EP0340747A2 - Procédé et dispositif pour améliorer la qualité de l'enduction du matériau métallique en forme de barres - Google Patents
Procédé et dispositif pour améliorer la qualité de l'enduction du matériau métallique en forme de barres Download PDFInfo
- Publication number
- EP0340747A2 EP0340747A2 EP89108003A EP89108003A EP0340747A2 EP 0340747 A2 EP0340747 A2 EP 0340747A2 EP 89108003 A EP89108003 A EP 89108003A EP 89108003 A EP89108003 A EP 89108003A EP 0340747 A2 EP0340747 A2 EP 0340747A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- der
- forming
- temperature field
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 27
- 238000000576 coating method Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 59
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 239000004033 plastic Substances 0.000 claims abstract description 5
- 239000004020 conductor Substances 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000314 lubricant Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 21
- 239000010959 steel Substances 0.000 description 21
- 239000010410 layer Substances 0.000 description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 11
- 239000002344 surface layer Substances 0.000 description 11
- 239000011701 zinc Substances 0.000 description 8
- 229910052725 zinc Inorganic materials 0.000 description 8
- 229910001369 Brass Inorganic materials 0.000 description 6
- 239000010951 brass Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000006698 induction Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 229910001374 Invar Inorganic materials 0.000 description 2
- 229910017028 MnSi Inorganic materials 0.000 description 2
- 244000089486 Phragmites australis subsp australis Species 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000680 Aluminized steel Inorganic materials 0.000 description 1
- 229910000914 Mn alloy Inorganic materials 0.000 description 1
- URQWOSCGQKPJCM-UHFFFAOYSA-N [Mn].[Fe].[Ni] Chemical compound [Mn].[Fe].[Ni] URQWOSCGQKPJCM-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/02—Dies; Selection of material therefor; Cleaning thereof
- B21C3/12—Die holders; Rotating dies
- B21C3/14—Die holders combined with devices for guiding the drawing material or combined with devices for cooling heating, or lubricating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
Definitions
- the invention relates to a method and a device for improving the coating quality of surface-coated strand-like metallic goods, such as wires, pipes, strips, rods and profiles, by means of thermal surface treatment.
- DD-PS 140 113 describes a device for improving the drawability when wet-coating coated wires, which reduces the scraping of the coating metal which occurs during wet-drawing and improves the uniformity of the thickness of the anti-corrosion and / or anti-drag coating.
- an additional element is used, which ensures free entry and exit of the lubricant. With changing drawing conditions, the uniformity of the thickness of the coating is difficult to control and the drawing block is clogged or the additional element is sintered with the drawing block or drawing block holder.
- an improvement in the surface quality of hot-dip coated strand-shaped goods is achieved by a tensile-compression molding in a forming step with a cross-sectional decrease of at least 25% at room temperature or immediately after coating in the semi-hot forming area.
- DD-PS 147 207 it is known to use so-called pressure drawing dies to make drawing easier, in particular to set lubrication conditions that are as hydrodynamic as possible.
- the devices that cause the greatest possible pressure increase in the forming zone are technically complex.
- a disadvantage of the processes with an increase in pressure in the forming zone, in particular when forming coated goods, is that, as a result of the narrow confinement of the pressure areas, they become clogged with coating material, thereby losing their effectiveness and making it easier to achieve a stable drawing.
- the temperature conditions in such pressure rooms cannot be influenced in a targeted manner.
- the coating material may therefore be necessary to expose the surface layer to an elevated temperature without changing the physical and mechanical-technological properties of the base material.
- this thermal surface treatment is carried out on strand-shaped coated goods by means of induction annealing.
- the strand-like material is continuously guided through an electrical induction coil, the heating depth being controlled by means of the frequency of the AC voltage used.
- this method has the disadvantage that the strand-like material must be positioned precisely in the coil in order to achieve a uniform temperature effect over the cross section. In addition, a high energy expenditure is necessary.
- devices are known from DE-OS 3 306 387 which, by means of external heat sources, cause the solid lubricants to heat up prior to the forming in order to obtain a better lubricant application. It is disadvantageous that a targeted temperature influence of the material to be formed is not achieved in front of the forming zone.
