EP0096075A1 - Conversion of fluoroanhydrite to plaster - Google Patents
Conversion of fluoroanhydrite to plasterInfo
- Publication number
- EP0096075A1 EP0096075A1 EP83900397A EP83900397A EP0096075A1 EP 0096075 A1 EP0096075 A1 EP 0096075A1 EP 83900397 A EP83900397 A EP 83900397A EP 83900397 A EP83900397 A EP 83900397A EP 0096075 A1 EP0096075 A1 EP 0096075A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluoroanhydrite
- fluorogypsum
- gypsum
- water
- calcium sulfate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F11/00—Compounds of calcium, strontium, or barium
- C01F11/46—Sulfates
- C01F11/466—Conversion of one form of calcium sulfate to another
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
- C04B11/02—Methods and apparatus for dehydrating gypsum
- C04B11/024—Ingredients added before, or during, the calcining process, e.g. calcination modifiers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
Definitions
- This invention relates to a process for transforming fluoroanhydrite into gypsum plaster and gypsum wallboard products.
- Fl ⁇ ororanhydrite is a by-product in the manufacture of hydrogen fluoride from the sulfuric acid treatment of fluorite (calcium fluoride).
- fluorite calcium fluoride
- the fluoroanhydrite which is contaminated with sulfuric acid, is neutralized with lime or calcium carbonate additions and allowed to hydrate naturally over a several year period of time while weathering in waste heaps. It had been hoped that upon weathering such materials would then be usable in the industrial manufacture of various products. This has not proven to be the case. Description of the Prior Art
- fluoroanhydrite contains other impurities.
- Fluoroanhydrite or fluorogypsum can contain up to 2-3% fluoride, probably derived from unreacted calcium fluoride, together with smaller quantities of unreacted soluble and insoluble silicofluorides.
- fluorine impurity species probably a fluoroaluminum complex anion such as [AlF-H 2 O -2 ] impede the practical commercial conversion of the stockpiled material into calcium sulfate hemihydrate.
- these impurities inhibit the hydration
- a part of the findings of the present invention is that while some of the fluorine and aluminum species contamination in by-product fluoroanhydrite can bo removed by careful washing during the various conversion stages, complex species are trapped in the growing calcium sulfate crystal. By including reactive silicates during various stages of the processing, the crystallized species can either be inhibited in their growth and/or removed from the calcium sulfate crystals.
- the starting material is a residue from the process of manufacturing hydrofluoric acid from fluorospar.
- Fluoroanhydrite fresh from the reactor may be treated by the process of this invention and then stored for gradual conversion.
- weathered stockpile material containing fluorogypsum as well as fluoroanhydrite may be treated.
- treatment may be carried out during calcination of the fluorogypsum to fluorostucco.
- hot fluoroanhydrite directly from the reactor may be blended with the reactive siliceous material and passed to briquetting or pelletizing apparatus for mixing with a suitable binder while being formed into briquettes or pellets.
- the briquettes may then be warehoused or stockpiled while the conversion to fluorogypsum occurs. Thereafter, the fluorogypsum is calcined to fluorostucco for use as plaster products or subsequent rehydration in gypsum board manufacture.
- Suitable active siliceous materials preferably include Portland cement, finely ground expanded perlite, diatomaceous earth, reactive colloidal silica such as Cab-O-Sil® silica or Aerosil® fumed pyrogenic silica and alkaline earth metal silicates such as sodium, potassium and calcium silicate. These are all siliceous products having high surface areas (greater than about 10,000 square centimeters per gram) and having chemically reactive sites due to surface deformaties, such as chemically incomplete silicon dioxide surfaces, missing oxygen atoms in the alkali metal silicates and Portland cement, or stressed crystal configurations in expanded perlite sintered or fumed silicas and diatomaceous earth. Other reactive siliceous products suitable for use in this invention will be evident from this description.
- siliceous material Generally inclusion of about 1-10% by weight of the active siliceous material based on the weight of calcium sulfate present in the fluoroanhydrite will produce satisfactory results. Preferred amounts of siliceous material are dependent upon the time at which the material is added in the process and the particular siliceous material.
- the difficult contaminant species are co-crystalline or occluded, i.e., as the fluoroanhydrite is undergoing the transformation to fluorogypsum, contaminant ions in the surrounding solution crystallize on the growing gypsum phase and are occluded or co-crystallized in the gypsum matrix. It has now been found that these contaminating ions can be rendered inactive in the solution phase, and then the gypsum which re-crystallizes is relatively free of impurities and has properties similar to those of natural gypsum.
- the preferred first step for fresh or weathered fluoroanhydrite material is a water or dilute acid wash.
