EP0061749B1 - Feinungsperiode bei einem mehrstufigen Stahlerzeugungsverfahren - Google Patents
Feinungsperiode bei einem mehrstufigen Stahlerzeugungsverfahren Download PDFInfo
- Publication number
- EP0061749B1 EP0061749B1 EP19820102580 EP82102580A EP0061749B1 EP 0061749 B1 EP0061749 B1 EP 0061749B1 EP 19820102580 EP19820102580 EP 19820102580 EP 82102580 A EP82102580 A EP 82102580A EP 0061749 B1 EP0061749 B1 EP 0061749B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reaction vessel
- pig iron
- decarburization
- melt
- molten pig
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/002—Treatment with gases
- B22D1/005—Injection assemblies therefor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/285—Plants therefor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/56—Manufacture of steel by other methods
- C21C5/567—Manufacture of steel by other methods operating in a continuous way
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/04—Removing impurities other than carbon, phosphorus or sulfur
Definitions
- the present invention relates to a multi-step steelmaking refining method, comprising refining steps, beginning when the molten pig iron is tapped from the blast furnaces and ending when the molten steel is cast, carried out in a single reaction vessel, wherein the decarburization of molten pig iron, which has been desiliconized and dephosphorized, is carried out in the reaction vessel by means of oxygen which is soft-blown onto the surface of the molten pig iron by a multi-aperture lance or a plurality of lances while a stirring fluid is blown beneath the level of the molten pig iron within said reaction vessel during the decarburization treatment.
- the impurities of molten pig iron produced by a blast furnace are removed exclusively in a converter, according to the conventional steelmaking refining method, by means of pure-oxygen being blown into the converter.
- the function of removing the impurities is concentrated on the converter refining. More specifically, the desiliconization, dephosphorization, desulfurization and decarburization reactions proceed in a converter concurrently or successively to one another. Since the impurities to be removed have chemical properties different from each other, and since the removal reactions take place concurrently or successively, it is not always possible for the conditions in a converter to be suitable for the removal of each impurity to be removed.
- silicon which is one of the impurities to be removed, is oxidized to Si0 2 usually in the initial oxygen-blowing period of a converter so that a slag layer having a low basicity (the ratio of CaO/SiO 2 ) is formed.
- This slag having a low basicity is not suitable for the removal of phosphorus and sulfur.
- the basicity of the slag In order to carry out the dephosphorization and desulfurization, the basicity of the slag must be maintained at a high level.
- auxiliary materials mainly composed of lime, is incorporated in a converter. This causes the generation of an enormous amount of slag, for example, from 100 to 130 kg per ton of molten steel, which, in turn, brings about the following problems.
- Desulfurization can be carried out at any time of the steelmaking refining method. For example, desulfurization can be carried out either once or twice simultaneously with the dephosphorization step, between the desiliconization and dephosphorization steps, or after the decarburization step. Even in this most advanced multi-step steelmaking refining method however, decarburization is accomplished in a conventional converter after the pretreatment of the molten pig iron for removing silicon, and phosphorus and occasionally sulfur in a ladle or torpedo car has been completed.
- a multi-step steelmaking refining method comprising a desiliconization step, desulfurization and dephosphorization and a step to decarburize the molten iron whose silicon, sulfur and phosphorus contents have been reduced and it is known from FR-A-2 439 821 to blow the gaseous oxygen softly onto the surface of the bath, while simultaneously a gas is blowing into the reaction vessel from the bottom in order to stir the bath of molten iron vigorously.
- the soft blowing can be performed by a single or a multi-aperture lance.
- the molten pig iron which is the starting material of the decarburization treatment, is a pretreated molten pig iron which has been desiliconized and dephosphorized and, occasionally, has also been desulfurized to a predetermined level.
- the molten pig iron subjected to the pretreatment mentioned above has a silicon content of usually not less than 0.20%, and desirably only a trace, and also has a phosphorus content not exceeding the value specified regarding the finished steel.
- the present invention is not limited to a specific pretreatment method, and any known pretreatment method can be carried out.
