EP0036606B1 - Method and apparatus of introducing the separate wires of a flat cable into a working machine - Google Patents
Method and apparatus of introducing the separate wires of a flat cable into a working machine Download PDFInfo
- Publication number
- EP0036606B1 EP0036606B1 EP81101950A EP81101950A EP0036606B1 EP 0036606 B1 EP0036606 B1 EP 0036606B1 EP 81101950 A EP81101950 A EP 81101950A EP 81101950 A EP81101950 A EP 81101950A EP 0036606 B1 EP0036606 B1 EP 0036606B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- slide
- ribbon cable
- working machine
- holder
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
Definitions
- the invention relates to an arrangement and a method for feeding single cores of a ribbon cable into a processing machine.
- the problem of feeding individual cores of a ribbon cable into a processing machine has so far been solved in that an operator selects individual cores from the ribbon cable and feeds them to the processing machine by hand. It is necessary that the cable is carefully stripped first so that individual wires are not cut or notched. The stripping must be selected so that the end of the conductor protrudes slightly beyond the crimp sleeve into the interior of the contact and the beginning of the insulation comes to rest between the crimp sleeve and the insulation holder. The stripped cable is then inserted over the prism of a protective cover up to the stop. A foot switch is then actuated, by means of which the crimping stamp presses the cable into the crimp connections and crimped on. After the crimping process is completed, the crimped contact is pulled out. It may also have to be rotated by 90 ° if there are contacts with locking hooks at the top or bottom.
- the object of the present invention is to provide an arrangement and a method whereby the feeding of individual wires of a ribbon cable into a processing machine is automated.
- the automatic assembly is designed such that a first slide is arranged, which can be actuated in the forward and backward direction and which is arranged in its basic position in front of a riser in which the ribbon cable from bottom to top or vice versa by means of a next to the Climbing shaft holder is displaceable, that the slider has a quarter-circle convex recess on the front corner facing the holder and the front edge of the first slider is slightly sloping from this recess to the rear, offset behind the riser to the side towards the holder second, movable transversely to the direction of movement of the first slider is provided, the front edge of which is curved approximately outwards in a quarter circle and the shape of which is matched to the first slider, that the holder is coupled with a ratchet, and that the machining mask seen behind the second slide in the direction of movement of the first slide.
- the method according to the invention proceeds in such a way that, in a first step of the process, with a ribbon cable clamped in a riser, a first slide is moved in the forward direction against the uppermost wire up to a stop and the processing machine is actuated, as a result of which the wire of the ribbon cable is bent at a right angle and to it End is pushed under the respective tool of the processing machine and assembled so that the first slide is then returned to the basic position and a second slide is moved transversely to the direction of movement of the first slide, causing the processed wire to be bent back into the riser shaft in a subsequent step a ratchet is activated, whereby a bracket of the ribbon cable and thus the ribbon cable is shifted up or down by one wire, and that the second slide is then brought back to the basic position.
- the processing machine can be either a crimping machine or a soldering machine.
- This arrangement and the method have the advantage that significantly more individual wires can be processed per unit of time.
- Fig. 1 shows the position of the machine parts before the start of the work cycle.
- the top view can be seen on the right and the side view on the left.
- the slide 1 is in the basic position, it is arranged behind the riser 4.
- the stripped flat ribbon cable 5, which is held by a magazine designed as a holder 6, is located in the riser 4.
- This holder 6 is also assigned a ratchet 3, which lifts the ribbon cable up one wire after each work cycle.
- Behind the riser, laterally offset from the slide 1, is the second slide 2.
- the processing machine 9 is arranged behind the two slides.
- the first slide 1 has a quarter-circular recess on its front side facing the holder, while the slide 2 has an approximately quarter-circular curvature 10 which is adapted to this recess.
- FIG. 3 shows the first processing step of the work cycle.
- the slide 1 has now been moved forward up to a stop, as a result of which a link guide is formed between the slide 1 and the second slide 2, which is still in the basic position, through which the wire 8 of the ribbon cable 5 is bent at approximately a right angle.
- the end of the wire 8 is pushed under the respective tool of the processing machine 9, which can be either a crimping or a soldering machine.
- the processing machine is actuated and the processing process is triggered.
- the third step of the method is shown in FIG. 3.
- the first slide 1 has now moved back into the basic position, after which the slide 2 was extended transversely to the direction of movement of the first slide 1, as a result of which the wire 8, which is now provided with a cable lug 11, is bent back into the riser 4.
- the last process step is shown in FIG. 5.
- the slide 2 is also retracted into the basic position and the entire working cycle can now be started from the beginning.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Description
Die Erfindung betrifft eine Anordnung und ein Verfahren zur Zuführung von Einzeladern einer Flachbandleitung in eine Bearbeitungsmaschine.The invention relates to an arrangement and a method for feeding single cores of a ribbon cable into a processing machine.
