EP0183945B1 - Aqueous stable suspensions of water-insoluble silicates, capable of binding calcium ions, and their use for the production of washing and cleaning agents - Google Patents

Aqueous stable suspensions of water-insoluble silicates, capable of binding calcium ions, and their use for the production of washing and cleaning agents Download PDF

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Publication number
EP0183945B1
EP0183945B1 EP85112884A EP85112884A EP0183945B1 EP 0183945 B1 EP0183945 B1 EP 0183945B1 EP 85112884 A EP85112884 A EP 85112884A EP 85112884 A EP85112884 A EP 85112884A EP 0183945 B1 EP0183945 B1 EP 0183945B1
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Prior art keywords
suspension
component
water
viscosity
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French (fr)
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EP0183945A3 (en
EP0183945A2 (en
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Manfred Dr. Diehl
Roland Bergmann
Günter Stadtmüller
Sigrid Diener
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Evonik Operations GmbH
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Degussa GmbH
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/124Silicon containing, e.g. silica, silex, quartz or glass beads
    • C11D3/1246Silicates, e.g. diatomaceous earth
    • C11D3/128Aluminium silicates, e.g. zeolites
    • C11D3/1286Stabilised aqueous aluminosilicate suspensions

Definitions

  • Sodium is preferred as the cation, but it can also be replaced by lithium, potassium, ammonium or magnesium.
  • aluminum silicates The compounds defined above which are capable of binding calcium are referred to below as "aluminum silicates" for the sake of simplicity. This applies in particular to the sodium aluminum silicates to be used with preference; all statements made for their use according to the invention and all statements regarding their production and properties apply accordingly to the entirety of all the compounds defined above.
  • the aluminum silicates which are particularly suitable for use in detergents and cleaning agents have a calcium binding capacity of preferably 50 to 200 mg CaO / g of the anhydrous aluminum silicate. If reference is made to anhydrous aluminum silicate in the following, it means the state of the aluminum silicate which is reached after drying for one hour at 800 ° C. With this drying, both the adhering and the bound water are practically completely removed.
  • the aluminum silicates are used, among other things. delivered or used in the form of an aqueous suspension. Since the transport inter alia over longer distances, the suspension properties - e.g. Suspension stability and pumpability - the aluminum silicates dispersed in the aqueous phase have certain requirements.
  • Suspensions which, in addition to the alkali aluminum silicate as stabilizer, contain ethoxylation products of 10 to 20 carbon atoms, preferably unsaturated alcohols, with 1 to 8 moles of ethylene oxide per mole of the alcohol (DE-A-25 27 388, DE-A-26 15 698) .
  • ethoxylation products 10 to 20 carbon atoms, preferably unsaturated alcohols, with 1 to 8 moles of ethylene oxide per mole of the alcohol (DE-A-25 27 388, DE-A-26 15 698) .
  • component A can be crystalline.
  • y can be a number from 1.3 to 4.
  • crystalline component A can be a type A zeolite.
  • foam-suppressing additives i.e. Compounds that improve the solubility of the added dispersants in the aqueous phase.
  • solubilizers i.e. Compounds that improve the solubility of the added dispersants in the aqueous phase.
  • foam-suppressing substances for example foam-suppressing soap, silicone defoamers, foam-suppressing triazine derivatives, all of which are known and familiar to the expert, can be used as foam suppressors.
  • foam suppressors for example foam-suppressing soap, silicone defoamers, foam-suppressing triazine derivatives, all of which are known and familiar to the expert, can be used as foam suppressors.
  • the suspension according to the invention contains a hydrophilic, but sparingly water-soluble colloid, such as polyvinyl alcohol, as a stabilizing agent.
  • a solubilizer - dimethyl sulfoxide is very suitable - if the use concentration of a stabilizer which is only slightly soluble in water is higher than about 1%.
  • the proportion of the solubilizer in the total suspension can, for example, be of the same order of magnitude as the proportion of the stabilizing agent.
  • Hydrotrophic agents such as, for example, benzenesulfonic acid, toluenesulfonic acid, xylenesulfonic acid or their water-soluble salts or also octyl sulfate are suitable.
  • the aluminum silicates can be naturally occurring or else synthetically produced products, the synthetically produced products being preferred. They can be prepared, for example, by reacting water-soluble silicates with water-soluble aluminates in the presence of water. For this purpose, aqueous solutions of the starting materials can be mixed with one another or a component present in the solid state can be reacted with the other component present as an aqueous solution.
  • the desired aluminum silicates are also obtained by mixing both components in the solid state in the presence of water.
  • Aluminum silicates can also be produced from Al (OH) 3 , A1 2 0 3 or Si0 2 by reaction with alkali silicate or alkali aluminate solutions. The production can also be carried out by other known processes.
  • the invention relates to aluminum silicates which have a three-dimensional space lattice structure.
  • the preferred calcium binding capacity which is approximately in the range from 100 to 200 mg CaO / g AS, usually around 100 to 180 mg CaO / g AS, is found above all in compounds of the composition:
  • This molecular formula comprises two types of different church structures (or their non-crystalline precursors), which also differ in their molecular formulas. They are: The different crystal structures are shown in the X-ray diffraction diagram.
  • the crystalline aluminum silicate present in aqueous suspension can be separated from the remaining aqueous solution by filtration and dried. Depending on the drying conditions, the product contains more or less bound water.
  • the aluminum silicates do not need to be dried at all after their preparation in order to prepare a suspension according to the invention; rather - and this is particularly advantageous - an aluminum silicate that is still moist from manufacture can be used.
  • the particle size of the individual aluminum silicate particles can be different and e.g. are in the range between 0.1 ⁇ m and 0.1 mm. This refers to the primary particle size, i.e. the size of the particles obtained during the precipitation and, if appropriate, the subsequent crystallization. It is particularly advantageous to use aluminum silicates which consist of at least 80% by weight of particles with a size of 10 to 0.01 ⁇ m, in particular of 8 to 0.1 ⁇ m.
  • These aluminum silicates preferably no longer contain primary or secondary particles with diameters above 45 ⁇ m.
  • Secondary particles are particles that are formed by agglomeration of the primary particles into larger structures.
  • powdered zeolite of type A with a particularly defined particle spectrum is used as component A.
  • Such zeolite powder can according to DE-B-24 47 021, DE-B-25 17 218, DE-A-26 52 419, DE-A-26 51 420, DE-A-26 51 436, DE-A-26 51 437, DE-A-26 51 445 or DE-A-26 51 485 can be produced. They then have the particle distribution curves given there.
  • a powdery zeolite of type A can be used, which has the particle size distribution described in DE-A-26 51 485.
  • the concentration of the aluminum silicates, in particular of the powdered zeolite A can preferably be 44 to 53% by weight, in particular 46 to 52% by weight, based on the suspension, and more.
  • Component B - the dispersing component - consists of a mixture of at least: two different fatty alcohol polyglycol ethers.
  • the mixing ratio of these fatty alcohol polyglycol ethers can be any.
  • the mixing ratio - if no more than two fatty alcohol ethers are used - can be 7: 3 to 2: 8, i.e. 7 parts of ether a) to 3 parts of ether b) up to 2 parts of ether a) to 8 parts of ether b) of the formula B.
  • the mixing ratio can be 1: 1.
  • the concentration of component B in the aqueous suspension can preferably be from 1 to 2% by weight, in particular from 1.4 to 1.6% by weight. This concentration is sufficient to stabilize a suspension with a solids content of 50% by weight or more.
  • the suspension according to the invention has the advantage that it is stable to sedimentation in the temperature range from 10 to 50 ° C. and has a pumpable consistency.
  • component B is liquid at room temperature and therefore does not need to be heated.
  • the aqueous suspension according to the invention can contain, in addition to the constituents A and B mentioned and, in addition to any starting materials for the production of these constituents, substances which still remain, also further constituents in comparatively small amounts. If the suspension is to be further processed into detergents and cleaning agents, the additional substances present are expediently substances which are suitable as constituents of detergents and cleaning agents.
  • an indication of the stability of the suspension according to the invention is provided by a simple test in which the aluminum silicate suspension is produced in the desired concentration and which contains a dispersant according to the invention and optionally other substances, for example detergent components such as pentasodium triphosphate, in different amounts.
  • a dispersant according to the invention for example detergent components such as pentasodium triphosphate
  • the suspension should generally be at most so far removed that the protruding clear or silicate-free solution does not make up more than 20%, preferably not more than 10%, in particular not more than 6% of the total height.
  • the amount of additives should be kept so that the suspension can be pumped back into the storage container and pipe or hose lines again after 12 hours, preferably after 24 hours and in particular also after 48 hours.
  • the settling behavior of the suspension which may also contain other constituents, is checked at room temperature - with a total height of the suspension of 10 cm. They are perfectly pumpable even after 4 or 8 days. This information on the stability of the suspension also only gives indications; It depends on the individual case which suspension stability is to be set.
  • the suspension can be prepared by simply mixing its constituents, the aluminum silicates e.g. can be used as such or - if necessary from the production stage - already moist or in an aqueous suspension. It is particularly advantageous to add aluminum silicates that are still moist from their manufacture, e.g. may be present as a filter cake to stir in component B.
  • the suspension according to the invention is characterized by high stability. It has a low viscosity, which is well below the viscosity of known suspensions, especially in the low temperature range.
  • the rheopexic flow behavior is eliminated in the suspension according to the invention.
  • Their stabilizing effect is particularly valuable in the case of aluminum silicates with particle sizes of 5 to 30 ⁇ m. It is pumpable so that it is easy to handle when wet Aluminum silicates enables.
  • the suspension can be pumped around perfectly even after long interruptions in the pumping process. Due to its high stability, the suspension can also be transported in conventional tank and tank wagons without fear of the formation of unusable or disruptive residues. This makes the suspension ideal as a form of delivery of aluminum silicates for delivery to, for example, detergent manufacturers.
  • the suspension can be stored at room temperature or at higher temperatures, transported by piping, pumps or in some other way.
  • the suspension is usually handled at temperatures between room temperature - usually preferred - and around 50 ° C.
  • the suspension according to the invention is particularly suitable for further processing to appear dry, pourable or free-flowing products, for example for the production of powdered water softeners, e.g. on the way of spray drying.
  • the suspension is therefore of considerable importance in the production of powder detergents. There are no annoying residues when the aqueous suspension is fed to the drying apparatus. Furthermore, it has been shown that the suspension of the invention enables processing into extremely dust-free products.
  • the suspension according to the invention is already as such, i.e. usable without further processing with or without further additives which have a growing, bleaching and / or cleaning effect, for example as water softeners, washing or cleaning agents and in particular as liquid abrasives with increased suspension stability.
  • a particularly important use of the suspension is the further processing into dry-appearing, free-flowing or free-flowing detergents and cleaning agents which contain further compounds in addition to the suspension components.
  • the suspension according to the invention is particularly suitable for the production of powder detergents.
  • an aqueous, flowable premix of the individual constituents of the agents is used and these are converted into a pourable product in the usual way.
  • the aluminum silicates defined above are used in the form of the suspension according to the invention.
  • the suspension according to the invention can be processed by any known method in the production of solid, pourable detergents and cleaning agents.
  • a suspension according to the invention for example from a storage container - is mixed with at least one washing, bleaching or cleaning component of the agent to be produced, and the mixture is then mixed by any method converted into the powdered product.
  • a complexing agent is advantageously added, i.e. a compound that is able to complexly bind the alkaline earth metal ions responsible for water hardness, especially magnesium and calcium ions.
  • the suspension according to the invention can be combined with substances capable of binding water of crystallization. This is expediently carried out by spraying the suspension onto the compounds which are capable of binding water of crystallization and which are present in a mixer, so that a solid, dry-appearing product is finally obtained with constant mixing.
  • the suspension according to the invention is preferably mixed with at least one further compound having a washing, bleaching or cleaning action in the form of a "slurry" and subjected to spray drying. This shows further surprising advantages of the claimed aluminum silicate suspension. It has been shown that very low-dust products can be obtained when the suspension according to the invention is used in the spray drying. The products obtained by spray drying have a high calcium binding capacity and are easily wettable.
  • Detergents which have been produced using the suspension described above can be composed in various ways. In general, they contain at least one water-soluble surfactant which does not belong to the dispersants used according to the invention and which are present in the claimed aluminum silicate suspensions. In addition to at least one further compound which has a washing, bleaching or cleaning action and is inorganic or organic, they contain an aluminum silicate as defined above as a calcium-binding compound. In addition, other customary auxiliaries and additives, which are usually present in smaller amounts, can be present in such agents.
  • a zeolite A filter cake according to DE-A-26 51 485 is produced.
  • the powdery zeolite of type A obtained in this way has the particle spectrum given there.
  • the zeolite A filter cake (component A) is stirred with a dissolver and then tempered to 45 ° C. in a 50 liter vessel. There the stabilizer (component B) is stirred in at 75-76 rpm with a MIG stirrer 15 ', the temperature of the slurry rising to 50 ° C.
  • stabilizers component B.
  • the cloud points These stabilizers are determined according to DIN 53 917, page 3, point 8.2 10% in 25% butyl diglycol solution (BDG solution).
  • Examples 1 to 10 are examples according to the invention:
  • Examples 11 to 22 are comparative examples:
  • the suspension according to the invention advantageously has a viscosity which is significantly lower than in the prior art.

