EP0116668A1 - Rouleau de dressage diamanté pour le dressage de meules - Google Patents
Rouleau de dressage diamanté pour le dressage de meules Download PDFInfo
- Publication number
- EP0116668A1 EP0116668A1 EP83101671A EP83101671A EP0116668A1 EP 0116668 A1 EP0116668 A1 EP 0116668A1 EP 83101671 A EP83101671 A EP 83101671A EP 83101671 A EP83101671 A EP 83101671A EP 0116668 A1 EP0116668 A1 EP 0116668A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- diamond
- form dressing
- roll according
- diamond form
- diamonds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 64
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 47
- 238000000227 grinding Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims abstract description 4
- 229920001342 Bakelite® Polymers 0.000 claims abstract 3
- 239000004637 bakelite Substances 0.000 claims abstract 3
- 229910000906 Bronze Inorganic materials 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010974 bronze Substances 0.000 claims description 7
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 4
- 239000002184 metal Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000010410 layer Substances 0.000 description 6
- 239000002356 single layer Substances 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
- B24B53/14—Dressing tools equipped with rotary rollers or cutters; Holders therefor
Definitions
- the invention relates to a diamond form dressing roller for dressing grinding wheels with a ceramic, Bakelitic or metallic bond.
- Grinding disks with geometrically defined profiles on their grinding surface are used to grind profiles into workpiece surfaces. These profiles must first be brought into the new wheel by dressing and also regenerated from time to time due to the wear of the grinding wheel.
- form grinding a grinding wheel with a pointed profile is used, for example a tip radius of 0.5 mm and an included flank angle of 60 ° with the help of a suitable, usually multi-axis control so guided on the workpiece surface that the profile specified by the control is generated on the workpiece surface.
- the control can consist of a postform control or a numerical control.
- the grinding wheel When grinding profiles, the grinding wheel carries the complete, negatively compliant workpiece profile on its surrounding surface. This means that profile controls and at least one feed movement can be omitted. This process is used for series and mass production due to the saving of grinding time.
- the grinding wheel is dressed either by diamond dressing rollers, which carry the workpiece profile on their surrounding surface, or by diamond shaped rollers. Similar to form grinding, the latter are guided by suitable controls during dressing in such a way that the required grinding wheel profile stored in the control system is created.
- the minimum required tolerances of the workpiece profiles are up to 2 pm today.
- the kinematics of the control must have a corresponding accuracy, but also the area around the diamond form roller itself.
- the profile of the diamond form roller is taken into account when creating the data carrier for the grinding wheel profile. Depending on the profile train currently being trained, different profile zones of the diamond form roller come into engagement. The profile of the diamond form roller must therefore be manufactured with low shape tolerances.
- the smallest dressable concave radius on the grinding wheel is the same as the convex radius R on the diamond form dressing roller. Radii with R ⁇ 0.2 mm are often required. Such form rollers can either only be produced with a small diamond grain size or the radius R must be achieved on the form roller by grinding with diamond grinding wheels. With small radius sizes, however, the wear of the diamond form roller is correspondingly higher, so that the use of such dressing tools proves to be uneconomical.
- diamond form rollers which, for example, have a cylinder part on their surrounding surface.
- the cylinder part is delimited on both sides by radii, which in turn merge tangentially into an end surface inclined at, for example, m 30 °.
- a plurality of diamonds are arranged on the peripheral surface parallel to the axis of rotation of the tool in a layer lying next to one another. Larger grain sizes can be used for these at the same radius R because of their geometric shape than in the previously described embodiment. Because of the additional straight dressing zones, more diamonds are used. This extends the lifespan.
- rollers are further restricted by their geometrical shape, because only concave radii with an included angle of ⁇ 90 ° or ⁇ 90 ° + ⁇ can be dressed.
- diamond shaped rollers are still associated with an inadequate service life due to the wear occurring on the radius, because the most frequent contact and during profile dressing in the region of the radius R. and thus the greatest burden occurs. All these known form rollers have the disadvantage that their service life is at the latest when a layer of diamonds is worn out.
- the invention has for its object to provide diamond form rollers with a longer life and make diamond form rollers usable even with smaller radii than previously seemed economically possible.
- a diamond form dressing roller for this purpose, which is characterized in that the form roller on a surface that after is limited on the outside by a large diameter of the tool, is coated with a diamond coating which is single-layered in the direction of the axis of rotation and multi-layered perpendicular to the axis of rotation.
- a diamond coating which is single-layered in the direction of the axis of rotation and multi-layered perpendicular to the axis of rotation.
- the use of diamonds that are narrowly classified in terms of their grain size comes into consideration. The lower the permissible radius tolerance, the lower the permissible grain size tolerance of the individual diamonds to one another.
- a second base part can support the diamond layer from the side opposite the first base part. An embodiment of such a diamond form roller is shown in a drawing and explained below.
