EP0250549A1 - Essbare wasserdampfübertragungswidrige filmschutzschicht - Google Patents
Essbare wasserdampfübertragungswidrige filmschutzschichtInfo
- Publication number
- EP0250549A1 EP0250549A1 EP87900496A EP87900496A EP0250549A1 EP 0250549 A1 EP0250549 A1 EP 0250549A1 EP 87900496 A EP87900496 A EP 87900496A EP 87900496 A EP87900496 A EP 87900496A EP 0250549 A1 EP0250549 A1 EP 0250549A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- film
- lipid
- base film
- layer
- hydrophilic polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 238000012546 transfer Methods 0.000 title claims abstract description 38
- 230000004888 barrier function Effects 0.000 title description 8
- 150000002632 lipids Chemical class 0.000 claims abstract description 151
- 235000013305 food Nutrition 0.000 claims abstract description 60
- 229920001477 hydrophilic polymer Polymers 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 28
- 230000005661 hydrophobic surface Effects 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims description 49
- 239000001993 wax Substances 0.000 claims description 34
- 239000000194 fatty acid Substances 0.000 claims description 26
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 25
- 229930195729 fatty acid Natural products 0.000 claims description 25
- 150000004665 fatty acids Chemical class 0.000 claims description 25
- 239000002904 solvent Substances 0.000 claims description 22
- 229920003086 cellulose ether Polymers 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 13
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims description 13
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 13
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims description 13
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims description 13
- 229920000609 methyl cellulose Polymers 0.000 claims description 11
- 239000001923 methylcellulose Substances 0.000 claims description 11
- 235000010981 methylcellulose Nutrition 0.000 claims description 11
- 230000000979 retarding effect Effects 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000004014 plasticizer Substances 0.000 claims description 7
- 239000003125 aqueous solvent Substances 0.000 claims description 6
- 150000001720 carbohydrates Chemical class 0.000 claims description 5
- 238000001879 gelation Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 claims description 5
- 238000007747 plating Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 4
- 235000003441 saturated fatty acids Nutrition 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 239000003085 diluting agent Substances 0.000 claims 2
- 230000008569 process Effects 0.000 abstract description 10
- 239000004615 ingredient Substances 0.000 abstract description 3
- 239000000306 component Substances 0.000 description 35
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 29
- 235000008429 bread Nutrition 0.000 description 19
- 239000000243 solution Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 12
- 235000013550 pizza Nutrition 0.000 description 10
- 235000015067 sauces Nutrition 0.000 description 10
- 235000013871 bee wax Nutrition 0.000 description 9
- 239000012166 beeswax Substances 0.000 description 9
- 230000002209 hydrophobic effect Effects 0.000 description 9
- 238000003860 storage Methods 0.000 description 9
- 239000002202 Polyethylene glycol Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 229920001223 polyethylene glycol Polymers 0.000 description 8
- 238000004809 thin layer chromatography Methods 0.000 description 7
- 235000021355 Stearic acid Nutrition 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 6
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 6
- 235000012041 food component Nutrition 0.000 description 5
- 239000005428 food component Substances 0.000 description 5
- 230000007480 spreading Effects 0.000 description 5
- 238000003892 spreading Methods 0.000 description 5
- 239000008117 stearic acid Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 230000001680 brushing effect Effects 0.000 description 4
- 235000014633 carbohydrates Nutrition 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 241000227653 Lycopersicon Species 0.000 description 3
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 235000019809 paraffin wax Nutrition 0.000 description 3
- 235000019271 petrolatum Nutrition 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- 206010039509 Scab Diseases 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000007765 cera alba Substances 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000002939 deleterious effect Effects 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000001248 thermal gelation Methods 0.000 description 2
- -1 Carbohydrate compounds Chemical class 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 101100234002 Drosophila melanogaster Shal gene Proteins 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 235000015076 Shorea robusta Nutrition 0.000 description 1
- 244000166071 Shorea robusta Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 206010043458 Thirst Diseases 0.000 description 1
- 240000006365 Vitis vinifera Species 0.000 description 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229940053200 antiepileptics fatty acid derivative Drugs 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004204 candelilla wax Substances 0.000 description 1
- 235000013868 candelilla wax Nutrition 0.000 description 1
- 229940073532 candelilla wax Drugs 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000021022 fresh fruits Nutrition 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- IUJAMGNYPWYUPM-UHFFFAOYSA-N hentriacontane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC IUJAMGNYPWYUPM-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000010399 physical interaction Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 239000004170 rice bran wax Substances 0.000 description 1
- 235000019384 rice bran wax Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000003626 triacylglycerols Chemical class 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 150000008494 α-glucosides Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/34—Filled, to be filled or stuffed products the filling forming a barrier against migration
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/40—Products characterised by the type, form or use
- A21D13/41—Pizzas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/105—Coating with compositions containing vegetable or microbial fermentation gums, e.g. cellulose or derivatives; Coating with edible polymers, e.g. polyvinyalcohol
Definitions
- the present invention relates to edible film barrier materials that can be used to stabilize water vapor pressure and moisture gradients existing between individual components of a multic ⁇ ponent food product separated by the edible film.
