EP0028418A1 - Verfahren und Vorrichtung zum Sägen von Steinen und Marmor - Google Patents
Verfahren und Vorrichtung zum Sägen von Steinen und Marmor Download PDFInfo
- Publication number
- EP0028418A1 EP0028418A1 EP80106772A EP80106772A EP0028418A1 EP 0028418 A1 EP0028418 A1 EP 0028418A1 EP 80106772 A EP80106772 A EP 80106772A EP 80106772 A EP80106772 A EP 80106772A EP 0028418 A1 EP0028418 A1 EP 0028418A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chain
- links
- axis
- cutting
- inserts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004575 stone Substances 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 title claims abstract 9
- 239000004579 marble Substances 0.000 title 1
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 239000010432 diamond Substances 0.000 claims abstract description 9
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 8
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000000750 progressive effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005553 drilling Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/12—Saw-blades or saw-discs specially adapted for working stone
- B28D1/124—Saw chains; rod-like saw blades; saw cables
- B28D1/125—Saw chains; rod-like saw blades; saw cables with exchangeable cutter bits or cutter segments
Definitions
- the invention relates to the sawing of stones and marbles, in particular for the extraction of quarries.
- wear pads consisting of a tungsten carbide base on which is directly formed, by the application of high pressure and high temperature, a layer of synthetic diamond. Such wear pads give extremely interesting results in the working of metals and even relatively abrasive composite materials.
- the drilling head was provided with helical series of such plates, fixed by brazing at a significant negative cutting angle of the order of 15 ° and used with a cutting speed of 30 to 40 m / s as used. for grinding wheels.
- the object of the invention is to use diamond carbide wear plates of the above type on the links of a chain for cutting stones or marbles while eliminating the above drawbacks, that is to say in particular heavy wear, overheating and the high cost of restoring tools.
- the invention consists in working at low speed, from 1.60 to 3 m / s with a small negative cutting angle of 3 to 6 °.
- the invention also consists in using diamond plates of circular or polygonal shape with multiple symmetries and in mechanically fixing them in one-piece metal links so that they can easily be rotated on themselves by a certain angle at each tool restoration.
- the invention also consists in mounting in the cutting chain successive sequences each comprising a large number of different links between them in an evolutionary manner so that the geometric axes of the various plates of these links successively occupy the positions corresponding to generators regularly spaced on a half-cone of revolution having for axis the axis of the chain and for half-angle at the top the aforementioned negative cutting angle of 3 to 6 °, so that each insert only works according to a arc reduced from its periphery.
- the saw chain shown in fig. 1 is of a conventional design, as well as its drive and its guidance which have not been shown. It includes in particular an alternation of tool-carrying links such as la and lb joined together by connecting links 2. in the form of a double yoke of a conventional embodiment.
- Each of the tool-carrying links is made up of a single piece of steel.
- this one-piece piece comprises a body 1a, extended at each end by a narrower tab 3a of articulation with the links 2, and surmounted by a cutting head 4a carrying a cutting insert 5a.
- This plate 5a has a tungsten carbide base covered on its upper working face by a layer of diamond. It can in particular be constituted by the product manufactured by the General Electric Company and sold under the brand name STRATAPAX.
- a cylindrical shape of revolution is preferably chosen, which allows its mechanical fixing in the head 4a by practicing in the latter a cylindrical counterbore opening at the periphery and in which the plate 5a is exactly embedded, and the latter is locked in place by a locking plate 6a tightened by a locking screw 7.
- the links lb and lc are identical in all respects to the links except that their plates 5b and 5c are respectively offset slightly to the right for one and to the left for the other.
- the links ld, le and lf are also identical to the previous ones except that they each have two counterbores to receive two plates respectively 5d to 5f, which are arranged symmetrically and move away from each other gradually while approaching the base.
- the shape of their heads 4b to 4f and of their clamping plates 6d to 6f naturally evolves accordingly.
- the nine diamond plates in each sequence of six links are preferably all identical and have been assigned a corresponding index only to refer to their respective positions.
- each of the nine inserts works only with a limited arc and with a negative cutting angle of 3 to 6 °.
- This double result is obtained by ensuring that the geometric axis of each insert, that is to say consequently the axis of the corresponding cylindrical counterbore in the head of the corresponding link, meets the axis of the chain, and this at a constant distance from the wafer; on the other hand the angle of offset of each of these axes with respect to the previous one around the axis of the chain is also constant.
- the chain thus formed is driven at a relatively low linear speed of 1.60 to 3 m / s, which therefore requires only a small motive force, with as a consequence a slight heating only requiring '' a small amount of cooling water.
- this cutting speed and the low negative cutting angle an extremely reduced wear is obtained which allows working for whole days without having to stop the saw for restoration.
- it suffices to unlock the locking screws 7a to 7f and to turn the plates on themselves by a reduced angle corresponds in principle to the common length of the arcs 10a to 10f.
- the saw chain can be reused, considerably reducing and spacing down time lization, which greatly increases production, and therefore greatly reduces the cost price of m 2 sawn compared to traditional means.