- the base parts 1 and 2 with the diameter D are preferably made of steel. Between the base body parts 1 and 2 is the single layer in the direction of the axis of rotation 3 and perpendicular to the axis of rotation 3 multi-layer diamond coating 4 with the thickness D 1 with the diamonds 5 located on the outermost circumference.
- the diamonds can be around a defined radius R with a close tolerance generate, be closely classified by sieving.
- a sieve fraction can be used that has passed through a sieve with a mesh size of 330 ⁇ m, but remains on a sieve with a mesh size of 290 ⁇ m.
- the sieve fraction can be classified in a known manner, and only the predominantly round or blocky grains can be used.
- the steel are ground round bodies 1 and 2 at the same time through contact with the grinding wheel, so that the particular property to the outermost periphery available diamonds always protrude beyond the basic body, because the diamond because of their hardness g wear less than the steel base bodies 1 and 2 and the bond 6 arranged between the diamonds.
- a state of wear 7 is shown in dashed lines as an example. Due to the successively engaging, diamond-tipped circles up to the dash-dotted line 8, but the pointed shape of the diamond form roller is retained, the life of this dressing tool is far longer than the life of known diamond form rollers, in which the wear is mostly only half a diamond layer already Caused by an inadmissibly large shape deviation at the end of the service life.
- the diamonds are advantageously bound to the base part 1 by means of an electrodeposited nickel coating, the thickness of which is smaller than the diamond grain size.
- other types of binding such as bronze, steel, synthetic resin and the like can also be used.
- a double bond can preferably also be carried out, the single-layer diamond coating being bonded to one base part by galvanic precipitation, but the other base part is sintered, for example, with a bronze, which can optionally be filled with wear-reducing fillers such as cobalt.
- a further embodiment consists in that the base body part 2 is made of sintered bronze, the sintered bronze being sintered directly onto the base body part 1 equipped with the diamond coating.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT83101671T ATE39874T1 (de) | 1983-02-22 | 1983-02-22 | Diamant-formabrichtrolle zum abrichten von schleifscheiben. |
EP83101671A EP0116668B1 (fr) | 1983-02-22 | 1983-02-22 | Rouleau de dressage diamanté pour le dressage de meules |
DE8383101671T DE3378897D1 (en) | 1983-02-22 | 1983-02-22 | Diamond form dressing roller for dressing grinding wheels |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP83101671A EP0116668B1 (fr) | 1983-02-22 | 1983-02-22 | Rouleau de dressage diamanté pour le dressage de meules |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0116668A1 true EP0116668A1 (fr) | 1984-08-29 |
EP0116668B1 EP0116668B1 (fr) | 1989-01-11 |
Family
ID=8190307
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83101671A Expired EP0116668B1 (fr) | 1983-02-22 | 1983-02-22 | Rouleau de dressage diamanté pour le dressage de meules |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0116668B1 (fr) |
AT (1) | ATE39874T1 (fr) |
DE (1) | DE3378897D1 (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0321969A2 (fr) * | 1987-12-23 | 1989-06-28 | Fortuna-Werke Maschinenfabrik GmbH | Roulette de dressage et son procédé de fabrication |
EP0327719A1 (fr) | 1988-01-28 | 1989-08-16 | General Electric Company | Outil pour une meule ainsi que méthode d'utilisation |
US5058562A (en) * | 1989-07-28 | 1991-10-22 | Toyoda Koki Kabushiki Kaisha | Rotary diamond tool for truing grinding wheel |
US5622526A (en) * | 1994-03-28 | 1997-04-22 | J. D. Phillips Corporation | Apparatus for trueing CBN abrasive belts and grinding wheels |
EP0922533A2 (fr) * | 1997-12-09 | 1999-06-16 | ERNST WINTER & SOHN Diamantwerkzeuge GmbH & Co. | Molette de dressage pour meules de rectification |
EP1336456A1 (fr) * | 2002-02-18 | 2003-08-20 | Tyrolit Schleifmittelwerke Swarovski KG | Molette de dressage pour meules de rectification |
US8192256B2 (en) | 1998-07-31 | 2012-06-05 | Saint-Gobain Abrasives, Inc. | Rotary dressing tool containing brazed diamond layer |