- "Moisture” as used herein shal l refer to liquid water diffused or condensed in various quantities, so that unfrozen pizza sauce or pie filling may be referred to as moist.
- Deleterious changes in the quality of food products can occur with inadvertent alteration of the water content of the food product.
- the driving force for water transfer in food products is primarily water partial pressure gradients existing between the food product and the environment or between c ⁇ rtponents of a multic ⁇ ponent food product.
- water potentially can migrate via liquid diffusion driven by such forces as water concentration gradients or capillary forces.
- vapor pressure shall be understood as "partial pressure of water,” unless expressly indicated otherwise.
- the partial pressures involved can be expressed in terms of water activity, (a w ), which equals the partial pressure of water exerted by the food material divided by the partial pressure of pure water at the same temperature.
- Carbohydrate compounds are capable of forming structurally continuous coatings, but these compounds are generally hydrophilic and hence are less effective in retarding water transfer in foods. Therefore, in the past, lipids have been used in conjunction with carbohydrates in order to form a continuous coating to prevent water transfer in foods.
- Patent Nos. 3,471,303 and 3,471,304 to Hamdy, et al. disclosed two types of coating compositions having as one constituent a cellulose ether.
- the cellulose ether was plasticized by various fatty acid derivatives such as (1) an ester of a linear polysaccharide having alpha-glucoside linkages and a fatty acid having between 8 to 26 carbon atcms, or (2) a glyceride containing a fatty acid having between 6 to 20 carbon atoms, together with a fatty acid metal salt wherein the fatty acid contains between 16 and 22 carbon at ⁇ s.
- the coating composition in the Hamdy patents could be extruded as a non-layered, molten sheet over the food to be coated, and then dried.
- U.S. Patent No. 3,997,674 to Ukai, et al. disclosed an aqueous solution used to coat foods such as fresh fruits.
- the coating solution contained a water soliible high polymer such as methylcellulose and also hydrophobic substances such as waxes or oils.
- the food product was coated and then dried.
- Drying a food coating after application on a food has several disadvantages. It is difficult to control the thickness of such coatings. Furthermore, drying coated foods adds time and hence cost to the manufacture of such foods. Therefore, it would be advantageous to provide off-the-shelf, pre-formed films that could effectively retard or prevent water transfer between components having different a w values or different moisture contents in a multicomponent food product.
- an edible film for retarding water transfer among components of a multicomponent food product includes a base film having a hydrophilic polymer layer and a base film lipid layer.
- the base film lipid layer has a hydrophobic surface presented away from the hydrophilic polymer layer.
- An additional lipid layer is laminated to the hydrophobic surface of the base film lipid layer.
- a method for making an edible film for retarding water transfer among components of a multicomponent food product includes, the following steps. First, a film-forming liquid is prepared by dissolving an edible hydrophilic polymer and mixing an edible lipid in an aqueous solvent system. Then, the film-forming liquid is plated on a supporting surface to a selected depth and dried to gel the polymer and form a base film. The depth of film-forming liquid selected is one sufficient to contain enough polymer and lipid to result in a dried base film of a desired thickness and to contain enough lipid to form a substantially uniform lipid layer covering that surface of the base film which is presented away from the supporting surface.