Das Problem der Zuführung von Einzeladern einer Flachbandleitung in eine Bearbeitungsmaschine wurde bisher dadurch gelöst, dass eine Bedienperson Einzeladern aus der Bandleitung aussucht und sie von Hand der Bearbeitungsmaschine zuführt. Dabei ist es notwendig, dass die Leitung zunächst sorgfältig abisoliert wird, so dass Einzeldrähte nicht angeschnitten oder eingekerbt werden. Die Abisolierung muss dabei so gewählt werden, dass das Leiterende etwas über die Krimphülse hinaus in das Kontaktinnere ragt und der Anfang der Isolation zwischen Krimphülse und Isolationshalterung zu liegen kommt. Die abisolierte Leitung wird dann über das Prisma eines Abdeckschutzes bis zum Anschlag eingeführt. Anschliessend wird ein Fussschalter betätigt, durch den der Krimpstempel die Leitung in die Krimpanschlüsse eindrückt, und ankrimpt. Nach Abschluss des Krimpvorganges wird der angekrimpte Kontakt herausgezogen. Dabei muss dieser unter Umständen auch noch um 90° gedreht werden, sofern es sich um Kontakte mit oben oder unten liegenden Rasthaken handelt.The problem of feeding individual cores of a ribbon cable into a processing machine has so far been solved in that an operator selects individual cores from the ribbon cable and feeds them to the processing machine by hand. It is necessary that the cable is carefully stripped first so that individual wires are not cut or notched. The stripping must be selected so that the end of the conductor protrudes slightly beyond the crimp sleeve into the interior of the contact and the beginning of the insulation comes to rest between the crimp sleeve and the insulation holder. The stripped cable is then inserted over the prism of a protective cover up to the stop. A foot switch is then actuated, by means of which the crimping stamp presses the cable into the crimp connections and crimped on. After the crimping process is completed, the crimped contact is pulled out. It may also have to be rotated by 90 ° if there are contacts with locking hooks at the top or bottom.
Nachteilig ist bei diesem Verfahren, dass ein relativ einfacher Vorgang sehr arbeitsintensiv ist, so dass er sowohl von der Zeit als auch vom Kostenaufwand her aufwendig ist.The disadvantage of this method is that a relatively simple process is very labor-intensive, so that it is complex both in terms of time and in terms of costs.
Aufgabe der vorliegenden Erfindung ist es, eine Anordnung und ein Verfahren anzugeben, wodurch die Zuführung von Einzeladern einer Flachbandleitung in eine Bearbeitungsmaschine automatisiert wird.The object of the present invention is to provide an arrangement and a method whereby the feeding of individual wires of a ribbon cable into a processing machine is automated.
Zur Lösung dieser Aufgabe wird der Konfektionierautomat derart ausgebildet, dass ein erster Schieber angeordnet ist, der in Vor- und Rückwärtsrichtung betätigbar ist und der in seiner Grundstellung vor einem Steigschacht angeordnet ist, in dem die Flachbandleitung von unten nach oben oder umgekehrt mittels einer neben dem Steigschacht befindlichen Halterung verschiebbar ist, dass der Schieber an der der Halterung zugekehrten vorderen Ecke eine viertelkreisförmig konvex verlaufende Ausnehmung aufweist und die vordere Kante des ersten Schiebers von dieser Ausnehmung an schräg nach hinten leicht abfallend verläuft, dass hinter dem Steigschacht seitlich zur Halterung hin versetzt ein zweiter, quer zur Bewegungsrichtung des ersten Schiebers bewegbarer zweiter Schieber vorgesehen ist, dessen vordere Kante etwa viertelkreisförmig nach aussen gewölbt und in ihrer Formgebung auf den ersten Schieber abgestimmt ist, dass die Halterung mit einer Ratsche gekoppelt ist, und dass die Bearbeitungsmaschine hinter dem zweiten Schieber in der Bewegungsrichtung des ersten Schiebers gesehen, angeordnet ist.To solve this problem, the automatic assembly is designed such that a first slide is arranged, which can be actuated in the forward and backward direction and which is arranged in its basic position in front of a riser in which the ribbon cable from bottom to top or vice versa by means of a next to the Climbing shaft holder is displaceable, that the slider has a quarter-circle convex recess on the front corner facing the holder and the front edge of the first slider is slightly sloping from this recess to the rear, offset behind the riser to the side towards the holder second, movable transversely to the direction of movement of the first slider is provided, the front edge of which is curved approximately outwards in a quarter circle and the shape of which is matched to the first slider, that the holder is coupled with a ratchet, and that the machining mask seen behind the second slide in the direction of movement of the first slide.
