EP0182567A2 - Revêtement pour mur - Google Patents

Revêtement pour mur Download PDF

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Publication number
EP0182567A2
EP0182567A2 EP85308183A EP85308183A EP0182567A2 EP 0182567 A2 EP0182567 A2 EP 0182567A2 EP 85308183 A EP85308183 A EP 85308183A EP 85308183 A EP85308183 A EP 85308183A EP 0182567 A2 EP0182567 A2 EP 0182567A2
Authority
EP
European Patent Office
Prior art keywords
fixative
slips
tiles
layer
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP85308183A
Other languages
German (de)
English (en)
Other versions
EP0182567A3 (fr
Inventor
Keith Cooper
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Plasmor Insulation Ltd
Original Assignee
Plasmor Insulation Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Plasmor Insulation Ltd filed Critical Plasmor Insulation Ltd
Publication of EP0182567A2 publication Critical patent/EP0182567A2/fr
Publication of EP0182567A3 publication Critical patent/EP0182567A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid

Definitions

  • This invention relates to wall cladding and more particularly to a method of forming external wall cladding having in some instances thermal insulating properties.
  • Wall cladding and particularly external wall cladding, has developed over the past years in order to provide a means of waterproofing, decorative and thermal upgrading of solid walls, particularly but not exclusively to solid walls of domestic dwellings.
  • cladding took the form of rigid insulation boards which were coated with a render after the boards had been fitted to an existing wall or other surface.
  • the present invention therefore seeks to provide a cladding panel which will meet the above considerations, and which at the same time obviates the disadvantages of known forms of cladding panels.
  • a method of producing a cladding panel comprising the steps of placing into a flexible mould coated with a release agent a plurality of slips or tiles and applying a fixative to said mould and slips or tiles so as to bond said slips or tiles together, allowing the fixative to set, and removing the finished panel from the mould.
  • the method may also include the steps of lightly vibrating the mould and slips or tiles after the application of the fixative, and the further step of applying an insulant to the fixative prior to the setting thereof.
  • the flexible mould will preferably be formed of polyurethane, and the slips or tiles will preferably be coated with an anti-moisture migration substance.
  • the fixative for bonding the slips or tiles together will preferably be a polymer modified glass reinforced cement mortar, and the insulant will preferably be an extruded polystyrene foam sheet, the surface of which is pre-treated to provide a key for the fixative.
  • the panel comprises a plurality of brick or other slips or tiles 2 set in a fixative layer 4 to which is affixed an insulant layer 6.
  • a flexible mould - having the reverse form of the fixative layer of Figure 1 - formed of polyurethane is laid down and coated with a release agent, whereafter brick slips or tiles are placed into the "pockets" of the mould, the brick slips having been pre-coated with an anti-moisture migration substance such as hydroxy propyl methyl cellulose.
  • the bricks slips or tiles are a reasonably tight fit in the pockets of the mould so as to prevent ingress into the pockets of the fixative material, and one of the planar surfaces of each slip or tile will lie in a higher horizontal plane than the upper surface of the pockets of the mould or alternatively such planar surfaces may be flush with or below said upper surface.
  • fixative After placing of the slips or tiles, a fixative is then applied to the slips or tiles and the mould, the fixative being worked around and over the slips or tiles so that the fixative conforms to the shape of the slips or tiles and the mould.
  • the fixative will preferably be a polymer modified glass reinforced cement mortar, although other materials such as polymer modified glass reinforced gypsum or a casting resin may be utilised.
  • the whole is vibrated for a predetermined period of time.
  • the fixative is then allowed to set, whereafter the finished cladding panel may be removed from the mould by peeling back the mould to separate the panel and mould.
  • a layer of insulant material in the form of an extruded polystyrene foam sheet - such as that indicated by reference numeral 6 - is applied to the fixative before the latter has set.
  • the foam sheet on at least that surface which is to be in contact with the fixative, may be pre-treated, as by planing, rilling or other means, so as to provide a key for the fixative.
  • the foam sheet becomes adhered to the slips or tiles through the intermediary of the fixative, and is removed therewith when the panel is stripped from the mould.
  • the panel is resemblant to a wall in that the slips or tiles 2 are spaced both vertically and horizontally by the mortar joints 4A of the fixative layer 4 such that a regular pattern of the slips or tiles is established. It will be apparent from these figures that certain ones of the "pockets" of the mould did not have a slip or tile placed therein prior to the application of the fixative, such that "voids" in the fixative layer are produced.