- a base film may be formed having a hydrophilic polymer layer and a base film lipid layer having a hydrophobic surface presented away from the hydrophilic polymer layer. Finally, an additional edible lipid is applied to the hydrophobic surface of the base film lipid layer to form an additional lipid layer.
- a multiccmponent food product includes a first component and a second component having water vapor pressures and moisture characteristics such that water transfer would tend to occur from the second component to the first component.
- the edible film of the invention is located between the first and second components, with the additional lipid layer oriented toward the second component.
- An object of the present invention is to provide an edible, pre-formed, dry film that can retard moisture and water vapor transfer among components of a multiccmponent food product during extended storage times and over changing temperatures and humidities, and yet can be absorbed in the food product or otherwise be rendered unobjectionable during heating or other preparation of the food product.
- a further object of the present invention is to provide a method for making edible pre-formed films capable of retarding moisture and water vapor transfer among components of a multicomponent food product over extended storage times.
- Another object of the present invention is to provide a food product and method to make a food product that includes a plurality of components having different vapor pressures or moisture contents together with edible films separating individual components, which films can maintain existing vapor pressure and moisture gradients for substantial periods of time and thereby retard water transfer among the food components.
- the present invention includes an edible film for retarding water transfer among components of a rrailticcmponent food product.
- the film has a base film having a hydrophilic polymer layer and a solid or semi-solid, edible lipid layer adhered to the hydrophilic polymer layer.
- the lipid layer of the base film is enhanced with an additional hydrophobic layer.
- the films of the invention may be quite thin, ranging from a practical mip-imum thickness of approximately 0.024 mm to as much as at least 0.10 mm.
- the base film's hydrophilic polymer layer can be formed from any edible, water-soluble, film-forming carbohydrate that displays thermal gelation in the solvent system used. Suitable polymers include, by way of example only, cellulose ethers such as hydroxypropyl methylcellulose and methylcellulose.
- the base film's lipid layer is conprised of solid or semi-solid, edible lipids such as hydrogenated oils (e.g., palm oil and soybean oil), saturated fatty acids, and edible waxes (e.g., beeswax and paraffin wax).
- the exposed surface of the lipid layer is hydrophobic.
- the base film itself is an effective barrier to water transfer. When the base film.
- the base film can maintain the existing vapor pressure or moisture gradient for substantial periods of time, effectively retarding water transfer among the feed components.
- a one-step method can be used for making a base film according to the present invention.
- water, a water-soluble, lipid-dissolving solvent such as an alcohol, a hydrophilic polymer, and a lipid are combined to make a fito-forming liquid.
- the lipid-dissolving solvent is present in quantities effective to dissolve at least a portion of the lipid and not to interfere with the dissolving and gelling of the polymer.
- an alcohol is used, the usual and preferred alcohol is ethanol.
- the film-forming liquid is warmed, if necessary, to melt lipids having high melting points.
- the film-forming liquid is then spread on a supporting surface such as a flat, smooth plate, preferably to a depth of between approximately 0.25 and 0.75 mm. This may be done by any appropriate means for spreading a liquid, including brushing, dipping, spraying, or the use of spreading means comparable to those used in conventional thin layer chromatography.
- the plate is then dried tor a time sufficient to form a cohesive layer on the plate. A substantial portion of the lipids situate themselves at the surface of the drying film-fonning liquid. The result is a distinguishable lipid layer demonstrating hydrophobic qualities.
- the process of spreading the film-forming liquid and drying it so as to form a base film shall be referred to herein as "plating.”
- Various concentrations of ingredients may be employed in preparing the film-forming liquid, and the liquid may be spread at various thicknesses. Excessive amounts of solvents may lead to inefficient or inconvenient drying periods. Bcwever, there is no theoretical point at which the ccsx:entrations of polymer and lipid have bec ⁇ re too small to allow formation of a base film.
- the lipid concentration must be sufficient to allow substantially complete coverage of the surface of the base film as it is drying so as to form a hydrophobic surface and must not be so great as to substantially interfere with the formation of a cohesive polymer layer.
- Concentrations and spreading thicknesses are ⁇ c adjusted as to produce a dried base film having the strength and handling characteristics desired.
- a base film minimum thickness of approximately 0.013 mm generally is necessary.
