EP0141212B1 - Rail for a monorail suspension track - Google Patents

Rail for a monorail suspension track Download PDF

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Publication number
EP0141212B1
EP0141212B1 EP84111085A EP84111085A EP0141212B1 EP 0141212 B1 EP0141212 B1 EP 0141212B1 EP 84111085 A EP84111085 A EP 84111085A EP 84111085 A EP84111085 A EP 84111085A EP 0141212 B1 EP0141212 B1 EP 0141212B1
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EP
European Patent Office
Prior art keywords
rail
sectional
web
fishplates
flanges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP84111085A
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German (de)
French (fr)
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EP0141212A2 (en
EP0141212A3 (en
Inventor
Gerhard Dipl.-Ing. Linier (Fh)
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Cfc-Fordersysteme GmbH
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Cfc-Fordersysteme GmbH
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Publication date
Application filed by Cfc-Fordersysteme GmbH filed Critical Cfc-Fordersysteme GmbH
Priority to AT84111085T priority Critical patent/ATE31759T1/en
Publication of EP0141212A2 publication Critical patent/EP0141212A2/en
Publication of EP0141212A3 publication Critical patent/EP0141212A3/en
Application granted granted Critical
Publication of EP0141212B1 publication Critical patent/EP0141212B1/en
Expired legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/22Tracks for railways with the vehicle suspended from rigid supporting rails
    • E01B25/24Supporting rails; Auxiliary balancing rails; Supports or connections for rails

Definitions

  • the invention relates to a travel rail for monorails with preferably electrically driven trolleys, consisting of rail sections connected to one another by means of connecting elements, each of which has a lower and an upper profile head with a U-shaped cross section, including a channel that is open to the other profile head, and one that connects the profile heads to one another have connecting rail web, the web of the upper profile head as a running surface for rollers and idlers and flanges of the profile heads are formed on the outside as guide surfaces for guide rollers of the trolleys.
  • Such a travel rail is known from DE-B-2 516 420, the profile heads of which are arranged eccentrically to the rail web, since the latter connects the flanges arranged on the same side of the profile heads and located in one plane.
  • Adjacent rail sections are connected by means of connecting plates which are screwed onto the back of the rail webs facing away from the profile heads and which at the same time serve to suspend the running rail.
  • the connecting plates are bent off above and below their screw fastenings, together with the rail webs, to remove the profile heads in order to align the running surfaces of the rail sections.
  • a travel rail of the type mentioned above is also known from DE-C-3 019 301.
  • the rail web of each rail section is arranged centrally to the profile heads, to which a hood is placed to form a hollow profile, the top of which forms the running surface.
  • inner connecting plates are used which are inserted in the space of Q-shaped cross section defined by the professional heads and the rail web and, due to their height, engage behind the free flanges of the profile heads.
  • the width of these inner connecting plates is smaller than the opening of the Q-shaped space, so that they can be inserted into this space at any point on the rail section. This results in the need to have two inner connecting plates for each rail joint, i.e. one for each of the adjacent rail sections. Both inner connecting plates are then screwed to an outer connecting plate placed on the outside of the free flanges of the profile heads and covering the rail joint.
  • connecting pins bridging the respective joint are arranged in the hollow profiles as an additional safeguard against offset of the running rail ends.
  • the disadvantage here is that these connecting pins can only be inserted into the hollow profiles from the ends of the rail sections. This requires a clearance fit that does not allow sufficient alignment of the rail sections.
  • the storage costs increase through the use of this additional connecting pin.
  • Connecting elements for connecting J-shaped rail sections which are designed as internal runners and are therefore non-generic are also known from DE-U-7 346 004. These rail sections have lower and upper hollow profiles which are open at the bottom and at the top by forming longitudinal slots. To connect adjacent rail sections, the connecting elements designed as pins can only be pushed into the cavities from the ends of the rail sections, since the width of the longitudinal slots is less than that of the hollow profiles. The pins are then fixed in position by means of fastening screws which pass through holes in the flanges and in the pins. It follows from this that the pins have to be inserted into the cavities with play, and with sufficient to compensate for the manufacturing tolerances, and thus do not allow precise alignment of the rail sections.
  • Connecting elements are also known which can be pushed into the cavities of extruded profiles, in particular handrail profiles, from the ends thereof and can be expanded in such a way that they with sloping surfaces on sloping projections of the profiles.
  • This frictional connection cannot necessarily transmit larger forces, so that in such a case the adjacent profiles move to form a shoulder on the joint.
  • the flanges of the profile heads have, at least in the end regions of each rail section, grooves on the channel side in the longitudinal direction of the rail, and in that the connecting elements are designed as professional brackets which can be inserted into successive channels of two adjacent rail sections and which engage in the grooves to align the running surfaces of the rail sections Have longitudinal ribs and which are expandable for aligning the guide surfaces of the rail sections.
  • the rail sections are aligned very precisely with one another.
  • a further improvement in the alignment accuracy results from the arrangement of the profile tabs in the immediate vicinity of the surfaces to be aligned, i.e. in the channels.
  • the rail sections are practically completely aligned with each other.
  • the profile tabs engage positively and non-positively on the rail sections, so that both high lateral forces and high longitudinal forces can be transmitted.
  • the number of profile brackets used per rail joint can be selected according to the height dimensions of the rail sections and the loads to be absorbed. Profile straps are used in all channels at high loads, but less in lower loads.
  • the expandable profile tabs have the option of being inserted into the channels at any point on the rail sections. There is no need to insert the profile tabs into the channels from the ends of the rail sections. This results in simple and quick installation.
  • the outer surfaces of the profile flaps assigned to the flanges of the profile heads are roughened.
  • This can also take the form of knurling.
  • the profile tabs are made of a material with greater hardness than the flanges of the profile heads. When the profile flaps are spread, this knurling is pressed into the flanges of the profile heads, which creates an additional connection.
  • each expandable profile tab preferably has a longitudinal slot which runs parallel to the vertical axis of the rail sections through the profile tab and in which a spreading arrangement is attached.
  • each expandable profile tab can be designed in the form of two tab halves which are separated by a longitudinal slot which extends over their entire length and parallel to the vertical axis of the rail sections.
  • the expansion arrangement advantageously comprises a slot widening and an expansion screw that can be screwed into the same, both of which are conically tapered relative to one another in the screwing direction.
  • a conical expansion screw can be screwed into a cylindrical slot extension.
  • the reverse training is also possible.
  • the profile tabs and possibly the cone bushings advantageously consist of high-strength material, preferably steel.
  • the profile tabs and, if necessary, the conical bushings can be made of plastic material with high damping properties and sufficient strength.
  • the profile tabs For easier assembly, it is advantageous to design the profile tabs in such a way that they can be inserted into the respective channel until they rest against the web.
  • the longitudinal ribs of the profile tabs are automatically arranged at the same height as the grooves.
  • the grooves and the longitudinal ribs can be substantially rounded trapezoidal with the narrower parallel sides as the groove base or as the back of the longitudinal ribs. This makes it easier for the longitudinal ribs to slide into the grooves when the profile tabs are spread.
  • the flanges arranged on the same side of the profile heads of each rail section and the rail web connecting them can lie in one plane.
  • the profile tabs are preferably designed to bridge expansion joints in the rail sections.
  • This support spring is advantageously used in the central, non-expandable area of the profile tabs.
  • a substantially U-shaped reinforcement profile the flanges of which close a lower and upper channel of a rail section and are supported on the rail web, is screwed to its web on the rail web.
  • this measure ensures that the high accuracy of the rail alignment is maintained even in continuous operation under high loads.
  • the profile tabs can each be provided with at least one horizontal arm which moves away from the rail web, at the end of which a suspension bracket acts to hold the running rail. This means that the entire length of the rail is also free on the side used for suspension to accommodate supply and control devices etc.
  • the travel rail consists of interconnected rail sections 2, 3, each of which consists of an upper profile head 4, a lower profile head 5 and a vertical rail web 6 connecting both profile heads 4 and 5.
  • Both profile heads 4 and 5 are each designed as a U-profile with a horizontal web 7 and two vertically oriented flanges parallel to one another and arranged in such a way that the channels 8 enclosed by them are open to the other channel.
  • the rail web 6 connects the flanges 9 shown on the left in FIGS. 1 to 3. The free flanges parallel to this are provided with the reference number 10.
  • the flanges 9 have a larger thickness dimension than the flanges 10 and than the rail web 6.
  • the latter is arranged approximately in the vertical center plane of the flanges 9 and connected to them by conical transitions.
  • the trapezoidal groove formed on the rear side of the travel rail facing away from the channels 8 is provided with the reference symbol 11.
  • the essentially ⁇ -shaped space defined on the front of the running rail is provided with the reference symbol 12, both channels 8 being components of this space.
  • busbars 13 are arranged in the trough 11, completely filling it. Further control and supply devices can be arranged in the ⁇ -shaped room 12, as shown by a supply cable 14.
  • the surface of the web 7 of the upper profile head 4 is designed as a running surface 16 for a running and supporting roller 17 of the chassis 1.
  • the outer sides of the flanges 9 and 10 of the lower profile head 5 serve as guide surfaces 18 for guide rollers 19 of the chassis 1.
  • the outer sides of the flanges 9, 10 of the upper profile head 4 are also designed as guide surfaces 18 for further guide rollers, not shown here.
  • the running gear 1 is arranged on the rear of the running rail. If necessary, the chassis 1 each but also run on the opposite side of the rail.
  • the running rail itself consists of drawn steel in the present exemplary embodiment. But it is also possible to weld the rail web to the two profile heads.
  • the rail sections can also be made from extruded aluminum.
  • the flanges 9 and 10 of both profile heads 4 and 5 have on their inside, i.e. on the channel side, each have a groove 20 running in the longitudinal direction of the rail, which is incorporated in the two end regions of each rail section 2, 3 - see also FIG. 4 -. If necessary, the groove 20 can also extend over the entire length of the rail sections.
  • the grooves 20 of each profile head 4 or 5 are at the same distance from the respective web 7.
  • Each groove 20 is essentially trapezoidal in cross section, the bottom of the groove being the narrower parallel side of the trapezoid. The transitions from the inside of the flange 9, 10 to the inclined groove walls and from these to the groove base are rounded.
  • an expandable profile tab 22 is inserted into the channels 8 of both profile heads 4, 5 on the mutually facing end sections of the rail sections 2, 3.
  • Each profile tab 22 is provided in both end regions with a longitudinal slot 23 which runs parallel to the flanges 9, 10 - see also FIGS. 5, 6.
  • the non-slotted central region 24 of the profile flap 22 bridges the rail joint 21.
  • the end of each longitudinal slot 23 facing the central region 24 ends in a bore 25. Approximately half of each longitudinal slot 23 is provided with an expansion arrangement.
  • each expansion arrangement consists of an expansion screw which can be screwed into a slot extension of the longitudinal slot 23 and which can be screwed into the respective web 7 of the profile head 4, 5.
  • the slot widening and the expansion screw have a cone tapering relative to one another in the screwing direction.
  • FIGS. 5 and 6 show a slot extension designed as a through bore 27 with a cylindrical thread for receiving an expansion screw with a tapered thread, not shown here.
  • a self-locking conical bushing 28 with thread is used as an alternative in the slot extension.
  • the expansion screw has a cylindrical thread and is provided with the reference number 29.
  • each profile tab 22 has a rib 30 on both sides approximately in the region of each longitudinal slot 23, the cross section of which corresponds to that of the grooves 20.
  • these end regions taper in plan view
  • the flanges 9, 10 and the grooves 20 such that each of them is in successive channels 8 of two adjacent ones Rail sections 2, 3 inserted profile tab 22 with their end areas non-positively against the inner sides of the flanges 9, 10 of the corresponding profile heads 4, 5, 'whereby the flanges 9, 10 of the two adjacent rail sections 2, 3 are aligned flush with each other.
  • the ribs 30 arranged in a non-positive and positive manner bring about an alignment of the webs 7 of the adjacent rail sections, so that the rail joint 21 is designed to be offset-free overall.
  • the running and support roller 17 and the guide rollers 19 of the chassis 1 can run over the rail joints 21 without vibration.
  • grooves with groove walls running parallel to the webs 7 and complementary ribs with a height that is below the depth of the grooves.
  • the ribs rest on the groove walls, so that they only cause an alignment of the webs 7 of the profile heads 4, 5 as a result of this positive connection.
  • the profile tabs 22 can be inserted into the channels 8 from the Q-shaped space 12 because they are expandable and their ribs 30 are only formed in the expandable end regions. This results in a particularly simple and quick assembly. It is of course also possible to form the ribs 30 over the entire length of the profile tabs 22. However, this then requires insertion from the ends of the rail sections 2, 3.
  • profile tabs with ribs formed over their entire length can also be inserted into the channels 8 from the Q-shaped space 12 at any point if they are divided into two by a continuous longitudinal slot 41.
  • a profile tab 42 is shown schematically in Fig. 7 in the spread state.
  • Both tab halves 43, 44 can be inserted individually into two successive channels 8 of two adjacent rail sections 2, 3 and aligned with one another in the longitudinal direction by shifting in the channel in such a way that expansion screws can be screwed into the slot extensions 27.
  • the profile tab 22, 42 and possibly the cone bushings 28 can be formed from high-strength material, such as steel, or from plastic material, with high damping properties with sufficient strength. In the latter case, the threads of the through bores 27 or the conical bushings 28 are preferred not cut out on their end sections.
  • FIG. 8 shows a second exemplary embodiment of the travel rail with rail sections 40.
  • the profile heads 4, 5 are arranged on the opposite side of the rail web 6 as in FIG. 2.
  • the flanges 9 and 10 have the same width as the rail web 6, so that its side facing away from the Q-shaped space 12 is flush with the outer sides of the flanges 9. This eliminates the channel 11 shown in the first embodiment.
  • the same profile tabs 22, 42 with the same spreading arrangement as in FIGS. 1 to 7 are used.
  • the flanges 10 are designed to extend somewhat further towards one another, so that the profile tabs 22, 42 including the expansion screws 29 are completely accommodated in the channels 8.
  • an essentially U-shaped support spring 31 is used. Their flanges provided with holes are screwed together with the mutually facing sides of the profile tabs 22, 42 by means of the expansion screws 29. Your web rests under tension of the total height of the rail web 6. It is thereby achieved that the profile tabs 22, 42 are pressed against the webs 7 of the profile heads 4, 5. As a result, higher lateral forces can be absorbed.
  • the running rail with rail sections 34 is formed symmetrically to the rail web 6 with an upper profile head 32 and a lower profile head 33, each of which has a channel 8 on both sides of the rail web 6.
  • this track contains four channels.
  • a profile tab 35 is inserted into each channel, which, in contrast to the previous exemplary embodiments, cannot be expanded.
  • On each side of the rail web 6 a support spring 36 similar to the support spring 31 is arranged with the same function. Both support springs 36 are screwed together through the rail web 6.
  • FIG. 10 shows a travel rail which corresponds to that shown in FIG. 9.
  • an essentially U-shaped reinforcement profile 37 is arranged on one side of the running rail in such a way that its flanges 38 support the channels 8 in a closing manner on the rail web 6 and are screwed to the rail web 6 with an offset 39 which is removed from the rail web 6 .
  • an expandable profile tab 22 or 42 and a non-expandable profile tab 35 are inserted into the channels 8 facing away from the reinforcement profile 37. No profile tabs are inserted in the channels 8 closed by the reinforcement profile 37, since a certain alignment effect is also brought about by the reinforcement profile 37. 9 and 10, all flanges are provided with the reference number 10.
  • the invention relates not only to the exemplary embodiments shown.
  • non-parallel flanges can be used. It is conceivable to arrange the groove in the respective flange such that the web of the profile head forms the upper or lower groove wall. Expansion elements other than expansion screws, for example secured pins, can also be used.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Train Traffic Observation, Control, And Security (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Mutual Connection Of Rods And Tubes (AREA)
  • Vehicle Body Suspensions (AREA)
  • Leg Units, Guards, And Driving Tracks Of Cranes (AREA)
  • Railway Tracks (AREA)

