EP0378036B1 - Procédé et dispositif de coulée continue de fil métallique fin - Google Patents
Procédé et dispositif de coulée continue de fil métallique fin Download PDFInfo
- Publication number
- EP0378036B1 EP0378036B1 EP89470027A EP89470027A EP0378036B1 EP 0378036 B1 EP0378036 B1 EP 0378036B1 EP 89470027 A EP89470027 A EP 89470027A EP 89470027 A EP89470027 A EP 89470027A EP 0378036 B1 EP0378036 B1 EP 0378036B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- liquid
- metal
- cooling liquid
- jet
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 37
- 239000002184 metal Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000005266 casting Methods 0.000 title abstract description 7
- 239000000110 cooling liquid Substances 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 12
- 238000009749 continuous casting Methods 0.000 claims abstract description 5
- 230000035515 penetration Effects 0.000 claims abstract description 5
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 3
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 4
- 229910001111 Fine metal Inorganic materials 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 13
- 239000002826 coolant Substances 0.000 description 8
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005280 amorphization Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L magnesium chloride Substances [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M sodium chloride Inorganic materials [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/005—Continuous casting of metals, i.e. casting in indefinite lengths of wire
Definitions
- the present invention relates to the field of direct casting of thin wires from liquid metal.
- the wire as it is poured, is wound inside the drum under the effect of centrifugal force, or wound outside the casting machine.
- this process makes it possible, if the metal is amorphizable, to obtain amorphous wires of uniform size having, among other properties, a very high tensile strength.
- We can thus cast amorphous wires in alloys based on various metals such as iron, copper, cobalt, gold, aluminum, etc.
- one of the conditions necessary for obtaining a continuous wire of regular diameter is that the flow rate of the cooling liquid, upon contact with the metal jet, is as close as possible to flow laminar. Otherwise, the metal jet may be split before it solidifies. We would thus obtain not a continuous thread, but fibers of short length. Consequently, the introduction of the metal jet into the liquid must be carried out at a point sufficiently distant from the outlet of the supply line so that before this point, the turbulence of the liquid has had time to dissipate for a very large share.
- the object of the present invention is to provide a method of accelerating the dissipation of the turbulence of the cooling liquid. It makes it possible to build installations of reduced dimensions which can massively and reliably produce good quality amorphous wires.
- the subject of the invention is a process for the continuous casting of a thin metal wire in which a jet of liquid metal is soaked and solidified in a layer of cooling liquid deposited on a moving surface, characterized in that accelerating the dissipation of the turbulence of the cooling liquid upstream of the point of impact of the metal jet on said liquid.
- the invention also relates to a device for the continuous casting of fine metal wire comprising a reservoir provided with a nozzle through which flows a jet of liquid metal, said reservoir being placed above a moving surface on which is deposited, by means of a supply line, a layer of cooling liquid in which said metal jet is quenched and solidified, device characterized in that, with the aim of accelerating the dissipation of the turbulence of the cooling liquid, it further comprises a fine mesh grid disposed across the layer of cooling liquid between the outlet of said supply pipe and the point of penetration of the metal jet in the layer of cooling liquid.
- this grid is placed at the end of the supply pipe.
- this grid is to "chop" the flow of the liquid so as to reduce the size of the turbulence, which facilitates their rapid dissipation.
- This grid is placed on the path of the cooling liquid between its exit from the pipe and the point of penetration within it of the metal jet.
- the swirls inside the coolant Before passing through the grid, the swirls inside the coolant have a certain characteristic size. If this characteristic size is greater than the grid mesh, the crossing of the latter splits the vortices into smaller vortices, the size of which is of the order of the grid mesh.
- the turbulence of a flow decreases all the more quickly the smaller the size of the vortices. Imposing a small size on these vortices as soon as possible (preferably from the outlet of the pipe) by means of the grid therefore makes it possible to advance the transition from a turbulent flow regime of the coolant to a laminar flow regime . In general, the turbulence decreases all the faster the finer the mesh of the grid.
- the single appended figure shows diagrammatically, seen in longitudinal section, a direct wire casting installation provided with a device according to the invention.
- This installation is supplied by a reservoir 1 containing the metal to be poured 2 in the liquid state.
- This tank 1 is provided with means 3 for blowing a neutral gas ensuring on the one hand the protection of the metal 2 against contamination by the atmosphere and on the other hand a pressurization of the tank which contributes to the regulation of the metal flow. It also includes means 4 for heating the liquid metal, and a nozzle 5 through which the metal flows, forming a jet 6. The diameter of this nozzle is equal to or slightly greater than that of the wire which it is desired to run.
- the nozzle 5 overhangs a conveyor belt 7 provided with a groove (not shown) and the movement of which is ensured by means symbolized by the rotating pulleys 8 and 8 ′.
- the pipe 9 brings inside the groove of the strip 7 a cooling liquid 10.
- the grid 11 At the end of this pipe 9 is fixed the grid 11 according to the invention, which has meshes 11 ′.
- a rectilinear shape is imposed on the strip 7.
- the metal jet penetrates into the layer of coolant at point 12 located above the nozzle 5 Under the action of the liquid and its movement, it solidifies in the form of a continuous wire 13 and takes a curved shape before coming into contact with the strip 7.
- the installation also includes means (not shown) to pick up and wind the thread after it has left the strip 7.
- the grid can be placed at the end of the supply pipe, which makes it possible to reduce the turbulence as soon as possible.