- Base film thicknesses of 0.018 to 0.045 mm have been found. to be preferred in many applications, although thicker base films may be made as well.
- a fatty acid such as stearic or palmitic acid
- a lipid concentration of at least approximately 0.25 mg/cm 2 is necessary. Concentrations of 0.50 to 0.80 mg/cm 2 are preferred.
- the plate After drying, the plate is cooled, and the film is removed from the plate. If the base film is to be used directly as a water transfer barrier, it can then be positioned on the food material or stored until the food components are assembled.
- the base films so formulated are generally less fragile and easier to remove frcm the plate. Additional, desirable effects can be achieved if the alcohol or other lipid-dissolving solvent forming a part of the solvent system of the film-forming liquid is added in sufficient quantities and if the base film is dried at sufficiently high temperatures. A concentration of such a solvent can be achieved sufficient to create a solvent system capable of solubilizing seme lipids that would otherwise be in an emulsion form. For example, an alcohol concentration in excess of 55% is sufficient if ethanol is used.
- lipid-dissolving solvent in this manner shall be referred to herein as the "dissolved lipid process.”
- Lipid globules in a suspension not subject to the dissolved lipid process just described are believed to be larger than the lipid globules formed when the gelation process helps to preserve dispersion of the lipid. It is believed that the smallness of the lipid globules formed when the dissolved lipid process is used contributes to the uniform distribution of lipids at the base film surface and to the resulting creation of a more effective moisture and water vapor-impervious hydrophobic layer. Examination of samples of such base film with the scanning electron microscope has revealed that the lipids at the hydrophobic surface form a lipid layer that does not have a sharply defined boundary with respect to the hydrophilic polymer.
- the lipid and the hydrophilic polymers form layers that mutually interpenetrate to seme extent, with fingers of lipid extending into the hydrophilic polymer layer and vice versa, thereby enhancing cohesion of the two components.
- an edible film utilizing a base film made by the dissolved lipid process as described is preferred and believed to exhibit superior mechanical strength and flexibility and water transfer barrier characteristics.
- the aqueous solvent system used to prepare the film-forming liquid may alternatively contain an amount of water-soluble, lipid-dissolving solvent insufficient to dissolve any significant quantity of the base film lipid. Indeed the aqueous solvent system may be entirely without such a lipid-dissolving solvent.
- the lipid is held within the film-forming solution as a suspension. If the lipid is sufficiently divided within the suspension, it is believed that gelation of the hydrophilic polymer may occur in such a manner as to entrap sane of the lipid within the hydrophilic polymer and, at any rate, will lead to a boundary between the hydrophilic polymer and the base film lipid layer that is characterized by sufficient interpenetration that an at least minimally adequate base film is formed capable of being incorporated in a film for retarding water transfer exhibiting the advantages of the invention.
- Temperature control is important in preparing a base film by the described method.
- Film-forming liquids containing lipids with high melting points require high temperatures to melt and disperse the lipid.
- excessively high temperatures can result in a low viscosity of the film-forming liquid and poor control over base film thickness during plating.
- excessively high temperatures must be avoided during plating, because extremely rapid vaporization of the alcohol or other lipid-dissolving solvent can occur, resulting in bubbles in the film-forming liquid and possible pin holes in the dried base film. Nevertheless, the film-forming liquid must be warm enough to prevent solidification of the lipids curing plating.
- the lipid layer of the base film is enhanced with an additional hydrophobic lipid layer to create a film composed of two layers that are laminated together.
- the base film shall be deemed to constitute the "bottom" layer of the edible film of the invention.
- the additional lipid layer is laminated to the base layer by any suitable means for applying an additional lipid layer to the hydrophobic surface.
- the additional lipid layer may be applied by brushing, dipping, spraying, or otherwise spreading or distributing a liquid or semi-liquid lipid over the hydrophobic surface of the base film.
- the additional lipid layer is then solidified. The solidification may be accomplished by cooling a lipid that has been warmed above its melting temperature.
- a lipid held in an appropriate solution may he deposited by evaporating the solvent.
- the additional lipid layer may be made of any lipid of the sort described above.
- other lipid raterials such as fatty acids and triglycerides can be used for forming the additional lipid layer
- solidified natural waxes such as beeswax and refined, paraffin waxes are preferred. Upon solidification, such waxes form an amorphous cr microcrystalline layer that is particularly effective to bar water vapor transfer.
