EP0146126A2 - Durch nachträgliche Vorspannung vorgespanntes Betonelement - Google Patents
Durch nachträgliche Vorspannung vorgespanntes Betonelement Download PDFInfo
- Publication number
- EP0146126A2 EP0146126A2 EP84115412A EP84115412A EP0146126A2 EP 0146126 A2 EP0146126 A2 EP 0146126A2 EP 84115412 A EP84115412 A EP 84115412A EP 84115412 A EP84115412 A EP 84115412A EP 0146126 A2 EP0146126 A2 EP 0146126A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel
- synthetic resin
- tube
- steel material
- strand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011513 prestressed concrete Substances 0.000 title claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 94
- 239000010959 steel Substances 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 36
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 32
- 239000000057 synthetic resin Substances 0.000 claims abstract description 32
- 229920005989 resin Polymers 0.000 claims abstract description 25
- 239000011347 resin Substances 0.000 claims abstract description 25
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 239000004604 Blowing Agent Substances 0.000 claims description 5
- -1 polyethylene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 229920001903 high density polyethylene Polymers 0.000 claims 1
- 239000004700 high-density polyethylene Substances 0.000 claims 1
- 239000004567 concrete Substances 0.000 abstract description 14
- 238000013461 design Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 4
- 239000004519 grease Substances 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/08—Members specially adapted to be used in prestressed constructions
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/20—Application field related to ropes or cables
- D07B2501/2015—Construction industries
- D07B2501/2023—Concrete enforcements
Definitions
- the present invention relates to steel materials for use with concrete that is prestressed by posttensioning.
- Concrete has a relatively low tensile strength.
- prestressed concrete has been developed. By means of high strength steel wires, bars or strands, a concrete member is precompressed. When the structure receives a load, the compression is relieved on that portion which would normally be in tension.
- the present invention relates to steel materials for use with concrete of the type that is prestressed by posttensioning.
- Figs. 1 and 2 Structural designs used to prevent direct contact between steel materials and the surrounding prestressed concrete are illustrated in Figs. 1 and 2.
- the design shown in Fig. 1 can be used whether the steel material is in the form of a wire, bar or strand.
- a steel member 1 having a grease coating 2 is sheathed with a PE (polyethylene) tube 3.
- PE polyethylene
- the lubricating effect of the intermediate grease coating 2 reduces the coefficient of friction between the steel member and concrete to as low as between 0.002 and 0.005 m- 1 . Because of this low coefficient of friction, the design in Fig. 1 provides great ease in posttensioning a long steel cable in concrete.
- the need for preventing grease leakage from either end of the PE tube presents great difficulty in fabricating and handling the steel material.
- steel members having screws or heads at both ends are difficult to produce in a continuous fashion.
- the steel member 1 shown in Fig. 2 which is encapsulated in asphalt 5, has a slightly greater coefficient of friction than the structure shown in Fig. 1.
- This design is extensively used with relatively short steel materials since it is simple in construction, is leak-free, and provides ease in unbonding the steel material from the concrete, even if the steel member has screws or heads at end portions.
- Fig. 2 One problem with the design in Fig. 2 is that the presence of the asphalt (or, alternatively, a paint) may adversely affect the working environment due to the inclusion therein of a volatile organic solvent. Moreover, the floor may be fouled by the splashing of the asphalt or paint. As another problem, great difficulty is involved in handling the coated steel material during drying or positioning within a framework, and separation of the asphalt coating can easily occur unless utmost care is taken in ensuring the desired coating thickness.
- the asphalt or, alternatively, a paint
- a primary object of the present invention is to provide a steel material for use with prestressed concrete that is free from the problems associated with the prior art techniques.
- the steel member is sheathed with a heat-shrinkable synthetic resin tube.
- the steel material need not be bonded to the heat-shrinkable synthetic resin tube with an adhesive material. If improved rust-preventing and anti-corrosion effects are desired, the steel member and the resin tube may be bonded by an adhesive material. If the steel member is a bar, a heat-fusible synthetic resin adhesive is coated or placed on the inner surface of the resin tube or the outer surface of the steel bar, and, after the resin tube is slipped over the steel bar, heat is applied to cause the resin tube to shrink as the resin adhesive melts to provide firm adhesion between the steel bar and the resin tube. It has been found by the present inventors that this method is the simplest and best way to ensure firm bonding between the steel bar and the synthetic resin tube.
- Fig. 3 The steel material for prestressed concrete according to the this embodiment is illustrated in Fig. 3, wherein reference numeral 1 refers to the steel member and 6 represents the heat-shrinkable synthetic resin tube coated on the surface of the steel member.