WO2015024892A1 (fr) * | 2013-08-19 | 2015-02-26 | Saint-Gobain Diamantwerkzeuge Gmbh & Co. Kg | Rouleau de dressage |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10156661A1 (de) * | 2001-11-17 | 2003-06-05 | Saint Gobain Winter Diamantwer | Diamant-Formabrichtrolle und Verfahren zur Herstellung |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE631396A (fr) * | ||||
CH237231A (de) * | 1942-04-11 | 1945-04-15 | Winter & Sohn Ernst | Abrichtgerät. |
DE1093692B (de) * | 1955-04-21 | 1960-11-24 | Woldemar Ladinsky | Schneidwerkzeug, insbesondere zum Abrichten von Schleifscheiben |
DE1135813B (de) * | 1956-09-13 | 1962-08-30 | Molins Machine Co Ltd | Umlaufendes Kreismesser zum Schneiden von Zigarettenstraengen od. dgl. sowie Verfahren zu seiner Herstellung |
US3154064A (en) * | 1962-04-02 | 1964-10-27 | Koebel Diamond Tool Co | Multiple point diamond tool |
DE7031482U (de) * | 1970-08-22 | 1971-11-11 | Winter & Sohn Ernst | Abrichtwerkzeug mit einer diamantabrichtrolle. |
DE2210267A1 (de) * | 1972-03-03 | 1973-09-13 | Winter & Sohn Ernst | Diamantwerkzeug, insbesondere zum abrichten von schleifscheiben |
GB2044146A (en) * | 1978-05-30 | 1980-10-15 | Henderson Diamond Tool Co Ltd | Manufacture of diamond and like tools |
-
1983
- 1983-02-22 AT AT83101671T patent/ATE39874T1/de not_active IP Right Cessation
- 1983-02-22 EP EP83101671A patent/EP0116668B1/fr not_active Expired
- 1983-02-22 DE DE8383101671T patent/DE3378897D1/de not_active Expired
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE631396A (fr) * | ||||
CH237231A (de) * | 1942-04-11 | 1945-04-15 | Winter & Sohn Ernst | Abrichtgerät. |
DE1093692B (de) * | 1955-04-21 | 1960-11-24 | Woldemar Ladinsky | Schneidwerkzeug, insbesondere zum Abrichten von Schleifscheiben |
DE1135813B (de) * | 1956-09-13 | 1962-08-30 | Molins Machine Co Ltd | Umlaufendes Kreismesser zum Schneiden von Zigarettenstraengen od. dgl. sowie Verfahren zu seiner Herstellung |
US3154064A (en) * | 1962-04-02 | 1964-10-27 | Koebel Diamond Tool Co | Multiple point diamond tool |
DE7031482U (de) * | 1970-08-22 | 1971-11-11 | Winter & Sohn Ernst | Abrichtwerkzeug mit einer diamantabrichtrolle. |
DE2210267A1 (de) * | 1972-03-03 | 1973-09-13 | Winter & Sohn Ernst | Diamantwerkzeug, insbesondere zum abrichten von schleifscheiben |
GB2044146A (en) * | 1978-05-30 | 1980-10-15 | Henderson Diamond Tool Co Ltd | Manufacture of diamond and like tools |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE20321727U1 (de) | 1980-01-26 | 2009-03-12 | Tyrolit-Schleifmittelwerke Swarovski Kg, Schwaz | Abrichtrolle für Schleifscheiben |
EP0321969A2 (fr) * | 1987-12-23 | 1989-06-28 | Fortuna-Werke Maschinenfabrik GmbH | Roulette de dressage et son procédé de fabrication |
EP0321969A3 (en) * | 1987-12-23 | 1990-06-13 | Fortuna-Werke Maschinenfabrik Gmbh | Dressing roll and its manufacturing method |
EP0327719A1 (fr) | 1988-01-28 | 1989-08-16 | General Electric Company | Outil pour une meule ainsi que méthode d'utilisation |
US5058562A (en) * | 1989-07-28 | 1991-10-22 | Toyoda Koki Kabushiki Kaisha | Rotary diamond tool for truing grinding wheel |
US5622526A (en) * | 1994-03-28 | 1997-04-22 | J. D. Phillips Corporation | Apparatus for trueing CBN abrasive belts and grinding wheels |
EP0922533A2 (fr) * | 1997-12-09 | 1999-06-16 | ERNST WINTER & SOHN Diamantwerkzeuge GmbH & Co. | Molette de dressage pour meules de rectification |
EP0922533A3 (fr) * | 1997-12-09 | 2001-03-28 | ERNST WINTER & SOHN Diamantwerkzeuge GmbH & Co. | Molette de dressage pour meules de rectification |
US8192256B2 (en) | 1998-07-31 | 2012-06-05 | Saint-Gobain Abrasives, Inc. | Rotary dressing tool containing brazed diamond layer |
US8579681B2 (en) | 1998-07-31 | 2013-11-12 | Saint-Gobain Abrasives, Inc. | Rotary dressing tool containing brazed diamond layer |
EP1336456A1 (fr) * | 2002-02-18 | 2003-08-20 | Tyrolit Schleifmittelwerke Swarovski KG | Molette de dressage pour meules de rectification |
WO2015024892A1 (fr) * | 2013-08-19 | 2015-02-26 | Saint-Gobain Diamantwerkzeuge Gmbh & Co. Kg | Rouleau de dressage |
Also Published As
Publication number | Publication date |
---|---|
ATE39874T1 (de) | 1989-01-15 |
DE3378897D1 (en) | 1989-02-16 |
EP0116668B1 (fr) | 1989-01-11 |
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