- Especially suitable waxes include beeswax, candelilla wax, carnauba wax, rice bran wax, and the refined paraffin and microcrystalline waxes obtained from petroleum, all 'of which are described in the Food Chemical Codex. If such an edible, food-grade wax is utilized as the additional lipid layer, a thickness of at least approximately 0.011 mm is used, and a thickness in the range of 0.026 mm to 0.047 mm is preferred.
- the desirable wax content thus is approximately in the range 2.5 mg to 4.5 mg of wax per square centimeter of base film.
- the minimum wax content is approximately 1.0 mg/cm 2 .
- the completed laminated film having the preferred thickness of base film and a wax employed as the additional lipid film has a desired thickness in the range of approximately 0.044 mm to 0.092 mm.
- the preferred film-forming liquid used to make the base film is prepared frcm a blend of cellulose ethers including both methylcellulose and hydroxypropyl methylcellulose. That blend of cellulose ethers is combined with polyethylene glycol and a saturated fatty acid, all in a lipid-dissolving, ethanol-water solvent system.
- the solvent system may include as much as approximately 80% ethanol and preferably is at least 55% ethanol. The maximum concentration of approximately 80% ethanol is the practical upper limit, beyond which there is a loss of solubility of the cellulose ethers.
- the film-forming liquid is warmed to the extent necessary to thoroughly dissolve the fatty acids.
- fatty acids in the concentration indicated to be dissolved at about 65°C use of a 55% ethanol solution allows fatty acids in the concentration indicated to be dissolved at about 65°C.
- the film-forming solution is prepared with appropriate concentrations and then is spread on a glass plate or comparable supporting surface to a depth of approximately 0.25 mm.
- the film is then dried at an air temperature of approximately 100°C. At that tamperature and that thickness, a drying time of 15 minutes usually is sufficient. Thereafter, the base film is allowed to cool to room temperature.
- the wax used as. the additional lipid layer may then be deposited upon the hydrophobic surface, of the base film by any of several means to do so, as is discussed above, at a thickness in the range of 0.026 to 0.047 irm.
- a factor of critical importance for the successful low terperature use of films of the embodiment being described is good adhesion between the base film and the additional lipid layer.
- the need for such effective bonding becomes especially apparent at temperatures generally in use for frozen food applications. At those temperatures, poor adhesion or ineffective bonding leads to fracturing of the additional lipid layer and to its subsequent separation from the base film. This is accompanied by a reduction of the film's ability to act as a barrier to water vapor.
- the lipid used for the additional lipid layer is a wax
- good wax adhesion is evidenced by resistance to fracturing and maintenance of water vapor barrier properties upon prolonged storage at temperatures as low as -40°C.
- the blend of cellulose ethers should include between 50% and 80% methylcellulose, with the balance being hydroxypropyl methylcellulose.
- the preferred ratio is 70% methylcellulose and 30% hydroxypropyl methylcellulose.
- the blend of cellulose ethers is believed to maximize bonding of the additional lipid layer to the base film while still maintaining satisfactory film-forming properties.
- hydroxypropyl methylcellulose has a film-forming capability more effective than that of methylcellulose.
- methylcellulose, being less hydrophilic than hydroxypropyl methylcellulose adheres more effectively to the additional lipid layer.
- the blend produces a strong film to which the additional lipid layer bonds well.
- the cellulose ethers referred to display gelation when heated in solution By use of the ethanol-water lipid-dissolving solvent system or comparable system to perform the dissolved lipid process discussed above, thermal gelation of the methylcellulose and hydroxypropyl methylcellulose during the drying phase of the formation of the base film, locks a certain percentage of the fatty acid included in the film-forming liquid throughout the bulk of the base film and also appears to prevent the fatty acid comprising the hydrophobic lipid layer from agglomerating into relatively large lipid globules. Consequently, the base film when dry has distributed within it small fatty acid crystals as integral components of the film.
