EP0317434B1 - Procédé pour la réalisation d'une chaussette du type à deux couches - Google Patents

Procédé pour la réalisation d'une chaussette du type à deux couches Download PDF

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Publication number
EP0317434B1
EP0317434B1 EP88402888A EP88402888A EP0317434B1 EP 0317434 B1 EP0317434 B1 EP 0317434B1 EP 88402888 A EP88402888 A EP 88402888A EP 88402888 A EP88402888 A EP 88402888A EP 0317434 B1 EP0317434 B1 EP 0317434B1
Authority
EP
European Patent Office
Prior art keywords
layer
knitting
sock
layers
tip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP88402888A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0317434A1 (fr
Inventor
Jacky Allaire
Wasil Kozlowskyj
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Devanlay SA
Original Assignee
Devanlay SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Devanlay SA filed Critical Devanlay SA
Priority to AT88402888T priority Critical patent/ATE77422T1/de
Publication of EP0317434A1 publication Critical patent/EP0317434A1/fr
Application granted granted Critical
Publication of EP0317434B1 publication Critical patent/EP0317434B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/42Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration
    • D04B9/46Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration stockings, or portions thereof
    • D04B9/54Circular knitting machines with independently-movable needles specially adapted for producing goods of particular configuration stockings, or portions thereof welts, e.g. double or turned welts
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B11/00Hosiery; Panti-hose
    • A41B11/005Hosiery made essentially of a multi-ply construction
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/12Patterned fabrics or articles characterised by thread material
    • D04B1/126Patterned fabrics or articles characterised by thread material with colour pattern, e.g. intarsia fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • D04B1/265Surgical stockings
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H1/00Marking textile materials; Marking in combination with metering or inspecting
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/023Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system