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  • Chemical & Material Sciences (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
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Abstract

There is prepared an aqueous stable suspension of a water insoluble silicate capable of binding calcium ions and it is used for the production of washing and cleaning agents. The suspension contains in addition to water components A and B wherein component A is a silicate capable of binding calcium and having the formula (Cat2/nO)x-Me2O3x(SiO2)y I and component B is a dispersing agent comprising a mixture of at least two fatty alcohols polyglycol ether based on isotridecyl alcohol or another aliphatic C13 alcohol and ethylene oxide having the following properties: (a) Fatty alcohol polyglycol ether having 4.5 to 5.5 EO units -Turbidity point DIN 53917 56 to 60 DEG C. -Solidification point +4 to -25 DEG C. -Viscosity at 50 DEG C. 13 to 28 m Pas -Density at 50 DEG C. 0.94 to 0.96 g/ml - (b) Fatty alcohol polyglycol ether having 6 to 8 EO units -Turbidity point DIN 53917 66 to 74 DEG C. -Solidification point +12 to -16 DEG C. -Viscosity at 50 DEG C. 18 to 28 m Pas -Density at 50 DEG C. 0.96 to 0.98 g/ml -

Description

Es wurden bereits Verfahren zum Waschen und Reinigen von festen Materialien, insbesonder von Textilien, sowie für die Durchführung der Verfahren geeignete Wasch- und Reinigungsmittel vorgeschlagen, bei weichen die Funktion (Builder) der Calcium komplex bindenden Phosphate ganz oder teilweise von zum Binden von Calcium befähigten, feinverteilten, im allgemeinen gebundenes Wasser enthaltenden, wasserunlöslichen Aluminiumsilikaten übernommen wird (vgl. DE-A 24 12 837).Processes for washing and cleaning solid materials, in particular textiles, and detergents and cleaning agents suitable for carrying out the processes have already been proposed, for which the function (builder) of the calcium complex-binding phosphates is wholly or partly capable of binding calcium , finely divided, generally water-containing, water-insoluble aluminum silicates is taken over (cf. DE-A 24 12 837).

Es handelt sich dabei um Verbindungen der allgemeinen Formel I

Figure imgb0001
in der Kat ein mit Calcium austauschbares Kation der Wertigkeit n, x eine Zahl von 0,7 bis 1,5, Me Aluminium und y eine Zahl von 0,8 bis 6, vorzugsweise von 1,3 bis 4, bedeuten.These are compounds of the general formula I.
Figure imgb0001
in the cat, a cation exchangeable with calcium of the valence n, x is a number from 0.7 to 1.5, Me aluminum and y is a number from 0.8 to 6, preferably from 1.3 to 4.

Als Kation kommt bevorzugt Natrium in Frage, es kann aber auch durch Lithium, Kalium, Ammonium oder Magnesium ersetzt sein.Sodium is preferred as the cation, but it can also be replaced by lithium, potassium, ammonium or magnesium.

Die oben definierten, zum Binden von Calcium befähigten Verbindungen werden im folgenden der Einfachheit halber als "Aluminiumsilikate" bezeichnet. Dies gilt insbesondere auch für die bevorzugt zu verwendenden Natriumaluminiumsilikate; alle für deren erfindungsgemäße Verwendung gemachten Angaben und sämtliche Angaben über deren Herstellung und Eigenschaften gelten entsprechend für die Gesamtheit aller oben definierten Verbindungen.The compounds defined above which are capable of binding calcium are referred to below as "aluminum silicates" for the sake of simplicity. This applies in particular to the sodium aluminum silicates to be used with preference; all statements made for their use according to the invention and all statements regarding their production and properties apply accordingly to the entirety of all the compounds defined above.

