EP0026472B1 - Unit for transporting wound bobbins - Google Patents

Unit for transporting wound bobbins Download PDF

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Publication number
EP0026472B1
EP0026472B1 EP80105819A EP80105819A EP0026472B1 EP 0026472 B1 EP0026472 B1 EP 0026472B1 EP 80105819 A EP80105819 A EP 80105819A EP 80105819 A EP80105819 A EP 80105819A EP 0026472 B1 EP0026472 B1 EP 0026472B1
Authority
EP
European Patent Office
Prior art keywords
winding
bobbin
bobbins
transporting unit
quality
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
EP80105819A
Other languages
German (de)
French (fr)
Other versions
EP0026472A1 (en
Inventor
Heinz Dipl.-Ing. Dr. E.H. Schippers
Gerd Münnekehoff
Udo Teich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Barmag AG
Original Assignee
Barmag Barmer Maschinenfabrik AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE19792939675 external-priority patent/DE2939675A1/en
Priority claimed from DE19792945861 external-priority patent/DE2945861A1/en
Application filed by Barmag Barmer Maschinenfabrik AG filed Critical Barmag Barmer Maschinenfabrik AG
Publication of EP0026472A1 publication Critical patent/EP0026472A1/en
Application granted granted Critical
Publication of EP0026472B1 publication Critical patent/EP0026472B1/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/006Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/08Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
    • B65H63/082Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to a predetermined size or diameter of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/08Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
    • B65H63/084Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to a predetermined weight of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/064Supplying or transporting cross-wound packages, also combined with transporting the empty core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2515/00Physical entities not provided for in groups B65H2511/00 or B65H2513/00
    • B65H2515/12Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/60Details of processes or procedures
    • B65H2557/65Details of processes or procedures for diagnosing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the invention relates to a bobbin transport unit for full bobbins, which have been removed from the winding stations for web or thread-like material, in particular from the winding stations of multi-digit textile machines, in particular for man-made fibers, in particular on spinning machines for man-made fibers, which bobbin transport unit devices for receiving the full, each has a winding point produced coil and is designed in particular as an automatic bobbin changer that can be moved along the machine front for the removal, transfer and removal of the full bobbins from one winding point each.
  • webs running web-like, band-shaped or thread-like goods - hereinafter referred to as "webs" or “threads” - in the form of thickness determination, titer determination, weight determination, determination of moisture application, etc.
  • this quality control also provides measured values which, because of the length of the webs or threads, have only a limited significance for the failure of the entire product.
  • the quality control of the webs or threads wound into bobbins is time-consuming as a separate operation and is also too late to be able to carry out a timely quality correction by interfering with the manufacturing or processing process of the webs or threads.
  • the quality control of the finished bobbins is not only labor intensive, it also intervenes in the production process insofar as the bobbins to be checked have to be removed from their way for further processing or packaging. For this reason, random quality control of the full bobbins has been customary in the industry up to now. The result is that low-quality spools can get into further processing in the sampling intervals.
  • FR-A-1 460 976 has proposed that coils which move on an endlessly rotating conveyor belt be scanned by stationary, photoelectric devices.
  • DE-A-21 23 689 shows a gate-shaped bobbin transport device in which the assignment of the bobbins to their production locations is retained for the purpose of quality control and which a stationary quality control device can start up.
  • the present invention is intended to ensure, through new means of quality control, that until the quality control corrects the manufacturing or machining process, only a small and tolerable amount of rejects is produced. Furthermore, the technical and personal effort of quality control should be reduced so much that a control of each take-up reel is possible.
  • the solution provides that the full bobbins are transferred to a bobbin transport unit which contains quality control devices, the assignment between the bobbins and the winding positions on which they were produced being retained.
  • the proposed solution is particularly useful for quality control of freshly spun and possibly stretched man-made fibers, since such man-made fibers are spooled into very large and heavy bobbins of more than 30 kg in order to achieve long bobbin run times.
  • the bobbin transport unit can be designed to receive the bobbins from one or a predetermined number of winding positions.
  • the starting point of the quality control proposed according to the invention is above all the measurement of the amount of the material stored on the spool.