- the steel member 1 is inserted into a prefabricated heat-shrinkable synthetic resin tube, which is then heated by hot air, steam or with an IR (infrared) heater to shrink and tightly fit it onto the surface of the steel member.
- IR infrared
- the wall thickness of the heat-shrinkable synthetic resin tube must be at least 300 microns in order to isolate the steel member 1 and the surrounding concrete layer sufficiently to provide good slippage between the two components.
- the wall thickness to of the synthetic resin tube after heat shrinking can be approximated by the following equation: ,
- a heat-shrinkable polyolefin tube has a heat shrinkage of about 35%.
- the inside diameter of the tube can be selected from the range of 1.1 to 1.5 times the outside diameter of the steel bar. This fairly large inside diameter of the polyolefin tube permits considerable ease in inserting the steel bar through the tube.
- the desired wall thickness of the tube will be provided around the steel bar after heat shrinkage.
- the steel member is sheathed by a foamed synthetic resin tube 7 in Fig. 3.
- a synthetic resin powder containing a blowing agent is applied to provide a foamed coating on the surface of a preheated steel member by a fluidized dip coating or electrostatic coating technique.
- a film of synthetic resin containing a blowing agent is formed on the surface of the steel member 1, which is then passed through a heating chamber to expand the resin film into a foam.
- a preliminarily formed synthetic resin foam tube 6 may be slipped over the steel member 1. The resin tube 6 may or may to be bonded to the steel member 1.
- the foamed synthetic resin tube 6 In order to isolate the steel material 1 sufficiently from concrete to facilitate the subsequent posttensioning, the foamed synthetic resin tube 6 must have a wall thickness of at least 300 microns. Furthermore, in order to reduce the frictional resistance and therefore the slippage between the steel member 1 and the concrete, the resin tube 6 preferably has a wall thickness of at least 500 microns.
- Steel bars one example of a steel member according to the present invention, were sheathed with a foamed polyethylene tube.
- the tube was prepared from a blowing agent loaded polyethylene powder that was applied to preheated steel bars using a fluidized dip coating technique.
- the properties of these samples were as shown in Tables 4 and 5:
- the present invention is also applicable to a steel strand composed of a plurality of twisted steel wires as shown in Fig. 4.
- the resulting steel strand has spiral grooves as indicated by A and B in Fig. 4. Not only do these grooves render the posttensioning of the strand difficult, but they also increase the frictional resistance on the stressed concrete.
- the grooves are filled with a resin. Such filling with a resin may be accomplished by extrusion or other suitable techniques. Subsequently, the thus-treated steel strand is sheathed with the foamed synthetic resin tube as above.
- a steel material for use with prestressed concrete can be easily manufactured.
- the resulting steel material is easy to handle during transportation and installation.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP194474/83U | 1983-12-16 | ||
JP1983194474U JPS60102327U (ja) | 1983-12-16 | 1983-12-16 | Pc鋼材 |
JP194473/83U | 1983-12-16 | ||
JP1983194473U JPS60102326U (ja) | 1983-12-16 | 1983-12-16 | Pc鋼材 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88111961.4 Division-Into | 1988-07-25 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0146126A2 true EP0146126A2 (de) | 1985-06-26 |
EP0146126A3 EP0146126A3 (en) | 1986-12-17 |
EP0146126B1 EP0146126B1 (de) | 1992-03-11 |
Family
ID=26508522
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19840115412 Expired EP0146126B1 (de) | 1983-12-16 | 1984-12-14 | Durch nachträgliche Vorspannung vorgespanntes Betonelement |
EP19880111961 Expired EP0298524B1 (de) | 1983-12-16 | 1984-12-14 | Vorspannstahlmaterial |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19880111961 Expired EP0298524B1 (de) | 1983-12-16 | 1984-12-14 | Vorspannstahlmaterial |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP0146126B1 (de) |