Abstract

1. A rail for monorail suspension tracks with preferably electrically driven running gear (1), comprising rail portions (2, 3; 34; 40) interconnected by connecting elements and each comprising a bottom and a top sectional head (4, 5, 32, 33) having a U-shaped cross-section including a channel (8) opening towards the other sectional head and a web (6) connecting the sectional heads to one another, the web (7) of the top sectional head (4) being constructed as a running surface (16) for running and bearing rollers (17) and flanges (9, 10) on the sectional heads being externally constructed as guide surfaces (18) for guide rollers (19) of the running gear, characterised in that flanges (9, 10) of the sectional heads (4 and/or 5, 32 and/or 33) have grooves (20) extending on the channel side in the longitudinal direction of the rail at least in the end regions of each rail portion (2, 3; 34; 40) and the connecting elements are constructed as sectional fishplates (22, 42) insertable into successive channels (8) of each pair of adjacent rail portions (2, 3; 34, 40), the fishplates having longitudinal ribs (30, 45) engaging in the grooves (20) for aligning the running surfaces (16) of the rail portions (2, 3; 34; 40) and the fishplates also being expandable for aligning the guide surfaces (18) of the rail portions (2, 3; 34; 40).

Description

Die Erfindung bezieht sich auf eine Fahrschiene für Einschienenhängebahnen mit vorzugsweise elektrisch angetriebenen Fahrwerken, bestehend aus miteinander mittels Verbindungselementen verbundenen Schienenabschnitten, welche jeweils einen unteren und einen oberen Profilkopf mit U-förmigem, einen zum jeweils anderen Profilkopf offenen Kanal einschliessenden Querschnitt sowie einen die Profilköpfe miteinander verbindenden Schienensteg aufweisen, wobei der Steg des oberen Profilkopfes als Lauffläche für Lauf- und Tragrollen und Flansche der Profilköpfe aussenseitig als Führungsflächen für Führungsrollen der Fahrwerke ausgebildet sind.The invention relates to a travel rail for monorails with preferably electrically driven trolleys, consisting of rail sections connected to one another by means of connecting elements, each of which has a lower and an upper profile head with a U-shaped cross section, including a channel that is open to the other profile head, and one that connects the profile heads to one another have connecting rail web, the web of the upper profile head as a running surface for rollers and idlers and flanges of the profile heads are formed on the outside as guide surfaces for guide rollers of the trolleys.