- any known treatment of decarburization steel may be carried out in the multi-step steelmaking refining method of the present invention.
- This treatment which is carried out after the decarburization treatment, is hereinafter referred to as a post treatment.
- the sulfur content can be decreased to a value lower than the value specified for the finished steel by means-of the following methods, which are selected depending upon the specific purpose of the steel. That is, the molten pig iron can be subjected to a desulfurization pretreatment, a desulfurization post treatment, or a combination of the desulfurization-pretreatment and post treatment, which combination is employed for producing high grade steels required to have a low sulfur content.
- spitting is likely to occur when decarburization blowing is carried out when no slag, or only a small amount of slag, is present on the surface of the melt.
- soft blow in which oxygen is calmly blown and transmitted to the surface of the melt, effectively suppresses spitting.
- oxygen top blowing is carried out by a super soft blow, which cannot achieve effective decarburization in the conventional converter steelmaking method. It is also possible to drastically suppress spitting, while the decarburization reaction is effectively promoted, due to the stirring explained in detail hereinbelow.
- decarburizing is accomplished in a short period of time in carrying out oxygen top blowing by means of a multi-aperture lance and/or a plurality of lances, thereby dispersing the oxygen jet on the surface of the melt and thus decreasing the depth of the cavity formed by the oxygen jet (L) of the oxygen jet into the melt.
- oxygen is supplied to the melt at a high rate and the advantages of the super soft blow are maintained.
- the oxygen jet is required to have both a function of supplying oxygen to cause the refining reactions and a function of stirring the melt so as to enhance the reaction efficiency.
- the oxygen jet of the conventional converter steelmaking method therefore, involves a problem in that the stirring function, which should enhance and promote the reaction, leads instead to spitting.
- the two functions of the oxygen jet mentioned above, are distinctly divided so that the top blowing oxygen jet is provided only to supply the oxygen and a stirring fluid is employed only to stir the melt.
- the super soft blow is so inadequate for stirring molten pig iron that a large iron oxide layer tends to form on the surface of the melt, and, further, the ratio of supplied oxygen combining with the carbon during decarburization, which is referred to as the decarburization reaction ratio, is decreased.
- the decarburization reaction ratio the ratio of supplied oxygen combining with the carbon during decarburization
- the stirring fluid is blown through one or more immersion lances.
- the stirring fluid is blown through one or more of tuyeres or gas-permeable plugs situated in the reaction vessel beneath the level of the molten pig iron.
- the blowing rate of the stirring fluid must be such that a stirring state, in terms of stirring power, of at least 400 watt/ton, preferably at least 800 watt/ton, be ensured.
- the stirring power is calculated by the following equation wherein:
- the decarburization blowing in which spitting is drastically suppressed due to the super soft blow, is advantageously achieved in the present invention, and, therefore, a considerably greater amount of molten pig iron can be loaded in a converter than that able to be loaded in a conventional converter refining method.
- the reaction vessel mentioned above is a ladle for molten pig iron, which may be provided with a means for blowing the stirring fluid, and this ladle contains the molten pig iron in a filling ratio which is of a usual value.
- the usual amount of molten pig iron loaded in a pig iron ladle for example from 60 to 80% based on the volume of the pig iron ladle, is considerably higher than the usual amount of molten pig iron loaded in a converter according to a conventional decarburization blowing method.
- the decarburization blowing method according to said embodiment is carried out under a high loading condition, the decarburization blowing can be carried out effectively without causing a decrease in the recovery of iron. It is therefore unnecessary according to the decarburization blowing method of the present invention, to use such an excessively large apparatus as a converter, since the steelmaking refining steps can be effectively carried out in a compact apparatus or apparatuses.
- the steps starting at receiving the molten pig iron from a blast furnace and ending at the casting of the molten steel can be carried out. These steps may include successively the desiliconization step, the dephosphorization or simultaneous dephosphorization and desulfurization step, and the decarburization step.
- the reaction vessel such as a molten pig iron ladle, has both a role of transporting the melt and a role of supplying a place where the refining reactions take place.