- washing the weathered material twice with water, with a light grinding in between washings drammatically increased the surface area from about 6,000 cm 2 /g to 15,900 cm 2 /g; and reduces the set time with a standard amount of accelerator from approximately 12 minutes without washing to 6.3 minutes after the double washing.
- the light grinding and second wash released some of the impurities.
- the same treatment steps using 32% sulfuric acid instead of water gave an even better accelerated set time response of 4 minutes.
- neither of these treatments provided sufficient strength or the dispersion disintegration characteristics of natural gypsum.
- active siliceous materials may be added to the mixing (gauging) water of fluorostucco.
- the following were evaluated as slurry additives to fluorostucco obtained by calcining different weathered fluorogypsum samples without any adjustments. The samples were from different locations in the fluorogypsum pile and analysis indicated widely varying degrees of hydration and chemicals content:
- active siliceous materials may be added to the fluorogypsum at the stage of calcination to fluorostucco.
- the additives were mixed with weathered fluorogypsum and then kettle calcined under standard conditions. Since kettle calcination itself is a topatactic dehydration, the additives at this point should have a surface effect rather than a crystallographic effect.
- the difficult-to-remove contaminant species are co-crystalline.
- the fluoroanhydrite is undergoing the transformation to fluorogypsum, contaminant ions in the surrounding solution crystallize on the growing gypsum phase and are occluded in the gypsum matrix.
- the high drag temperature of the fluorogypsum demonstrates the adverse effect of even low concentrations of the impurities in the gypsum lattice.
- the impurity species probably a fluoroaluminum ion complex such as [A1F 5 (H 2 O)] -2 , desensitizes the calcined fluorostucco to the presence of accelerators in the mixing water.
- Fluoroanhydrate Hydration Additive The additives listed below were mixed with fluoroanhydrite and neutralized gypsum pond water and allowed to weather hydrate over time. When the samples had hydrated to an appreciable extent above 70% gypsum they were kettle calcined without further additive addition to fluorostucco and the Vicat and temperature rise set times of the materials with and without 10 pounds per ton setting accelerator and gauging water without further additive addition were determined:
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Civil Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Glass Compositions (AREA)
Abstract
Du plâtre de gypse et des produits de plaque de paroi en gypse peuvent être fabriqués à partir de fluoroanhydrite en mettant en contact le fluoroanhydrite avec une silice réactive sélectionnée parmi le groupe comprenant essentiellement le ciment Portland, la perlite, le calcium, le silicate de sodium ou le silicate de potassium, la silice colloïdale pyrogénée et les terres de diatomées; après conversion progressive du fluoroanhydrite en fluorogypse sensiblement pur, le gypse purifié est traité de manière conventionnelle dans la fabrication industrielle de produits en plâtre. La silice réactive peut être ajoutée au fluoroanhydrite soit pendant la conversion graduelle par vieillissement dans l'eau en fluorogypse, soit pendant l'hydrocalcination du fluorogypse en stuc, soit à l'eau de jaugeage pendant la formation de produit de plaque de paroi ou de plâtre de gypse à partir du fluorostuc.Gypsum plaster and gypsum wallboard products can be made from fluoroanhydrite by contacting fluoroanhydrite with a reactive silica selected from the group consisting essentially of Portland cement, perlite, calcium, sodium silicate or potassium silicate, colloidal fumed silica and diatomaceous earths; after progressive conversion of the fluoroanhydrite into a substantially pure fluorogypsum, the purified gypsum is treated in a conventional manner in the industrial manufacture of plaster products. Reactive silica can be added to fluoroanhydrite either during the gradual conversion by aging in water to fluorogypsum, or during hydrocalcination of fluorogypsum to stucco, or to gauging water during the formation of wall plate or gypsum plaster from the fluorostuc.