- the invention has for its object to provide a generic method and a device that make it possible to carry out a targeted, controllable, thermal treatment of a surface layer applied to a strand-like material before forming with little technical effort, without the physical and mechanical-technological To change material properties of the base material significantly and to ensure a higher uniformity of the coating.
- a defined temperature field is generated immediately in front of the forming zone and is spatially limited.
- a temperature field is understood to be the generation of a temperature gradient perpendicular and horizontal to the direction of movement of the strand-like material by the process-related solution, which causes heat to flow into the surface layer of the strand-like coated material.
- part of the amount of heat generated during the shaping and returned against the direction of movement of the strand-like material is used.
- the temperature field will spatially delimited by elements known per se so that a certain space with a temperature that is higher than the ambient temperature is generated simultaneously with the formation of the temperature field directly in front of the forming zone.
- the coating material is introduced by the material moving in the longitudinal direction and brought into a plastic to liquid state. A quantitative compensation of the coating material takes place in the reaction space in the radial and / or axial direction of the strand-like material.
- the coating material adheres to the strand-like material in the reaction chamber and thus passes through the forming zone.
- the heat flow against the direction of movement of the strand-like material is also made possible by the solid, liquid or gaseous medium located immediately in front of the forming zone and surrounding the strand-like material.
- Part of the amount of heat generated during the forming of the strand-like material to be shaped is returned against the direction of movement of the strand-like material by suitable technical measures.
- This heat flow is used to increase the temperature of the edge zone or the coating applied to the strand-like material and the reaction space directly in front of the forming zone.
- This controls the type and level of the temperature field in front of the forming zone and determines it in more detail depending on the setting of the forming parameters, such as the degree of forming, the forming speed, the drawing die geometry, lubricant properties as well as the resistance to deformation and the diameter of the material to be formed.
- the formation of the temperature field is controlled by the thermal conductivity properties of the individual elements that delimit the temperature field spatially, an additional control variable being that the elements consist of materials with different thermal conductivity properties (e.g. bimetal principle).
- the strand-like material is subjected to additional heating before entering the defined and spatially limited temperature field located in front of the forming zone.
- This heating takes place by means of suitable methods and devices known per se, predominantly in the surface layer of the strand-like material.
- additional Liche heating can use external heat sources or the heat generated by previous forming can be used.
- Such an additional heat flow can also be generated via the heat-conducting elements which spatially delimit the temperature field.
- External heat sources can also be used to heat these elements, which spatially limit the temperature field.
- the interaction of the temperature field and the reaction space formed by the limitation of the temperature field has surprisingly shown that the surface quality of coated stranded goods or the applied coating itself can be influenced in a targeted manner.
- a device which consists of one or more elements, such as flat or curved plates, sieves, nets or tubes and the like, and which has no direct contact with the longitudinally moving strand-like material.