Aus der DE-B-2 516 420 ist eine derartige Fahrschiene bekannt, deren Profilköpfe aussermittig zum Schienensteg angeordnet sind, da letzterer die auf gleicher Seite der Profilköpfe angeordneten und in einer Ebene befindlichen Flansche verbindet. Benachbarte Schienenabschnitte sind mittels an der den Profilköpfen abgewandten Rückseite der Schienenstege angeschraubter Verbindungsplatten verbunden, die gleichzeitig zur Aufhängung der Fahrschiene dienen. Die Verbindungsplatten sind unter- und oberhalb ihrer Schraubenbefestigungen zusammen mit den Schienenstegen sich von den Profilköpfen entfernend abgekröpft, um ein Ausrichten der Laufflächen der Schienenabschnitte zu erzielen. Aufgrund dieser aussermittigen Anordnung der Profilköpfe zum Schienensteg entsteht bei Belastung ein entsprechend hohes Biegemoment, welches bei Überfahren aufeinanderfolgender Schienenabschnitte, bedingt dadurch, dass die Verbindungsplatten auf der Rückseite der Schienenstege befestigt sind, ein aufeinanderfolgendes Ausweichen der benachbarten Profilköpfe verursacht. Mit anderen Sorten, bei Überfahren jedes Schienenstosses sind beide Schienenabschnitte gegeneinander versetzt, so dass das Überfahren nur mit starken Erschütterungen möglich ist. Ein weiterer Nachteil besteht darin, dass die die Verbindungsplatten aufnehmende Rückseite der Schienenabschnitte keine Versorgungs- und Steuereinrichtungen aufnehmen kann, welche auf der anderen Schienenseite keinen Platz mehr finden.Such a travel rail is known from DE-B-2 516 420, the profile heads of which are arranged eccentrically to the rail web, since the latter connects the flanges arranged on the same side of the profile heads and located in one plane. Adjacent rail sections are connected by means of connecting plates which are screwed onto the back of the rail webs facing away from the profile heads and which at the same time serve to suspend the running rail. The connecting plates are bent off above and below their screw fastenings, together with the rail webs, to remove the profile heads in order to align the running surfaces of the rail sections. Due to this eccentric arrangement of the profile heads to the rail web, a correspondingly high bending moment arises when loaded, which, when driving over successive rail sections, due to the fact that the connecting plates are fastened to the rear of the rail webs, causes the adjacent profile heads to evade one after the other. With other types, when each rail joint is run over, both rail sections are offset from one another, so that running over is only possible with strong vibrations. Another disadvantage is that the rear side of the rail sections receiving the connecting plates cannot accommodate supply and control devices which no longer have any space on the other side of the rail.

Auch aus der DE-C-3 019 301 ist eine Fahrschiene der oben erwähnten Art bekannt. Hier ist der Schienensteg jedes Schienenabschnittes mittig zu den Profilköpfen angeordnet, denen zur Bildung eines Hohlprofils eine Haube aufgesetzt ist, deren Oberseite die Lauffläche bildet. Zum Verbinden benachbarter Schienenabschnitte finden innere Verbindungsplatten Verwendung, die in den von den ·ProfiIköpfen und dem Schienensteg definierten, im Querschnitt Q-förmigen Raum eingesetzt sind und infolge ihrer Höhe die freien Flansche der Profilköpfe hintergreifen. Die Breite dieser inneren Verbindungsplatten ist geringer als die Öffnung des Q-förmigen Raums, so dass sie an jeder Stelle des Schienenabschnittes in diesen Raum eingesetzt werden können. Daraus ergibt sich die Notwendigkeit, für jeden Schienenstoss zwei innere Verbindungsplatten, d.h. eine für jeden der benachbarten Schienenabschnitte, zu verwenden. Beide innere Verbindungsplatten werden sodann mit einer aussenseitig den freien Flanschen der Profilköpfe aufgesetzten, den Schienenstoss überdeckenden äusseren Verbindungsplatte verschraubt.A travel rail of the type mentioned above is also known from DE-C-3 019 301. Here, the rail web of each rail section is arranged centrally to the profile heads, to which a hood is placed to form a hollow profile, the top of which forms the running surface. To connect adjacent rail sections, inner connecting plates are used which are inserted in the space of Q-shaped cross section defined by the professional heads and the rail web and, due to their height, engage behind the free flanges of the profile heads. The width of these inner connecting plates is smaller than the opening of the Q-shaped space, so that they can be inserted into this space at any point on the rail section. This results in the need to have two inner connecting plates for each rail joint, i.e. one for each of the adjacent rail sections. Both inner connecting plates are then screwed to an outer connecting plate placed on the outside of the free flanges of the profile heads and covering the rail joint.

Mit dieser Art der Verbindung ist ein versatzfreies Ausrichten der Laufflächen nicht möglich, da die inneren Verbindungsplatten innerhalb des Q-förmigen Raums insbesondere bezüglich der Höhenrichtung mit Spiel angeordnet sein müssen, um nach dem Einsetzen in den Hohlraum zwecks Hintergreifen der freien Flansche gedreht werden zu können. Darüber hinaus sind drei Einzelteile mit zwei verschiedenen Formen erforderlich. Dadurch werden die Lagerhaltungskosten in unerwünschtem Masse erhöht. Ein weiterer Nachteil ergibt sich durch die Anordnung der inneren Verbindungsplatten mit Spiel im Q-förmigen Raum. Sie neigen dadurch zum Kippen, so dass die Befestigungsschrauben und die zugeordneten Durchgangsbohrungen in der äusseren Verbindungsplatte selten in Übereinstimmung sind. Dies führt zur zeitaufwendigen und umständlichen Montage der Fahrschiene. Darüber hinaus sind als zusätzliche Sicherung gegen Versatz der Laufschienenenden die jeweilige Stossstelle überbrückende Verbindungszapfen in den Hohlprofilen angeordnet. Nachteilig ist hierbei, dass diese Verbindungszapfen notwendigerweise nur von den Enden der Schienenabschnitte her in die Hohlprofile eingeschoben werden können. Dazu ist eine Spielpassung erforderlich, die keine ausreichende Ausrichtung der Schienenabschnitte erlaubt. Des weiteren erhöhen sich die Lagerhaltungskosten durch die Verwendung dieses zusätzlichen Verbindungszapfens.With this type of connection, an offset-free alignment of the treads is not possible, since the inner connecting plates within the Q-shaped space must be arranged with play, in particular with respect to the height direction, in order to be able to be rotated after insertion into the cavity in order to reach behind the free flanges . In addition, three individual parts with two different shapes are required. This increases the storage costs to an undesirable extent. Another disadvantage arises from the arrangement of the inner connecting plates with play in the Q-shaped space. As a result, they tend to tilt so that the fastening screws and the assigned through holes in the outer connecting plate are rarely in line. This leads to the time-consuming and cumbersome assembly of the travel rail. In addition, connecting pins bridging the respective joint are arranged in the hollow profiles as an additional safeguard against offset of the running rail ends. The disadvantage here is that these connecting pins can only be inserted into the hollow profiles from the ends of the rail sections. This requires a clearance fit that does not allow sufficient alignment of the rail sections. Furthermore, the storage costs increase through the use of this additional connecting pin.

Es sind auch Verbindungselemente zum Verbinden J-förmiger, als Innenläufer ausgebildeter und dadurch gattungsfremder Schienenabschnitte aus der DE-U-7 346 004 bekannt. Diese Schienenabschnitte weisen untere und obere Hohlprofile auf, die durch Ausbildung von Längsschlitzen nach unten bzw. nach oben offen sind. Zum Verbinden benachbarter Schienenabschnitte können die als Stifte ausgebildeten Verbindungselemente lediglich von den Enden der Schienenabschnitte her in die Hohlräume eingeschoben werden, da die Breite der Längsschlitze geringer als die der Hohlprofile ist. Die Stifte werden sodann mittels Befestigungsschrauben, die Durchgangsbohrungen in den Flanschen und in den Stiften durchsetzen, in ihrer Position festgelegt. Daraus folgt, dass die Stifte mit Spiel, und zwar mit ausreichendem, um die Fertigungstoleranzen ausgleichen zu können, in die Hohlräume eingeschoben werden müssen und somit kein genaues Ausrichten der Schienenabschnitte ermöglichen.Connecting elements for connecting J-shaped rail sections which are designed as internal runners and are therefore non-generic are also known from DE-U-7 346 004. These rail sections have lower and upper hollow profiles which are open at the bottom and at the top by forming longitudinal slots. To connect adjacent rail sections, the connecting elements designed as pins can only be pushed into the cavities from the ends of the rail sections, since the width of the longitudinal slots is less than that of the hollow profiles. The pins are then fixed in position by means of fastening screws which pass through holes in the flanges and in the pins. It follows from this that the pins have to be inserted into the cavities with play, and with sufficient to compensate for the manufacturing tolerances, and thus do not allow precise alignment of the rail sections.