- the base film also has a layer, of fatty acid so situated at the surface of the film as to form a hydrophobic surface, but with an intimate physical interinvolvement of the fatty acid, lipid layer with the underlying hydrophilic polymer layer. It is thought that, when wax of the sort referred to above is used for the additional lipid layer and is spread over the base film in molten form, the fatty acid crystals embedded within and at the surface of the base film first melt beneath the hot wax and then resolidify as the applied wax cools and solidifies. It appears that this contributes to effective bonding between the base film and the wax additional lipid layer, probably by the melting of fatty acid crystals at the surface of the base film into the wax layer to increase the intimacy of the joining of the base film and wax additional lipid layer.
- Polyethylene glycol is disclosed above as usefully incorporated into the film-forming liquid as a plasticizer to aid in the removal of dried films fr ⁇ n the plate or other substrate upon which they have been formed and otherwise to improve their durability.
- polyethylene glycol also binds to and is miscible with many waxes. Consequently, it is believed that the presence of polyethylene glycol in the base film contributes to the intimate physical interaction of the base film and the additional lipid layer when that lipid layer is, wax, to promote effective adhesion of; the additional lipid layer to the base film.
- ethanol was disclosed above as usable for converting the film-forming suspension into a true solution.
- the essence of what is needed is a solvent that provides means for dissolving the lipid used in the base film and keeping that lipid dissolved until the hydrophilic polymer, whether a cellulose ether or otherwise, has polymerized to form a gel.
- the non-aqueous solvent present in the lipid-dissolving solvent system and used as such a means must not interfere with the polymerizing or gelling process and must leave no residue that would be harmful if eaten.
- solvents than ethanol could be so used as a dissolving means, such as acetone, isopropyl alcohol, methyl alcohol, and prcpyl alcohol.
- polyethylene glycol was disclosed as a suitable plasticizer that also contributed to the adhesion of the additional lipid layer to the base film.
- glycerol, propylene glycol, and other similar plasticizers capable of dissolving in high concentration the lipid of the additional lipid layer may be expected to function in a comparable manner.
- a multicomponent food product can be made utilizing the film of the invention, as described above.
- Use of the film is beneficial when a first component of the feed product and a second component have water vapor pressures and moisture characteristics such that water trannfer would tend to occur from the second component to the first component unless restrained.
- an edible film of the sort described above is located between the first and second components, with the additional lipid layer oriented toward the second component. As a result, water transfer is retarded, and the multiccmponent food product may be stored without change from water transfer for longer periods of time than would otherwise be possible.
- a film-forming liquid was prepared by dissolving 9 gm of hydroxypropyl methylcellulose in 100 ml of 90°C distilled water. After the hydroxypropyl methylcellulose was completely in solution, 200 ml of 95% ethanol was added. Next, 1 gram of polyethylene glycol was added to the solution. Finally, 3.4 gm of stearic acid was added' to the solution. The solution was warmed to between 70-75°C in order to melt and dissolve the stearic acid.
- One hundred milliliters of the film-forming solution was added to a thin layer chromatography (TLC) spreader and plated onto three 8 inch by 8 inch glass TLC plates at a thickness of 0.75 itm.
- TLC thin layer chromatography
- the coated plates were then dried in an oven at approximately 90°C for 15 minutes, by which time a cohesive, edible, base film had formed. After drying, the plates were cooled, and the films were peeled from the plates.
- the films had an average thickness of 0.04 mm and an average stearic acid concentration of 0.8 mg stearic acid per square centimeter of hydroxypropyl methylcellulose layer.
- Base films were made by methods generally corresponding to that of Example 1. In particular 7 gm of methylcellulose and 3 gm of hydroxypropyl methylcellulose were dissolved in 100 ml of distilled water at 90°C. After complete dissolution of the cellulose ethers, 200 ml of 95% ethanol was added to the solution. This solution was thoroughly mixed. Then 6 gm of polyethylene glycol was added to. the solution. Finally; 9 gm of a fatty acid was added and the mixture was warmed to completely dissolve the fatty acid. In replications of this example, stearic acid, palmitic acid, and combinations of the two were used as the fatty acid.
- the film-forming liquid was subsequently maintained at a tesperature of 65 ⁇ 1°C. Air bubbles were removed if necessary by reducing the pressure over the film-forming liquid.
- Thirty-five ml of the film-forming liquid was added to a TLC spreader.