  • the coil transport unit preferably contains devices for weighing the coil or coils that have been transferred to the coil transport unit.
  • the coil transport unit can therefore have, in addition to the weighing device - or as the only measuring device - a probe device for measuring the diameter.
  • Preparation means liquids which are applied to the threads during spinning to facilitate the spinning process, the drawing process, the winding and possibly also the further processing.
  • the measurement of the preparation order can be carried out either quantitatively or only qualitatively in order to ensure that a preparation order has actually been made.
  • devices are available, for example, which consist of two electrodes, which are at a defined distance from each other with a certain force on the surface of the coil or as needles in the coil are pressed and determine the electrical conductivity of the coil with a suitable ohmmeter.
  • Such a measuring device can also be arranged on the bobbin transport unit either as the only measuring device or together with the two aforementioned or one of the two aforementioned measuring devices.
  • the quality measurement can also relate to the properties of the bobbin itself, in particular those properties that indicate the run-off properties of wound threads.
  • the optical, pneumatic or mechanical scanning of the coil circumferential and coil end faces on mirrors (layers one above the other), strippers (thread arches emerging from the end faces), thickening and similar winding errors is possible.
  • the bobbin transport unit which carries quality control devices, can be manually fitted with the take-up bobbins in each case one or a predetermined number of take-up points.
  • the bobbin transport unit is also possible to design the bobbin transport unit as an automatic bobbin changer, which automatically and successively takes over the bobbins of one or more winding positions.
  • Such an automatic bobbin changer is advantageously used in particular in multi-digit textile machines.
  • the automatic bobbin changer can be moved along the machine front of the multi-digit textile machine and can be positioned in front of each winding point for mechanically effected takeover of the full bobbins produced on the winding point.
  • a bobbin change automatic can be moved along the machine front in order to transport the taken-up bobbins to a creel or for packaging or further processing.
  • a computer preferably a microprocessor - allows the evaluation of the quality measurement data to determine further quality indicators.
  • the weights of the bobbin tubes can be given to the computer. This can e.g. B. also happen that a weighing device for the individual winding tubes is arranged on an automatic bobbin changer, which mechanically or automatically feeds the empty tubes to each winding point, the automatic bobbin changing unit then entering the measurement result and the associated winding point into the memory of the computer. If the sleeve weights do not differ significantly from one another, the sleeve weight can also be entered manually into the memory of the microprocessor. The same sleeve weights for a large number of sleeves can be achieved by precise manufacturing and / or sorting.
  • Coil hardness can be calculated by correlating diameter and weight.
  • quality control can result in the creation of quality documentation for each spool.
  • the quality control devices are connected to a printer for printing out the measurement results.
  • the printed document can be a list, the individual coils being assigned to the printed measurement results by a defined numbering.
  • the printer can also be designed so that the printed measurement results are attached to each spool and in particular to each spool tube.
  • the printer is mounted on the bobbin transport unit. It can also be provided that the printer prints out labels which are glued to the individual spools or their spool sleeves.
  • the assignment of the determined quality values to each spool ensures that each spool has documented quality features. In this way, it can be avoided in further processing that bobbins of insufficient quality are presented. This increases the value in use and the sales value of the manufactured coils, the quality of which was previously only possible by ensuring and guaranteeing statistically determined minimum and maximum deviations from specified quality parameters.
  • quality control is, on the other hand, in the manufacturing or in time To be able to intervene in the processing process of the webs or threads in order to keep the production of rejects within bounds in the event of an impermissible deviation from the specified quality parameters (process control).
  • the bobbin transport unit and the quality measuring devices mounted thereon are connected to a data processing system with memory and computer for quality evaluation.
  • the data processing system takes over in particular the measured values of the quality control, but also other important parameters in its memory and processes them in the course of the quality evaluation to important quality indicators, such as B. titer, coil hardness u. a.
  • the use of a computer with memory also allows the evaluation of the measured values and the determined quality parameters. In this case, in particular, mean values can be formed, which are then used as target values for the operation of the individual winding stations.
  • the data processing system also serves for process control of the textile machine.