Es sind auch Verbindungselemente bekannt, die in Hohlräume von Strangpressprofilen, insbesondere Handlaufprofilen, von deren Enden her einschiebbar und derart spreizbar sind, dass sie mit Schrägflächen an schräge Vorsprünge der Profile anliegen. Diese Reibschlussverbindung kann notwendigerweise keine grösseren Kräfte übertragen, so dass sich in einem solchen Fall die benachbarten Profile unter Bildung eines Absatzes am Stoss verschieben.Connecting elements are also known which can be pushed into the cavities of extruded profiles, in particular handrail profiles, from the ends thereof and can be expanded in such a way that they with sloping surfaces on sloping projections of the profiles. This frictional connection cannot necessarily transmit larger forces, so that in such a case the adjacent profiles move to form a shoulder on the joint.

Es ist Aufgabe der Erfindung, eine Fahrschiene der eingangs erwähnten Art so weiterzubilden, dass bei einfacher und schnell durchzuführender Montage ein praktisch vollkommenes Ausrichten der Schienenabschnitte zueinander ohne Gefahr des Auftretens eines Versatzes an den Schienenstössen auch bei Dauerbelastung möglich ist.It is an object of the invention to develop a travel rail of the type mentioned at the outset such that, with simple and quick installation, a practically perfect alignment of the rail sections with respect to one another is possible without the risk of an offset occurring on the rail joints, even under permanent load.

Dies wird dadurch erreicht, dass Flansche der Profilköpfe zumindest in den Endbereichen jedes Schienenabschnittes kanalseitig in Schienenlängsrichtung verlaufende Nuten aufweisen, und dass die Verbindungselemente als in aufeinanderfolgende Kanäle jeweils zweier benachbarter Schienenabschnitte einsetzbare Profiilaschen ausgebildet sind, welche zum Ausrichten der Laufflächen der Schienenabschnitte in die Nuten eingreifende Längsrippen aufweisen und welche zum Ausrichten der Führungsflächen der Schienenabschnitte spreizbar sind.This is achieved in that the flanges of the profile heads have, at least in the end regions of each rail section, grooves on the channel side in the longitudinal direction of the rail, and in that the connecting elements are designed as professional brackets which can be inserted into successive channels of two adjacent rail sections and which engage in the grooves to align the running surfaces of the rail sections Have longitudinal ribs and which are expandable for aligning the guide surfaces of the rail sections.

Infolge der durch das Spreizen in die Nuten eingreifenden Längsrippen und der an den Flanschen anliegenden Profillaschen sind die Schienenabschnitte sehr genau zueinander ausgerichtet. Eine weitere Verbesserung in der Ausrichtgenauigkeit ergibt sich durch die Anordnung der Profillaschen in unmittelbarer Nähe der auszurichtenden Flächen, d.h. in den Kanälen. Insgesamt sind die Schienenabschnitte praktisch vollkommen zueinander ausgerichtet. Die Profillaschen greifen form- und kraftschlüssig an den Schienenabschnitten an, so dass sowohl hohe Querkräfte als auch hohe Längskräfte übertragen werden können. Die Anzahl der pro Schienenstoss verwendeten Profillaschen kann entsprechend der Höhenabmessungen der Schienenabschnitte und den aufzunehmenden Belastungen gewählt werden. Bei hohen Belastungen werden Profillaschen in sämtliche Kanäle eingesetzt, bei geringeren Belastungen hingegen in weniger. Es ist bei geringen Belastungen in Längsrichtung auch möglich, nicht spreizbare Profillaschen zu verwenden, die dann lediglich im Formschluss an den Innenseiten der Flansche anliegen. Durch Verlängerung der Profillaschen ist eine Vergrösserung der aufzunehmenden Kräfte möglich. Somit ergibt sich ein System, das an die unterschiedlichsten Betriebsbedingungen angepasst werden kann und welches auch bei Dauerbelastungen ein gegenseitiges Ausweichen der Schienenabschnitte verhindert. Durch die Anordnung der Profillaschen innerhalb der Kanäle ist der Schienensteg beidseitig frei zur Aufnahme auch einer grossen Anzahl von Versorgungs- und Steuereinrichtungen etc.As a result of the longitudinal ribs engaging the grooves as a result of the spreading and the profile tabs resting on the flanges, the rail sections are aligned very precisely with one another. A further improvement in the alignment accuracy results from the arrangement of the profile tabs in the immediate vicinity of the surfaces to be aligned, i.e. in the channels. Overall, the rail sections are practically completely aligned with each other. The profile tabs engage positively and non-positively on the rail sections, so that both high lateral forces and high longitudinal forces can be transmitted. The number of profile brackets used per rail joint can be selected according to the height dimensions of the rail sections and the loads to be absorbed. Profile straps are used in all channels at high loads, but less in lower loads. At low loads in the longitudinal direction, it is also possible to use non-expandable profile tabs, which then only rest in a positive fit on the inside of the flanges. By extending the profile tabs, the forces to be absorbed can be increased. This results in a system that can be adapted to a wide variety of operating conditions and that prevents the rail sections from evading each other even under permanent loads. Due to the arrangement of the profile tabs within the channels, the rail web is free on both sides to accommodate a large number of supply and control devices etc.

Als weiteren Vorteil weisen die spreizbaren Profillaschen die Möglichkeit auf, sie an jeder beliebigen Stelle der Schienenabschnitte in die Kanäle einzusetzen. Es entfällt die Notwendigkeit, die Profillaschen von den Enden der Schienenabschnitte her in die Kanäle einzuschieben. Daraus ergibt sich eine einfache und schnelle Montage.As a further advantage, the expandable profile tabs have the option of being inserted into the channels at any point on the rail sections. There is no need to insert the profile tabs into the channels from the ends of the rail sections. This results in simple and quick installation.

Vorteilhafterweise sind zur Vergrösserung der Haftreibung und damit der insbesondere in Schienenlängsrichtung übertragbaren Kräfte die den Flanschen der Profilköpfe zugeordneten Aussenflächen der Profillaschen aufgerauht. Dies kann unter anderem auch in Form einer Rändelung geschehen. In diesem Fall bestehen die Profillaschen aus einem Material mit grösserer Härte als die Flansche der Profilköpfe. Beim Spreizen der Profillaschen drückt sich dann diese Rändelung in die Flansche der Profilköpfe ein, wodurch ein zusätzlicher Zusammenschluss hergestellt wird.Advantageously, in order to increase the static friction and thus the forces which can be transmitted in particular in the longitudinal direction of the rails, the outer surfaces of the profile flaps assigned to the flanges of the profile heads are roughened. This can also take the form of knurling. In this case, the profile tabs are made of a material with greater hardness than the flanges of the profile heads. When the profile flaps are spread, this knurling is pressed into the flanges of the profile heads, which creates an additional connection.

Vorzugsweise weist jede spreizbare Profillasche in ihren Endbereichen je einen parallel zur Hochachse der Schienenabschnitte durch die Profillasche durchgehenden Längsschlitz auf, in welchem eine Spreizanordnung angebracht ist.In its end regions, each expandable profile tab preferably has a longitudinal slot which runs parallel to the vertical axis of the rail sections through the profile tab and in which a spreading arrangement is attached.

Gemäss einer alternativen Ausführung kann jede spreizbare Profillasche in Form zweier durch einen über ihre Gesamtlänge und parallel zur Hochachse der Schienenabschnitte durchgehenden Längsschlitz mit Spreizanordnungen getrennte Laschenhälften ausgebildet sein.According to an alternative embodiment, each expandable profile tab can be designed in the form of two tab halves which are separated by a longitudinal slot which extends over their entire length and parallel to the vertical axis of the rail sections.

Die Spreizanordnung umfasst vorteilhafterweise eine Schlitzerweiterung und eine in dieselbe einschraubbare Spreizschraube, welche beide relativ zueinander in Einschraubrichtung sich konisch verjüngend ausgebildet sind. Beispielsweise kann eine konische Spreizschraube in eine zylindrische Schlitzerweiterung eingeschraubt werden. Es ist jedoch auch die umgekehrte Ausbildung möglich.The expansion arrangement advantageously comprises a slot widening and an expansion screw that can be screwed into the same, both of which are conically tapered relative to one another in the screwing direction. For example, a conical expansion screw can be screwed into a cylindrical slot extension. However, the reverse training is also possible.

In diesem Zusammenhang ist es günstig, in der Schlitzerweiterung eine Konusbuchse zur Aufnahme der zylindrisch ausgebildeten Spreizschraube anzuordnen.In this context, it is expedient to arrange a conical bushing for receiving the cylindrically shaped expansion screw in the slot extension.

Bei hohen Belastungen bestehen die Profillaschen und gegebenenfalls die Konusbuchsen vorteilhafterweise aus hochfestem Material, vorzugsweise Stahl.At high loads, the profile tabs and possibly the cone bushings advantageously consist of high-strength material, preferably steel.

Bei geringen Belastungen können hingegen die Profillaschen und gegebenenfalls die Konusbuchsen aus Kunststoffmaterial mit hohen Dämpfungseigenschaften bei ausreichender Festigkeit bestehen. Hier ist es beispielsweise günstig, ein nicht ausgeschnittenes Gewinde in der Schlitzerweiterung bzw. in der Konusbuchse zu verwenden.At low loads, however, the profile tabs and, if necessary, the conical bushings can be made of plastic material with high damping properties and sufficient strength. Here, for example, it is favorable to use a thread that has not been cut out in the slot extension or in the conical bushing.