Die für den Einsatz in Wasch- und Reinigungsmitteln besonders geeigneten Aluminiumsilikate besitzen ein Calciumbindevermögen von vorzugsweise 50 bis 200 mg CaO/g des wasserfreien Aluminiumsilikats. Wenn im folgenden auf wasserfreies Aluminiumsilikat Bezug genommen wird, so ist damit der Zustand der Aluminiumsilikate gemeint, der nach einstündigem Trocknen bei 800°C erreicht wird. Bei dieser Trocknung wird sowohl das anhaftende als auch das gebundene Wasser praktisch völlig entfernt.The aluminum silicates which are particularly suitable for use in detergents and cleaning agents have a calcium binding capacity of preferably 50 to 200 mg CaO / g of the anhydrous aluminum silicate. If reference is made to anhydrous aluminum silicate in the following, it means the state of the aluminum silicate which is reached after drying for one hour at 800 ° C. With this drying, both the adhering and the bound water are practically completely removed.

Bei der Herstellung von Wasch- oder Reinigungsmitteln, in denen neben üblichen Bestandteilen derartiger Mittel die oben definierten Aluminiumsilikate vorliegen, wird vorteilhaft von Aluminiumsilikaten ausgegangen, die feucht sind, beispielsweise noch von ihrer Herstellung her. Man vermischt dabei die feuchten Verbindungen wenigstens mit einem Teil der übrigen Bestandteile des herzustellenden Mittels und führt das Gemisch durch bekannte Maßnahmen, wie zum Beispiel Sprühtrocknen, in das fertige Wasch- oder Reinigungsmittel als Endprodukt, beispielsweise in ein schüttfähiges Endprodukt, über.In the production of detergents or cleaning agents in which the aluminum silicates defined above are present in addition to the usual constituents of such agents, aluminum silicates which are moist, for example still from their production, are advantageously used. The moist compounds are mixed with at least some of the other constituents of the agent to be produced and the mixture is converted into the finished washing or cleaning agent as the end product, for example into a pourable end product, by known measures, such as spray drying.

Im Rahmen des vorstehend skizzierten Herstellungsverfahrens für Wasch- oder Reinigungsmittel werden die Aluminiumsilikate u.a. in Form einer wässrigen Suspension angeliefert bzw. eingesetzt. Da der Transport u.a. über längere Strecken erfolgt, werden an die Suspensionseigenschaften - wie z.B. Suspensionsstabilität und Pumpbarkeit - der in wässriger Phase dispergierten Aluminiumsilikate bestimmte Forderungen gestellt.As part of the manufacturing process for detergents or cleaning agents outlined above, the aluminum silicates are used, among other things. delivered or used in the form of an aqueous suspension. Since the transport inter alia over longer distances, the suspension properties - e.g. Suspension stability and pumpability - the aluminum silicates dispersed in the aqueous phase have certain requirements.

Es ist bekannt zur Stabilisierung von Alüminiumsilikatsuspensionen Alkylphenolethylenaddukte zu verwenden. (DE-A-26 15 698, DE-A-32 09 631). Hier werden 50% und mehr erreicht.It is known to use alkylphenol ethylene adducts to stabilize aluminum silicate suspensions. (DE-A-26 15 698, DE-A-32 09 631). 50% and more are achieved here.

Weiterhin sind Suspensionen bekannt, die neben dem Alkalialuminiumsilikat als Stabilisator Ethoxylierungsprodukte von 10 bis 20 Kohlenstoffatome aufweisenden, vorzugsweise ungesättigten Alkoholen mit 1 bis 8 Mol Ethylenoxid pro Mol des Alkohols enthalten (DE-A-25 27 388, DE-A-26 15 698). Mit den Dispergiermitteln aus den letztgenannten Anmeldungen konnte man bisher nur eine Feststoffkonzentration von maximal 38 Gew.-% in der Suspension erreichen.Suspensions are also known which, in addition to the alkali aluminum silicate as stabilizer, contain ethoxylation products of 10 to 20 carbon atoms, preferably unsaturated alcohols, with 1 to 8 moles of ethylene oxide per mole of the alcohol (DE-A-25 27 388, DE-A-26 15 698) . With the dispersants from the last-mentioned applications, it has hitherto only been possible to achieve a maximum solids concentration of 38% by weight in the suspension.

Es wurde nun gefunden, daß bestimmte Mischungen von Alkylalkoholethoxylaten in ganz besonderem Maße die Fähigkeit besitzen, Suspensionen der Calcium bindenden Aluminiumsilikate derart zu stabilisieren, daß diese selbst bei hohem Feststoffgehalt lange Zeit stabil und auch nach langem Stehen noch einwandfrei pumpbar sind.It has now been found that certain mixtures of alkyl alcohol ethoxylates have a very particular ability to stabilize suspensions of calcium-binding aluminum silicates in such a way that they are stable for a long time even with a high solids content and can still be pumped perfectly even after standing for a long time.

Gegenstand der Erfindung ist eine wässrige, pumpfähige, stabile Suspension eines wasserunlöslichen, zum Binden von Calciumionen befähigten Silikates, die einen dispergierend wirkenden Bestandteil enthält, welche dadurch gekennzeichnet ist, daß sie neben Wasser, bezogen auf das Gesamtgewicht der wässrigen Suspension;

  • A) als wasserunlösliches, zum Binden von Calcium befähigtes Silikat in einer Menge von 0,5 bis 70 Gewichtsprozent eine feinverteilte, gebundenes Wasser enthaltende, synthetisch hergestellte, wasserunlösliche, kristalline Verbindung der allgemeinen Formel
    Figure imgb0002
    in der Kat ein mit Calcium austauschbares Kation der Wertigkeit n, x eine Zahl von 0,7 bis 1,5 Me Bor oder Aluminium und y eine Zahl von 0,8 bis 6 bedeuten, und
  • B) als dispergierend wirkenden Bestandteil in einer Menge von 0,5 bis 6 Gewichtsprozent ein Gemisch mindestens zweier unterschiedlicher Fettalkoholpolyglykolether auf Basis eines aliphatischen C,3-Alkohols, insbesondere Isotridecylalkohol, und Ethylenoxid, die durch die folgenden Kenndaten gekennzeichnet sind:
    • a) Fettalkoholpolyglykolether mit 4,5 bis 5,5 EO Trübungspunkt DIN 53 917 56 bis 60°C Erstarrungspunkt +4 bis -25°C Viskosität bei 50°C 13 bis 28 m Pas Dichte bei 50°C 0,94 bis 0,96 g/ml
    • b) Fettalkoholpolyglykolether mit 6 bis 8 EO Trübungspunkt nach DIN 53 917 66 bis 74°C Erstarrungspunkt +12 bis -16°C Viskosität bei 50°C 18 bis 28 m Pas Dichte bei 50°C 0,96 bis 0,98 g/ml enthält.
The invention relates to an aqueous, pumpable, stable suspension of a water-insoluble silicate capable of binding calcium ions, which contains a dispersing component, which is characterized in that, in addition to water, based on the total weight of the aqueous suspension;
  • A) as a water-insoluble, capable of binding calcium in an amount of 0.5 to 70 percent by weight a finely divided, bound water-containing, synthetically produced, water-insoluble, crystalline compound of the general formula
    Figure imgb0002
    in the cat a calcium-exchangeable cation of the valence n, x is a number from 0.7 to 1.5 Me boron or aluminum and y is a number from 0.8 to 6, and
  • B) as a dispersing component in an amount of 0.5 to 6 percent by weight, a mixture of at least two different fatty alcohol polyglycol ethers based on an aliphatic C, 3 alcohol, in particular isotridecyl alcohol, and ethylene oxide, which are characterized by the following characteristics:
    • a) fatty alcohol polyglycol ether with 4.5 to 5.5 EO cloud point DIN 53 917 56 to 60 ° C solidification point +4 to -25 ° C viscosity at 50 ° C 13 to 28 m Pas density at 50 ° C 0.94 to 0, 96 g / ml
    • b) fatty alcohol polyglycol ether with 6 to 8 EO cloud point according to DIN 53 917 66 to 74 ° C solidification point +12 to -16 ° C viscosity at 50 ° C 18 to 28 m Pas density at 50 ° C 0.96 to 0.98 g / ml contains.

In der erfindungsgemäßen Suspension kann die Komponente A kristallin sein.In the suspension according to the invention, component A can be crystalline.

In der Formel I der Komponente A kann y eine Zahl von 1,3 bis 4 bedeuten.In formula I of component A, y can be a number from 1.3 to 4.

Die kristalline Komponente A kann in einer bevorzugten Ausführungsform ein Zeolith des Typs A sein.In a preferred embodiment, crystalline component A can be a type A zeolite.