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US33257981A | 1981-12-21 | 1981-12-21 | |
US332579 | 1989-03-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0096075A1 true EP0096075A1 (en) | 1983-12-21 |
EP0096075A4 EP0096075A4 (en) | 1984-06-13 |
Family
ID=23298864
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19830900397 Withdrawn EP0096075A4 (en) | 1981-12-21 | 1982-12-21 | Conversion of fluoroanhydrite to plaster. |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0096075A4 (en) |
AU (1) | AU1150583A (en) |
WO (1) | WO1983002266A1 (en) |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA590594A (en) * | 1960-01-12 | Calligaris Giuseppe | Process for de-acidifying anhydrous gypsum produced from fluorspar | |
US1756637A (en) * | 1927-04-09 | 1930-04-29 | Rumford Chemical Works | Method of preparing by-product calcium sulphate for plaster |
US1969449A (en) * | 1931-10-17 | 1934-08-07 | Rumford Chemical Works | Process of producing by-product calcium sulphate |
US2606127A (en) * | 1949-03-25 | 1952-08-05 | Weber Herman | Light-weight building materials and their manufacture from synthetic anhydrous calcium sulfate |
US3042537A (en) * | 1961-06-23 | 1962-07-03 | W J Newell | Gypsum plaster |
GB983204A (en) * | 1962-05-26 | 1965-02-10 | Bayer Ag | A process for the neutralisation of calcium sulphate containing hydrofluoric acid and sulphuric acid |
AT273042B (en) * | 1967-04-07 | 1969-07-25 | Chemie Linz Ag | Process for removing fluorine and phosphate from phosphoric acid precipitation gypsum |
GB1248037A (en) * | 1968-01-13 | 1971-09-29 | Fisons Ltd | Calcium sulphate |
US3847634A (en) * | 1973-03-12 | 1974-11-12 | R Vickery | Synthetic lightweight building material |
AT346223B (en) * | 1974-12-11 | 1978-10-25 | Chemie Linz Ag | METHOD FOR OBTAINING LOW-FLUORINE PLASTER AS WASTE PRODUCT FROM THE WET PHOSPHORIC ACID METHOD |
AT345251B (en) * | 1976-05-31 | 1978-09-11 | Chemie Linz Ag | METHOD FOR MANUFACTURING LOW FLUORINE CALCIUM SULFATE |
JPS5941938B2 (en) * | 1976-12-02 | 1984-10-11 | 日産化学工業株式会社 | Method for improving flow value of gypsum slurry |
-
1982
- 1982-12-21 WO PCT/US1982/001776 patent/WO1983002266A1/en not_active Application Discontinuation
- 1982-12-21 AU AU11505/83A patent/AU1150583A/en not_active Abandoned
- 1982-12-21 EP EP19830900397 patent/EP0096075A4/en not_active Withdrawn
Non-Patent Citations (2)
Title |
---|
No relevant documents have been disclosed * |
See also references of WO8302266A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP0096075A4 (en) | 1984-06-13 |
AU1150583A (en) | 1983-07-15 |
WO1983002266A1 (en) | 1983-07-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
FR2529192A1 (en) | CEMENT COMPOSITION BASED ON ALUMINA AND ANHYDRITE FOR THE PRODUCTION OF CURED CEMENT AND ADDITIVE THEREOF | |
JPH04500064A (en) | Method for producing purified calcium sulfate in aqueous medium | |
CN114751662B (en) | Preparation method of alkaline steel slag activity excitant and steel slag cementing material | |
US4781760A (en) | Method for improving the properties of cement mortar and concrete | |
EP0096075A1 (en) | Conversion of fluoroanhydrite to plaster | |
US3847634A (en) | Synthetic lightweight building material | |
CA1206980A (en) | Conversion of fluoroanhydrite to plaster | |
US3087825A (en) | Corrosion-resistant cementitious mineral building materials and method of productionof the same | |
KR100417528B1 (en) | Liquid-phase admixture components of dual components based on fluosilicate salt for improving waterproofing and strength of concrete and its manufacturing method | |
JPH10245555A (en) | Cemental solidifier for organic soil | |
JP2716758B2 (en) | Cement admixture | |
JPH09279142A (en) | Solidifying material for stabilizing treatment of soil property | |
US3574648A (en) | Method for the production of synthetic calcium sulfate hemihydrate | |
JP4225560B2 (en) | Soil hardening material | |
JPS55167127A (en) | Continuously converting method for anhydrous gypsum into gypsum | |
US1747551A (en) | Building cement or plaster | |
EP0642467B1 (en) | Direct formation of alpha-calcium-sulfate-hemihydrate under atmospheric presssure | |
JP3377582B2 (en) | Granulated slag powder of accelerated setting type blast furnace and method for producing the same | |
CN114538812B (en) | Anhydrous II-type gypsum and preparation method thereof | |
JP4069527B2 (en) | Cement-based ground improvement material | |
SU1691339A1 (en) | Method for obtaining additive to cement | |
JP2737872B2 (en) | Processing method of α-type calcium sulfate hemihydrate and its product | |
SU1680660A1 (en) | Method for obtaining binding agent | |
JPS6182899A (en) | Caking material for sludge | |
KR20210105727A (en) | Method of recovering high quality sodium fluoride by treating waste water including fluorine compound with ammonium ion |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
AK | Designated contracting states |
Designated state(s): DE FR GB |
|
17P | Request for examination filed |
Effective date: 19840105 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
18D | Application deemed to be withdrawn |
Effective date: 19860701 |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: PALMER, JAY W. Inventor name: BRUCE, ROBERT BYRON Inventor name: GAYNOR, JOHN C. |