Das erfindungsgemässe Verfahren läuft derart ab, dass in einem ersten Verfahrensschritt bei in einem Steigschacht eingespannter Flachbandleitung zunächst ein erster Schieber in Vorwärtsrichtung gegen die oberste Ader bis zu einem Anschlag bewegt und die Bearbeitungsmaschine betätigt wird, wodurch die Ader der Bandleitung im rechten Winkel abgebogen und ihr Ende unter das jeweilige Werkzeug der Bearbeitungsmaschine geschoben und konfektioniert wird, dass anschliessend der erste Schieber wieder in Grundstellung versetzt und ein zweiter Schieber quer zur Bewegungsrichtung des ersten Schiebers verschoben wird, wodurch die bearbeitete Ader wieder in den Steigschacht zurückgebogen wird, dass in einem folgenden Schritt eine Ratsche in Tätigkeit gesetzt wird, wodurch eine Halterung der Flachbandleitung und damit die Flachbandleitung um eine Ader nach oben bzw. unten versetzt wird, und dass anschliessend der zweite Schieber wieder in Grundstellung gebracht wird.The method according to the invention proceeds in such a way that, in a first step of the process, with a ribbon cable clamped in a riser, a first slide is moved in the forward direction against the uppermost wire up to a stop and the processing machine is actuated, as a result of which the wire of the ribbon cable is bent at a right angle and to it End is pushed under the respective tool of the processing machine and assembled so that the first slide is then returned to the basic position and a second slide is moved transversely to the direction of movement of the first slide, causing the processed wire to be bent back into the riser shaft in a subsequent step a ratchet is activated, whereby a bracket of the ribbon cable and thus the ribbon cable is shifted up or down by one wire, and that the second slide is then brought back to the basic position.
Die Bearbeitungsmaschine kann dabei entweder eine Krimpmaschine oder eine Lötmaschine sein.The processing machine can be either a crimping machine or a soldering machine.
Durch diese Anordnung und das Verfahren erhält man den Vorteil, dass wesentlich mehr Einzeladern pro Zeiteinheit bearbeitet werden können.This arrangement and the method have the advantage that significantly more individual wires can be processed per unit of time.
Darüber hinaus ist Ausschuss durch menschliches Versagen weitgehend ausgeschlossen und die gleiche Qualität des Anschlusses für jede einzelne Ader weitgehend gewährleistet. Auch bei diesem Verfahren muss die Flachbandleitung entsprechend gelängt und aufgespleisst sein. Dies kann jedoch ebenfalls in einem automatischen Vorgang erfolgen.Furthermore, rejects due to human error are largely excluded and the same quality of connection is largely guaranteed for each individual wire. With this method, too, the ribbon cable must be lengthened and spliced accordingly. However, this can also be done in an automatic process.
Anhand der Darstellung nach den Fig. 1 bis 5 wird die Vorrichtung und das Verfahren nach der Erfindung näher beschrieben. Die Figuren geben die einzelnen Verfahrensschritte wieder. Es zeigen:
- Fig. 1 die Grundstellung,
- Fig. 2 die Stellung nach dem eine Ader abgewinkelt ist,
- Fig. 3 die Stellung nach dem Bearbeitungsvorgang in der Bearbeitungsmaschine,
- Fig. 4 die Stellung nach dem Weiterschalten des Haltemagazins,
- Fig. 5 die Endstellung vor dem nächsten Bearbeitungszyklus.
- 1 shows the basic position,
- 2 the position after which one wire is angled,
- 3 shows the position after the processing operation in the processing machine,
- 4 shows the position after advancing the holding magazine,
- Fig. 5 shows the end position before the next machining cycle.