- the film-forming liquid was spread onto four 8 x 8 inch TLC glass plates of conventional design, the film-forming liquid being spread at a thickness of approximately 0.25 mm.
- the film-forming liquid was then dried in an oven at 100°C for 15 minutes to produce a cohesive cellulose ether-polyethylene glycol-fatty acid base film. After the drying procedure, the plates were cooled to room temperature.
- the dried base films had an average thickness of 0.020 mm and an average fatty acid concentration of 0.60 mg/cm 2 of base film.
- a food prepared in accordance with the present invention could include a plurality of components having different vapor pressures and/or moisture contents, such as pizza or filled pie crusts.
- an edible film prepared in accordance with the present invention would be pre-formed and then positioned so as to separate the individual components.
- Such edible films would include a base film having a hydrophilic polymer layer and a lipid layer adhered to and partly intermixed with the hydrophilic polymer layer such that the base film, comprising the hydrophilic polymer layer and the lipid layer, would have a preferred thickness in the range of 0.018 mm to 0.045 ran.
- the base film lipid layer preferably would have a concentration of at least approximately 0.5 mg lipid per square centimeter of hydrophilic polymer layer.
- An additional lipid layer would be laminated to the exposed, hydrophobic surface of the base film lipid layer and would be oriented toward the food component having the higher vapor pressure or moisture content, such as a pizza sauce or pie filling when compared to a crust. With this orientation, the film could maintain an existing food component vapor pressure or moisture gradient for substantial periods of time, thereby retarding water transfer from the component having a higher vapor pressure or moisture content to the component having a lower vapor pressure or moisture content. The film would be absorbed into the component layers upon heating or other cooking preparation exceeding 70°C.
- a conventional French bread pizza food product consists of a loaf of French bread which is sliced horizontally to reveal the interior crumb structure, upon which is placed a mixture of tomato sauce, cheese, spices, and vegetables.
- the product conventionally is shrink wrapped and blast frozen. It then may be stored in frozen storage for a substantial period of time during distribution and prior to consumption by the consumer.
- a major sensory defect which develops during frozen storage is sogginess of the bread. This occurs as a result of water transfer from the high moisture tomato sauce to the lower moisture bread.
- the driving force for water transfer in this particular case is not a vapor pressure gradient between sauce and bread, since the water activities of the two components in the frozen state are essentially identical.
- the bread absorbs water during extended frozen storage of a French bread pizza food product, thereby limiting shelf life and consumer acceptability. It was found that transfer of water into the crumb structure of the bread can be significantly impeded by positioning a pre-formed, edible film prepared in accord with the present invention so as to separate the tomato sauce and bread components.
- the films used in this particular example were prepared generally by the method of Example 2.
- the dried base films had an average thickness of 0.020 mm and average fatty acid concentration of 0.60 mg/cm 2 of base film.
- the additional hydrophobic layer laminated to the base film consisted of refined white beeswax, applied at a thickness of approximately 0.035 mm. Concentration of beeswax averaged 3.4 mg/cm 2 of film. Thickness of the resulting film averaged 0.055 mm.
- French bread pizza food products were assembed by positioning a 41 ⁇ 2 " x 41 ⁇ 2" piece of the pre-formed film upon tee surface of the exposed crumb of a like-sized piece of French bread, the hycrcphobic beeswax surface oriented up and the hydrophilic cellulose ether layer oriented toward the bread. Twenty-two grams of a commercial pizza sauce were deposited upon the edible film and spread evenly over the surface.
- the French bread pizza samples were prepared for evaluation by baking in a conventional oven for 10 minutes at 177°C, whereupon the edible film was absorbed into the component layers.
- the edible film positioned at the interface between sauce and bread provided an effective impediment to movement of water into the bread.