  • Such voids are referenced 4B in Figures 2 to 6, and as will be seen such "voids" are one-half the size of the remaining pockets, such that a full slip or tile may occupy two side-by-side communicating "voids" when a number of panels are located in fixing position as will be explained hereinafter.
  • the insulant layer 6 is provided with grooves 6A and tongues 6B such that the insulant layers 6 may interlock when the panels are located in fixing position.
  • FIG. 7 illustrates the principles in assembling and fixing a plurality of the panels previously described, three panels 10, 12, 14 each comprising slips or tiles 10A, 12A, 14A respectively, fixative layers 10B, 12B, 14B respectively, and insulant layers 10C, 12C, 14C respectively, are shown ready for movement into interengaging positions.
  • the voids 16 and 18 respectively of the panels 10 and 12 will be in end-to-end relationship, with the tongues 20, 22 of the insulant layers 10C and 12C in interengagement with respective grooves in the adjacent panels.
  • the tongue 22 will engage in groove 24 in insulant layer 10C and in groove 26 in insulant layer 14C
  • tongue 20 will engage the groove in the underside of insulant layer 14C.
  • the discrete panels thus become fully interlocked.
  • the cladding is gradually built up on a wall to be clad, the cladding panels being secured to said wall by passing screws, nails or other fastening means (not shown) through the voids - such as 16 and 18 - and into said wall.
  • the composite voids formed by the end-to-end relationship of the voids 16 and 18 are filled by filler slips, such as that indicated by reference numeral 30, so as to conceal the fastening means.
  • the filler slips will be secured in position by an adhesive or other contact fixative.
  • the finished work thus has the appearance of a continuous cladding on the wall.
  • the insulant layer may be omitted from the panel, the resultant panel being secured as described.
  • Figures 8 and 9 which show a panel formed by an alternative method according to the invention, the panel is formed in a reverse manner to that previously described.
  • a layer 50 of insulant material such as expanded polystyrene foam having its front surface 50A rilled or grooved horizontally as indicated by reference numerals 52, and having its side edges tongued and grooved as shown at 54 and 56 respectively and its top and bottom edges tongued and grooved as shown by reference numerals 58 and 60 respectively, is laid horizontally and a layer or coating 62 of a fixative is applied thereto.
  • the layer or coating 62 is a waterproof adhesive material such as latex modified cement mortar which permeates into the rills or grooves 52 in the layer 50 so as to become securely keyed thereto.
  • reinforcement 64 in the form of steel expanded metal mesh is applied to the layer or coating so as to become embedded therein, and such that the layer or coating exudes through the mesh and is exposed to the exterior thereof.
  • a plurality of brick or other slips or tiles - some are indicated by reference numeral 66 - are then applied to the layer or coating 62 such that they become embedded in the layer or coating but such that their outer surfaces 66A are above and not covered by said layer or coating. In this way the layer or coating 62 becomes the mould and the fixative.
  • inert fibres may be used as the reinforcement means.
  • the insulant layer has been stated as being expanded polystyrene foam, but it will be appreciated that the insulant layer may be of other form, the criterion being that it is required to be a closed cell structure not susceptible to interstitial condensation and water collection.
  • foamed silica glass and isocyanurate materails are also suitable as the insulant layer.
  • the outer surface layer of slips or tiles is effectively secured directly to the surface of the wall.
  • the outer surface layer would stay in tact and in situ.
  • All of the insulants referred to above provide very high insulation values; the material will insulate a 9- inch solid wall to a lower U-value than currently required by present building standards. Nevertheless, alterations in standards or customer preferences can be accommodated by varying the thickness of the insulant.
  • the final appearance of the cladding panel may be of brickwork, stonework, or any other modular traditional building material.
  • the invention thus provides an improved form of wall cladding, both internal with or without insulant and external with insulant, in that it is a dry fixed, factory produced panel with a traditional appearance and having its surface secured directly to the surface to be clad. Skilled labour is not required in the fixing of the panels.
  • the relatively small size of the panel permits expansion between adjacent panels to be taken up, and contains any differential expansion between the various small limits.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Finishing Walls (AREA)
EP85308183A 1984-11-10 1985-11-11 Revêtement pour mur Withdrawn EP0182567A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB848428459A GB8428459D0 (en) 1984-11-10 1984-11-10 Wall insulation
GB8428459 1984-11-10

