EP0089294B1 - Procédé et installation de lixiviation in situ de minerai - Google Patents
Procédé et installation de lixiviation in situ de minerai Download PDFInfo
- Publication number
- EP0089294B1 EP0089294B1 EP83400540A EP83400540A EP0089294B1 EP 0089294 B1 EP0089294 B1 EP 0089294B1 EP 83400540 A EP83400540 A EP 83400540A EP 83400540 A EP83400540 A EP 83400540A EP 0089294 B1 EP0089294 B1 EP 0089294B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solution
- pressure
- conduit
- lixiviation
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 25
- 238000009434 installation Methods 0.000 title claims description 18
- 238000011065 in-situ storage Methods 0.000 title claims description 7
- 239000000243 solution Substances 0.000 claims description 144
- 238000002347 injection Methods 0.000 claims description 67
- 239000007924 injection Substances 0.000 claims description 67
- 238000011144 upstream manufacturing Methods 0.000 claims description 43
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 30
- 239000001301 oxygen Substances 0.000 claims description 30
- 229910052760 oxygen Inorganic materials 0.000 claims description 30
- 239000012071 phase Substances 0.000 claims description 12
- 239000011435 rock Substances 0.000 claims description 7
- 230000002706 hydrostatic effect Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims 1
- 239000007792 gaseous phase Substances 0.000 claims 1
- 210000000056 organ Anatomy 0.000 claims 1
- 238000002386 leaching Methods 0.000 description 61
- 238000011084 recovery Methods 0.000 description 16
- 238000007872 degassing Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 3
- 230000003416 augmentation Effects 0.000 description 3
- 238000004581 coalescence Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000003637 basic solution Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000003889 chemical engineering Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 206010017076 Fracture Diseases 0.000 description 1
- 208000013201 Stress fracture Diseases 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- DNYWZCXLKNTFFI-UHFFFAOYSA-N uranium Chemical compound [U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U][U] DNYWZCXLKNTFFI-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/34—Arrangements for separating materials produced by the well
- E21B43/40—Separation associated with re-injection of separated materials
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/28—Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent
Definitions
- the present invention relates to a method and an installation for in situ leaching of ores, such as nickel, cobalt, copper, uranium, etc., using a leaching solution composed of a basic solution in which oxygen is added which is circulated in a pipe placed in an injection well, said pipe emerging at its downstream end in a bottom zone called leaching, with recovery in one or more recovery wells a composite solution incorporating metal compounds extracted from the ore, which is treated to separate said compounds, then is regenerated with the optional addition of basic products, reoxygenation and recycling in said injection well pipe.
- a network of a plurality of injection wells distributed on the surface is used with a plurality of recovery wells also distributed on the surface and at a distance from the injection wells.
- oxidant the oxygen which is dissolved in the basic solution, because it is less expensive than hydrogen peroxide but its low solubility in aqueous solutions makes its use delicate.
- the first drawback of the use of oxygen in a leaching solution lies in the formation, when incorporating sufficient quantities of oxygen, of oxygen bubbles with a diameter greater than a few tens of microns, thus forming a two-phase mixture which flows with difficulty through the micro-fractures of the rock so that one is forced to artificially fracture the ore between an injection well and a recovery well, for example with explosives, which allows the passage of the two-phase leaching solution, but such a fracturing operation is delicate and costly.
- the average pressure in the vertical injection pipe is close to half of the fracturing pressure at the top of the leaching zone and therefore, the concentration of dissolved oxygen is at most equal to half of what 'one might hope for operational pressure in the leaching area. For all these reasons, the oxygen utilization yield is low, of the order of 40%.
- the subject of the present invention is a process for in situ leaching of ore which avoids all the drawbacks mentioned above by certainly eliminating any formation of oxygen bubbles while approaching, throughout the leaching zone of the limit saturation for a pressure slightly lower than the fracturing pressure of the rock. Thanks to this measure, the leaching solution has very effective properties with regard to the dissolution of the ore, so that one can obtain an oxygen utilization yield very close to 100%.
- the internal diameter of the injection pipe is chosen so that the pressure of the leaching solution increases, preferably, slightly, during its transfer into said pipe, the value of the pressure of said solution at the downstream end of said pipe being reduced to a value just equal to that of the pressure of said solution at the upstream end of said pipe, by expansion of said solution through throttling means placed in the lower part of said pipe.
- the internal diameter of the injection pipe is chosen so that the pressure of the leaching solution increases, preferably, slightly, during its transfer into said pipe, the value of the pressure of said solution at the downstream end of said pipe being brought to a value barely higher than that of the pressure of said solution at the upstream end of said pipe, by expansion of said solution through throttling means placed in the lower part of said pipe.