- Sensory evaluation of the baked product by a trained panel cf analysts revealed that desirable sensory attributes of freshly prepared product were maintained in the stored product throughout the storage period. Specifically, bread sogginess was found not to increase during storage, and the overall preference remained equal to the fresh product throughout the nine week storage period.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Preparation And Processing Of Foods (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US80953185A | 1985-12-16 | 1985-12-16 | |
US809531 | 1985-12-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0250549A1 true EP0250549A1 (de) | 1988-01-07 |
Family
ID=25201545
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87900496A Withdrawn EP0250549A1 (de) | 1985-12-16 | 1986-12-08 | Essbare wasserdampfübertragungswidrige filmschutzschicht |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0250549A1 (de) |
JP (1) | JPS63501921A (de) |
WO (1) | WO1987003453A1 (de) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3643199A1 (de) * | 1986-12-18 | 1988-06-30 | Werner Georg Munk | Verpackung fuer nahrungs- und genussmittel und verfahren zu ihrer herstellung |
GB9017800D0 (en) * | 1990-08-14 | 1990-09-26 | Unilever Plc | Moisture barrier and its preparation |
US5286502A (en) | 1992-04-21 | 1994-02-15 | Wm. Wrigley Jr. Company | Use of edible film to prolong chewing gum shelf life |
GB9316758D0 (en) * | 1993-08-12 | 1993-09-29 | Convenience Foods Ltd | Food product |
ZA958392B (en) * | 1994-10-13 | 1997-04-07 | Unilever Plc | Pre-moulded filled or topped dough systems |
US6479082B1 (en) | 1996-12-23 | 2002-11-12 | Wm. Wrigley, Jr. Co. | Process of increasing flavor release from chewing gum using hydroxypropyl cellulose and product thereof |
NL1007696C1 (nl) * | 1997-05-01 | 1998-11-03 | Inst Voor Agrotech Onderzoek | Omhulde stof met gecontroleerde afgifte. |
EP1173067B1 (de) | 1999-04-01 | 2008-01-16 | Wm. Wrigley Jr. Company | Strukturen mit langanhaltender geschmacksabgabe fuer kaugummi |
US7229654B2 (en) * | 2002-11-26 | 2007-06-12 | Kraft Foods Holdings, Inc. | Multilayer edible moisture barrier for food products and method of use |
WO2006002734A1 (en) * | 2004-07-01 | 2006-01-12 | Unilever N.V. | Moisture barrier |
US7981453B2 (en) | 2004-12-29 | 2011-07-19 | Kraft Foods Global Brands Llc | Delivery system for low calorie bulking agents |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2909435A (en) * | 1958-02-24 | 1959-10-20 | Glenn G Watters | Coating of raisins and other foods |
US3323922A (en) * | 1965-08-09 | 1967-06-06 | Pillsbury Co | Protective coatings |
US3471304A (en) * | 1966-03-07 | 1969-10-07 | Archer Daniels Midland Co | Edible coating compositions |
US3471303A (en) * | 1966-03-07 | 1969-10-07 | Archer Daniels Midland Co | Edible coating compositions and method for coating food |
US3526515A (en) * | 1966-12-21 | 1970-09-01 | Maryland Cup Corp | Method of waterproofing baked goods |
US3667963A (en) * | 1969-12-17 | 1972-06-06 | Raymond G Katter | Method of making pizza |
US3830944A (en) * | 1972-04-13 | 1974-08-20 | G Dimitriadis | Sandwich package |
US3997674A (en) * | 1975-02-25 | 1976-12-14 | Tsukihoshi Kasei Kabushiki Kaisha | Preservation of agricultural products |
US4066796A (en) * | 1976-04-16 | 1978-01-03 | Food Research, Inc. | Coating pizza products |
US4293572A (en) * | 1978-02-28 | 1981-10-06 | International Telephone And Telegraph Corporation | Process for applying a moisture barrier coating to baked and fried food products |
US4416904A (en) * | 1981-05-11 | 1983-11-22 | The Quaker Oats Company | Shelf stable pizza and method for preparing same |
US4401681A (en) * | 1981-09-22 | 1983-08-30 | Campbell Soup Company | Two-phase food products with reduced inter-phase moisture transfer |
-
1986
- 1986-12-08 WO PCT/US1986/002641 patent/WO1987003453A1/en unknown
- 1986-12-08 EP EP87900496A patent/EP0250549A1/de not_active Withdrawn
- 1986-12-08 JP JP62500080A patent/JPS63501921A/ja active Pending
Non-Patent Citations (1)
Title |
---|
See references of WO8703453A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1987003453A1 (en) | 1987-06-18 |
JPS63501921A (ja) | 1988-08-04 |
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