Publications (2)

Publication Number Publication Date
EP0182567A2 true EP0182567A2 (fr) 1986-05-28
EP0182567A3 EP0182567A3 (fr) 1987-08-05

Family

ID=10569555

Family Applications (1)

Application Number Title Priority Date Filing Date
EP85308183A Withdrawn EP0182567A3 (fr) 1984-11-10 1985-11-11 Revêtement pour mur

Country Status (2)

Country Link
EP (1) EP0182567A3 (fr)
GB (1) GB8428459D0 (fr)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0275360A2 (fr) * 1986-12-23 1988-07-27 U.S. Brick Système de panneaux et méthode pour construire un revêtement en briques
AU609225B2 (en) * 1987-11-30 1991-04-26 Brian Augustine Boserio A tile and method for making same
GB2391024A (en) * 2002-07-22 2004-01-28 Forticrete Ltd Backing board for a prefabricated wall panel
EP1633543A2 (fr) * 2003-04-28 2006-03-15 Shaw Industries Group, Inc. Carreaux a plaquage de surface dur et procedes correspondants
WO2007060383A1 (fr) * 2005-11-26 2007-05-31 Neale Andrew Levett Tuile amelioree
EP1953308A1 (fr) * 2007-01-31 2008-08-06 Sika Technology AG Procédé destiné à l'application d'un revêtement de sol sur un sol
WO2009059000A1 (fr) * 2007-10-31 2009-05-07 Owens Corning Intellectual Capital, Llc Placage en panneaux avec éléments de positionnement de support à support
GB2457293A (en) * 2008-02-08 2009-08-12 Kevington Building Products Lt Prefabricated brick slip cladding panel with overlapping edges
US8042309B2 (en) * 2006-12-29 2011-10-25 Boral Stone Products Llc Panelized veneer with backer-to-backer locators
EP2546433A3 (fr) * 2011-07-13 2015-11-18 James Edward Douglass Panneaux de revêtement composites
WO2016166618A1 (fr) * 2015-04-17 2016-10-20 Parisi Denise Panneau de revêtement pour bâtiment
US9903124B2 (en) 2008-02-06 2018-02-27 Boral Stone Products Llc Prefabricated wall panel with tongue and groove construction
USRE47694E1 (en) 2012-08-08 2019-11-05 Boral Stone Products Llc Wall panel
US11332943B2 (en) 2019-10-08 2022-05-17 D.A. Distribution Inc. Wall covering with adjustable spacing

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1809504A (en) * 1927-10-11 1931-06-09 Carvel Richard Building construction
US2017587A (en) * 1931-06-29 1935-10-15 Walter R Dennis Masonry faced wall board and process of producing the same
FR1460798A (fr) * 1965-10-18 1966-01-07 Procédé de fabrication de panneaux de carreaux céramiques mosaïque et produits obtenus par la mise en oeuvre du procédé
AU412710B2 (en) * 1968-06-18 1971-04-27 John Elton William Improvements in tiled faced panels, sheets andthe like
CH513703A (de) * 1970-09-30 1971-10-15 Kalbermatten Otto Verfahren zur Herstellung von Bauelementen mit Natursteinverkleidung und Einrichtung zur Durchführung des Verfahrens
US3755521A (en) * 1971-03-25 1973-08-28 J Young Method of making brick panels
DE2525768A1 (de) * 1975-06-10 1976-12-16 Schuett & Sohn Friedr Form zur herstellung von aussenwand- bauelementen
GB2019469A (en) * 1978-04-13 1979-10-31 Fonderia Elettrica Alluminio Prefabricated Building Panel Structure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE815033A (nl) * 1974-05-15 1974-09-02 Werkwijze voor het verwezenlijken van geprefabriceerde panelen voor open haarden en geprefabriceerde panelen aldus verkregen.

