces that were contaminated with residues from the following resins:
Ein Harnstoff-Formaldehyd-Harz mit einem Molverhältnis Harnstoff zu Formaldehyd von 1 zu 1,25 und einer Wasserlöslichkeit von 1 zu 1,5.A urea-formaldehyde resin with a molar ratio of urea to formaldehyde of 1 to 1.25 and a water solubility of 1 to 1.5.
Ein Melamin-Harnstoff-Phenol-Phenolharz mit einem Molverhältnis Melamin zu Harnstoff zu Phenol zu Formaldehyd von 1 zu 1,94 zu 0,11 zu 4,61 und einer Wasserlöslichkeit von 1 zu 0,6.A melamine-urea-phenol-phenolic resin with a molar ratio of melamine to urea to phenol to formaldehyde of 1 to 1.94 to 0.11 to 4.61 and a water solubility of 1 to 0.6.
Die Ergebnisse der Reinigungsversuche sind in der Tabelle aufgeführt.
Claims (7)
A) 1 bis 30 Gewichtsprozent eines Alkalihydroxids,
B) 1 bis 30 Gewichtsprozent einer Poly(meth)acrylsäure,
C) 10 bis 80 Gewichtsprozent eines Copolymerisats auf Basis von Styrol und Maleinsäureanhydrid und gegebenenfalls weiterer Comonomerer,
D) 0,1 bis 20 Gewichtsprozent eines Emulgators und
E) 0,01 bis 20 Gewichtsprozent eines Entschäumers,
wobei sich die Mengenangaben der Komponenten (A), (B), (C), (D) und (E) auf 100 Gewichtsprozent ergänzen und sich auf den Wirkstoffgehalt des wäßrigen Reinigungsmittels beziehen.2. Aqueous cleaning agent according to claim 1, containing
A) 1 to 30 percent by weight of an alkali metal hydroxide,
B) 1 to 30 percent by weight of a poly (meth) acrylic acid,
C) 10 to 80 percent by weight of a copolymer based on styrene and maleic anhydride and optionally further comonomers,
D) 0.1 to 20 weight percent of an emulsifier and
E) 0.01 to 20 percent by weight of a defoamer,
where the amounts of components (A), (B), (C), (D) and (E) add up to 100 percent by weight and relate to the active ingredient content of the aqueous cleaning agent.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3901328 | 1989-01-18 | ||
DE3901328A DE3901328A1 (en) | 1989-01-18 | 1989-01-18 | AQUEOUS CLEANING AGENT FOR AMINO RESIN GLUE PROCESSING MACHINES |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0379087A2 true EP0379087A2 (en) | 1990-07-25 |
EP0379087A3 EP0379087A3 (en) | 1991-04-03 |
EP0379087B1 EP0379087B1 (en) | 1995-05-31 |
Family
ID=6372311
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP90100618A Expired - Lifetime EP0379087B1 (en) | 1989-01-18 | 1990-01-12 | Aqueous detergent composition for machines processing amino resin glue |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0379087B1 (en) |
AT (1) | ATE123299T1 (en) |
DE (2) | DE3901328A1 (en) |
DK (1) | DK0379087T3 (en) |
ES (1) | ES2072317T3 (en) |
PT (1) | PT92883A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993015177A1 (en) * | 1992-01-30 | 1993-08-05 | Casco Nobel Ab | Cleaning of equipment with respect to amino resins |
WO1998034885A1 (en) * | 1997-02-06 | 1998-08-13 | Georgia-Pacific Resins, Inc. | Modified urea-formaldehyde binder for making fiber mats |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4012798C1 (en) * | 1990-04-21 | 1991-08-14 | Bayer Ag, 5090 Leverkusen, De |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3625854A (en) * | 1968-05-10 | 1971-12-07 | Sinclair Research Inc | Oven-cleaning composition |
US3976501A (en) * | 1974-09-18 | 1976-08-24 | Blue Maurice R | Process for cleaning and polishing a floor |
EP0066342A2 (en) * | 1981-05-29 | 1982-12-08 | Unilever N.V. | General-purpose cleaning composition |
US4869934A (en) * | 1988-09-16 | 1989-09-26 | Sterling Drug Inc. | Floor polishing and coating composition |
-
1989
- 1989-01-18 DE DE3901328A patent/DE3901328A1/en not_active Withdrawn
-
1990
- 1990-01-12 AT AT90100618T patent/ATE123299T1/en active
- 1990-01-12 ES ES90100618T patent/ES2072317T3/en not_active Expired - Lifetime
- 1990-01-12 DE DE59009165T patent/DE59009165D1/en not_active Expired - Lifetime
- 1990-01-12 DK DK90100618.9T patent/DK0379087T3/en active
- 1990-01-12 EP EP90100618A patent/EP0379087B1/en not_active Expired - Lifetime
- 1990-01-17 PT PT92883A patent/PT92883A/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3625854A (en) * | 1968-05-10 | 1971-12-07 | Sinclair Research Inc | Oven-cleaning composition |
US3976501A (en) * | 1974-09-18 | 1976-08-24 | Blue Maurice R | Process for cleaning and polishing a floor |
EP0066342A2 (en) * | 1981-05-29 | 1982-12-08 | Unilever N.V. | General-purpose cleaning composition |
US4869934A (en) * | 1988-09-16 | 1989-09-26 | Sterling Drug Inc. | Floor polishing and coating composition |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993015177A1 (en) * | 1992-01-30 | 1993-08-05 | Casco Nobel Ab | Cleaning of equipment with respect to amino resins |
WO1998034885A1 (en) * | 1997-02-06 | 1998-08-13 | Georgia-Pacific Resins, Inc. | Modified urea-formaldehyde binder for making fiber mats |
US5914365A (en) * | 1997-02-06 | 1999-06-22 | Georgia-Pacific Resins, Inc. | Modified urea-formaldehyde binder for making fiber mats |
US6084021A (en) * | 1997-02-06 | 2000-07-04 | Georgia-Pacific Resins, Inc. | Modified urea-formaldehyde binder for making fiber mats |
Also Published As
Publication number | Publication date |
---|---|
DK0379087T3 (en) | 1995-07-24 |
ES2072317T3 (en) | 1995-07-16 |
DE3901328A1 (en) | 1990-07-19 |
PT92883A (en) | 1990-07-31 |
DE59009165D1 (en) | 1995-07-06 |
EP0379087A3 (en) | 1991-04-03 |
ATE123299T1 (en) | 1995-06-15 |
EP0379087B1 (en) | 1995-05-31 |
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