EP0090518B1 - Wärmeisolierungsmodul - Google Patents

Wärmeisolierungsmodul Download PDF

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Publication number
EP0090518B1
EP0090518B1 EP83301228A EP83301228A EP0090518B1 EP 0090518 B1 EP0090518 B1 EP 0090518B1 EP 83301228 A EP83301228 A EP 83301228A EP 83301228 A EP83301228 A EP 83301228A EP 0090518 B1 EP0090518 B1 EP 0090518B1
Authority
EP
European Patent Office
Prior art keywords
strips
block
retaining means
thermally insulating
under compression
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP83301228A
Other languages
English (en)
French (fr)
Other versions
EP0090518A1 (de
Inventor
Melvyn Alan Watkins
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUEL CONSERVATION SERVICES Ltd
Original Assignee
FUEL CONSERVATION SERVICES Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUEL CONSERVATION SERVICES Ltd filed Critical FUEL CONSERVATION SERVICES Ltd
Priority to AT83301228T priority Critical patent/ATE20496T1/de
Publication of EP0090518A1 publication Critical patent/EP0090518A1/de
Application granted granted Critical
Publication of EP0090518B1 publication Critical patent/EP0090518B1/de
Expired legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/0003Linings or walls
    • F27D1/0006Linings or walls formed from bricks or layers with a particular composition or specific characteristics
    • F27D1/0009Comprising ceramic fibre elements
    • F27D1/0013Comprising ceramic fibre elements the fibre elements being in the form of a folded blanket or a juxtaposition of folded blankets

Definitions

  • the retaining means is flexible, when it may be in the form of a thread or cord.
  • Such flexible thread or cord may be threaded transversely in a back and forward fashion through the compressed strips, and may also extend around the exterior of the block.
  • the retaining means may be in the form of at least one "skewer” passing transversely through the compressed and side-by-side low thermal mass strips.
  • the low thermal mass material, from which the strips are made is a refractory fibre of alumina and silica suitable for continuous exposure to operating temperatures of 1260°C (2300°F).
  • a suitable material for operating at a higher temperature of, say, 1425°C (2600°F) is a fibrous refractory material of an alumina, silica and chromia composition.
  • thermally insulating block the strips are U-shaped, thereby providing a block with one of its major surfaces corrugated and the other, planar.
  • the invention also provides a method of manufacturing a thermally insulating block comprising the steps of arranging a plurality of strips of low thermal mass material in side-by-side relationship, transversely compressing the strips together, and maintaining the so-compressed strips under compression with retaining means, extending through the interior of the block generally transversely with respect to the strips, characterised in that the retaining means is of the same material as that of the strips.
  • the steps of transversely compressing the strips and maintaining the strips under compression are performed simultaneously by passing the retaining means through the strips.
  • the steps of transversely compressing the strips and maintaining the strips under compression precede the step of truncating the corrugations.
  • thermally insulating blocks in accordance with the invention or when made by a method in accordance therewith, can be secured to the inner surfaces of, say, a furnace, by cementing one of the major surfaces thereof and then pressing this surface against the furnace wall in the required position.
  • the corrugated block having U-shaped strips it is the planar major surface which is preferably secured to the internal surface of the furnace wall.
  • thermally insulating block in accordance with the invention as well as its inventive method of manufacture, will now be described by way of example and with reference to the accompanying drawing which shows a perspective view of the block.
  • a scrim cloth of the same material as that from which the strips 2 are made is wrapped around the block, preferably leaving the opposed end faces of the U-shaped strips 2 exposed. Such wrapping can be adhesively secured to the block 1.
  • a single layer of low thermal mass material such as either of those described above and capable of withstanding respective operating temperatures of 1260°C (2300°F) and 1425°C (2600°F)
  • 1260°C (2300°F) and 1425°C (2600°F) has been folded to form an intermediate corrugated block.
  • One major face of the intermediate block has then had its corrugations truncated, thereby forming the plurality of side-by-side, generally U-shaped strips 2 which are subsequently subjected to a transverse compressional force.
  • this truncation step may follow the compression and retaining steps.
  • the thread 3 passes transversely through the strips 2 and is secured in a suitable manner to maintain the block 1 under compression.
  • Such a block 1 could also be made by forming two or more intermediate blocks, of equal thickness, which may then be secured together in side-by-side relationship under compression.
  • each block 1 can then be fixed to the internal surface of a furnace wall by cementing the planar, truncated face thereto.
  • the transversely compressing and maintaining under compression steps can be formed simultaneously, and preferably when the retaining means is in the form of a flexible thread or cord passing transversely through the side-by-side strips, whereby tightening or tensioning of the thread or cord 3 actually compresses the strips together and, then, subsequently retains them in the compressed state.

Claims (13)