- Such disturbances could be caused by sudden changes in the direction of flow, for example in the area where the liquid comes into contact with the solid moving surface.
- this arrangement of the grid is preferable only if at the time of this contact, the direction of flow of the liquid, which is imposed by the orientation of the pipe, and the direction of movement of the solid surface are substantially parallel. .
- the mesh size of the grid is preferably less than 1/10 of the diameter of the supply pipe or, more generally, 1/10 of the thickness of the layer of liquid.
- the section for the passage of the liquid through the grid must be sufficient to avoid too high pressure drops in the flow of the liquid.
- the meshes have a size between 0.5 and 10 mm.
- Another option consists in not modifying the other operating conditions, but in bringing the point of introduction of the metal jet into the liquid and the point of arrival of the cooling liquid closer to the moving surface. It is thus possible, without modifying the quality of the wire and the productivity of the installation, to considerably reduce the size thereof.
- the grid is not necessarily attached to the coolant supply line.
- the main thing is that it is located on the path of the liquid, at a point sufficiently distant from the point of penetration of the metal jet so that, at the latter point, the turbulence of the liquid is significantly attenuated.
- the invention is applicable to installations for casting wires for which the moving surface plumb with the liquid metal reservoir has a curvature whose concavity is oriented towards said reservoir.
- This type of installation includes in particular those which consist of a rotating drum, the internal surface of which supports the coolant.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Metal Extraction Processes (AREA)
- Wire Processing (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Coating With Molten Metal (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89470027T ATE87517T1 (de) | 1988-12-22 | 1989-12-06 | Verfahren und vorrichtung zum stranggiessen von duennem metalldraht. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8817366 | 1988-12-22 | ||
FR8817366A FR2640898B1 (enrdf_load_stackoverflow) | 1988-12-22 | 1988-12-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0378036A1 EP0378036A1 (fr) | 1990-07-18 |
EP0378036B1 true EP0378036B1 (fr) | 1993-03-31 |
Family
ID=9373552
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89470027A Expired - Lifetime EP0378036B1 (fr) | 1988-12-22 | 1989-12-06 | Procédé et dispositif de coulée continue de fil métallique fin |
Country Status (9)
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USRE35624E (en) * | 1990-01-05 | 1997-10-07 | Kiilunen; David D. | Wires made of copper-based alloy compositions |
US6527043B2 (en) * | 2001-05-01 | 2003-03-04 | Antaya Technologies Corporation | Apparatus for casting solder on a moving strip |
DE102006042501B4 (de) * | 2006-09-07 | 2010-11-25 | Eisenmann Anlagenbau Gmbh & Co. Kg | Verfahren und Anlage zum Trocknen von Gegenständen |
RU2467827C1 (ru) * | 2011-04-26 | 2012-11-27 | Федеральное Государственное Унитарное Предприятие "Научно-Производственное Объединение "Техномаш" | Способ литья проволоки и установка для его осуществления |
JP7400578B2 (ja) * | 2020-03-24 | 2023-12-19 | Tdk株式会社 | 合金薄帯および磁性コア |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3960200A (en) * | 1972-11-14 | 1976-06-01 | Allied Chemical Corporation | Apparatus for liquid quenching of free jet spun metal |
EP0039169B1 (en) * | 1980-04-17 | 1985-12-27 | Tsuyoshi Masumoto | Amorphous metal filaments and process for producing the same |
JPS5758958A (en) * | 1980-09-24 | 1982-04-09 | Matsushita Electric Ind Co Ltd | Production of metallic strip |
JPS57156863A (en) * | 1981-03-24 | 1982-09-28 | Mitsubishi Heavy Ind Ltd | Method and device for manufacturing porous and amorphous metallic tape |
JPS61119354A (ja) * | 1984-11-15 | 1986-06-06 | Hitachi Metals Ltd | 金属細線の製造方法及び装置 |
JPS61137653A (ja) * | 1984-12-11 | 1986-06-25 | Ishikawajima Harima Heavy Ind Co Ltd | 金属細線の製造方法 |
-
1988
- 1988-12-22 FR FR8817366A patent/FR2640898B1/fr not_active Expired - Fee Related
-
1989
- 1989-12-06 DE DE8989470027T patent/DE68905793D1/de not_active Expired - Lifetime
- 1989-12-06 EP EP89470027A patent/EP0378036B1/fr not_active Expired - Lifetime
- 1989-12-06 AT AT89470027T patent/ATE87517T1/de not_active IP Right Cessation
- 1989-12-20 CA CA002006167A patent/CA2006167A1/fr not_active Abandoned
- 1989-12-21 RU SU894742647A patent/RU1819186C/ru active
- 1989-12-21 BR BR898906655A patent/BR8906655A/pt not_active Application Discontinuation
- 1989-12-22 JP JP1334595A patent/JPH02217142A/ja active Pending
- 1989-12-22 US US07/455,063 patent/US5035280A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP0378036A1 (fr) | 1990-07-18 |
DE68905793D1 (de) | 1993-05-06 |
JPH02217142A (ja) | 1990-08-29 |
FR2640898A1 (enrdf_load_stackoverflow) | 1990-06-29 |
FR2640898B1 (enrdf_load_stackoverflow) | 1993-06-11 |
BR8906655A (pt) | 1990-08-21 |
CA2006167A1 (fr) | 1990-06-22 |
ATE87517T1 (de) | 1993-04-15 |
US5035280A (en) | 1991-07-30 |
RU1819186C (ru) | 1993-05-30 |
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