  • process control comes the direct control of the winding stations - e.g. B. by switch-off signal, setting of the spinning pumps or preparation pump speeds - but also the issue of optical or acoustic warning signals for the operating personnel and the display or printout of measured and characteristic values or sources of error into consideration.
  • the data processing machine in turn is connected to the individual winding stations of the textile machine for taking over measurement data and determined characteristic values and / or for issuing switching commands depending on the measured values of the bobbin transport unit and the quality indicators determined in the data processing system.
  • the term “data processing system is understood here in the broadest sense and includes one or more memories and computers.
  • these can be microprocessors, which are assigned to the bobbin transport unit and each textile machine in a hierarchical structure and can also be connected to one another by a central unit. For example, it is possible to switch off the individual take-up point or to correct individual machine parameters (e.g. pump speed) if a measured value or a calculated characteristic value from a specified target value or from the calculated mean value of the measured value or characteristic values is permitted by more than one Tolerance value differs.
  • An advantageous application of the invention is that each take-up point is also process-controlled as a function of the measurement and characteristic values determined for the other take-up points.
  • the determined titer value can also be used to intervene in the spinning process in that the computer issues a warning or switch-off signal for the individual in the event of an impermissible deviation of the titer calculated for the individual spool from a previously determined mean value or a predetermined titer setpoint value or from the titer value of the other winding positions Rewind point generated.
  • the invention - and in particular the invention in so far as it relates to an automatic bobbin changer - permits seamless quality control of the bobbins and winding stations with little technical and time expenditure, since the facilities for quality control only have to be present once for a large number of bobbin stations, and because the quality control during transportation, d. H. the travel of the bobbin transport unit or the bobbin changing machine can take place.
  • thread control carriage 26 and the bobbin take-off carriage 31 can be operated independently of one another and are connected to the microprocessor 22 by trailing lines 27 and 28, respectively.
  • the microprocessor 22 is connected by lines 29 to the individual winding heads 60, so that the microprocessor takes over the central control of winding heads, thread operating carriages and bobbin take-off carriages.
  • Thread control carriage and bobbin take-off carriage can be moved on rails 21 along the front of the machine. Each of them has a subordinate microprocessor 54 or 55.
  • the gate 32 can be positioned anywhere on the rail run 21. Because the thread operating function of the bobbin change is assigned to the thread operating carriage 26, the bobbin take-off carriage is available for the bobbin transport between the individual bobbins 60 and the gate 32.
  • the bobbin removal carriage 31 can be moved on the rails 21. It has a support column 34 on a base plate, on which the support carriage 35 can be moved. A boom 36 sits on the carriage 35, on which a cat 37 can be moved. The cat 37 has a pivot axis 38 parallel to the column 34, on which the sliding block 44 is seated. In the sliding block 44, the U-shaped support arm 39 with the holding mandrel 40 is movable in the plane of the “U”.
  • the corresponding drive devices are not shown in detail here. However, it can be seen from the illustration that the holding mandrel 40 can be moved in height, can be moved in the direction of the arm 36 and in the plane of the pushing mandrel 40 and can also perform a pivoting movement.
  • the gate 32 with a plurality of arbors 33 is also visible in FIG. Furthermore, the coils 43 and full bobbins 41 of two winding heads 60 with push-out devices 42 which are still on the winding travel and are seated on chucks 19 are shown in FIG. 2a.
  • the full bobbins 41 shown in dashed lines are no longer on the bobbin trip and are waiting to be changed. As a full bobbin in the sense of this application, each bobbin is defined, wound onto the thread material and the winding travel is finished, regardless of whether the intended amount of thread is wound or whether the winding travel is premature - z. B. because of thread breakage or other disturbances - has been interrupted.
  • the bobbin removal carriage has a weighing device for the full bobbins 41.
  • the spring-loaded weighing plates 46, 47 with scanning devices 50, 51 and connecting lines 52, 53 to the microprocessor are accommodated on the base plate of the bobbin removal carriage.
  • Aligned forks 48, 49 are located on the weighing plates 46, 47, and their spacing is set such that they each grip the sleeve ends of one of the coils 41.