- the difference between the pressure at the downstream end and the pressure at the upstream end is preferably less than or equal to 1 bar.
- the throttling means placed at the bottom of the injection pipe can be, for example, constituted by a thin-walled orifice or by a valve which may adjust the opening by suitable means placed on the surface.
- the calculation of the diameter of the throttle orifice as a function of the desired effect is carried out by conventional methods such as those described in the "Unit Operations of Chemical Engineering" manual cited above.
- the invention also relates to an installation for implementing the method according to the invention.
- throttling means are placed at the bottom of the injection pipe.
- FIG. 1 shows an installation which comprises, in the ground, a plurality of injection wells, only one of which is represented in (1), which are uniformly distributed on the surface and recovery wells, of which only one is shown in (2), also distributed between said injection wells.
- Each injection well is equipped with an injection pipe (3) opening at its downstream end into a leaching zone (4).
- the pipe (3) passes through a seal (5) with the well (1), the seal (5) being placed a little above the downstream end of said condite (3).
- Each injection pipe (3) is supplied with leaching solution by a pipe (6) ending at one at the surface end of the injection pipe (3), on the other hand at the surface end d '' a recovery conduit (7) formed in each recovery well (2), each conduit (7) having a downstream end at a level lower than that of an injection conduit (3), but nevertheless at a level intermediate of the leaching zone (4).
- Each recovery duct (7) incorporates a pump (11) located near its downstream end, which is set in motion for example by a vertical shaft (12) from a driving eccentric (13). In this way, the leaching solution loaded with dissolved metal compounds extracted from the ore and which flows in the direction of the arrow F is taken up by the pump (11) and is recycled through the conduit (6) to an injection well.
- this conduit (6) successively incorporates from the recovery conduit (7), a separation device (20), from which the metals are extracted in (21) from the leaching solution, a pressure pump (22) carrying the leaching solution at an elevated pressure little lower than the fracturing pressure of the rock then, at this pressure, a supersaturation oxygenator (23), a phase separator (24), the liquid phase only being directed towards the injection conduits (3 ) by a flow measurement member (25), while the gas phase (26) is recycled by a booster (27) to the oxygenator (23), preferably on an oxygen supply duct (28) terminating to this oxygenator (23).
- the oxygenator (23) is preferably a pipe-type reactor as described, for example, in the article by A.I. Ch. E. Journal of September 1964 "Gas Phase Controlled Mass Transfer in Two Phases Annular Horizontal Flow" by J. D. Anderson, R. E. Bellinger and D. E. Lamb.
- the internal diameter d of the injection line (3) (for example, depending on the relationship so that the pressure of the leaching solution, which had the value P 3a at the upstream end 3a of the pipe (3) remains constant during its transfer into this pipe. More precisely, from the upstream end 3a to the downstream end 3b, at each elementary level of the pipe (3), the pressure decrease due to pressure losses is just equal to the pressure increase due hydrostatic effect; so that the pressure of the solution remains constant throughout its path in the pipe (3) and that its value P 3b at the downstream end 3b is equal to the value P 3a at the upstream end 3a.
- FIG 2 there is shown an in situ ore leaching facility, much of which is similar to the facility shown in Figure 1 (the same references have been assigned to the same elements).
- This installation comprises a plurality of injection wells (1) and recovery wells (2).
- Each recovery well (2) is analogous to the recovery well shown in la_figure 1; the recovery duct (7) is connected, at its surface end, to a duct (6) which successively comprises a separation device (20), a pressure pump (22), a supersaturation oxygenator (23) , a phase separator (24), a flow measurement member (25), and which terminates at the surface end of the injection pipe (33) of the injection well (1).
- This injection pipe (33) has a diameter greater than that of the injection pipe (3) of the installation of FIG. 1.
- the pipe (33) passes through a seal (35) which is placed, for example, at the top of the injection well (1).
- the pipe (33) has, at its downstream end, a thin-walled orifice (36) which reduces its diameter there.
- the internal diameter d of the injection pipe (33) is chosen (for example according to the relation so that the pressure of the leaching solution which had the value P 33a at the upstream end (33a) of the pipe (33) increases, slightly preferably, during its transfer in said pipe until a value P 33c ⁇ More precisely, from the upstream end (33a) to the level (33c just upstream of the thin-walled orifice (36), at each elementary level of the pipe (33), the reduction in pressure due to the pressure losses is less than the increase in pressure due to the hydrostatic effect; so that the pressure of the leaching solution reaches at level (33c) a value P 33c higher, and preferably slightly higher, than the value P 33a.