Definitions

  • the present invention relates to a method allowing the automatic production on a knitting machine, in particular single-cylinder, of a sock of the type with two concentric layers and threaded one inside the other.
  • socks consisting of two substantially concentric tubular structures and consisting of an inner layer and an outer layer, the two layers joining and being secured at the tip of the toe.
  • Socks of this type have advantages in terms of user comfort.
  • the two-layer socks of the type here concerned allow absorption and evacuation of naturally exuded moisture; but moreover the making of socks on two layers, makes it possible to put in place comfort structures in particular in the form of loops thus allowing the foot to rest on a real carpet inside the shoe ensuring a damping sensation at each contact of the foot on the ground and consequently in addition to a pleasure and a feeling of "hushed walking", the removal of a source of fatigue and discomfort.
  • the socks of the double type here concerned are traditionally made on a double cylinder knitting machine, the sock being knitted successively in one piece from the tip (open) of a layer, to the ribbing, knitting continuing without interruption through the ribbing of the other layer to the open tip of the second layer, after which the knitting operation is finished.
  • a structure is thus obtained in reality consisting of two socks symmetrically opposed by their common rib edges.
  • This operation has serious drawbacks in that it requires for each sock a manual operation intended to pass from a single collinear tubular structure, to a tubular structure with two concentric layers.
  • finishing operation represented by the joining of the two points, with the necessary assembly of four layers also represents an operation not without difficulties and which results in a terminal area of extra thickness at the level of the toe, source of inconvenience and inconvenience to the user.
  • the present invention relates to improvements which make it possible to produce, in a particularly simple and elegant manner, a tubular structure intended to conform a two-layer sock, and in which the structure with two concentric layers is obtained directly on the machine which secures the two layers when the knitting operation of the entire structure is completed.
  • the invention thus makes it possible to save the operation of shaping the sock by integrating the two layers into one another and it also considerably facilitates the finishing operation consisting in closing the the sock at the tip.
  • Patent US Pat. No. 4,467,626 discloses a method of knitting a sock in which, during part of the knitting, the circular knitting machine produces an inner layer concentric with the outer layer previously knitted to produce a two-layer sock on one part. of the foot and a layer on the ribs.
  • a first layer or inner layer is formed forming a uniform cylindrical tubular structure from the initial tip (waiting on the plate) to the rib edges, while the second outer layer or layer comprises at the appropriate level and in a manner known in itself, shaping the heel.
  • two flexible locating means are inserted at two diametrically opposite points on the needle cylinder, such as sections of filler threads, the two sections being diametrically opposite on the needle cylinder, and on the last rows of the single terminal layer (resulting from the junction of the inner and outer layers), the marks formed by the filler wires making it possible, during the finishing operation, to place the sock in order to close the toe, by automatically presenting the single terminal layer, face against face, along an appropriate and determined axis: and the two marks are positioned along a diametral axis perpendicular to the plane of symmetry of the heel conformation on the outer layer, so that the alignment of the single terminal layer between the two reference points, the single terminal layer being brought face to face, automatically produces a transverse line corresponding substantially to the alignment of the toes.
  • Figure 1 shows a view with partial cutaway of the sock finished and produced according to the method of the invention.
  • Figure 2 shows a schematic view showing the establishment of the first rows of meshes on the central transfer plate.
  • Figures 3 and 4 show subsequent phases of the sock during knitting in two successive phases of its production.
  • Figure 5 shows the final phase of production of the sock in which the two layers are joined by transferring the row of stitches on hold from the transfer plate to the set of circular needles.
  • Figure 6a shows the blank of the sock as it is delivered by the machine at the end of knitting in a cross-sectional view, with tubular inner sock, which in Figure 6b has a shaped heel.
  • Figure 7 shows a view with torn off the foot of the sock before the finishing operation, that is to say of joining the two faces of the tip.
  • Figure 8 shows the foot of the sock once completed and after the joining operation of the two faces of the tip.
  • Figure 9 shows a diagram of the successive work of the needles throughout the making of the tubular structure to conform the blank of the sock.
  • this plate is here represented diagrammatically and it is separated from the crown of the needles 1 by a distance in the form of a crown considerably enlarged for the simple clarity of the drawings, it being understood that in reality the transfer plate 5 comes into position immediately juxtaposed relative to the crown of the needles 1, thus allowing interference games between the transfer needles (not shown) positioned radially on the plate and the knitting needles 2,3,4 belonging to the crown 1.
  • the tubular structure is suspended; and as the two ends respectively on standby 7 and during knitting 8 are substantially at the same level, the knitting rows accumulating, the tubular structure thus shaped is at all times in a concentric position and consequently defining two layers, namely an inner layer 9 and an outer layer 10, joined by the lower corner gear 11.
  • the machine knits a uniform tubular structure and of constant section 12, which will constitute the inner sock; arrived at a suitable place corresponding to the level of the heel 14, the knitting machine makes in a known manner a protuberance (in Y) which will conform the heel on the outer sock 13.
  • This single terminal layer 15 extends over a few rows so as to subsequently allow the point to be secured and closed.
  • two sections of filler threads 16.16 ′ are brought automatically, when knitting the last row of the single end layer 15.
  • These threads are preferably of a coloring allowing them to be easily identified by eye and they effectively constitute each a mark which will allow the alignment and the correct positioning of the single end layer 15 during the final shaping operation for closure. of the tip.
  • These two locating wires 16 and 16 ′ are easily positioned on the machine, when knitting the end rows of the single layer 15, the filler wires 16 and 16 ′ being positioned diametrically opposite and perpendicular to the plane of symmetry of heel making.
  • Figure 1 on the one hand and the knitting diagram 9 on the other hand gives a detail of implementation and embodiment of the invention according to a particular form presented by way of illustrative example.
  • the inner layer 17a represents the inner layer in rib 1 x 1 identical to the outer layer 17b; one could however foresee that the inner layer 17a is produced on a jersey base like the whole of the inner sock of tubular structure with constant section (see FIG. 6).
  • the inner layer 18a is made in a jersey texture on cotton yarn vanized one row in two with lycra gum thread; we could alternatively make the stocking stitch in a vanized texture on all the rows.
  • the heel 20 has here been shaped in Y shape to ensure better comfort always in a looped texture called sandwich in cotton, polyamide or lycra, but the heel could be made in simplified form or in pocket form.
  • the foot 21 is knitted in the same texture as looped sandwiches in cotton wadding, polyamide or lycra; the foot can be knitted in full loops; it could also include loops on the sole sole, the upper being made in jersey.
  • the tip 22 can be shaped, diminished or straight, always in cotton, polyamide or lycra with loops up to the tip end.
  • the assembly of the two layers is obtained as previously described by transfer of stitches directly on the knitting machine; the 16,16 ′ embroidery threads ensuring good centering for remeshing.
  • the invention also makes it possible to produce socks with high decorative power; indeed the effect yarns or decorative yarns added during knitting, in the case of a conventional simple sock overflow and float on the inner face of the sock where they constitute a risk of snagging for example for the toes when the sock is put on, in addition to the unsightly appearance of these floating threads.
  • the effect yarns added during knitting on the outer layer can be left projecting on the rear face since this face is doubled by the layer constituting the inner sock; the decorative threads therefore remain hidden in the interface between the two layers while respecting the beautiful presentation of the assembly and the plain wall encountered by the foot when the sock is put on.
  • FIG. 6b shows these floating wires 23 between two rows 24, 24 ′ forming decorative stripes; the floating threads are trapped between the layers 13 and 12 and cannot attack the foot when the sock is put on any more than they are visible on the sock even turned over.
  • the invention also makes it possible to produce orthopedic socks comprising an inner layer forming a support or compression envelope associated with an outer layer of normal appearance decorated or not, thereby avoiding the sometimes unsightly appearance of care or medical socks.
  • the sock or inner layer can indeed be knitted with suitable characteristics to ensure the desired holding effect.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Socks And Pantyhose (AREA)
  • Knitting Of Fabric (AREA)
  • Knitting Machines (AREA)
EP88402888A 1987-11-19 1988-11-17 Procédé pour la réalisation d'une chaussette du type à deux couches Expired - Lifetime EP0317434B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT88402888T ATE77422T1 (de) 1987-11-19 1988-11-17 Verfahren zur herstellung einer zweischichtigen socke.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR8716027 1987-11-19
FR8716027A FR2623529B1 (fr) 1987-11-19 1987-11-19 Procede pour la realisation d'une chaussette du type a deux couches