- the half-cone of revolution exposed above could have a more flattened configuration in the direction of advance, and be for example semi-elliptical, by distributing the successive spacings of the axes on this cone so as to have arcs cutting lengths of substantially equal length.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finishing Walls (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Floor Finish (AREA)
- Road Signs Or Road Markings (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80106772T ATE6480T1 (de) | 1979-11-05 | 1980-11-04 | Verfahren und vorrichtung zum saegen von steinen und marmor. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR7927255A FR2468452A1 (fr) | 1979-11-05 | 1979-11-05 | Procede et dispositif pour le sciage de pierres et marbres |
FR7927255 | 1979-11-05 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0028418A1 true EP0028418A1 (de) | 1981-05-13 |
EP0028418B1 EP0028418B1 (de) | 1984-03-07 |
Family
ID=9231305
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80106772A Expired EP0028418B1 (de) | 1979-11-05 | 1980-11-04 | Verfahren und Vorrichtung zum Sägen von Steinen und Marmor |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0028418B1 (de) |
JP (1) | JPS57169310A (de) |
AT (1) | ATE6480T1 (de) |
DE (1) | DE3066867D1 (de) |
ES (1) | ES8107083A1 (de) |
FR (1) | FR2468452A1 (de) |
PT (1) | PT72023B (de) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3304275A1 (de) * | 1982-02-08 | 1983-08-18 | Luigi Villa Adriana Tivoli Fantini | Maschinen-schneidkette fuer das schneiden von gestein in einem steinbruch von travertin od. dgl. mit abnehmbaren schneidwerkzeugen in mehreren arbeitsstellungen |
US4827821A (en) * | 1986-11-10 | 1989-05-09 | Omark Industries, Inc. | Cutting chain |
EP0320456A2 (de) * | 1987-12-11 | 1989-06-14 | W.F. Meyers Company, Inc. | Bandsäge zum Schneiden von Nuten in Steine |
EP0571344A1 (de) * | 1992-05-21 | 1993-11-24 | Cesare Polidori | Vorrichtung zum Festklemmen eines auswechselbaren Schneideinsatzes zum Bearbeiten von steinartigen Materialien |
EP0625416A1 (de) * | 1993-05-21 | 1994-11-23 | De Beers Industrial Diamond Division (Proprietary) Limited | Sägekettenschneidglied |
US5556831A (en) * | 1991-11-29 | 1996-09-17 | Alactel Alsthom Compagnie Generale D'electricite | Method of treating a part made of a superconductive ceramic of the (Ln).sub. Ba2 Cu3 O7-δ type |
EP1155796A1 (de) * | 2000-05-18 | 2001-11-21 | Riccardo Belotti | Steinschneidwerkzeug |
EP2324976A1 (de) | 2009-11-19 | 2011-05-25 | Nv Pmds Sa | Schrämkette und Schrämmaschine |
WO2012032009A1 (fr) | 2010-09-06 | 2012-03-15 | P.M.D.S. P. Marchandise Diamant Service | Chaine de haveuse a roche et haveuse |
ITBS20120099A1 (it) * | 2012-06-29 | 2013-12-30 | Apns Di Pasqualato Paolo Mario | Catena di taglio per materiali lapidei |
IT202000001606A1 (it) | 2020-01-28 | 2021-07-28 | Fabio Bigini | Migliorato utensile di taglio e tagliatrice a catena per materiale lapideo e simili |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE543428C2 (en) | 2019-06-24 | 2021-02-16 | Husqvarna Ab | A rotatable cutting chain work tool, a wall saw arrangement comprising such a work tool, an annular member and a method for producing an annular member |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2368092A (en) * | 1943-12-30 | 1945-01-30 | Contour Saws | Saw band for hard refractory materials |
GB644726A (en) * | 1947-07-08 | 1950-10-18 | Gaston Lemoine | A saw for cutting stone or the like hard material |
FR1016336A (fr) * | 1950-04-15 | 1952-11-07 | Machine pour scier les pierres notamment | |
FR1019251A (fr) * | 1950-03-25 | 1953-01-20 | Machine à scier les pierres | |
FR60383E (fr) * | 1950-06-10 | 1954-11-02 | Scie à lame sans fin | |
FR1231267A (fr) * | 1959-05-29 | 1960-09-28 | Disposition de diamants sur disques pour scier des matériaux divers | |
US3311415A (en) * | 1964-10-19 | 1967-03-28 | Alaskaug Inc | Stone saw with pulsed feed for chain cutter |
FR2256796A1 (en) * | 1974-01-07 | 1975-08-01 | Ugine Carbone | Interlocking links for chain saw - spigot on one link engages keyhole in next, forming flush assembly |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5232378Y2 (de) * | 1971-04-08 | 1977-07-23 | ||