- the difference between the pressure P 33c of the leaching solution upstream of the orifice (36) and the pressure P 33b of said solution downstream of said orifice (36) is less than 5 bars.
- the method is implemented in the installation shown in FIG. 1.
- the injection pipe (3) of the well (1) has a length of 110m and an internal diameter of 18.58mm.
- the leaching solution is sent into line (3) at a flow rate of 1.25 1 / sec.
- This solution contains 0.5 g / liter of H 2 SO 4 , 6.25 g / liter of CaC1 2 and 1.75 g / liter of CaS0 4 . Its dissolved oxygen concentration is 200 ppm.
- the temperature on the ground is 35 ° C and the temperature at the bottom of the well is 40 c , i.e. a average temperature in the pipe (3) of 37.5 ° C.
- the pressure of the leaching solution P 3a , at the upstream end of the pipe (3), is 6.5 bars. As this pressure remains constant throughout the path of the solution in the pipe (3), the pressure P3b at the downstream end of the pipe (3), the pressure P 3b at the downstream end of the pipe is also 6, 5 bars.
- the method is implemented in the installation shown in FIG. 2.
- the injection pipe (33) of the well (1) has a length of 110m and an internal diameter of 20.96mm.
- the diameter of the orifice (36) is 9.23mm.
- the leaching solution has the same composition as that of Example 1. Its concentration of dissolved oxygen is 200 ppm. It is sent into the pipe (33) at a rate of 1.25 1 / sec.
- the average temperature in the pipe (33) is 37.5 ° C (floor temperature 35 ° C and bottom temperature 40 ° C).
- the pressure of the leaching solution P 33a , at the upstream end of the pipe (33) is 6.3 bars. It increases slightly during the transfer in the pipe (33) and reaches at level (33c), just upstream of the orifice (36), a value P 33c of 11 bars. After the solution has passed through the orifice (36), the pressure is brought back to a P 33b value of 6.5 bars.
- the maximum dissolved oxygen concentration at the bottom of the well is 200 ppm.
- the method is implemented in the installation shown in FIG. 2.
- the injection pipe (33) of the well (1) has a length of 110m and the seal is placed 55m from the surface end of the well (1).
- the leaching solution contains 0.5 g / liter of H 2 SO, 6.25 g / liter of CaC1 2 and 1.75 g / liter of CaSO 4 . Its dissolved oxygen concentration is 180 ppm. It is sent into the injection line (33) at a rate of 1.25 / sec.
- the temperature on the ground is 35 ° C and at the bottom of the well 40 ° C, an average temperature in the pipe (33) of 37.5 ° C.
- the diameter of the orifice (36) is a function of the diameter of the pipe (33), the flow rate of the leaching solution, the upstream pressures P 33a and downstream P 33b chosen, as well as the characteristics of the leaching solution.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacture And Refinement Of Metals (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8204480 | 1982-03-17 | ||
FR8204480A FR2523636A1 (fr) | 1982-03-17 | 1982-03-17 | Procede et installation de lixiviation in situ de minerai |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0089294A1 EP0089294A1 (fr) | 1983-09-21 |
EP0089294B1 true EP0089294B1 (fr) | 1986-07-23 |
Family
ID=9272078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83400540A Expired EP0089294B1 (fr) | 1982-03-17 | 1983-03-16 | Procédé et installation de lixiviation in situ de minerai |
Country Status (9)
Country | Link |
---|---|
US (1) | US4498705A (enrdf_load_stackoverflow) |
EP (1) | EP0089294B1 (enrdf_load_stackoverflow) |
AU (1) | AU550655B2 (enrdf_load_stackoverflow) |
BR (1) | BR8301329A (enrdf_load_stackoverflow) |
CA (1) | CA1226514A (enrdf_load_stackoverflow) |