  • the full coils 41 located on the holding mandrel are stored and weighed in the fork pairs 48, 49.
  • the weighing results go to the microprocessor. It is possible and provided according to the invention to also determine the tube weights beforehand and to determine the exact thread weight Y in the microprocessor.
  • the weighing plates 46, 47 and the fork pairs 48, 49 are arranged so that the lowering movement 134 can take place following the pivoting movement 125 (FIG. 2b). Weighing can easily take place while the bobbin take-off carriage is traveling between the take-up point and the gate - d. H. without wasting time - take place.
  • FIGS. 4 and 5 also show a device for measuring the liquid or preparation order as a detail of the bobbin removal carriage.
  • the yoke-shaped measuring head 76 has the two electrodes 77 and 78, which adapt to the coil circumference normally produced on the winding machine. Elastic formation of the electrodes results in a snug fit on the coil surface.
  • the measuring head 76 is attached to the sliding block 44 by a Zalinder piston unit 79, 80, with the interposition of a spring 81. Compressed air can be applied to the piston 80 via the line 82 and the measuring head 76 can thereby be lowered against the force of the spring 81.
  • the internal microprocessor 54 assigned to the bobbin take-off carriage is now programmed so that it first detects the weighing result of the bobbin 41 before it is loaded with the pressure of the measuring head 76.
  • This measurement result is stored in the memory of the external microprocessor 22 assigned to the textile machine.
  • the internal microprocessor 54 simultaneously receives the value of the coil weight stored in the external microprocessor and forms the difference signal.
  • the setpoint for the pressure is stored in the external microprocessor 22. This value is also given to the internal microprocessor 54 and, depending on this, the pressure is controlled via the pneumatic converter 83 to a predetermined setpoint value, so that comparable measured values are obtained from coil to coil and calibration of the measuring head is possible.
  • FIG. 6 shows a device for scanning the diameter, consisting of the sensor 84, which is moved pneumatically against the spring 87 against the spring 87 in movement 137 by means of the cylinder-piston unit 85, 86.
  • the measuring device with the potentiometer 88 and the converter 89 is calibrated so that a signal representing the diameter or the radius is given via the line 90 to the microprocessor.
  • a pressure relief valve 91 with ball and counter pressure spring ensures that a constant pressure is always exerted on the coil surface. It can be seen that the coil hardness can also be determined with this device by means of two-stage pressurization.
  • the holding mandrel 40 is first positioned in alignment with the chuck - shown here by the fully wound coils (full coils 41). Now the U-shaped carrier 39 is moved in the sliding block 44 until the holding mandrel 40 comes almost into contact with the end face of the chuck (movement 107). The push-out device 42 is then started with movement 108 - as can be seen in FIG. 2a. Since the push-out device engages behind the sleeves of the full bobbin 41, the two full bobbins are pushed onto the bobbin holding mandrel 40 of the bobbin removal carriage. Now the U-shaped support arm 39 moves back into its starting position with movement 109 (FIG. 2a).
  • the U-shaped support arm 39 is pivoted about the pivot axis 38 by 180 °. Then the cat 37 is moved by movement 126 towards the stand 34.
  • the quality control is now carried out, which is initiated by lowering 134.
  • the sleeves of the full spool 41 - as shown in FIG. 3 - are placed on the forks 48, 49 of the weighing device in such a way that the smaller diameter mandrel 40 no longer touches the larger inner diameter of the sleeves of the spools 41.
  • the total weight of thread material plus tubes is first determined and fed to the external microprocessor 22. Subsequently, the measuring heads 76 are moved against the coils by a lowering movement 135 (FIG. 5) and thereby - in the manner described above - a defined pressure is generated between the electrodes of the measuring head and the coils for the purpose of measuring the amount of Aviva applied.
  • the diameter or radius of the coil can now be scanned by the scanning movement 137 of the diameter sensor 84 and put into the memory of the central microprocessor 22.
  • the boom 36 is raised by the movement 127 (FIG. 2b) until the holding mandrel 40 is aligned with the mandrel 33 of the gate.