Die vorstehend genannten Verbindungen sind, neben Wasser, die wesentlichen Bestandteile der erfindungsgemäßen Suspension. Es können jedoch auch weitere Bestandteile enthalten sein, so z.B. schaumdämpfende Zusätze bzw. sogenannte Lösungsvermittler, d.h. Verbindungen, die die Löslichkeit der zugesetzten Dispergiermittel in der wässrigen Phase verbessern. Als Schaumdämpfer können die üblichen schaumdämpfenden Substanzen, beispielsweise schaumdämpfende Seife, Silikonentschäumer, schaumdämpfende Triazinderivate, die sämtlich der Fachwelt bekannt und geläufig sind, eingesetzt werden. Ein derartiger Zusatz ist im allgemeinen nicht erforderlich; bei schäumenden Dispergiermitteln kann er-jedoch - insbesondere bei höheren Alkylbenzolsulfonsäure-Einsatzmengen - erwünscht sein.In addition to water, the abovementioned compounds are the essential constituents of the suspension according to the invention. However, other ingredients may also be included, e.g. foam-suppressing additives or so-called solubilizers, i.e. Compounds that improve the solubility of the added dispersants in the aqueous phase. The usual foam-suppressing substances, for example foam-suppressing soap, silicone defoamers, foam-suppressing triazine derivatives, all of which are known and familiar to the expert, can be used as foam suppressors. Such an addition is generally not necessary; in the case of foaming dispersants, however, it may be desirable, especially when using higher amounts of alkylbenzenesulfonic acid.

Aus ein Zusatz von lösungsvermitteinden Substanzen ist im allgemeinen nicht erforderlich, kann jedoch angezeigt sein, wenn die erfindungsgemäße Suspension als stabilisierendes Mittel ein hydrophiles, aber wenig in Wasser lösliches Kolloid, wie beispielsweise Polyvinylalkohol, enthält. Vorteilhaft wird z.B. ein Lösungsvermittler - sehr geeignet ist Dimethylsulfoxid - eingesetzt, wenn die Einsatzkonzentration eines in Wasser nur wenig löslichen Stabilisierungsmittels höher ist als etwa 1%. Der Anteil des Lösungsvermittlers an der Gesamtsuspension kann beispielsweise in der gleichen Größenordnung wie der Anteil des Stabilisierungsmittels liegen. Weitere als Lösungsvermittler geeignete Verbindungen sind der Fachwelt allgemein bekannt; hydrotrophe Mittel wie beispielsweise Benzolsulfonsäure, Toluolsulfonsäure, Xylolsulfonsäure bzw. deren wasserlösliche Salze oder auch Octylsulfat sind geeignet.It is generally not necessary to add solvent-containing substances, but it may be appropriate if the suspension according to the invention contains a hydrophilic, but sparingly water-soluble colloid, such as polyvinyl alcohol, as a stabilizing agent. It is advantageous e.g. a solubilizer - dimethyl sulfoxide is very suitable - if the use concentration of a stabilizer which is only slightly soluble in water is higher than about 1%. The proportion of the solubilizer in the total suspension can, for example, be of the same order of magnitude as the proportion of the stabilizing agent. Other compounds suitable as solubilizers are generally known to the expert; Hydrotrophic agents such as, for example, benzenesulfonic acid, toluenesulfonic acid, xylenesulfonic acid or their water-soluble salts or also octyl sulfate are suitable.

Bei sämtlichen Angaben zur "Konzentration der Aluminiumsilikate" zum "Feststoffgehalt" oder zum Gehalt an "Aktivsubstanz" (=AS) wird auf den Zustande der Aluminiumsilikate Bezug genommen, der nach einstündigem Trocknen bei 800°C erreicht wird. Bei dieser Trocknung wird sowohl das anhaftende Als auch das gebundene Wasser praktisch völlig entfernt.For all information on the "concentration of aluminum silicates" on the "solids content" or on the content of "active substance" (= AS), reference is made to the conditions of the aluminum silicates, which is reached after drying for one hour at 800 ° C. With this drying, both the adhering and the bound water are practically completely removed.

Die Aluminiumsilikate können natürlich vorkommende oder aber synthetisch hergestellte Produkte sein, wobei die synthetisch hergestellten Produkte bevorzugt sind. Die Herstellung kann z.B. durch Reaktion von wasserlöslichen Silikaten mit wasserlöslichen Aluminaten in Gegenwart von Wasser erfolgen. Zu diesem Zweck können wässrige Lösungen der Ausgangsmaterialien miteinander vermischt oder eine in festem Zustand vorliegende Komponente mit der anderen, als wässrige Lösung vorliegenden Komponente umgesetzt werden. Auch durch Vermischen beider, in festem Zustand vorliegender Komponenten erhält man bei Anwesenheit von Wasser die gewünschten Aluminiumsilikate. Auch aus Al(OH)3, A1203 oder Si02 lassen sich durch Umsetzen mit Alkalisilikat- bzw. Alkalialuminat-Lösungen Aluminiumsilikate herstellen. Die Herstellung kann auch nach weiteren bekannten Verfahren erfolgen. Insbesondere bezieht sich die Erfindung auf Aluminiumsilikate, die eine dreidimensionale Raumgitterstruktur aufweisen.The aluminum silicates can be naturally occurring or else synthetically produced products, the synthetically produced products being preferred. They can be prepared, for example, by reacting water-soluble silicates with water-soluble aluminates in the presence of water. For this purpose, aqueous solutions of the starting materials can be mixed with one another or a component present in the solid state can be reacted with the other component present as an aqueous solution. The desired aluminum silicates are also obtained by mixing both components in the solid state in the presence of water. Aluminum silicates can also be produced from Al (OH) 3 , A1 2 0 3 or Si0 2 by reaction with alkali silicate or alkali aluminate solutions. The production can also be carried out by other known processes. In particular, the invention relates to aluminum silicates which have a three-dimensional space lattice structure.

Das bevorzugte, etwa im Bereich von 100 bis 200 mg CaO/g AS meist bei etwa 100 bis 180 mg CaO/g AS liegende Calciumbindevermögen findet sich vor allem bei Verbindungen der Zusammensetzung:

Figure imgb0003
Diese Summenformel umfaßt zwei Typen verschiedener Kirstallstrukturen (bzw. deren nicht kristalline Vorprodukte), die sich auch durch ihre Summenformeln unterscheiden. Es sind dies:
Figure imgb0004
Figure imgb0005
Die unterschiedlichen Kristallstrukturen zeigen sich im Röntgenbeugungsdiagramm.The preferred calcium binding capacity, which is approximately in the range from 100 to 200 mg CaO / g AS, usually around 100 to 180 mg CaO / g AS, is found above all in compounds of the composition:
Figure imgb0003
This molecular formula comprises two types of different church structures (or their non-crystalline precursors), which also differ in their molecular formulas. They are:
Figure imgb0004
Figure imgb0005
The different crystal structures are shown in the X-ray diffraction diagram.

Das in wässriger Suspension vorliegende kristalline Aluminiumsilikat läßt sich durch Filtration von der verbleibenden wässrigen Lösung abtrennen und trocknen. Je nach den Trocknungsbedingungen enthält das Produkt mehr oder weniger gebundenes Wasser. Die Aluminiumsilikate brauchen jedoch nach ihrer Herstellung zur Bereitung einer erfindungsgemäßen Suspension überhaupt nicht getrocknet zu werden; vielmehr kann - und dies ist besonders vorteilhaft - ein von der Herstellung noch feuchtes Aluminiumsilikat verwendet werden.The crystalline aluminum silicate present in aqueous suspension can be separated from the remaining aqueous solution by filtration and dried. Depending on the drying conditions, the product contains more or less bound water. However, the aluminum silicates do not need to be dried at all after their preparation in order to prepare a suspension according to the invention; rather - and this is particularly advantageous - an aluminum silicate that is still moist from manufacture can be used.

Die Teilchengröße der einzelnen Aluminiumsilikatpartikel kann verschieden sein und z.B. im Bereich zwischen 0,1 um und 0,1 mm liegen. Diese Angabe bezieht sich auf die Primärteilchengröße, d.h. die Größe der bei der Fällung und gegebenenfalls der anschließenden Kristallisation anfallenden Teilchen. Mit besonderem Vorteil verwendet man Aluminiumsilikate, die zu wenigstens 80 Gew.-% aus Teilchen einer Größe von 10 bis 0.01 pm, insbesondere von 8 bis 0,1 um bestehen.The particle size of the individual aluminum silicate particles can be different and e.g. are in the range between 0.1 µm and 0.1 mm. This refers to the primary particle size, i.e. the size of the particles obtained during the precipitation and, if appropriate, the subsequent crystallization. It is particularly advantageous to use aluminum silicates which consist of at least 80% by weight of particles with a size of 10 to 0.01 μm, in particular of 8 to 0.1 μm.