Zur leichteren Montage ist es vorteilhaft, die Profillaschen so auszubilden, dass sie bis zur Anlage an den Steg in den jeweiligen Kanal einsetzbar sind. In diesem Fall sind die Längsrippen der Profillaschen automatisch auf gleicher Höhe mit den Nuten angeordnet.For easier assembly, it is advantageous to design the profile tabs in such a way that they can be inserted into the respective channel until they rest against the web. In this case, the longitudinal ribs of the profile tabs are automatically arranged at the same height as the grooves.

Gemäss einer Weiterbildung der Erfindung können die Nuten und die Längsrippen im wesentlichen abgerundet trapezförmig mit den schmaleren Parallelseiten als Nutgrund bzw. als Rücken der Längsrippen ausgebildet sein. Dadurch wird ein leichteres Einrutschen der Längsrippen in die Nuten beim Spreizen der Profillaschen erreicht.According to a development of the invention, the grooves and the longitudinal ribs can be substantially rounded trapezoidal with the narrower parallel sides as the groove base or as the back of the longitudinal ribs. This makes it easier for the longitudinal ribs to slide into the grooves when the profile tabs are spread.

Zur weiteren Erhöhung der Anpassungsfähigkeit des Systems können die auf gleicher Seite der Profilköpfe jedes Schienenabschnittes angeordneten Flansche und der diese verbindende Schienensteg in einer Ebene liegen.To further increase the adaptability of the system, the flanges arranged on the same side of the profile heads of each rail section and the rail web connecting them can lie in one plane.

Eine derartige Anordnung kann für sehr hohe Belastungen durch symmetrische Ausbildung der Schienenabschnitte zum Schienensteg weitergebildet werden. Durch die somit geschaffene Möglichkeit, eine grössere Anzahl von Profillaschen zum Ausrichten zu verwenden, wird die hohe Ausrichtgenauigkeit auch bei Dauerbelastung aufrechterhalten.Such an arrangement can be developed for very high loads by symmetrical formation of the rail sections to the rail web. The possibility thus created of using a larger number of profile lugs for alignment ensures that the high alignment accuracy is maintained even under continuous load.

Vorzugsweise sind die Profillaschen zur Überbrückung von Dehnungsfugen in den Schienenabschnitten ausgebildet. In diesem Zusammenhang ist es günstig, die in den unteren und oberen Kanälen angeordneten Profillaschen mittels wenigstens einer sich an diesen und am Schienensteg abstützenden Stützfeder in die Kanäle zu pressen. Vorteilhafterweise wird diese Stützfeder in dem mittleren, nicht spreizbaren Bereich der Profillaschen verwendet.The profile tabs are preferably designed to bridge expansion joints in the rail sections. In this context, it is expedient to press the profile tabs arranged in the lower and upper channels into the channels by means of at least one support spring supported on these and on the rail web. This support spring is advantageously used in the central, non-expandable area of the profile tabs.

Vorteilhafterweise ist ein im wesentlichen U-förmiges Verstärkungsprofil, dessen Flansche einen unteren und oberen Kanal eines Schienenabschnittes verschliessen und sich an dessen Schienensteg abstützen, mit seinem Steg am Schienensteg verschraubt. Neben einer Verstärkung des Schienenabschnittes selbst wird durch diese Massnahme gewährleistet, dass auch im Dauerbetrieb bei hohen Belastungen die hohe Genauigkeit der Schienenausrichtung aufrechterhalten wird.Advantageously, a substantially U-shaped reinforcement profile, the flanges of which close a lower and upper channel of a rail section and are supported on the rail web, is screwed to its web on the rail web. In addition to strengthening the rail section itself, this measure ensures that the high accuracy of the rail alignment is maintained even in continuous operation under high loads.

Gemäss einer Weiterbildung der Erfindung können die Profillaschen mit jeweils wenigstens einem sich vom Schienensteg entfernenden horizontalen Arm versehen sein, an dessen Ende ein Aufhängebügel zur Halterung der Fahrschiene angreift. Somit ist die Fahrschiene auch auf der zur Aufhängung verwendeten Seite über ihre Gesamtlänge frei zur Aufnahme von Versorgungs-und Steuereinrichtungen etc.According to a further development of the invention, the profile tabs can each be provided with at least one horizontal arm which moves away from the rail web, at the end of which a suspension bracket acts to hold the running rail. This means that the entire length of the rail is also free on the side used for suspension to accommodate supply and control devices etc.

Nachfolgend ist die Erfindung anhand von vier Ausführungsbeispielen unter Bezugnahme auf die beigefügte Zeichnung näher beschrieben. Es zeigen:

  • Fig. 1 eine schematisch dargestellte perspektivische Ansicht einer Einschienenhängebahn mit erfindungsgemässer, im Stossbereich zweier benachbarter Schienenabschnitte quergeschnittener Fahrschiene,
  • Fig. 2 die in Fig. 1 quergeschnittene Fahrschiene - ohne Versorgungseinrichtungen - mit eingesetzten und gespreizten Profillaschen in vergrösserter Darstellung,
  • Fig. 3 einen Querschnitt des in Fig. 2 dargestellten Schienenabschnittes ohne Profillaschen,
  • Fig. 4 eine Draufsicht zweier in Fig. 2 dargestellter Schienenabschnitte ohne Profillaschen im Stossbereich,
  • Fig. 5 eine Draufsicht der in den Fig. 1 und 2 dargestellten Profillasche im ungespreizten Zustand,
  • Fig. 6 eine Draufsicht der in Fig. 5 dargestellten Profillasche im gespreizten Zustand,
  • Fig. 7 eine Draufsicht eines anderen Ausführungsbeispieles einer Profillasche im gespreizten Zustand,
  • Fig. 8 eine im Stossbereich quergeschnittene Fahrschiene gemäss einem zweiten Ausführungsbeispiel mit eingesetzten und gespreizten Profillaschen,
  • Fig. 9 eine im Stossbereich quergeschnittene Fahrschiene gemäss einem dritten Ausführungsbeispiel mit eingesetzten Profillaschen, und
  • Fig. 10 eine im Stossbereich quergeschnittene Fahrschiene gemäss einem vierten Ausführungsbeispiel.
  • Fig. 1 zeigt ein an einer erfindungsgemässen Fahrschiene verfahrbares Fahrwerk 1 einer elektrischen Einschienenhängebahn.
The invention is described in more detail below using four exemplary embodiments with reference to the accompanying drawing. Show it:
  • 1 shows a schematically illustrated perspective view of a monorail monorail with a travel rail according to the invention which is cross-sectioned in the joint region of two adjacent rail sections,
  • 2 shows the cross-section of the running track in FIG. 1 - without supply facilities - with inserted and spread profile straps in an enlarged view,
  • 3 shows a cross section of the rail section shown in FIG. 2 without profile tabs,
  • 4 shows a top view of two rail sections shown in FIG. 2 without profile tabs in the joint area,
  • 5 is a plan view of the profile flap shown in FIGS. 1 and 2 in the unexpanded state,
  • 6 is a plan view of the profile tab shown in FIG. 5 in the spread state,
  • 7 is a plan view of another embodiment of a profile tab in the spread state,
  • 8 shows a cross-section of the travel rail in the butt region according to a second exemplary embodiment with inserted and spread profile straps,
  • Fig. 9 is a cross-section in the butt area according to a third embodiment with inserted profile tabs, and
  • Fig. 10 is a cross section cut in the butt area according to a fourth embodiment.
  • 1 shows a carriage 1 of an electrical monorail overhead conveyor that can be moved on a travel rail according to the invention.

Wie auch in den Fig. 2 bis 4 dargestellt, besteht die Fahrschiene aus miteinander verbundenen Schienenabschnitten 2, 3, welche jeweils aus einem oberen Profilkopf 4, einem unteren Profilkopf 5 und einem beide Profilköpfe 4 und 5 verbindenden vertikalen Schienensteg 6 bestehen. Beide Profilköpfe 4 und 5 sind jeweils als U-Profil mit einem horizontalen Steg 7 und zwei vertikal ausgerichteten, zueinander parallelen Flanschen ausgebildet und derart zueinander angeordnet, dass die von ihnen eingeschlossenen Kanäle 8 zum jeweils anderen Kanal hin offen sind. Der Schienensteg 6 verbindet im vorliegenden Ausführungsbeispiel die in den Fig. 1 bis 3 auf der linken Seite dargestellten Flansche 9. Die dazu parallelen freien Flansche sind mit dem Bezugszeichen 10 versehen. Die Flansche 9 weisen eine grössere Dickenabmessung als die Flansche 10 und als der Schienensteg 6 auf. Letzterer ist etwa in der vertikalen Mittenebene der Flansche 9 angeordnet und mit diesen durch konische Übergänge verbunden. Die auf der den Kanälen 8 abgewandten Rückseite der Fahrschiene gebildete trapezförmige Rinne ist mit dem Bezugszeichen 11 versehen. Der auf der Vorderseite der Fahrschiene definierte, im wesentlichen Ω-förrnige Raum ist mit dem Bezugszeichen 12 versehen, wobei beide Kanäle 8 Bestandteile dieses Raumes sind.As also shown in FIGS. 2 to 4, the travel rail consists of interconnected rail sections 2, 3, each of which consists of an upper profile head 4, a lower profile head 5 and a vertical rail web 6 connecting both profile heads 4 and 5. Both profile heads 4 and 5 are each designed as a U-profile with a horizontal web 7 and two vertically oriented flanges parallel to one another and arranged in such a way that the channels 8 enclosed by them are open to the other channel. In the present exemplary embodiment, the rail web 6 connects the flanges 9 shown on the left in FIGS. 1 to 3. The free flanges parallel to this are provided with the reference number 10. The flanges 9 have a larger thickness dimension than the flanges 10 and than the rail web 6. The latter is arranged approximately in the vertical center plane of the flanges 9 and connected to them by conical transitions. The trapezoidal groove formed on the rear side of the travel rail facing away from the channels 8 is provided with the reference symbol 11. The essentially Ω-shaped space defined on the front of the running rail is provided with the reference symbol 12, both channels 8 being components of this space.