- the desiliconization step and the dephosphorization, or simultaneous dephosphorization and desulfurization step can be successively carried out in the torpedo cars, and subsequently, before the initiation of the decarburization step, the molten pig iron is reloaded from the torpedo cars into a reaction vessel, which is a reaction vessel other than the torpedo cars.
- the decarburization blowing is then carried out in the reaction vessel.
- the desulfurization and adjusting of the steel chemistry can be carried out in this reaction vessel, followed by a casting step.
- the melt must be reloaded once.
- this method is also advantageous, because the decarburization step is carried out according to the present invention.
- Methods for decreasing the times of reloading the melt or making the reloading unnecessary are previously known.
- a ladle receives the molten pig iron tapped and this molten pig iron is directly loaded in a converter without reloading of the melt.
- molten pig iron which has been desiliconized, dephosphorized and desulfurized in one vessel, is decarburized in a converter.
- refining is continuously carried out in a transportable refining ladle.
- the stirring fluid is at least one member selected from the group consisting of carbon dioxide gas, argon, nitrogen gas and oxygen gas.
- the nitrogen gas should not be used for producing a grade of steel in which the nitrogen content is required to be very low. Since the oxygen may erode the refractories of the gas-permeable plugs, the cooling of such plugs is advisable.
- a removable free board is installed on the reaction vessel at the decarburization period.
- a characteristic parameter of the oxygen jet (UL o ) cannot be more than 0.3, wherein L o is the depth of a stationary melt within a reaction vessel in mm and L is the depth of the cavity formed by the oxygen jet in mm determined by the following formulae.
- k 1.0.
- n 2 or more (n?2)
- the depth of a stationary melt within a converter (L o ) is, at the highest, from approximately 0.1 to 0.3 times the effective inner height of the converter (L t ), and, therefore, most of the effective inner height (L t ) of the converter is a so-called free board, where the converter wall does not come in contact with the melt.
- the ratio of L ° /L t can be 0.6 or more (L ° /L t ⁇ 0.6). In this case, the maximum ratio of L ° /L t is limited, so that height of the melt, which is stirred due to the decarburization blowing, does not exceed the height of the free board.
- the decarburization blowing is possible, even in a case when L ° /D ° ⁇ 0.5.
- the decarburization treatment capacity of a reaction vessel having a predetermined dimension can be significantly increased, as compared with that in the conventional converter refining method, which is a commercially useful point.
- liquid such as liquid oxygen and liquid carbon dioxide
- mixture of a gas and a liquid can be used as the stirring fluid.
- the volume expansion at the gasification of the liquid is highly effective for stirring the melt.
- the multi-step steelmaking refining method of the present invention comprises a novel decarburization step-which does not rely at all on the conventional converter steelmaking method. Since one of the advantages of the present invention resides in a very simplified process starting at the receipt of the molten pig iron from a blast furnace and ending at the pouring and solidification of the steel, the present invention is greatly advantageous to the steelmaking industry.
- reaction vessel has the roles of transporting, storing, pouring and being the place where the refining reactions take place.
- stations of refining, casting and the like are arranged linearly, while in Fig. 2 these stations are arranged in a circle.
- the reaction vessel is composed of the metal shell 1a and refractory lining 1 b and contains therein the melt 2.
- the depth of the melt 2 is L o when the melt is stationary.
- the reaction vessel has the effective inner height L t which is shown in Fig. 3.
- the oxygen is blown through the top blowing lance 3 by a super soft blow.
- One gas-permeable refractory plug 4 is provided at the bottom of the reaction vessel 1 so as to blow the stirring fluid into the melt 2.
- the oxygen blown from the top blowing lance 3 makes the cavities onto the melt 2 by a depth of L.
- the melt 2 is basically molten pig iron, since if the slag forming agent is used, it is used only to the extent that the oxides resultant from the oxygen blowing cannot erode the refractory lining 1 b.
- the symbols of HF and Do in Fig. 3 denote the height of the freeboard and the effective inner diameter of the reaction vessel. If necessary, a plurality of the top blowing lances 3 and a plurality of the gas-permeable refractory plugs may be used.