Vorzugsweise enthalten diese Aluminiumsilikate keine Primär bzw. Sekundärteilchen mehr mit Durchmessern oberhalb von 45 um. Als Sekundärteilchen werden Teilchen, die durch Agglomeration der Primärteilchen zu größeren Gebilden entstanden sind, bezeichnet.These aluminum silicates preferably no longer contain primary or secondary particles with diameters above 45 μm. Secondary particles are particles that are formed by agglomeration of the primary particles into larger structures.

Im Hinblick auf die Agglomeration der Primärteilchen zu größeren Gebilden hat sich die Verwendung der von ihrer Herstellung noch feuchten Aluminiumsilikate zur Herstellung der erfindungsgemäßen Suspensionen besonders bewährt, da sich herausgestellt hat, daß bei Verwendung dieser noch feuchten Produkte eine Bildung von Sekundärteilchen praktisch vollständig unterbunden wird.With regard to the agglomeration of the primary particles to form larger structures, the use of the aluminum silicates which are still moist from their production has been used to produce the inventive ones Suspensions have proven particularly useful since it has been found that the use of these still moist products practically completely prevents the formation of secondary particles.

In einer besonders bevorzugten Ausführungsform der Erfindung wird als Komponente A pulverförmiger Zeolith des Typs A mit besonders definiertem Teilchenspektrum eingesetzt.In a particularly preferred embodiment of the invention, powdered zeolite of type A with a particularly defined particle spectrum is used as component A.

Derartige Zeolithpulver können gemäß DE-B-24 47 021, DE-B-25 17 218, DE-A-26 52 419, DE-A-26 51 420, DE-A-26 51 436, DE-A-26 51 437, DE-A-26 51 445 oder DE-A-26 51 485 hergestellt werden. Sie weisen dann die dort angegebenen Teilchenverteilungskurven auf.Such zeolite powder can according to DE-B-24 47 021, DE-B-25 17 218, DE-A-26 52 419, DE-A-26 51 420, DE-A-26 51 436, DE-A-26 51 437, DE-A-26 51 445 or DE-A-26 51 485 can be produced. They then have the particle distribution curves given there.

In einer besonders bevorzugten Ausführungsform kann ein pulverförmiger Zeolith des Typs A verwendet werden, der die in der DE-A-26 51 485 beschriebene Teilchengrössenverteilung aufweist.In a particularly preferred embodiment, a powdery zeolite of type A can be used, which has the particle size distribution described in DE-A-26 51 485.

Die Konzentration der Aluminiumsilikate, insbesondere des pulverförmigen Zeolithen A, kann bevorzugt 44 bis 53 Gew.-%, insbesondere 46 bis 52 Gew.-%, bezogen auf die Suspension, und mehr betragen.The concentration of the aluminum silicates, in particular of the powdered zeolite A, can preferably be 44 to 53% by weight, in particular 46 to 52% by weight, based on the suspension, and more.

Die Komponente B - der dispergierend wirkende Bestandteil - besteht aus einem Gemisch von mindestens: zwei verschiedenen Fettalkoholpolyglykolethern. Das Mischungsverhältnis dieser Fettalkoholpolyglykolether kann beliebig sein.Component B - the dispersing component - consists of a mixture of at least: two different fatty alcohol polyglycol ethers. The mixing ratio of these fatty alcohol polyglycol ethers can be any.

Bevorzugt kann das Mischungsverhältnis - wenn nicht mehr als zwei Fettalkoholether eingesetzt werden - 7:3 bis 2:8, d.h. 7 Teile Ether a) zu 3 Teile Ether b) bis zu 2 Teilen des Ethers a) zu 8 Teilen des Ethers b) der Formel B betragen.Preferably, the mixing ratio - if no more than two fatty alcohol ethers are used - can be 7: 3 to 2: 8, i.e. 7 parts of ether a) to 3 parts of ether b) up to 2 parts of ether a) to 8 parts of ether b) of the formula B.

In einer besonderen Ausführungsform kann das Mischungsverhältnis 1:1 betragen.In a special embodiment, the mixing ratio can be 1: 1.

Die Konzentration der Komponente B in der wässrigen Suspension kann, bezogen auf die Suspension, vorzugsweise von 1 bis 2 Gew.-%, insbesondere 1,4 bis 1,6 Gew.-% betragen. Diese Konzentration ist ausreichend, eine Suspension mit einem Feststoffgehalt von 50 Gew.-% und mehr zu stabilisieren.The concentration of component B in the aqueous suspension, based on the suspension, can preferably be from 1 to 2% by weight, in particular from 1.4 to 1.6% by weight. This concentration is sufficient to stabilize a suspension with a solids content of 50% by weight or more.

Die erfindungsgemäße Suspension weist den Vorteil auf, daß sie in dem Temperaturbereich von 10 bis 50°C sedimentationsstabil ist und eine pumpfähige Konsistenz aufweist.The suspension according to the invention has the advantage that it is stable to sedimentation in the temperature range from 10 to 50 ° C. and has a pumpable consistency.

Von weiterem Vorteil ist, daß die Komponente B bei Raumtemperatur flüssig ist und daher nicht aufgeheizt werden braucht.A further advantage is that component B is liquid at room temperature and therefore does not need to be heated.

Von besonderem Vorteil ist, daß in der erfindungsgemäßen Suspension deutlich höhere Feststoffgehalte von bis zu 53 Gew.-%, bezogen auf den bei 800°C getrockneten Zeolithen, erreicht werden können.It is particularly advantageous that significantly higher solids contents of up to 53% by weight, based on the zeolite dried at 800 ° C., can be achieved in the suspension according to the invention.

Grundsätzlich kann die erfindungsgemäße, wässrige Suspension außer den genannten Bestandteilen A und B und außer gegebenenfalls von Ausgangsmaterialien für die Herstellung dieser Bestandteile noch verbleibenden Stoffen auch weitere Bestandteile in vergleichsweise geringen Mengen enthalten. Ist eine Weiterverarbeitung der Suspension zu Wasch- und Reinigungsmitteln vorgesehen, so handelt es sich bei den zusätzlich vorliegenden Stoffen zweckmässigerweise um Stoffe, die als Bestandteile von Wasch- und Reinigungsmitteln geeignet sind.In principle, the aqueous suspension according to the invention can contain, in addition to the constituents A and B mentioned and, in addition to any starting materials for the production of these constituents, substances which still remain, also further constituents in comparatively small amounts. If the suspension is to be further processed into detergents and cleaning agents, the additional substances present are expediently substances which are suitable as constituents of detergents and cleaning agents.

Einen Anhaltspunkt über die Stabilität der erfindungsgemäßen Suspension gibt ein einfacher Test, bei welchem die Aluminiumsilikatsuspension der gewünschten Konzentration hergestellt wird, und ein erfindungsgemäßes Dispergiermittel und gegebenenfalls weitere Stoffe, beispielsweise Waschmittelbestandteile wie Pentanatriumtriphosphat, in verschiedenen Mengen enthält. Der Einfluß des zugesetzten Stoffes kann dann im Absetzverhalten der Suspension visuell beobachtet werden. Nach 25 stündigem Stehen soll die Suspension im allgemeinen höchstens so weit abgesetzt sein, daß die überstehende klare bzw. von Silikatteilchen freie Lösung nicht mehr als 20%, vorzugsweise nicht mehr als 10%, insbesondere nicht mehr als 6% der Gesamthöhe ausmacht. Im allgemeinen soll die Menge der Zusatzstoffe so gehalten werden, daß die Suspension nach 12stündigem, vorzugsweise nach 24stündigem und insbesondere auch nach 48stündigem Stehen in Vorratsbehälter und Rohr- bzw. Schlauchleitungen einwandfrei wieder umgepumpt werden kann. Das Absetzverhalten der gegebenenfalls noch weitere Bestandteile enthaltenden Suspension wird bei Raumptemperatur - bei einer Gesamathöhe der Suspension von 10 cm - geprüft. Sie sind auch nach 4 bzw. 8 Tagen einwandfrei pumpfähig. Auch diese Angaben zur Suspensionsstabilität geben nur Anhaltspunkte; es hängt vom jeweiligen Einzelfall ab, welche Suspensionsstabilität einzustellen ist. Bei Verwendung der erfindungsgemäßen Suspension als Stammsuspension zur längeren Lagerung in einem Reservoir, aus welchem sie nach Bedarf durch Pumpen abgezogen werden können, kann es zweckmäßig sein, den Anteil sonstiger Bestandteile beispielsweise von Wasch- und Reinigungsmitteln gering zu halten oder auf diese ganz zu verzichten.An indication of the stability of the suspension according to the invention is provided by a simple test in which the aluminum silicate suspension is produced in the desired concentration and which contains a dispersant according to the invention and optionally other substances, for example detergent components such as pentasodium triphosphate, in different amounts. The influence of the added substance can then be visually observed in the settling behavior of the suspension. After standing for 25 hours, the suspension should generally be at most so far removed that the protruding clear or silicate-free solution does not make up more than 20%, preferably not more than 10%, in particular not more than 6% of the total height. In general, the amount of additives should be kept so that the suspension can be pumped back into the storage container and pipe or hose lines again after 12 hours, preferably after 24 hours and in particular also after 48 hours. The settling behavior of the suspension, which may also contain other constituents, is checked at room temperature - with a total height of the suspension of 10 cm. They are perfectly pumpable even after 4 or 8 days. This information on the stability of the suspension also only gives indications; It depends on the individual case which suspension stability is to be set. When using the suspension according to the invention as a stock suspension for prolonged storage in a reservoir, from which it can be removed by pumping if necessary, it may be expedient to keep the proportion of other constituents, for example of detergents and cleaning agents, low or to dispense with them entirely.