Publications (2)

Publication Number Publication Date
EP0317434A1 EP0317434A1 (fr) 1989-05-24
EP0317434B1 true EP0317434B1 (fr) 1992-06-17

Family

ID=9356954

Family Applications (1)

Application Number Title Priority Date Filing Date
EP88402888A Expired - Lifetime EP0317434B1 (fr) 1987-11-19 1988-11-17 Procédé pour la réalisation d'une chaussette du type à deux couches

Country Status (8)

Country Link
US (1) US4958507A (es)
EP (1) EP0317434B1 (es)
JP (1) JP2628361B2 (es)
AT (1) ATE77422T1 (es)
DE (1) DE3872178T2 (es)
ES (1) ES2092986T3 (es)
FR (1) FR2623529B1 (es)
GR (1) GR3005742T3 (es)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5649435A (en) * 1995-11-07 1997-07-22 Union Underwear Company, Inc. Circular knitting machine with replaceable knitting head
US6209363B1 (en) * 1997-01-03 2001-04-03 B.B. & T. Knitting, Ltd. Process for facilitating closure of a tubular knit article
US6158254A (en) * 1999-12-06 2000-12-12 Ridgeview, Inc. Double layer sock and method of making
US6708348B1 (en) * 2001-06-29 2004-03-23 Injinji Footwear, Inc. Anatomic dry athletic toe sock
US7069600B1 (en) 2001-06-29 2006-07-04 Injinji Footwear, Inc. Toe sock
JP2005508455A (ja) * 2001-11-09 2005-03-31 レジェンド・ケア・アイ・ピー・リミテッド ソックス
US6612136B2 (en) 2002-02-07 2003-09-02 Wigwam Mills, Inc. Double layer sock and method for making same
US7044071B2 (en) * 2003-01-24 2006-05-16 B.B. & S Knitting Consultants Apparatus and method for automatically orienting hosiery articles for closing toe ends thereof
US7025011B2 (en) * 2003-01-24 2006-04-11 B.B. & S Knitting Consultants Apparatus for automatically orienting hosiery articles for closing toe ends thereof
KR20050119528A (ko) 2004-06-16 2005-12-21 김봉락 이중양말 및 그의 제조방법
ITBS20080229A1 (it) * 2008-12-15 2010-06-16 Busi Giovanni Srl Metodo di costruzione di un manufatto con un doppio strato di tessuto e manufatto ottenuto
US9365960B2 (en) 2011-04-20 2016-06-14 Nike, Inc. Sock with zones of varying layers
ITMN20110014A1 (it) * 2011-04-20 2012-10-21 Luigi Redini Calze per la stimolazione di zone del piede.
FR2995525B1 (fr) * 2012-09-19 2014-10-10 Thuasne Procede de fabrication d'un article tubulaire de compression et article ainsi obtenu.
US11408104B2 (en) 2016-12-16 2022-08-09 The North Face Apparel Corp. Footwear article including circular knit structures
US10316441B2 (en) 2016-12-16 2019-06-11 The North Face Apparel Corp. Footwear article including circular knit structures
US10385486B2 (en) 2017-02-06 2019-08-20 Nike, Inc. Garment for foot with triangular ankle panels
US20180343927A1 (en) * 2017-05-31 2018-12-06 Wigwam Mills, Inc. Sock with double-layer foot portion and bottom toe seam
EP3856963A1 (en) * 2018-09-26 2021-08-04 SANTONI S.p.A. A process for manufacturing a tubular intarsia knitted item by means of a circular weft knitting machine
WO2021184087A1 (en) * 2020-03-16 2021-09-23 Todorov Ivan Todorov Sock with anti-slip off structure
US20230151517A1 (en) * 2021-11-18 2023-05-18 Hurdle Apparel Inc. Sock and a method of knitting a sock