- the elements are arranged in such a way that a limited space is created directly in front of the forming device, with free entry and exit of liquid, solid or gaseous media to the strand-like material in front of the forming zone.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DD315333 | 1988-05-04 | ||
DD31533488A DD271715A1 (de) | 1988-05-04 | 1988-05-04 | Verfahren zur verbesserung der beschichtungsqualitaet strangfoermiger werkstoffe |
DD315334 | 1988-05-04 | ||
DD315332 | 1988-05-04 | ||
DD31533388A DD271714A1 (de) | 1988-05-04 | 1988-05-04 | Verfahren zur oberflaechenbehandlung von strangfoermigem und beschichtetem metallischem halbzeug |
DD31533288A DD271713A1 (de) | 1988-05-04 | 1988-05-04 | Vorrichtung zur erzeugung eines definierten temperaturfeldes unmittelbar vor einer umformung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0340747A2 true EP0340747A2 (fr) | 1989-11-08 |
EP0340747A3 EP0340747A3 (fr) | 1990-06-06 |
Family
ID=27179917
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89108003A Withdrawn EP0340747A3 (fr) | 1988-05-04 | 1989-05-03 | Procédé et dispositif pour améliorer la qualité de l'enduction du matériau métallique en forme de barres |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP0340747A3 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0989251A3 (fr) * | 1998-09-23 | 2001-06-06 | Goldbach Innenausbau GmbH | Poteau profilé, en particulier pour cloisons et méthode de fabrication de poteaux profilés |
CN112794157A (zh) * | 2021-03-29 | 2021-05-14 | 国网山东省电力公司昌乐县供电公司 | 一种用于电缆盘的电缆加热装置及电缆布设方法 |
CN113692324A (zh) * | 2019-02-20 | 2021-11-23 | 派拉蒙模具公司 | 线材拉伸监测系统 |
CN114011892A (zh) * | 2021-10-29 | 2022-02-08 | 华中科技大学 | 可控温控速超声振动辅助薄壁毛细管拉拔成形装置及方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1507823A (en) * | 1973-12-17 | 1978-04-19 | Lee & Sons Ltd A | Wire drawing |
EP0013012A1 (fr) * | 1978-12-21 | 1980-07-09 | Akademie der Wissenschaften der DDR | Dispositif pour l'application d'un lubrifiant à une matière à déformer |
EP0057385A2 (fr) * | 1981-02-02 | 1982-08-11 | VEB Draht- und Seilwerk Rothenburg | Procédé de chauffage électrique résistant direct de pièces métalliques |
DE3306387A1 (de) * | 1982-03-12 | 1983-09-22 | Maschinenfabrik Herborn Kg, 6348 Herborn | Vorrichtung zum drahtziehen |
EP0123532A2 (fr) * | 1983-04-26 | 1984-10-31 | National Research Development Corporation | Procédé et dispositif pour réduire la section transversale de pièces longues |
DD219124A1 (de) * | 1983-10-13 | 1985-02-27 | Adw Ddr | Verfahren zum aufbringen definierter schmierstoffschichten auf metallisches umformgut |
-
1989
- 1989-05-03 EP EP89108003A patent/EP0340747A3/fr not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1507823A (en) * | 1973-12-17 | 1978-04-19 | Lee & Sons Ltd A | Wire drawing |
EP0013012A1 (fr) * | 1978-12-21 | 1980-07-09 | Akademie der Wissenschaften der DDR | Dispositif pour l'application d'un lubrifiant à une matière à déformer |
EP0057385A2 (fr) * | 1981-02-02 | 1982-08-11 | VEB Draht- und Seilwerk Rothenburg | Procédé de chauffage électrique résistant direct de pièces métalliques |
DE3306387A1 (de) * | 1982-03-12 | 1983-09-22 | Maschinenfabrik Herborn Kg, 6348 Herborn | Vorrichtung zum drahtziehen |
EP0123532A2 (fr) * | 1983-04-26 | 1984-10-31 | National Research Development Corporation | Procédé et dispositif pour réduire la section transversale de pièces longues |
DD219124A1 (de) * | 1983-10-13 | 1985-02-27 | Adw Ddr | Verfahren zum aufbringen definierter schmierstoffschichten auf metallisches umformgut |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0989251A3 (fr) * | 1998-09-23 | 2001-06-06 | Goldbach Innenausbau GmbH | Poteau profilé, en particulier pour cloisons et méthode de fabrication de poteaux profilés |
CN113692324A (zh) * | 2019-02-20 | 2021-11-23 | 派拉蒙模具公司 | 线材拉伸监测系统 |
CN112794157A (zh) * | 2021-03-29 | 2021-05-14 | 国网山东省电力公司昌乐县供电公司 | 一种用于电缆盘的电缆加热装置及电缆布设方法 |
CN112794157B (zh) * | 2021-03-29 | 2021-07-27 | 国网山东省电力公司昌乐县供电公司 | 一种用于电缆盘的电缆加热装置及电缆布设方法 |
CN114011892A (zh) * | 2021-10-29 | 2022-02-08 | 华中科技大学 | 可控温控速超声振动辅助薄壁毛细管拉拔成形装置及方法 |
CN114011892B (zh) * | 2021-10-29 | 2022-07-05 | 华中科技大学 | 可控温控速超声振动辅助薄壁毛细管拉拔成形装置及方法 |
Also Published As
Publication number | Publication date |
---|---|
EP0340747A3 (fr) | 1990-06-06 |
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