DE (1) | DE3364624D1 (enrdf_load_stackoverflow) |
ES (1) | ES520645A0 (enrdf_load_stackoverflow) |
FR (1) | FR2523636A1 (enrdf_load_stackoverflow) |
ZA (1) | ZA831798B (enrdf_load_stackoverflow) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2036491B1 (es) * | 1991-12-30 | 1994-04-01 | Minera De Santa Marta S A | Procedimiento para la explotacion de yacimientos de glauberita. |
CN107605438A (zh) * | 2017-09-30 | 2018-01-19 | 中核通辽铀业有限责任公司 | 一种地浸采铀矿区集控室模块化装置及方法 |
CN107858537B (zh) * | 2017-12-04 | 2019-07-26 | 江西理工大学应用科学学院 | 离子型稀土裸脚式矿山原地浸矿孔网参数设计方法 |
CN107858536B (zh) * | 2017-12-04 | 2019-07-26 | 江西理工大学应用科学学院 | 离子型稀土全覆式矿山原地浸矿孔网参数设计方法 |
FR3088364B1 (fr) * | 2018-11-14 | 2022-12-16 | Orano Mining | Procédé et installation d'exploitation d'une mine par lixiviation in situ |
CN109577940B (zh) * | 2018-12-26 | 2021-04-13 | 核工业北京化工冶金研究院 | 一种地浸采铀气体控制系统及方法 |
CA3079769A1 (en) * | 2019-04-29 | 2020-10-29 | Richard Cherry | Mineral recovery |
CN110714131B (zh) * | 2019-10-23 | 2021-06-29 | 核工业北京化工冶金研究院 | 一种地浸采铀空气预氧化方法 |
CN112627262B (zh) * | 2020-12-17 | 2022-05-13 | 乌海市錦宇矿业有限公司 | 一种适用不同高度矿堆的便携下料式挖矿机 |
CN116291449A (zh) * | 2021-12-20 | 2023-06-23 | 新疆中核天山铀业有限公司 | 一种低渗透性砂岩铀矿中性浸出氧气加入装置 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3860289A (en) * | 1972-10-26 | 1975-01-14 | United States Steel Corp | Process for leaching mineral values from underground formations in situ |
US4071278A (en) * | 1975-01-27 | 1978-01-31 | Carpenter Neil L | Leaching methods and apparatus |
SU607020A1 (ru) * | 1976-01-12 | 1978-05-15 | Новочеркасский Ордена Трудового Красного Знамени Политехнический Институт Им.С.Орджоникидзе | Способ добычи полезных ископаемых с применением выщелачивани |
US4116488A (en) * | 1976-09-20 | 1978-09-26 | Kennecott Copper Corporation | In-situ mining method and apparatus |
US4105253A (en) * | 1977-02-11 | 1978-08-08 | Union Oil Company Of California | Process for recovery of mineral values from underground formations |
US4358158A (en) * | 1977-02-11 | 1982-11-09 | Union Oil Company Of California | Solution mining process |
US4351566A (en) * | 1977-10-31 | 1982-09-28 | Mobil Oil Corporation | Method and apparatus for mixing gaseous oxidant and lixiviant in an in situ leach operation |
US4175789A (en) * | 1978-04-25 | 1979-11-27 | Wyoming Mineral Corporation | Solution mining utilizing dissolved oxygen with elimination of entrained gas |
US4234232A (en) * | 1978-10-04 | 1980-11-18 | Standard Oil Company | Methods of and apparatus for mining and processing tar sands and the like |
-
1982
- 1982-03-17 FR FR8204480A patent/FR2523636A1/fr active Granted
-
1983
- 1983-03-11 US US06/474,270 patent/US4498705A/en not_active Expired - Fee Related
- 1983-03-15 ZA ZA831798A patent/ZA831798B/xx unknown
- 1983-03-16 ES ES520645A patent/ES520645A0/es active Granted
- 1983-03-16 CA CA000423766A patent/CA1226514A/fr not_active Expired
- 1983-03-16 DE DE8383400540T patent/DE3364624D1/de not_active Expired
- 1983-03-16 EP EP83400540A patent/EP0089294B1/fr not_active Expired
- 1983-03-16 BR BR8301329A patent/BR8301329A/pt not_active IP Right Cessation
- 1983-03-17 AU AU12536/83A patent/AU550655B2/en not_active Ceased
Also Published As
Publication number | Publication date |
---|---|
DE3364624D1 (en) | 1986-08-28 |
CA1226514A (fr) | 1987-09-08 |
BR8301329A (pt) | 1983-11-29 |
ZA831798B (en) | 1984-02-29 |
AU550655B2 (en) | 1986-03-27 |
EP0089294A1 (fr) | 1983-09-21 |
AU1253683A (en) | 1983-09-22 |
FR2523636B1 (enrdf_load_stackoverflow) | 1984-05-25 |
FR2523636A1 (fr) | 1983-09-23 |
ES8401564A1 (es) | 1983-12-16 |
US4498705A (en) | 1985-02-12 |
ES520645A0 (es) | 1983-12-16 |
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