  • the U-shaped support arm 39 can still be moved in the sliding block in the direction of the mandrel.
  • the push-out device 45 which is designed as an axially movable sleeve that is placed over the holding mandrel, is then actuated in the axial direction and the first coil is thereby transferred to the mandrel 33 by a movement 128 (FIG. 2).
  • the boom 36 and the carriage 35 are now lowered by the movement 129 to the height of the next mandrel and then, by advancing the push-out device 45 by the movement 130, the second coil is also transferred to a separate mandrel of the gate.
  • the carriage 131 moves back to the height of the winding heads by the movement 131.
  • the cat 37 moves back into a position aligned with a winding device (movement 132).
  • the support arm is then pivoted about the pivot axis 38 (movement 133).
  • the movement sequence according to FIG. 2a can then begin again with the feed movement 107 of the support arm 39.
  • printers are preferably also provided according to the invention in order to mark the spools. These printers can print lists in which each spool is identified with its quality values. It is also possible to print labels which are then stuck onto the spools.
  • the printing can also be done on the winding tubes.
  • the printer is advantageously mounted on the bobbin transport unit.
  • the printer there is designated 92 and assigned to the receiving forks of the weighing device, so that it prints the sleeves of the spools.
  • the printer has several printing segments, each of which is connected via lines to the memory of the microprocessor 22 and z.
  • B. coded signals for the thread weight Y, the thread titer Ti and the preparation order L% and a labeling of the winding unit can take over.
  • quality control in the sense of this application also means process control.
  • This is used to correlate the current measurement or calculation values with setpoints previously entered into the computer or with temporal averages determined by the computer or averages determined by the computer for all winding units.
  • indirect process control it is possible to provide the statistical quality expression for an entire textile machine and thereby statements about faultiness and The likelihood of errors and the causes of errors in individual winding stations are too long. This applies in particular to the titer calculation, the weight measurement, the diameter measurement, the measurement of the amount of preparation which is applied to the threads, and the hardness calculation.
  • All of these values, measured directly or determined by calculation, can be used by appropriate programming of the microprocessor in order to issue warning signals or machine operating commands. If e.g. B. is determined by the calculation of the titer that threads are generated too high or too low titers - what z. B. can happen that individual filaments of the multifilament chemical thread get the wrong winding - the winding process for the next bobbin can be stopped immediately and a warning signal given so that the error is remedied.
  • the coil hardness and diameter can be determined by corresponding correlation of the coil weight and an operating signal can also be triggered thereby if the ratio of the coil weight to the diameter does not correspond to the value determined as optimal or the value determined by the microprocessor as the average.
  • the weight of the sleeves w is entered into the memory of the external microprocessor as signal 1.
  • the sleeves for the coils are e.g. B. wound from paper or cardboard. Their weight is essentially constant, so that a single weighing is generally not necessary.
  • the start of the winding travel is given as time t 1 in the memory of the microprocessor by each winding unit - in the example shown by the winding unit designated by X.
  • Signal 3 contains the thread speed, which is constant during the manufacture of man-made fibers via the winding cycle and can therefore also be entered manually as a constant value.
  • the results of the quality measurement and the quality calculation can now be passed directly to the winding unit X in the form of a warning or stop signal 17 if these values deviate from the specified target values or from average values which the microprocessor has previously determined in an impermissible manner.
  • the quality measurement and quality calculation can take place during the time in which the coil transport unit - triggered by signal 12 - has already received the signal 18 for moving to the gate position X. At the same time, a signal 19 for printing on the coils is also triggered by quality measurement and quality calculation.
  • the winding unit X on which the bobbin is made, the yarn weight Y, the titer T, and the preparation order L% can be recorded.
  • Signal 20 gives the command to transfer the coil identified in this way to a defined gate position X. It is possible here to assign each coil to a specific winding position.