Die Suspension kann durch einfaches Vermischen ihrer Bestandteile hergestellt werden, wobei die Aluminiumsilikate z.B. als solche oder - gegebenenfalls von der Herstellung her - bereits feucht bzw. in wässriger Suspension befindlich eingesetzt werden können. Besonders vorteilhaft ist es, zu den von ihrer Herstellung her noch feuchten Aluminiumsilikaten, die z.B. als Filterkuchen vorliegen können, die Komponente B einzurühren.The suspension can be prepared by simply mixing its constituents, the aluminum silicates e.g. can be used as such or - if necessary from the production stage - already moist or in an aqueous suspension. It is particularly advantageous to add aluminum silicates that are still moist from their manufacture, e.g. may be present as a filter cake to stir in component B.

Es können aber selbstverständlich auch bereits getrocknete, d.h. von anhaftendem Wasser befreite, gegebenenfalls noch gebundenes Wasser aufweisende Aluminiumsilikate eingesetzt werden.However, it is of course also possible to use dried, i.e. Aluminum silicates freed from adhering water and possibly still containing water can be used.

Die erfindungsgemäße Suspension zeichnet sich durch hohe Stabilität aus. Sie weist vorallem im Niedrigtemperaturbereich eine niedrige Viskosität, die deutlich unter der Viskosität bekannter Suspensionen liegt, auf. Dabei ist bei der erfindungsgemäßen Suspension das rheopexe Fließverhalten aufgehoben. Ihre stabilisierende Wirkung ist insbesondere bei Aluminiumsilikaten mit Teilchengrößen von 5 bis 30 um besonders wertvoll. Sie ist pumpbar, so daß sie eine einfache Handhabung feuchter Aluminiumsilikate ermöglicht. Selbst nach längeren Unterbrechungen im Pumpvorgang ist die Suspension einwandfrei umpumpbar. Auf Grund ihrer hohen Stabilität ist die Suspension auch in üblichen Tank- und Kesselwagen transportierbar, ohne daß dabei eine Bildung unbrauchbarer bzw. störender Rückstände zu befürchten ist. Damit ist die Suspension hervorragend als eine Lieferform von Aluminiumsilikaten für die Lieferung an beispielsweise Waschmittelhersteller geeignet.The suspension according to the invention is characterized by high stability. It has a low viscosity, which is well below the viscosity of known suspensions, especially in the low temperature range. The rheopexic flow behavior is eliminated in the suspension according to the invention. Their stabilizing effect is particularly valuable in the case of aluminum silicates with particle sizes of 5 to 30 μm. It is pumpable so that it is easy to handle when wet Aluminum silicates enables. The suspension can be pumped around perfectly even after long interruptions in the pumping process. Due to its high stability, the suspension can also be transported in conventional tank and tank wagons without fear of the formation of unusable or disruptive residues. This makes the suspension ideal as a form of delivery of aluminum silicates for delivery to, for example, detergent manufacturers.

Die Suspension läßt sich bei Raumtemperatur oder auch bei höheren Temperaturen aufbewahren, durch Rohrleitungen, Pumpen oder auf andere Weise transportieren. Meist erfolgt die Handhabung der Suspension bei Temperaturen zwischen Raumtemperatur - meist bevorzugt - und etwa 50°C.The suspension can be stored at room temperature or at higher temperatures, transported by piping, pumps or in some other way. The suspension is usually handled at temperatures between room temperature - usually preferred - and around 50 ° C.

Besonders geeignet ist die erfindungsgemäße Suspension für die Weiterverarbeitung zu trocken erscheinenden, schütt- bzw. rieselfähigen Produkten, also beispielsweise zur Herstellung von pulverförmigen Wasserenthärtungsmitteln, z.B. auf dem Wege der Sprühtrocknung. Damit ist die Suspension von erheblicher Bedeutung bei der Herstellung von pulverförmigen Waschmitteln. Es treten keine lästigen Rückstände bei der Zufuhr der wäßrigen Suspension zur Trocknungsapparatur auf. Ferner hat sich gezeigt, daß die Suspension der Erfindung eine Verarbeitung zu außerordentlich staubfreien Produkten ermöglicht.The suspension according to the invention is particularly suitable for further processing to appear dry, pourable or free-flowing products, for example for the production of powdered water softeners, e.g. on the way of spray drying. The suspension is therefore of considerable importance in the production of powder detergents. There are no annoying residues when the aqueous suspension is fed to the drying apparatus. Furthermore, it has been shown that the suspension of the invention enables processing into extremely dust-free products.

Aufgrund ihrer besonderen Stabilität ist die erfindungsgemäße Suspension bereits als solche, d.h. ohne weitere Verarbeitung mit oder ohne weitere wachsend, bleichend und/oder reinigend wirkenden Zusätzen, beispielsweise als Wasserenthärtungsmittel, Wasch- oder Reinigungsmittel und insbesondere als flüssige Scheuermittel mit erhöhter Suspensionsstabilität verwendbar.Due to its particular stability, the suspension according to the invention is already as such, i.e. usable without further processing with or without further additives which have a growing, bleaching and / or cleaning effect, for example as water softeners, washing or cleaning agents and in particular as liquid abrasives with increased suspension stability.

Eine besonders wichtige Verwendung der Suspension ist die Weiterverarbeitung zu trocken erscheinenden, schütt- bzw. rieselfähigen Wasch- und Reinigungsmitteln, die neben den Suspensionsbestandteilen weitere Verbindungen enthalten.A particularly important use of the suspension is the further processing into dry-appearing, free-flowing or free-flowing detergents and cleaning agents which contain further compounds in addition to the suspension components.

Die erfindungsgemäße Suspension ist insbesondere zur Herstellung von pulverförmigen Wasch- und Reinigungsmitteln geeignet.The suspension according to the invention is particularly suitable for the production of powder detergents.

Zur Herstellung dieser Mittel geht man von einer wäßrigen, fließfähigen Vormischung der einzelnen Bestandteile der Mittel aus und führt diese auf übliche Weise in ein schüttfähiges Produkt über. Dabei werden die oben definierten Aluminiumsilikate in Form der erfindungsgemäßen Suspension eingesetzt. Die erfindungsgemäße Suspension kann nach beliebigen bekannten Verfahren bei der Herstellung von festen, schüttfähigen Wasch- und Reinigungsmitteln verarbeitet werden.To prepare these agents, an aqueous, flowable premix of the individual constituents of the agents is used and these are converted into a pourable product in the usual way. The aluminum silicates defined above are used in the form of the suspension according to the invention. The suspension according to the invention can be processed by any known method in the production of solid, pourable detergents and cleaning agents.

Insbesondere geht man bei der Herstellung von pulverförmigen, rieselfähigen Wasch- und Reinigungsmitteln so vor, daß man eine erfindungsgemäße Suspenion - beispielsweise aus einem Vorratsbehälter - mit wenigstens einem waschend, bleichend oder reinigend wirkenden Bestandteil des herzustellenden Mittels vermischt und das Gemisch anschließend nach einem beliebigen Verfahren in das pulverförmige Produkt überführt. Vorteilhaft wird ein Komplexbildner zugesetzt, d.h. eine Verbindung, die die für die Wasserhärte verantwortlichen Erdalkalimetallionen, insbesondere Magnesium- und Calciumionen, komplex zu binden vermag.In particular, one proceeds in the production of powdery, free-flowing detergents and cleaning agents in such a way that a suspension according to the invention - for example from a storage container - is mixed with at least one washing, bleaching or cleaning component of the agent to be produced, and the mixture is then mixed by any method converted into the powdered product. A complexing agent is advantageously added, i.e. a compound that is able to complexly bind the alkaline earth metal ions responsible for water hardness, especially magnesium and calcium ions.

Bei der Herstellung von Wasch- und Reinigungsmitteln gibt es verschiedene Varianten.There are different variants in the manufacture of detergents and cleaning agents.