Gemäss Fig. 1 sind in der Rinne 11, diese völlig ausfüllend, sechs Stromschienen 13 angeordnet. Weitere Steuer- und Versorgungseinrichtungen können im Ω-förnnigen Raum 12 angeordnet sein, wie stellvertretend durch ein Versorgungskabel 14 gezeigt.1, six busbars 13 are arranged in the trough 11, completely filling it. Further control and supply devices can be arranged in the Ω-shaped room 12, as shown by a supply cable 14.

Die Oberfläche des Steges 7 des oberen Profilkopfes 4 ist als Lauffläche 16 für eine Lauf- und Tragrolle 17 des Fahrwerkes 1 ausgebildet. Die Aussenseiten der Flansche 9 und 10 des unteren Profilkopfes 5 dienen als Führungsflächen 18 für Führungsrollen 19 des Fahrwerkes 1. Auch die Aussenseiten der Flansche 9, 10 des oberen Profilkopfes 4 sind als Führungsflächen 18 für weitere, hier nicht dargestellte Führungsrollen ausgebildet. Im vorliegenden Ausführungsbeispiel ist das Fahrwerk 1 auf der Rückseite der Fahrschiene angeordnet. Bei Bedarf kann das Fahrwerk 1 jedoch auch auf der entgegengesetzten Seite der Fahrschiene laufen.The surface of the web 7 of the upper profile head 4 is designed as a running surface 16 for a running and supporting roller 17 of the chassis 1. The outer sides of the flanges 9 and 10 of the lower profile head 5 serve as guide surfaces 18 for guide rollers 19 of the chassis 1. The outer sides of the flanges 9, 10 of the upper profile head 4 are also designed as guide surfaces 18 for further guide rollers, not shown here. In the present exemplary embodiment, the running gear 1 is arranged on the rear of the running rail. If necessary, the chassis 1 each but also run on the opposite side of the rail.

Die Fahrschiene selbst besteht im vorliegenden Ausführungsbeispiel aus gezogenem Stahl. Es ist aber auch möglich, den Schienensteg an die beiden Profilköpfe anzuschweissen. Auch können die Schienenabschnitte aus stranggepresstem Aluminium hergestellt sein.The running rail itself consists of drawn steel in the present exemplary embodiment. But it is also possible to weld the rail web to the two profile heads. The rail sections can also be made from extruded aluminum.

Die Flansche 9 und 10 beider Profilköpfe 4 und 5 weisen auf ihrer Innenseite, d.h. kanalseitig, je eine in Schienenlängsrichtung verlaufende Nut 20 auf, welche in den beiden Endbereichen jedes Schienenabschnittes 2, 3 eingearbeitet ist-siehe auch Fig. 4 -. Bei Bedarf kann sich die Nut 20 aber auch über die Gesamtlänge der Schienenabschnitte erstrecken. Die Nuten 20 jedes Profilkopfes 4 bzw. 5 weisen den gleichen Abstand vom jeweiligen Steg 7 auf. Jede Nut 20 ist im Querschnitt im wesentlichen trapezförmig ausgebildet, wobei der Nutgrund die schmalere Parallelseite des Trapezes darstellt. Die Übergänge von der Innenseite des Flansches 9, 10 zu den schrägen Nutwänden und von diesen zum Nutgrund sind abgerundet.The flanges 9 and 10 of both profile heads 4 and 5 have on their inside, i.e. on the channel side, each have a groove 20 running in the longitudinal direction of the rail, which is incorporated in the two end regions of each rail section 2, 3 - see also FIG. 4 -. If necessary, the groove 20 can also extend over the entire length of the rail sections. The grooves 20 of each profile head 4 or 5 are at the same distance from the respective web 7. Each groove 20 is essentially trapezoidal in cross section, the bottom of the groove being the narrower parallel side of the trapezoid. The transitions from the inside of the flange 9, 10 to the inclined groove walls and from these to the groove base are rounded.

Zum Verbinden jeweils zweier benachbarter Schienenabschnitte 2, 3, d.h. zur Herstellung eines Schienenstosses 21, ist je eine spreizbare Profillasche 22 auf den einander zugewandten Endabschnitten der Schienenabschnitte 2, 3 in die Kanäle 8 beider Profilköpfe 4, 5 eingesetzt. Jede Profillasche 22 ist in beiden Endbereichen mit je einem parallel zu den Flanschen 9, 10 durchgehenden Längsschlitz 23 versehen - siehe auch Fig. 5, 6 -. Der nicht geschlitzte Mittelbereich 24 der Profillasche 22 überbrückt den Schienenstoss 21. Das dem Mittelbereich 24 zugewandte Ende jedes Längsschlitzes 23 endet in einer Bohrung 25. Etwa auf der Hälfte ist jeder Längsschlitz 23 mit einer Spreizanordnung versehen.For connecting two adjacent rail sections 2, 3, i.e. To produce a rail joint 21, an expandable profile tab 22 is inserted into the channels 8 of both profile heads 4, 5 on the mutually facing end sections of the rail sections 2, 3. Each profile tab 22 is provided in both end regions with a longitudinal slot 23 which runs parallel to the flanges 9, 10 - see also FIGS. 5, 6. The non-slotted central region 24 of the profile flap 22 bridges the rail joint 21. The end of each longitudinal slot 23 facing the central region 24 ends in a bore 25. Approximately half of each longitudinal slot 23 is provided with an expansion arrangement.

Jede Spreizanordnung besteht im Prinzip aus einer in eine Schlitzerweiterung des Längsschlitzes 23 einschraubbare Spreizschraube, die zum jeweiligen Steg 7 des Profilkopfes 4, 5 einschraubbar ist. Die Schlitzerweiterung und die Spreizschraube weisen einen relativ zueinander sich in Einschraubrichtung verjüngenden Konus auf.In principle, each expansion arrangement consists of an expansion screw which can be screwed into a slot extension of the longitudinal slot 23 and which can be screwed into the respective web 7 of the profile head 4, 5. The slot widening and the expansion screw have a cone tapering relative to one another in the screwing direction.

Die Figuren 5 und 6 zeigen eine als Durchgangsbohrung 27 mit zylindrischem Gewinde ausgebildete Schlitzerweiterung zur Aufnahme einer hier nicht dargestellten Spreizschraube mit Kegelgewinde.FIGS. 5 and 6 show a slot extension designed as a through bore 27 with a cylindrical thread for receiving an expansion screw with a tapered thread, not shown here.

In Fig. 2 ist als Alternative eine selbsthemmende Konusbuchse 28 mit Gewinde in die Schlitzerweiterung eingesetzt. Die Spreizschraube weist hierbei ein zylindrisches Gewinde auf und ist mit dem Bezugszeichen 29 versehen.In Fig. 2 a self-locking conical bushing 28 with thread is used as an alternative in the slot extension. The expansion screw has a cylindrical thread and is provided with the reference number 29.

Wie aus den Fig. 5 und 6 deutlich erkennbar ist, weist jede Profillasche 22 auf beiden Seiten etwa im Bereich jedes Längsschlitzes 23 je eine Rippe 30 auf, deren Querschnitt dem der Nuten 20 entspricht. Im ungespreizten Zustand - siehe Fig. 5 - verjüngen sich diese Endbereiche in der Draufsicht, im gespreizten Zustand - siehe Fig. 6 - hingegen verlaufen sie parallel zu den Flanschen 9, 10 und den Nuten 20 derart, dass jede in aufeinanderfolgende Kanäle 8 zweier benachbarter Schienenabschnitte 2, 3 eingesetzte Profillasche 22 mit ihren Endbereichen kraftschlüssig an den Innenseiten der Flansche 9, 10 der entsprechenden Profilköpfe 4, 5 anliegt,'wodurch die Flansche 9, 10 beider benachbarter Schienenabschnitte 2, 3 zueinander bündig ausgerichtet sind. Gleichzeitig bewirken die infolge ihrer Querschnittsausbildung in den Nuten 20 kraft- und formschlüssig angeordneten Rippen 30 ein Ausrichten der Stege 7 der benachbarten Schienenabschnitte, so dass der Schienenstoss 21 insgesamt versatzfrei ausgebildet ist. Die Lauf- und Tragrolle 17 und die Führungsrollen 19 des Fahrwerkes 1 können erschütterungsfrei die Schienenstösse 21 überfahren.As can be clearly seen from FIGS. 5 and 6, each profile tab 22 has a rib 30 on both sides approximately in the region of each longitudinal slot 23, the cross section of which corresponds to that of the grooves 20. In the unexpanded state - see FIG. 5 - these end regions taper in plan view, in the expanded state - see FIG. 6 - on the other hand, they run parallel to the flanges 9, 10 and the grooves 20 such that each of them is in successive channels 8 of two adjacent ones Rail sections 2, 3 inserted profile tab 22 with their end areas non-positively against the inner sides of the flanges 9, 10 of the corresponding profile heads 4, 5, 'whereby the flanges 9, 10 of the two adjacent rail sections 2, 3 are aligned flush with each other. At the same time, due to their cross-sectional configuration in the grooves 20, the ribs 30 arranged in a non-positive and positive manner bring about an alignment of the webs 7 of the adjacent rail sections, so that the rail joint 21 is designed to be offset-free overall. The running and support roller 17 and the guide rollers 19 of the chassis 1 can run over the rail joints 21 without vibration.