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1809504A (en) * 1927-10-11 1931-06-09 Carvel Richard Building construction
US2017587A (en) * 1931-06-29 1935-10-15 Walter R Dennis Masonry faced wall board and process of producing the same
FR1460798A (fr) * 1965-10-18 1966-01-07 Procédé de fabrication de panneaux de carreaux céramiques mosaïque et produits obtenus par la mise en oeuvre du procédé
AU412710B2 (en) * 1968-06-18 1971-04-27 John Elton William Improvements in tiled faced panels, sheets andthe like
CH513703A (de) * 1970-09-30 1971-10-15 Kalbermatten Otto Verfahren zur Herstellung von Bauelementen mit Natursteinverkleidung und Einrichtung zur Durchführung des Verfahrens
US3755521A (en) * 1971-03-25 1973-08-28 J Young Method of making brick panels
DE2525768A1 (de) * 1975-06-10 1976-12-16 Schuett & Sohn Friedr Form zur herstellung von aussenwand- bauelementen
GB2019469A (en) * 1978-04-13 1979-10-31 Fonderia Elettrica Alluminio Prefabricated Building Panel Structure

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0275360A3 (en) * 1986-12-23 1988-11-17 Us Brick Inc Panel system and method for constructing a brick facade
EP0275360A2 (fr) * 1986-12-23 1988-07-27 U.S. Brick Système de panneaux et méthode pour construire un revêtement en briques
AU609225B2 (en) * 1987-11-30 1991-04-26 Brian Augustine Boserio A tile and method for making same
GB2391024A (en) * 2002-07-22 2004-01-28 Forticrete Ltd Backing board for a prefabricated wall panel
EP1633543A4 (fr) * 2003-04-28 2011-07-27 Shaw Ind Group Inc Carreaux a plaquage de surface dur et procedes correspondants
EP1633543A2 (fr) * 2003-04-28 2006-03-15 Shaw Industries Group, Inc. Carreaux a plaquage de surface dur et procedes correspondants
NO339517B1 (no) * 2003-04-28 2016-12-27 Shaw Ind Group Inc Laminert gulvflissammenstilling og fremgangsmåte for fremstilling av en laminert gulvflissammenstilling
WO2007060383A1 (fr) * 2005-11-26 2007-05-31 Neale Andrew Levett Tuile amelioree
GB2446354A (en) * 2005-11-26 2008-08-06 Neale Andrew Levett Improvements in and relating to tiling
US8042309B2 (en) * 2006-12-29 2011-10-25 Boral Stone Products Llc Panelized veneer with backer-to-backer locators
EP1953308A1 (fr) * 2007-01-31 2008-08-06 Sika Technology AG Procédé destiné à l'application d'un revêtement de sol sur un sol
WO2008092920A1 (fr) * 2007-01-31 2008-08-07 Sika Technology Ag Procédé pour poser un revêtement de sol sur un sol
WO2009059000A1 (fr) * 2007-10-31 2009-05-07 Owens Corning Intellectual Capital, Llc Placage en panneaux avec éléments de positionnement de support à support
US10557273B2 (en) 2008-02-06 2020-02-11 Boral Stone Products Llc Prefabricated wall panel with tongue and groove construction
US11891814B2 (en) 2008-02-06 2024-02-06 Westlake Royal Stone Llc Prefabricated wall panel with tongue and groove construction
US9903124B2 (en) 2008-02-06 2018-02-27 Boral Stone Products Llc Prefabricated wall panel with tongue and groove construction
US10329775B2 (en) 2008-02-06 2019-06-25 Boral Ip Holdings (Australia) Pty Limited Method of forming a wall panel
US10378216B2 (en) 2008-02-06 2019-08-13 Boral Stone Products Llc Prefabricated wall panel with tongue and groove construction
GB2457293A (en) * 2008-02-08 2009-08-12 Kevington Building Products Lt Prefabricated brick slip cladding panel with overlapping edges
GB2457293B (en) * 2008-02-08 2011-03-16 Kevington Building Products Ltd Prefabricated building panels
EP2546433A3 (fr) * 2011-07-13 2015-11-18 James Edward Douglass Panneaux de revêtement composites
USRE47694E1 (en) 2012-08-08 2019-11-05 Boral Stone Products Llc Wall panel
WO2016166618A1 (fr) * 2015-04-17 2016-10-20 Parisi Denise Panneau de revêtement pour bâtiment
US11332943B2 (en) 2019-10-08 2022-05-17 D.A. Distribution Inc. Wall covering with adjustable spacing

Also Published As

Publication number Publication date
GB8428459D0 (en) 1984-12-19
EP0182567A3 (fr) 1987-08-05

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