Beispielsweise kann die erfindungsgemäße Suspension mit zur Bindung von Kristallwasser befähigten Substanzen vereinigt werden. Zweckmäßigerweise erfolgt dies durch Aufsprühen der Suspension auf die in einem Mischer vorgelegten, zur Bindung von Kristallwasser befähigten Verbindungen, so daß bei ständigem Durchmischen schließlich ein festes, trocken erscheinendes Produkt erhalten wird. Vorzugsweise wird die erfindungsgemäße Suspension jedoch, mit wenigstens einer weiteren waschend, bleichend oder reinigend wirkenden Verbindung in Form eines "Slurry" vermischt und der Zerstäubungstrocknung unterworfen. Hierbei zeigen sich weitere überraschende Vorteile der beanspruchten Aluminiumsilikat-Suspension. Es hat sich nämlich gezeigt, daß bei Einsatz der erfindungsgemäßen Suspension bei der Zerstäubungstrocknung sehr staubarme Produkte erhalten werden können. Die durch Zerstäubungstrocknung erhaltenen Produkte weisen ein hohes Calciumbindevermögen auf und sind gut benetzbar.For example, the suspension according to the invention can be combined with substances capable of binding water of crystallization. This is expediently carried out by spraying the suspension onto the compounds which are capable of binding water of crystallization and which are present in a mixer, so that a solid, dry-appearing product is finally obtained with constant mixing. However, the suspension according to the invention is preferably mixed with at least one further compound having a washing, bleaching or cleaning action in the form of a "slurry" and subjected to spray drying. This shows further surprising advantages of the claimed aluminum silicate suspension. It has been shown that very low-dust products can be obtained when the suspension according to the invention is used in the spray drying. The products obtained by spray drying have a high calcium binding capacity and are easily wettable.

Waschmittel, die unter Verwendung der oben beschriebenen Suspension hergestellt worden sind, können auf verschiedenste Weise zusammengesetzt sein. Im allgemeinen enthalten sie wenigstens ein nicht zu den erfindungegemäß eingesetzten Dispergiermitteln, die in den beanspruchten Aluminiumsilikat-Suspensionen vorliegen, gehörendes wasserlösliches Tensid. Sie enthalten neben wenigstens einer weiteren Verbindung, die waschend, bleichend oder reinigend wirkd unt anorganisch oder organisch ist, als Calcium bindende Verbindung ein wie oben definiertes Aluminiumsilikat. Darüber hinaus können in derartigen Mitteln sonstige übliche, meist in geringeren Mengen anwesende Hilfs- und Zusatzstoffe vorhanden sein.Detergents which have been produced using the suspension described above can be composed in various ways. In general, they contain at least one water-soluble surfactant which does not belong to the dispersants used according to the invention and which are present in the claimed aluminum silicate suspensions. In addition to at least one further compound which has a washing, bleaching or cleaning action and is inorganic or organic, they contain an aluminum silicate as defined above as a calcium-binding compound. In addition, other customary auxiliaries and additives, which are usually present in smaller amounts, can be present in such agents.

BeispieleExamples

Es wird ein Zeolith-A-Filterkuchen gemäß DE-A-26 51 485 hergestellt. Der dabei erhaltene pulverförmige Zeolith des Typs A weist das dort angegebene Teilchenspektrum auf.A zeolite A filter cake according to DE-A-26 51 485 is produced. The powdery zeolite of type A obtained in this way has the particle spectrum given there.

Der Zeolith-A-Filterkuchen (Komponente A) wird mit einem Dissolver aufgerührt und anschließend in einem 50 I Gefäß auf 45°C temperiert. Dort wird der Stabilisator (Komponente B) mit 75-76 U/min mit einem MIG-Rühre 15' eingerührt, wobei die Temperatur des Slurries auf 50°C ansteigt.The zeolite A filter cake (component A) is stirred with a dissolver and then tempered to 45 ° C. in a 50 liter vessel. There the stabilizer (component B) is stirred in at 75-76 rpm with a MIG stirrer 15 ', the temperature of the slurry rising to 50 ° C.

Es werden die folgenden Substanzen als Stabilisator (Komponente B) eingesetzt. Die Trübungspunkte dieser Stabilisatoren werden nach DIN 53 917, Seite 3, Punkt 8.2 10% in 25 %iger Butyldiglykollösung (BDG-Lösung) bestimmt.The following substances are used as stabilizers (component B). The cloud points These stabilizers are determined according to DIN 53 917, page 3, point 8.2 10% in 25% butyl diglycol solution (BDG solution).

1. Ethoxylat A1. Ethoxylate A

  • Isotridecylalkoholethoxylat 5 Mol EOIsotridecyl alcohol ethoxylate 5 mol EO
  • Trübungspunkt 58°CCloud point 58 ° C
  • Erstarrungspunkt 0 ± 4°CFreezing point 0 ± 4 ° C
  • Viskosität bei 50°C 17 ± 4 m PasViscosity at 50 ° C 17 ± 4 m Pas
  • Dichte bei 50°C 0,95 g/mlDensity at 50 ° C 0.95 g / ml
2. Ethoxylat B2. Ethoxylate B

  • Isotridecylalkoholethoxylat 5 Mol EOIsotridecyl alcohol ethoxylate 5 mol EO
  • Trübungspunkt 57°CCloud point 57 ° C
  • Erstarrungspunkt - 21 ± 4°CFreezing point - 21 ± 4 ° C
  • Viskosität bei 50°C 24 ± 4 m PasViscosity at 50 ° C 24 ± 4 m Pas
  • Dichte bei 50°C, 0,95 g/mlDensity at 50 ° C, 0.95 g / ml
3. Ethoxylat C3. Ethoxylate C

  • Isotridecylalkoholethoxylat 6,5 Mol EOIsotridecyl alcohol ethoxylate 6.5 mol EO
  • Trübungspunkt 67°CCloud point 67 ° C
  • Erstarrungspunkt -12 ± 4°CFreezing point -12 ± 4 ° C
  • Viskosität bei 50°C 24 ± 4 m PasViscosity at 50 ° C 24 ± 4 m Pas
  • Dichte bei 50°C 0,97 g/mlDensity at 50 ° C 0.97 g / ml
4. Ethoxylat D4. Ethoxylate D

  • Isotridecylalkoholethoxylat 6.75 Mol EOIsotridecyl alcohol ethoxylate 6.75 mol EO
  • Trübungspunkt 68°CCloud point 68 ° C
  • Erstarrungspunkt -1 ± 4°CFreezing point -1 ± 4 ° C
  • Viskosität bei 50°C 22 ± 4 m PasViscosity at 50 ° C 22 ± 4 m Pas
  • Dichte bei 50°C 0,97 g/mlDensity at 50 ° C 0.97 g / ml
5. Ethoxylat E5. Ethoxylate E

  • Isotridecylalkoholethoxylat 8 Mol EOIsotridecyl alcohol ethoxylate 8 mol EO
  • Trübungspunkt 73°CCloud point 73 ° C
  • Erstarrungspunkt +12 ± 4°CFreezing point +12 ± 4 ° C
  • Viskosität bei 50°C 23 ± 4 m PasViscosity at 50 ° C 23 ± 4 m Pas
  • Dichte bei 50°C 0,98 g/mlDensity at 50 ° C 0.98 g / ml
6. Ethoxylat F6. Ethoxylate F

  • isotridecylalkoholethoxylat 8 Mol EOisotridecyl alcohol ethoxylate 8 mol EO
  • Trübungspunkt 74°CCloud point 74 ° C
  • Erstarrungspunkt -4 ± 4°CFreezing point -4 ± 4 ° C
  • Viskosität bei 50°C 24 ± 4 m PasViscosity at 50 ° C 24 ± 4 m Pas
  • Dichte bei 50°C 0,97 g/mlDensity at 50 ° C 0.97 g / ml

Zu Vergleichszwecken wurden zusätzlich Vergleichsversuche mit den folgenden Isotridecylalkoholethoxylaten durchgeführt. Diese Ethoxylate unterscheiden sich von den erfindungsgemäß eingesetzten Ethoxylaten vorallemn in ihrem Ethoxylierungsgrad und in ihrem Trübungspunkt:For comparison purposes, additional comparison tests were carried out with the following isotridecyl alcohol ethoxylates. These ethoxylates differ from the ethoxylates used according to the invention primarily in their degree of ethoxylation and in their cloud point:

7. Ethoxylat G7. Ethoxylate G

  • Isotridecylalkoholethoxylat 6 Mol EOIsotridecyl alcohol ethoxylate 6 mol EO
  • Trübungspunkt 63°CCloud point 63 ° C
  • Erstarrungspunkt 5 ± 4°CFreezing point 5 ± 4 ° C
  • Viskosität bei 50°C 18 ± 4 m PasViscosity at 50 ° C 18 ± 4 m Pas
  • Dichte bei 50°C 0,96 g/mlDensity at 50 ° C 0.96 g / ml
8. Ethoxylat H8. Ethoxylate H