Alternativ ist es auch möglich, Nuten mit parallel zu den Stegen 7 verlaufenden Nutwänden und komplimentär ausgebildete Rippen mit einer die Tiefe der Nuten unterschreitenden Höhe zu verwenden. Bei einer derartigen Ausbildung liegen die Rippen an den Nutwänden an, so dass sie infolge dieser Formschlussverbindung lediglich ein Ausrichten der Stege 7 der Profilköpfe 4, 5 bewirken.Alternatively, it is also possible to use grooves with groove walls running parallel to the webs 7 and complementary ribs with a height that is below the depth of the grooves. With such a design, the ribs rest on the groove walls, so that they only cause an alignment of the webs 7 of the profile heads 4, 5 as a result of this positive connection.

Die Profillaschen 22 können, da sie spreizbar und ihre Rippen 30-lediglich in den spreizbaren Endbereichen ausgebildet sind, vom Q-förmigen Raum 12 her in die Kanäle 8 eingesetzt werden. Dadurch ergibt sich eine besonders einfache und schnelle Montage. Es ist natürlich auch möglich, die Rippen 30 über die Gesamtlänge der Profillaschen 22 auszubilden. Allerdings macht dies dann ein Einschieben von den Enden der Schienenabschnitte 2, 3 her erforderlich.The profile tabs 22 can be inserted into the channels 8 from the Q-shaped space 12 because they are expandable and their ribs 30 are only formed in the expandable end regions. This results in a particularly simple and quick assembly. It is of course also possible to form the ribs 30 over the entire length of the profile tabs 22. However, this then requires insertion from the ends of the rail sections 2, 3.

Profillaschen mit auf ihrer Gesamtlänge ausgebildeten Rippen können jedoch auch dann vom Q-förmigen Raum 12 her an beliebiger Stelle in die Kanäle 8 eingesetzt werden, wenn sie durch einen durchgehenden Längsschlitz 41 zweigeteilt sind. Eine derartige Profillasche 42 ist in Fig. 7 im gespreizten Zustand schematisch dargestellt. Beide Laschenhälften 43, 44 können einzeln in zwei aufeinanderfolgende Kanäle 8 zweier benachbarter Schienenabschnitte 2, 3 eingesetzt und so zueinander durch Verschieben im Kanal in Längsrichtung ausgerichtet werden, dass Spreizschrauben in die Schlitzerweiterungen 27 eingeschraubt werden können. Natürlich ist es auch möglich, beide Laschenhälften 43, 44 vor dem Einsetzen in den Kanal 8 zusammenzufügen, die Spreizschrauben ggf. mit oder ohne Konusbuchse in die Schlitzerweiterungen einzusetzen und dann die derart zusammengesetzte Profillasche 42 von den Enden der Schienenabschnitte 2, 3 einzuschieben. Die Rippen der Profillasche 42 sind mit dem Bezugszeichen 45 versehen.However, profile tabs with ribs formed over their entire length can also be inserted into the channels 8 from the Q-shaped space 12 at any point if they are divided into two by a continuous longitudinal slot 41. Such a profile tab 42 is shown schematically in Fig. 7 in the spread state. Both tab halves 43, 44 can be inserted individually into two successive channels 8 of two adjacent rail sections 2, 3 and aligned with one another in the longitudinal direction by shifting in the channel in such a way that expansion screws can be screwed into the slot extensions 27. Of course, it is also possible to join the two tab halves 43, 44 together before inserting them into the channel 8, to insert the expansion screws with or without a conical bushing into the slot extensions, and then to insert the profile tab 42 assembled in this way from the ends of the rail sections 2, 3. The ribs of the profile tab 42 are provided with the reference symbol 45.

Die Profillasche 22, 42 und ggf. die Konusbuchsen 28 können aus hochfestem Material, wie beispielsweise Stahl, oder aus Kunststoffmateriel, mit hohen Dämpfungseigenschaften bei ausreichender Festigkeit ausgebildet sein. Im letzteren Falle sind vorzugsweise die Gewinde der Durchgangsbohrungen 27 bzw. der Konusbuchsen 28 auf ihren Endabschnitten nicht ausgeschnitten.The profile tab 22, 42 and possibly the cone bushings 28 can be formed from high-strength material, such as steel, or from plastic material, with high damping properties with sufficient strength. In the latter case, the threads of the through bores 27 or the conical bushings 28 are preferred not cut out on their end sections.

Fig. 8 zeigt ein zweites Ausführungsbeispiel der Fahrschiene mit Schienenabschnitten 40. Hier sind die Profilköpfe 4, 5 auf der gegenüber der Fig. 2 entgegengesetzten Seite des Schienensteges 6 angeordnet. Die Flansche 9 und 10 weisen die gleiche Breite wie der Schienensteg 6 auf, so dass seine dem Q-förmigen Raum 12 abgewandte Seite mit den Aussenseiten der Flansche 9 fluchtet. Dadurch entfällt die im ersten Ausführungsbeispiel dargestellte Rinne 11. Zur Herstellung der Schienenstösse 21 sind die gleichen Profillaschen 22, 42 mit gleicher Spreizanordnung wie in den Fig. 1 bis 7 verwendet. Die Flansche 10 sind im Gegensatz zum vorigen Ausführungsbeispiel etwas weiter in Richtung zueinander verlaufend ausgebildet, so dass die Profillaschen 22, 42 einschliesslich der Spreizschrauben 29 völlig in den Kanälen 8 aufgenommen sind. Als weiterer Unterschied zum vorigen Ausführungsbeispiel findet eine im wesentlichen U-förmige Stützfeder 31 Verwendung. Ihre mit Bohrungen versehenen Flansche sind mittels der Spreizschrauben 29 mit den einander zuweisenden Seiten der Profillaschen 22, 42 verschraubt. Ihr Steg liegt unter Spannung der Gesamthöhe des Schienensteges 6 an. Dadurch wird erreicht, dass die Profillaschen 22, 42 gegen die Stege 7 der Profilköpfe 4, 5 angepresst werden. Infolgedessen können höhere Querkräfte aufgenommen werden.FIG. 8 shows a second exemplary embodiment of the travel rail with rail sections 40. Here, the profile heads 4, 5 are arranged on the opposite side of the rail web 6 as in FIG. 2. The flanges 9 and 10 have the same width as the rail web 6, so that its side facing away from the Q-shaped space 12 is flush with the outer sides of the flanges 9. This eliminates the channel 11 shown in the first embodiment. To produce the rail joints 21, the same profile tabs 22, 42 with the same spreading arrangement as in FIGS. 1 to 7 are used. In contrast to the previous exemplary embodiment, the flanges 10 are designed to extend somewhat further towards one another, so that the profile tabs 22, 42 including the expansion screws 29 are completely accommodated in the channels 8. As a further difference from the previous exemplary embodiment, an essentially U-shaped support spring 31 is used. Their flanges provided with holes are screwed together with the mutually facing sides of the profile tabs 22, 42 by means of the expansion screws 29. Your web rests under tension of the total height of the rail web 6. It is thereby achieved that the profile tabs 22, 42 are pressed against the webs 7 of the profile heads 4, 5. As a result, higher lateral forces can be absorbed.

In Fig. 9 ist die Fahrschiene mit Schienenabschnitten 34 symmetrisch zum Schienensteg 6 mit einem oberen Profilkopf 32 und einem unteren Profilkopf 33 ausgebildet, die beidseitig des Schienenstegs 6 je einen Kanal 8 aufweisen. Mit anderen Worten, diese Fahrschiene enthält vier Kanäle. In jedem Kanal ist eine Profillasche 35 eingeschoben, die im Gegensatz zu den vorhergehenden Ausführungsbeispielen nicht spreizbar ist. Auf jeder Seite des Schienenstegs 6 ist eine der Stützfeder 31 ähnliche Stützfeder 36 mit gleicher Funktion angeordnet. Beide Stützfedern 36 sind durch den Schienensteg 6 hindurch miteinander verschraubt.In Fig. 9, the running rail with rail sections 34 is formed symmetrically to the rail web 6 with an upper profile head 32 and a lower profile head 33, each of which has a channel 8 on both sides of the rail web 6. In other words, this track contains four channels. A profile tab 35 is inserted into each channel, which, in contrast to the previous exemplary embodiments, cannot be expanded. On each side of the rail web 6 a support spring 36 similar to the support spring 31 is arranged with the same function. Both support springs 36 are screwed together through the rail web 6.