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2475845A (en) * 1949-07-12 Method of knitting hosiery
US2747390A (en) * 1955-03-09 1956-05-29 Kendall & Co Stocking and method of making the same
US2968937A (en) * 1958-06-19 1961-01-24 Margulies Samuel Knitted fabrics and methods of closing same
US2977782A (en) * 1959-04-29 1961-04-04 Hanes Hosiery Mills Company Knitted fabric
GB1039605A (en) * 1963-09-25 1966-08-17 Wolsey Ltd Improvements in or relating to knitted articles of hose
US3510882A (en) * 1968-05-14 1970-05-12 Anna Mae White Articles of hosiery
DE2007299A1 (en) * 1970-02-18 1971-09-02 Nebel, Erhard, 6200 Wiesbaden Turning completed stockings for finishing
US3796066A (en) * 1970-02-24 1974-03-12 Scott & Williams Inc Method of making a run resistant stocking tab
GB1320047A (en) * 1971-03-23 1973-06-13 Pretty Polly Ltd Trunks and similar garments
US3841113A (en) * 1971-04-26 1974-10-15 Schubert & Salzer Maschinen Method of knitting stocking toe closure
US4011738A (en) * 1971-08-12 1977-03-15 Nova Tec Establishment Manufacturing of pantyhose or tights using a circular knitting machine
US3796067A (en) * 1973-03-05 1974-03-12 Crescent Hosiery Mills Two-ply terry sock and method of forming same
CS176624B1 (es) * 1974-12-12 1977-06-30
US4341096A (en) * 1980-08-06 1982-07-27 Kayser-Roth Hosiery, Inc. Sock with triple layer fabric in foot and method
US4615188A (en) * 1981-02-13 1986-10-07 Foster-Boyd, Inc. Two-ply athletic sock
US4571960A (en) * 1982-09-30 1986-02-25 Foster-Boyd, Inc. Two-ply athletic sock with low-friction interface surfaces
US4467626A (en) * 1983-01-31 1984-08-28 Kayser-Roth Hosiery, Inc. Sock with double-layer fabric in foot and method

Also Published As

Publication number Publication date
FR2623529B1 (fr) 1991-06-14
DE3872178T2 (de) 1993-02-04
DE3872178D1 (de) 1992-07-23
FR2623529A1 (fr) 1989-05-26
JP2628361B2 (ja) 1997-07-09
GR3005742T3 (es) 1993-06-07
ATE77422T1 (de) 1992-07-15
ES2092986T3 (es) 1996-12-16
JPH01213445A (ja) 1989-08-28
US4958507A (en) 1990-09-25
EP0317434A1 (fr) 1989-05-24

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