  • Isotridecylalkoholethoxylat 6 Mol EOIsotridecyl alcohol ethoxylate 6 mol EO
  • Trübungspunkt 64°CCloud point 64 ° C
  • Erstarrungspunkt -14 ± 4°CFreezing point -14 ± 4 ° C
  • Viskosität bei 50°C 20 ± 4 m PasViscosity at 50 ° C 20 ± 4 m Pas
  • Dichte bei 50°C 0,95 g/mlDensity at 50 ° C 0.95 g / ml
9. Ethoxylat I9. Ethoxylate I

  • Isotridecylalkoholethoxylat 3 Mol EOIsotridecyl alcohol ethoxylate 3 mol EO
  • Trübungspunkt 36°CCloud point 36 ° C
  • Erstarrungspunkt -8 ± 4°CFreezing point -8 ± 4 ° C
  • Viskosität bei 50°C 12 ± 4 mPasViscosity at 50 ° C 12 ± 4 mPas
  • Dichte bei 50°C 0,92 g/mlDensity at 50 ° C 0.92 g / ml
10. Ethoxylat K10. Ethoxylate K

  • Isotridecylalkoholethoxylat 3 Mol EOIsotridecyl alcohol ethoxylate 3 mol EO
  • Trübungspunkt 34°CCloud point 34 ° C
  • Erstarrungspunkt < -25°CFreezing point <-25 ° C
  • Viskosität bei 50°C 15 ± 4 m PasViscosity at 50 ° C 15 ± 4 m Pas
  • Dichte bei 50°C 0,90 g/mlDensity at 50 ° C 0.90 g / ml
11. Ethoxylat L11. Ethoxylate L

  • Isotridecylalkoholethoxylat 9 Mol EOIsotridecyl alcohol ethoxylate 9 mol EO
  • Trübungspunkt 78°CCloud point 78 ° C
  • Erstarrungspunkt + 2 ± 4°CFreezing point + 2 ± 4 ° C
  • Viskosität bei 50°C 27 ± 4 m PasViscosity at 50 ° C 27 ± 4 m Pas
  • Dichte bei 50°C 1,0 g/mlDensity at 50 ° C 1.0 g / ml

Die erhaltene Suspension wird nach längerer Lagerung bei einer konstanten Temperatur in Bezug auf die klare Phase über den abgesetzten Feststoff, die Homogenität, das Fließverhalten und den Bodensatz beurteilt. Die Ergebnisse sind in den folgenden Tabellen aufgeführt:After prolonged storage at a constant temperature, the suspension obtained is assessed in relation to the clear phase via the settled solid, the homogeneity, the flow behavior and the sediment. The results are shown in the following tables:

Die Beispiele 1 bis 10 sind Beispiele gemäß Erfindung:

Figure imgb0006
Figure imgb0007
Figure imgb0008
Examples 1 to 10 are examples according to the invention:
Figure imgb0006
Figure imgb0007
Figure imgb0008

Die Beispiele 11 bis 22 sind Vergleichsbeispiele:

Figure imgb0009
Figure imgb0010
Figure imgb0011
Examples 11 to 22 are comparative examples:
Figure imgb0009
Figure imgb0010
Figure imgb0011

Viskositätviscosity

Suspension mit Nonylphenolethoxylat stabilisiert gemäß DE-A-32 09 631, Beispiele 23-25 hat die Viskosität

  • bei 22°C von 288 m Pas
  • bei 15°C von 766 m Pas
  • bei 10°C von 1688 m Pas
Suspension stabilized with nonylphenol ethoxylate according to DE-A-32 09 631, Examples 23-25 has the viscosity
  • at 22 ° C of 288 m Pas
  • at 15 ° C of 766 m Pas
  • at 10 ° C of 1688 m Pas

Erfindungsgemäße Suspension gemäß Beispiel 5 bzw. 6 der vorliegenden Erfindung hat eine Viskosität

  • bei 40°C von 143 m Pas
  • bei 20°C von 146 m Pas
  • bei 10°C von 173 m Pas
Suspension according to the invention according to Example 5 or 6 of the present invention has a viscosity
  • at 40 ° C of 143 m Pas
  • at 20 ° C of 146 m Pas
  • at 10 ° C of 173 m Pas

Es wird nahezu keine Viskositätsveränderung festgestellt.Almost no change in viscosity is found.

Ergebnis:Result:

Die erfindungsgemäße Suspension hat vorteilhafterweise eine im Vergleich zum Stand der Technik deutlich niedrigere Viskosität.The suspension according to the invention advantageously has a viscosity which is significantly lower than in the prior art.

Von besonderem Vorteil ist, daß die niedrige Viskosität auch bei niedrigen Temperaturen nahezu unverändert erhalten bleibt.It is particularly advantageous that the low viscosity remains almost unchanged even at low temperatures.

Claims (5)

1. Aqueous, pumpable stable suspension of a water insoluble silicate capable of binding calcium ions and containing a component acting as a dispersing agent, characterised in that in addition to water it contains, based on the total weight of the aqueuous suspension,
A) as water insoluble silicate capable of binding calcium, from 0.5 to 70% by weight of a finely divided, synthetically prepared, water insoluble, crystalline compound containing bound water and corresponding to the following general formula
Figure imgb0014
wherein Cat denotes a cation of valency n replaceable by calcium, x denotes a number with a value from 0.7 to 1.5, Me denotes boron or aluminium and y denotes a number with a value from 0.8 to 6 and
B) as component having a dispersing action, from 0.5 to 6% by weight of a mixture of at least two different fatty alcohol polyglycol ethers based on an aliphatic C13 alcohol, in particular isotridecyl alcohol, and ethylene glycol, characterised by the following data:
a) fatty alcohol polyglycol ether containing from 4.5 to 5.5 EO, turbidity point DIN 53 917 56 to 60°C, solidification point +4 to -25°C, viscosity at 50°C 13 to 28 mPas, density at 50°C 0.94 to 0.96 g/ml,
b) fatty alcohol polyglycol ether containing 6 to 8 EO, turbidity point according to DIN 53 917 66 to 74°C, solidification point +12 to -16°C, viscosity at 50°C 18 to 28 mPas, density at 50°C 0.96 to 0.98 g/ml.
2. Suspension according to Claim 1, characterised in that component A is crystalline.
3. Suspension according to Claim 1 or Claim 2, characterised in that in formula I of component A, y denotes a number from 1.3 to 4.
4. Suspension according to Claims 1 to 3, characterised in that component A is a zeolite A.
5. Use of the aqueous suspension according to Claims 1 to 4 for the preparation of pulverulent washing and cleaning agents.
EP85112884A 1984-12-05 1985-10-11 Aqueous stable suspensions of water-insoluble silicates, capable of binding calcium ions, and their use for the production of washing and cleaning agents Expired - Lifetime EP0183945B1 (en)

Priority Applications (1)

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AT85112884T ATE59673T1 (en) 1984-12-05 1985-10-11 AQUEOUS STABLE SUSPENSION OF WATER-INSOLUBLE SILICATES CAPABLE OF BINDING CALCIUM IONS AND THEIR USE IN THE MANUFACTURE OF DETERGENT AND CLEANING AGENTS.

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DE19843444311 DE3444311A1 (en) 1984-12-05 1984-12-05 AQUEOUS, STABLE SUSPENSION OF WATER-INSOLUBLE SILICATES CAPABLE OF CALCIUMIONS AND THE USE THEREOF FOR THE PRODUCTION OF DETERGENT AND CLEANING AGENTS
DE3444311 1984-12-05

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EP0294574A3 (en) * 1987-06-06 1989-04-26 Degussa Aktiengesellschaft Aqueous stable suspensions of water insoluble silicates capable of binding calcium ions, and their use in the production of washing and cleaning compositions
DE3818657A1 (en) * 1987-06-06 1988-12-15 Degussa Stable aqueous suspension of silicates which are insoluble in water and capable of binding calcium ions, and the use thereof for producing detergents and cleaners
DE3835918A1 (en) * 1988-10-21 1990-04-26 Henkel Kgaa METHOD FOR PRODUCING TENSIDE CONTAINING GRANULES
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IT1250437B (en) * 1991-07-01 1995-04-07 Paolo Colombo STABLE AND EASILY PUMPABLE ZEOLITE SUSPENSIONS
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CN101554163B (en) * 2008-04-08 2012-12-12 中国农业科学院农业环境与可持续发展研究所 Pesticide adjuvant and preparation method thereof

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