In Fig. 10 ist eine Fahrschiene dargestellt, welche der in Fig. 9 gezeigten entspricht. Zu ihrer Versteifung ist ein im wesentlichen U-förmiges Verstärkungsprofil 37 auf einer Seite der Fahrschiene derart angeordnet, dass es mit seinen Flanschen 38 die Kanäle 8 verschliessend am Schienensteg 6 abgestützt und mit einer sich vom Schienensteg 6 entfernenden Abkröpfung 39 mit dem Schienensteg 6 verschraubt ist. Zum Ausrichten sind in die diesem Verstärkungsprofil 37 abgewandten Kanäle 8 eine spreizbare Profillasche 22 oder 42 und eine nicht spreizbare Profillasche 35, letztere in den unteren Profilkopf 33, eingesetzt. In den vom Verstärkungsprofil 37 verschlossenen Kanälen 8 sind keine Profillaschen eingesetzt, da ein gewisser Ausrichteffekt auch vom Verstärkungsprofil 37 bewirkt wird. In den Fig. 9 und 10 sind sämtliche Flansche mit dem Bezugszeichen 10 versehen.FIG. 10 shows a travel rail which corresponds to that shown in FIG. 9. For their stiffening, an essentially U-shaped reinforcement profile 37 is arranged on one side of the running rail in such a way that its flanges 38 support the channels 8 in a closing manner on the rail web 6 and are screwed to the rail web 6 with an offset 39 which is removed from the rail web 6 . For alignment, an expandable profile tab 22 or 42 and a non-expandable profile tab 35, the latter in the lower profile head 33, are inserted into the channels 8 facing away from the reinforcement profile 37. No profile tabs are inserted in the channels 8 closed by the reinforcement profile 37, since a certain alignment effect is also brought about by the reinforcement profile 37. 9 and 10, all flanges are provided with the reference number 10.

Die Erfindung bezieht sich nicht nur auf die dargestellten Ausführungsbeispiele. Beispielsweise können nicht parallele Flansche verwendet werden. Es ist denkbar, die Nut derart im jeweiligen Flansch anzuordnen, dass der Steg des Profilkopfes die obere bzw. untere Nutwand bildet. Auch können andere Spreizelemente als Spreizschrauben, beispielsweise gesicherte Stifte, verwendet werden.The invention relates not only to the exemplary embodiments shown. For example, non-parallel flanges can be used. It is conceivable to arrange the groove in the respective flange such that the web of the profile head forms the upper or lower groove wall. Expansion elements other than expansion screws, for example secured pins, can also be used.

Claims (18)

1. A rail for monorail suspension tracks with preferably electrically driven running gear (1), comprising rail portions (2, 3; 34; 40) interconnected by connecting elements and each comprising a bottom and a top sectional head (4, 5, 32, 33) having a U-shaped cross-section including a channel (8) opening towards the other sectional head and a web (6) connecting the sectional heads to one another, the web (7) of the top sectional head (4) being constructed as a running surface (16) for running and bearing rollers (17) and flanges (9, 10) on the sectional heads being externally constructed as guide surfaces (18) for guide rollers (19) of the running gear, characterised in that flanges (9, 10) of the sectional heads (4 and/or 5, 32 and/or 33) have grooves (20) extending on the channel side in the longitudinal direction of the rail at least in the end regions of each rail portion (2, 3; 34; 40) and the connecting elements are constructed as sectional fishplates (22, 42) insertable into successive channels (8) of each pair of adjacent rail portions (2, 3; 34, 40), the fishplates having longitudinal ribs (30, 45) engaging in the grooves (20) for aligning the running surfaces (16) of the rail portions (2, 3; 34; 40) and the fishplates also being expandable for aligning the guide surfaces (18) of the rail portions (2, 3; 34; 40).
2. A rail according to claim 1, characterised in that the end regions of each expandable sectional fishplate (22) each have a continuous longitudinal slot (23) extending through the fishplate (22) parallel to the vertical axis of the rail portions (2, 3; 34; 40) and holding an expansion device.
3. A rail according to claim 1, characterised in that each expandable sectional fishplate (42) is constructed in the form of two fishplate halves (43, 44) separated by a longitudinal slot (41 ) and expansion devices extending along their entire length and parallel to the vertical axis of the rail portions (2, 3; 34; 40).
4. A rail according to claim 2 or 3, characterised in that the expansion device comprises a slot enlargement and an adjustable screw screwable into the enlargement, the enlargement and the screw both being formed relative to one another with a cone tapering in the screwing-in direction.
5. A rail according to claim 2 or 3, characterised in that the expansion device comprises a slot enlargement and a conical socket (28) disposed in it and a cylindrical adjustment screw (29) screwable into the conical socket (28).
6. A rail according to any of claims 1 to 5, characterised in that the sectional fishplates (22, 42, 35) and if required the conical sockets (28) are made of high-strength material, preferably steel.
7. A rail according to at least one of claims 1 to 5, characterised in that the sectional fishplates (22, 42, 35) and if required the conical sockets (28) are made of plastics having high anti-vibration properties and adequate strength.
8. A rail according to at least one of claims 1 to 7, characterised in that the sectional fishplates (22, 42, 45) can be inserted into the corresponding channel (8) until they abut the web (7).
9. A rail according to at least one of claims 1 to 8, characterised in that the grooves (20) and the longitudinal ribs (30, 45) are substantially rounded trapezia in shape, their narrower parallel sides forming the base of the groove and the back of the longitudinal rib (30,45) respectively.
10. A rail according to at least one of claims 1 to 9, characterised in that the flanges (9) disposed on the same side of the sectional heads (4, 5) of each rail portion (2, 3; 40) and the web (6) connecting them lie in the same plane.
11. A rail according to at least one of claims 1 to 9, characterised in that the rail portions (34) are disposed symmetrically with respect to the web (6).
12. A rail according to at least one of claims 1 to 11, characterised in that the fishplates are constructed so as to bridge expansion joints in the rail portions.
13. A rail according to at least one of claims 1 to 12, characterised in that the fishplates (22, 42,
35) disposed in the bottom and top channels (8) of a rail portion (34; 40) are pressed into the channels (8) by at least one spring (31, 36) bearing against the fishplates (22, 42, 35) and against the web (6).
14. A rail according to at least one of claims 1 to 13, characterised in that a substantially U-shaped reinforcing section member (37) has flanges (38) which close a bottom and top channel (8) of at least one rail portion (34) and bear against the rail web (6), whereas the web (39) of the reinforcing member is screwed to the rail web (6).
15. A rail according to at least one of claims 1 to 14, characterised in that each fishplate has at least one horizontal arm extending away from the rail web and attached at its end to a suspension strap for holding the rail.
16. A rail according to at least one of claims 1 to 15, characterised in that the outer surfaces of the sectional fishplates associated with the flanges (9, 10) of the sectional heads (4, 5, 32, 33) are roughened.
17. A rail according to at least one of claims 1 to 6 and 8 to 16, characterised in that the sectional fishplates (22, 42) are made of a harder material than the flanges (9, 10) of the sectional heads (4, 5,32,33).
EP84111085A 1983-10-26 1984-09-17 Rail for a monorail suspension track Expired EP0141212B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT84111085T ATE31759T1 (en) 1983-10-26 1984-09-17 TRAVEL RAIL FOR MONORAIL.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3338841 1983-10-26
DE19833338841 DE3338841A1 (en) 1983-10-26 1983-10-26 DRIVE RAIL FOR RAILWAY RAILWAY

Publications (3)

Publication Number Publication Date
EP0141212A2 EP0141212A2 (en) 1985-05-15
EP0141212A3 EP0141212A3 (en) 1986-07-09
EP0141212B1 true EP0141212B1 (en) 1988-01-07

Family

ID=6212773

Family Applications (1)

Application Number Title Priority Date Filing Date
EP84111085A Expired EP0141212B1 (en) 1983-10-26 1984-09-17 Rail for a monorail suspension track

Country Status (6)

Country Link
EP (1) EP0141212B1 (en)
AT (1) ATE31759T1 (en)
DD (1) DD232730A5 (en)
DE (2) DE3338841A1 (en)
ES (1) ES291637Y (en)
PT (1) PT79404B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3539751C1 (en) * 1985-11-09 1987-06-11 Mannesmann Ag I-shaped extruded mounting rail for monorails
SE466490B (en) * 1987-08-20 1992-02-24 Interbau Cyprus Ltd A CARRIAGE PROVIDED FOR A DEVICE
FR2717194B1 (en) * 1994-03-14 1996-08-02 Cim Manutique Sa Device for adjusting and blocking the level of the tread between 2 rails placed end to end.

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1928974A1 (en) * 1969-06-07 1970-12-10 Rigola Werk Schmidt Julius Curtain rail that can be assembled from several individual parts. Password: Heavy-duty rail

Also Published As

Publication number Publication date
DD232730A5 (en) 1986-02-05
EP0141212A2 (en) 1985-05-15
PT79404B (en) 1986-08-28
ES291637Y (en) 1987-06-16
DE3338841A1 (en) 1985-05-09
ATE31759T1 (en) 1988-01-15
EP0141212A3 (en) 1986-07-09
ES291637U (en) 1986-10-16
DE3468460D1 (en) 1988-02-11
PT79404A (en) 1984-11-01

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