Fig. 1 zeigt die Stellung der Maschinenteile vor Beginn des Arbeitszyklus. Dabei ist rechts die Draufsicht und links die Seitenansicht zu sehen. Der Schieber 1 befindet sich in Grundstellung, er ist hinter dem Steigschacht 4 angeordnet. In dem Steigschacht 4 befindet sich die abisolierte Flachbandleitung 5, die von einem als Halterung 6 ausgebildeten Magazin gehalten wird. Dieser Halterung 6 ist gleichzeitig eine Ratsche 3 zugeordnet, die nach jedem Arbeitszyklus die Flachbandleitung um eine Ader nach oben hebt. Hinter dem Steigschacht seitlich versetzt gegenüber dem Schieber 1 liegt der zweite Schieber 2. Die Bearbeitungsmaschine 9 ist hinter den beiden Schiebern angeordnet. Der erste Schieber 1 weist an seiner vorderen, der Halterung zugekehrten Seite eine viertelkreisförmige Ausnehmung auf, während der Schieber 2 eine entsprechend dieser Ausnehmung angepasste, etwa viertelkreisförmige Wölbung 10 besitzt. Während der Schieber 1 vor- und rückwärts bewegt werden kann, wird der Schieber 2 quer zu dieser Bewegungsrichtung, aber zeitlich dazu verschoben. Die Fig. 2 zeigt den ersten Bearbeitungsschritt des Arbeitszyklus. Der Schieber 1 ist nunmehr bis zu einem Anschlag nach vorne bewegt worden, wodurch zwischen den Schieber 1 und den noch in Grundstellung stehenden zweiten Schieber 2 eine Kulissenführung entsteht, durch die die Ader 8 der Bandleitung 5 etwa im rechten Winkel abgebogen wird. Gleichzeitig wird das Ende der Ader 8 unter das jeweilige Werkzeug der Bearbeitungsmaschine 9, die entweder eine Krimp- oder eine Lötmaschine sein kann, geschoben. Die Bearbeitungsmaschine wird betätigt und der Bearbeitungsvorgang ausgelöst. Der dritte Schritt des Verfahrens ist in Fig. 3 gezeigt. Der erste Schieber 1 ist inzwischen wieder in die Grundstellung zurückgefahren, danach wurde der Schieber 2 quer zur Bewegungsrichtung des ersten Schiebers 1 ausgefahren, wodurch die nunmehr mit einem Kabelschuh 11 versehene Ader 8 wieder in den Steigschacht 4 zurückgebogen wird.Fig. 1 shows the position of the machine parts before the start of the work cycle. The top view can be seen on the right and the side view on the left. The slide 1 is in the basic position, it is arranged behind the
Fig. 4 zeigt den Verfahrenszeitpunkt, bei dem das Magazin 6 von der Ratsche 3 um einen Höhenschritt, der dem Durchmesser einer Ader 8 der Flachbandleitung 5 entspricht, angehoben worden ist. Die bearbeitete Ader verlässt den Zuführungskanal, die nachfolgende Ader wird in dem Steigschacht in Position gebracht und liegt nun vor dem Zuführungskanal.4 shows the point in time at which the magazine 6 has been raised from the
Der letzte Verfahrensschritt ist in Fig. 5 dargestellt. Der Schieber 2 ist ebenfalls wieder in Grundstellung eingefahren und der gesamte Arbeitszyklus kann nunmehr von vorne begonnen werden.The last process step is shown in FIG. 5. The
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3011695A DE3011695C2 (en) | 1980-03-26 | 1980-03-26 | Method and device for the successive feeding of the free ends of individual cores of a ribbon cable into a processing machine |
DE3011695 | 1980-03-26 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0036606A2 EP0036606A2 (en) | 1981-09-30 |
EP0036606A3 EP0036606A3 (en) | 1981-11-11 |
EP0036606B1 true EP0036606B1 (en) | 1984-11-14 |
Family
ID=6098405
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP81101950A Expired EP0036606B1 (en) | 1980-03-26 | 1981-03-16 | Method and apparatus of introducing the separate wires of a flat cable into a working machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0036606B1 (en) |
DE (1) | DE3011695C2 (en) |
NO (1) | NO810982L (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112164954B (en) * | 2020-09-15 | 2021-10-29 | 国网山东省电力公司济南供电公司 | Tool for crimping wire nose |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3086282A (en) * | 1956-09-18 | 1963-04-23 | Amp Inc | Lead making method |
US3550066A (en) * | 1968-09-19 | 1970-12-22 | Amp Inc | Connector for multiple conductor cable |
NO128638B (en) * | 1969-04-08 | 1973-12-17 | Amp Inc | |
US3765073A (en) * | 1971-01-27 | 1973-10-16 | Gen Cable Corp | Apparatus for assembling a component of parts comprising terminations, conductor leads and enclosures |
US3836415A (en) * | 1972-11-03 | 1974-09-17 | Ford Motor Co | Method of fabricating a precontoured unitized electrical wiring harness |
DE2842342C2 (en) * | 1978-09-28 | 1980-05-08 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Method and device for positioning shift cable cores |
-
1980
- 1980-03-26 DE DE3011695A patent/DE3011695C2/en not_active Expired
-
1981
- 1981-03-16 EP EP81101950A patent/EP0036606B1/en not_active Expired
- 1981-03-23 NO NO810982A patent/NO810982L/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP0036606A2 (en) | 1981-09-30 |
EP0036606A3 (en) | 1981-11-11 |
NO810982L (en) | 1981-09-28 |
DE3011695C2 (en) | 1984-05-30 |
DE3011695A1 (en) | 1981-10-01 |
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