- FIG. 4 three top blowing lances 3 are used for blowing the oxygen and the bottom of reaction vessel 1 is provided with two blowing tuyeres 5 instead of the gas-permeable refractory plug 4 for blowing the stirring fluid.
- two top blowing lances 3 are used for oxygen blowing and the stirring fluid is blown through the immersion lance 6.
- a removable side wall, i.e. free board 7, is installed on the reaction vessel, so as to form an inner space 8 defined by the inner wall of the free board 7 and thus spitting of melt 2 out of the inner space 8 is prevented.
- the present invention and conventional methods having different ratios of LJL, different from one another are compared with one another regarding the amount of melt scattered out of the reaction vessel and the variation of the decarburization reaction ratio vary depending upon the characteristic parameter of oxygen jet (UL o ).
- the ratios of LolL! of the present invention and conventional methods are 0.7 and 0.2, respectively.
- the characteristic parameter of oxygen jet (UL o ) is usually set between 0.7 and 1.0.
- the super soft blow of present invention in terms of characteristic parameter of oxygen jet (UL o ) is not more than 0.3, which isthe preferable maximum value for keeping the recovery of iron, and the decarburization reaction in the conventional converter steelmaking method virtually does not take place. More specifically, the term "super soft blow” can be explained by the concept that the decarburization reaction ratio is virtually zero when the melt is not subjected to stirring by the stirring fluid blown into the melt.
- the decarburization reaction ratio is at the ideal level. This is because the oxygen is brought into a direct contact with the melt and the stirring mentioned above is carried out.
- Table 1 shows the average steel chemistry of six heats, when the multi-step steelmaking method comprising the desiliconization, simultaneous dephosphorization and desulfurization, and decarburization steps were carried out. Each heat consisted of 60 ton of molten pig iron and 6 ton of scraps. An increase in the phosphorus content after the decarburization step is not considered to be the result of rephosphorization. The recovery of iron and the amount of slag generated are shown in Table 2.
- Example 1 The procedure of Example 1 was repeated except for the decarburization step as is apparent from Table 3. The recovery of iron by the present invention is considerably higher than that of the comparative tests.
- the multi-step refining method comprised the desiliconization, dephosphorization, decarburization and desulfurization steps.
- the resultant steel chemistry and refining condition in each step are shown in Table 4, and the recovery of iron and amount of slag generated are shown in Table 5.
- Example 3 The procedure of Example 3 was repeated except for the decarburization step as apparent from Table 6.
- the - amount of slag generated is very small because no auxiliary raw materials are used at all, and the recovery of iron is high.
- invention and “Conventional” indicate the decarburization blowing method, in which the liquid oxygen was blown as the stirring gas, and the decarburization blowing method, in which no stirring gas was blown, respectively.
- an excessively large apparatus such as a converter
- an increase in the recovery of iron can be achieved, according to the present invention. Since reloading of the melt is no longer necessary or if necessary, reloading is limited to only one or possibly two times, the generation of dust is decreased and thermal efficiency is increased. Since the amount of slag generated in accordance with the method of the present invention is considerably smaller that generated in the conventional converter steelmaking method, the slag processing apparatus can be very compact.