AU (2) | AU571913B2 (de) |
CA (1) | CA1243501A (de) |
DE (2) | DE3485807T2 (de) |
NZ (1) | NZ210568A (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0198398A2 (de) * | 1985-04-08 | 1986-10-22 | Sumitomo Electric Industries Limited | Vorspannstahlkörper |
WO1997017510A1 (en) * | 1995-11-08 | 1997-05-15 | Armacel Pty. Limited | An encapsulated bar or pipe |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0811791B2 (ja) * | 1987-07-27 | 1996-02-07 | 神鋼鋼線工業株式会社 | プレストレストコンクリート緊張材用塗布材料 |
AU625551B2 (en) * | 1990-02-08 | 1992-07-16 | Shinko Wire Company, Ltd also known as Shinko Kosen Kogyo Kabushiki Kaisha | Tendons for prestressed concrete structures and method of using and process for making such tendons |
DE102014003015A1 (de) * | 2014-03-07 | 2015-09-10 | Tss Technische Sicherheits-Systeme Gmbh | Betonleitwand sowie Verfahren zur Herstellung einer Betonleitwand |
CN104847055A (zh) * | 2015-03-16 | 2015-08-19 | 山西省交通科学研究院 | 一种免注浆的胶粘结预应力钢筋及其制备与施工方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1559568A1 (de) * | 1965-02-11 | 1970-02-12 | Intercontinentale Technik Ges | Spannglieder aus Einzelfasern |
FR2059452A1 (en) * | 1969-08-07 | 1971-06-04 | Alexandre Pierre | Protecting steel prestressing members inconcrete |
US3646748A (en) * | 1970-03-24 | 1972-03-07 | Frederic A Lang | Tendons for prestressed concrete and process for making such tendons |
FR2378894A1 (fr) * | 1977-01-29 | 1978-08-25 | Saar Gmbh Drahtseilwerk | Cable metallique dont l'ame est enrobee de matiere plastique expansee, et procede de fabrication de ce cable |
DE2911212A1 (de) * | 1979-03-22 | 1980-10-23 | Falkner Horst | Zwei- oder mehrschichtige umhuellung von spanngliedern |
-
1984
- 1984-12-14 AU AU36677/84A patent/AU571913B2/en not_active Ceased
- 1984-12-14 DE DE19843485807 patent/DE3485807T2/de not_active Expired - Lifetime
- 1984-12-14 NZ NZ21056884A patent/NZ210568A/xx unknown
- 1984-12-14 DE DE8484115412T patent/DE3485571D1/de not_active Expired - Fee Related
- 1984-12-14 EP EP19840115412 patent/EP0146126B1/de not_active Expired
- 1984-12-14 CA CA000470178A patent/CA1243501A/en not_active Expired
- 1984-12-14 EP EP19880111961 patent/EP0298524B1/de not_active Expired
-
1988
- 1988-02-24 AU AU12147/88A patent/AU582321B2/en not_active Ceased
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1559568A1 (de) * | 1965-02-11 | 1970-02-12 | Intercontinentale Technik Ges | Spannglieder aus Einzelfasern |
FR2059452A1 (en) * | 1969-08-07 | 1971-06-04 | Alexandre Pierre | Protecting steel prestressing members inconcrete |
US3646748A (en) * | 1970-03-24 | 1972-03-07 | Frederic A Lang | Tendons for prestressed concrete and process for making such tendons |
FR2378894A1 (fr) * | 1977-01-29 | 1978-08-25 | Saar Gmbh Drahtseilwerk | Cable metallique dont l'ame est enrobee de matiere plastique expansee, et procede de fabrication de ce cable |
DE2911212A1 (de) * | 1979-03-22 | 1980-10-23 | Falkner Horst | Zwei- oder mehrschichtige umhuellung von spanngliedern |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0198398A2 (de) * | 1985-04-08 | 1986-10-22 | Sumitomo Electric Industries Limited | Vorspannstahlkörper |
EP0198398A3 (en) * | 1985-04-08 | 1987-08-12 | Sumitomo Electric Industries Limited | Prestressing steel material |
US4849282A (en) * | 1985-04-08 | 1989-07-18 | Sumitomo Electric | Prestressing steel material |
WO1997017510A1 (en) * | 1995-11-08 | 1997-05-15 | Armacel Pty. Limited | An encapsulated bar or pipe |
Also Published As
Publication number | Publication date |
---|---|
AU571913B2 (en) | 1988-04-28 |
AU1214788A (en) | 1988-06-02 |
EP0298524B1 (de) | 1992-07-08 |
EP0298524A3 (en) | 1989-02-01 |
EP0298524A2 (de) | 1989-01-11 |
EP0146126B1 (de) | 1992-03-11 |
CA1243501A (en) | 1988-10-25 |
AU582321B2 (en) | 1989-03-16 |
EP0146126A3 (en) | 1986-12-17 |
DE3485807T2 (de) | 1992-12-10 |
AU3667784A (en) | 1985-06-20 |
DE3485571D1 (de) | 1992-04-16 |
NZ210568A (en) | 1991-01-29 |
DE3485807D1 (de) | 1992-08-13 |
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