JPS5155077A (ja) * | 1974-11-07 | 1976-05-14 | Kobe Steel Ltd | Saafueesuburoochi |
-
1979
- 1979-11-05 FR FR7927255A patent/FR2468452A1/fr active Granted
-
1980
- 1980-11-04 EP EP80106772A patent/EP0028418B1/de not_active Expired
- 1980-11-04 DE DE8080106772T patent/DE3066867D1/de not_active Expired
- 1980-11-04 AT AT80106772T patent/ATE6480T1/de not_active IP Right Cessation
- 1980-11-05 ES ES497023A patent/ES8107083A1/es not_active Expired
- 1980-11-05 PT PT72023A patent/PT72023B/pt not_active IP Right Cessation
- 1980-11-05 JP JP55155754A patent/JPS57169310A/ja active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2368092A (en) * | 1943-12-30 | 1945-01-30 | Contour Saws | Saw band for hard refractory materials |
GB644726A (en) * | 1947-07-08 | 1950-10-18 | Gaston Lemoine | A saw for cutting stone or the like hard material |
FR1019251A (fr) * | 1950-03-25 | 1953-01-20 | Machine à scier les pierres | |
FR1016336A (fr) * | 1950-04-15 | 1952-11-07 | Machine pour scier les pierres notamment | |
FR60383E (fr) * | 1950-06-10 | 1954-11-02 | Scie à lame sans fin | |
FR1231267A (fr) * | 1959-05-29 | 1960-09-28 | Disposition de diamants sur disques pour scier des matériaux divers | |
US3311415A (en) * | 1964-10-19 | 1967-03-28 | Alaskaug Inc | Stone saw with pulsed feed for chain cutter |
FR2256796A1 (en) * | 1974-01-07 | 1975-08-01 | Ugine Carbone | Interlocking links for chain saw - spigot on one link engages keyhole in next, forming flush assembly |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3304275A1 (de) * | 1982-02-08 | 1983-08-18 | Luigi Villa Adriana Tivoli Fantini | Maschinen-schneidkette fuer das schneiden von gestein in einem steinbruch von travertin od. dgl. mit abnehmbaren schneidwerkzeugen in mehreren arbeitsstellungen |
US4827821A (en) * | 1986-11-10 | 1989-05-09 | Omark Industries, Inc. | Cutting chain |
EP0320456A2 (de) * | 1987-12-11 | 1989-06-14 | W.F. Meyers Company, Inc. | Bandsäge zum Schneiden von Nuten in Steine |
EP0320456A3 (en) * | 1987-12-11 | 1990-11-22 | W.F. Meyers Company, Inc. | Belt-configured saw for cutting slots into stones having a polycrystalline diamond cutting surface |
US5556831A (en) * | 1991-11-29 | 1996-09-17 | Alactel Alsthom Compagnie Generale D'electricite | Method of treating a part made of a superconductive ceramic of the (Ln).sub. Ba2 Cu3 O7-δ type |
EP0571344A1 (de) * | 1992-05-21 | 1993-11-24 | Cesare Polidori | Vorrichtung zum Festklemmen eines auswechselbaren Schneideinsatzes zum Bearbeiten von steinartigen Materialien |
EP0625416A1 (de) * | 1993-05-21 | 1994-11-23 | De Beers Industrial Diamond Division (Proprietary) Limited | Sägekettenschneidglied |
EP1155796A1 (de) * | 2000-05-18 | 2001-11-21 | Riccardo Belotti | Steinschneidwerkzeug |
EP2324976A1 (de) | 2009-11-19 | 2011-05-25 | Nv Pmds Sa | Schrämkette und Schrämmaschine |
BE1019003A3 (fr) * | 2009-11-19 | 2011-12-06 | Pmds Sa Nv | Chaine de haveuse et haveuse. |
WO2012032009A1 (fr) | 2010-09-06 | 2012-03-15 | P.M.D.S. P. Marchandise Diamant Service | Chaine de haveuse a roche et haveuse |
BE1019468A3 (fr) * | 2010-09-06 | 2012-07-03 | P Marchandise Diamant Service P M D S | Chaine de haveuse a roche avec porte-outils, procede de fabrication de celle-ci et haveuse. |
ITBS20120099A1 (it) * | 2012-06-29 | 2013-12-30 | Apns Di Pasqualato Paolo Mario | Catena di taglio per materiali lapidei |
IT202000001606A1 (it) | 2020-01-28 | 2021-07-28 | Fabio Bigini | Migliorato utensile di taglio e tagliatrice a catena per materiale lapideo e simili |
EP3858566A1 (de) | 2020-01-28 | 2021-08-04 | Bigini, Fabio | Schneidwerkzeug und kettenschneidmaschine für steine und ähnliche materialien |
Also Published As
Publication number | Publication date |
---|---|
EP0028418B1 (de) | 1984-03-07 |
DE3066867D1 (en) | 1984-04-12 |
PT72023B (fr) | 1981-12-17 |
ES497023A0 (es) | 1981-10-01 |
PT72023A (fr) | 1980-12-01 |
FR2468452B1 (de) | 1982-10-22 |
ES8107083A1 (es) | 1981-10-01 |
ATE6480T1 (de) | 1984-03-15 |
FR2468452A1 (fr) | 1981-05-08 |
JPS57169310A (en) | 1982-10-19 |
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