- the free oxygen content of the steel at the end of the oxygen blowing process is lower as compared with that the conventional steelmaking method, which contributes to the recovery of alloying elements, as well as to the recovery of iron.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Mechanical Engineering (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Claims (7)
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP47023/81 | 1981-03-30 | ||
JP56047023A JPS57161018A (en) | 1981-03-30 | 1981-03-30 | Refining method for molten iron |
JP8933181A JPS57203711A (en) | 1981-06-10 | 1981-06-10 | Refining method in steel making |
JP89333/81 | 1981-06-10 | ||
JP89331/81 | 1981-06-10 | ||
JP8933381A JPS57203713A (en) | 1981-06-10 | 1981-06-10 | Method of decarburization refining in reaction vessel with small free board |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0061749A1 EP0061749A1 (de) | 1982-10-06 |
EP0061749B1 true EP0061749B1 (de) | 1986-02-26 |
Family
ID=27292844
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19820102580 Expired EP0061749B1 (de) | 1981-03-30 | 1982-03-26 | Feinungsperiode bei einem mehrstufigen Stahlerzeugungsverfahren |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0061749B1 (de) |
AU (1) | AU532932B2 (de) |
DE (1) | DE3269285D1 (de) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2527634A1 (fr) * | 1982-05-28 | 1983-12-02 | Sumitomo Metal Ind | Procede de production d'acier a teneur ultra-faible en phosphore |
DE3316367A1 (de) * | 1983-05-05 | 1984-11-08 | Mannesmann AG, 4000 Düsseldorf | Verfahren und einrichtung zum erzeugen von stahl |
FR2558482A1 (fr) * | 1984-01-25 | 1985-07-26 | Siderurgie Fse Inst Rech | Procede d'elaboration de l'acier par preaffinage de la fonte |
DE3507785A1 (de) * | 1984-03-14 | 1985-09-19 | Aichi Steel Works, Ltd., Tokai, Aichi | Lagerstahl und verfahren zu seiner herstellung |
FR2566427A1 (fr) * | 1984-06-22 | 1985-12-27 | Siderurgie Fse Inst Rech | Installation pour l'elaboration de l'acier par preaffinage de la fonte |
EP0589366A1 (de) * | 1992-09-25 | 1994-03-30 | Marti Technologie Ag | Stahlwerksanordnung |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
LU43212A1 (de) * | 1962-04-24 | 1963-04-18 | ||
DE2522194A1 (de) * | 1975-05-17 | 1976-12-02 | Vacmetal Gmbh | Verfahren und vorrichtung zum herstellen von qualitaetsstaehlen |
US4295882A (en) * | 1978-10-24 | 1981-10-20 | Nippon Steel Corporation | Steel making process |
-
1982
- 1982-03-24 AU AU81848/82A patent/AU532932B2/en not_active Ceased
- 1982-03-26 DE DE8282102580T patent/DE3269285D1/de not_active Expired
- 1982-03-26 EP EP19820102580 patent/EP0061749B1/de not_active Expired
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2527634A1 (fr) * | 1982-05-28 | 1983-12-02 | Sumitomo Metal Ind | Procede de production d'acier a teneur ultra-faible en phosphore |
DE3316367A1 (de) * | 1983-05-05 | 1984-11-08 | Mannesmann AG, 4000 Düsseldorf | Verfahren und einrichtung zum erzeugen von stahl |
EP0124890A1 (de) * | 1983-05-05 | 1984-11-14 | MANNESMANN Aktiengesellschaft | Verfahren und Einrichtung zum Erzeugen von Stahl |
FR2558482A1 (fr) * | 1984-01-25 | 1985-07-26 | Siderurgie Fse Inst Rech | Procede d'elaboration de l'acier par preaffinage de la fonte |
DE3507785A1 (de) * | 1984-03-14 | 1985-09-19 | Aichi Steel Works, Ltd., Tokai, Aichi | Lagerstahl und verfahren zu seiner herstellung |
FR2566427A1 (fr) * | 1984-06-22 | 1985-12-27 | Siderurgie Fse Inst Rech | Installation pour l'elaboration de l'acier par preaffinage de la fonte |
EP0166646A1 (de) * | 1984-06-22 | 1986-01-02 | Institut De Recherches De La Siderurgie Francaise (Irsid) | Vorrichtung zur Herstellung von Stahl durch Vorfrischen von Roheisen |
EP0589366A1 (de) * | 1992-09-25 | 1994-03-30 | Marti Technologie Ag | Stahlwerksanordnung |
Also Published As
Publication number | Publication date |
---|---|
DE3269285D1 (en) | 1986-04-03 |
EP0061749A1 (de) | 1982-10-06 |
AU532932B2 (en) | 1983-10-20 |
AU8184882A (en) | 1982-11-04 |
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