1. Wärmeisolierblock (1) zur Verwendung beim Auskleiden der Abdeckungen, Wände, Böden, Türen und Rohre in Hochöfen, Röstöfen, Industrieöfen, od.dgl., bestehend aus einer Vielzahl von Streifen (2) eines Materials mit niedriger thermischer Masse, die mit Hilfe von Sicherungsmitteln (3), welche im wesentlichen quer zu den Streifen (2) das Innere des Blocks (1) durchsetzen, unter Pressung und Seite an Seite zusammengehalten sind, dadurch gekennzeichnet, daß die Sicherungsmittel (3) aus dem gleichen Material bestehen wie die Streifen (2).
2. Wärmeisolierblock (1) nach Anspruch 1, dadurch gekennzeichnet, daß die Sicherungsmittel (3) einen flexiblen Faden oder eine flexible Schnur aufweisen.
3. Wärmeisolierblock (1) nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Streifen (2) aus einem feuerfesten Fasermaterial hergestellt sind, das Aluminiumoxyd und Siliziumoxyd enthält.
4. Wärmeisolierblock (1) nach Anspruch 3, dadurch gekennzeichnet daß das feuerfeste Fasermaterial auch Chromoxyd enthält.
5. Wärmeisolierblock (1) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Streifen (2) im wesentlichen U-förmig sind, wobei eine Hauptoberfläche des Blocks gewellt und die andere Hauptoberfläche des Blocks (1) eben ist.
6. Verwendung eines Wärmeisolierblocks nach einem der vorhergehenden Ansprüche als Teil der Auskleidung eines Hochofens, Röstofens, Industrieofens od. dgl.
7. Verfahren zur Herstellung eines Wärmeisolierblocks (1) welches folgende Schritte aufweist: Anordnung einer Vielzahl von Streifen (2) niedriger thermischer Masse Seite- an Seite, gegenseitiges Zusammenpressen der Streifen (2) in Querrichtung, Halten der solchermaßen zusammengepreßten Streifen (2) unter Druck mit Hilfe von Sicherungsmitteln (3), die sich durch das Innere des Blocks (1) im wesentlichen quer zu den Streifen (2) erstrecken, dadurch gekennzeichnet, daß die Sicherungsmittel (3) aus dem gleichen Material bestehen wie die Streifen (2).
8. Verfahren nach Anspruch 7, dadurch gekennzeichnet, daß die Sicherungsmittel (3) als flexibler Faden oder flexible Schnur ausgebildet sind.
9. Verfahren nach einem der Ansprüche 7 od. 8, dadurch gekennzeichnet, daß die Vielzahl von Streifen aus einem feuerfesten Material hergestellt ist, das Aluminiumoxyd oder Siliziumoxyd enthält.
10. Verfahren nach Anspruch 9, dadurch gekennzeichnet, daß das feuerfeste. Material auch Chromoxyd enthält.
11. Verfahren nach einem der Ansprüche 7 bis 10, dadurch gekennzeichnet, daß die Schritte des Querverpressens der Streifen (2) und des Unter-Druck-Haltens der Streifen gleichzeitig, mittels Durchsetzen der Sicherungsmittel (3) durch die Streifen ausgeführt werden.
12. Verfahren nach einem der Ansprüche 7 bis 11, dadurch gekennzeichnet, daß zur Herstellung des Blocks (1) eine Lage niedriger thermischer Masse unter Bildung von Wellungen gefaltet wird und zumindest an einer Hauptoberfläche des Blocks die Wellungen abgeschnitten werden, um die Vielzahl von Seite-an-Seite gelegenen Streifen (2) herzustellen.
13. Verfahren nach Anspruch 11, dadurch gekennzeichnet, daß die Schritte des Querverpressens der Streifen (2) und des Unter-Druck-Haltens der Streifen vor dem Schritt des Abschneidens der Wellungen erfolgen.
EP83301228A 1982-03-27 1983-03-08 Wärmeisolierungsmodul Expired EP0090518B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT83301228T ATE20496T1 (de) 1982-03-27 1983-03-08 Waermeisolierungsmodul.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8209080 1982-03-27
GB8209080 1982-03-27

Publications (2)

Publication Number Publication Date
EP0090518A1 EP0090518A1 (de) 1983-10-05
EP0090518B1 true EP0090518B1 (de) 1986-06-18

Family

ID=10529341

Family Applications (1)

Application Number Title Priority Date Filing Date
EP83301228A Expired EP0090518B1 (de) 1982-03-27 1983-03-08 Wärmeisolierungsmodul

Country Status (4)

Country Link
EP (1) EP0090518B1 (de)
AT (1) ATE20496T1 (de)
DE (1) DE3364133D1 (de)
GB (1) GB2117877B (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2190167B (en) * 1986-05-09 1990-05-09 Thomas James Twort Furnace pipe insulation
DE4119990A1 (de) * 1991-06-18 1992-12-24 Forsch Anorganische Werkstoffe Verbundplatte

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0018677A1 (de) * 1979-04-13 1980-11-12 Heattreatment Advising Company N.V. Ofenwände mit aus keramischen Fasern bestehenden Bauteilen

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1038498A (en) * 1963-08-13 1966-08-10 Steetley Refractory Brick Comp Improvements in or relating to refractory units for use in lining metallurgical furnaces
US3819468A (en) * 1971-06-28 1974-06-25 Sander Ind Inc High temperature insulation module
US3832815A (en) * 1973-01-29 1974-09-03 Flinn & Dreffein Eng Co Modular insulation of fibrous material
GB1545842A (en) * 1976-03-17 1979-05-16 Johns Manville Furnace lining apparatus
GB2004039B (en) * 1977-05-13 1982-01-20 Clinotherm Ltd Furnaces and ovens
GB2004626B (en) * 1977-09-22 1982-05-06 Studweldpro Uk Ltd Insulation materials
GB2070748A (en) * 1980-03-04 1981-09-09 Ductile Hot Mill Ltd Panel for a furnace wall structure
US4339902A (en) * 1980-06-30 1982-07-20 Manville Service Corporation Multiple layer thermal insulation device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0018677A1 (de) * 1979-04-13 1980-11-12 Heattreatment Advising Company N.V. Ofenwände mit aus keramischen Fasern bestehenden Bauteilen

Also Published As

Publication number Publication date
GB2117877B (en) 1985-05-09
DE3364133D1 (en) 1986-07-24
ATE20496T1 (de) 1986-07-15
GB2117877A (en) 1983-10-19
EP0090518A1 (de) 1983-10-05
GB8302934D0 (en) 1983-03-09

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