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

Die Erfindung betrifft eine Spulentransporteinheit für volle Spulen, die von den Aufwickelstellen für bahn- oder fadenförmiges Gut abgenommen worden sind, insbesondere von den Aufwickelstellen mehrstelliger Textilmaschinen, insbesondere für Chemiefasern, insbesondere an Spinnmaschinen für Chemiefasern, welche Spulentransporteinheit Einrichtungen zur Aufnahme der vollen, auf jeweils einer Aufwickelstelle hergestellten Spule besitzt und insbesondere als längs der Maschinenfront verfahrbarer Spulenwechselautomat zur Abnahme, Übernahme und zum Abtransport der Vollspulen von jeweils einer Aufwickelstelle ausgebildet ist.The invention relates to a bobbin transport unit for full bobbins, which have been removed from the winding stations for web or thread-like material, in particular from the winding stations of multi-digit textile machines, in particular for man-made fibers, in particular on spinning machines for man-made fibers, which bobbin transport unit devices for receiving the full, each has a winding point produced coil and is designed in particular as an automatic bobbin changer that can be moved along the machine front for the removal, transfer and removal of the full bobbins from one winding point each.

Die fortlaufende Qualitätskontrolle von laufendem bahnbahnförmigem, bandförmigem oder fadenförmigem Gut - im folgenden « Bahnen » oder « Fäden • » genannt - in Form der Dickenbestimmung, Titerbestimmung, Gewichtsbestimmung, Bestimmung des Feuchtigkeitsauftrages usw. ist einerseits technisch aufwendig, andererseits liefert diese Qualitätskontrolle aber auch Meßwerte, die wegen der Lägenausdehnung der Bahnen oder Fäden nur einen begrenzten Aussagewert für den Ausfall des gesamten Produktes haben.The continuous quality control of running web-like, band-shaped or thread-like goods - hereinafter referred to as "webs" or "threads" - in the form of thickness determination, titer determination, weight determination, determination of moisture application, etc. is technically complex on the one hand, but this quality control also provides measured values which, because of the length of the webs or threads, have only a limited significance for the failure of the entire product.

Die Qualitätskontrolle der zu Spulen aufgewickelten Bahnen oder Fäden ist dagegen als gesonderter Arbeitsgang zeitaufwendig und kommt zudem zu spät, um durch Eingriff in den Herstellungs- oder Bearbeitungsprozeß der Bahnen bzw. Fäden eine rechtzeitige Qualitätskorrektur durchführen zu können.The quality control of the webs or threads wound into bobbins, on the other hand, is time-consuming as a separate operation and is also too late to be able to carry out a timely quality correction by interfering with the manufacturing or processing process of the webs or threads.

Die Qualitätskontrolle der fertigen Spulen ist aber nicht nur arbeitsaufwendig, sie greift außerdem in den Produktionsgang insofern ein, als die zu überprüfenden Spulen aus ihrem Weg zur Weiterverarbeitung bzw. zur Verpackung herausgenommen werden müssen. Aus diesem Grunde ist bisher in der Industrie eine stichprobenweise Qualitätskontrolle der Vollspulen üblich. Die Folge ist, daß in den Stichprobenintervallen qualitativ minderwertige Spulen in die Weiterverarbeitung gelangen können.The quality control of the finished bobbins is not only labor intensive, it also intervenes in the production process insofar as the bobbins to be checked have to be removed from their way for further processing or packaging. For this reason, random quality control of the full bobbins has been customary in the industry up to now. The result is that low-quality spools can get into further processing in the sampling intervals.

Durch FR-A-1 460 976 wurde vorgeschlagen, Spulen, die auf einem endlos umlaufenden Transportband anfahren, durch stationäre, fotoelektrische Einrichtungen abzutasten.FR-A-1 460 976 has proposed that coils which move on an endlessly rotating conveyor belt be scanned by stationary, photoelectric devices.

Die DE-A-21 23 689 zeigt eine gatterförmige Spulentransporteinrichtung, bei der zum Zwecke der Qualitätskontrolle die Zuordnung der Spulen zu ihren Produktionsstellen erhalten bleibt, und welche eine stationäre Qualitätskontrolleinrichtung anfahren kann.DE-A-21 23 689 shows a gate-shaped bobbin transport device in which the assignment of the bobbins to their production locations is retained for the purpose of quality control and which a stationary quality control device can start up.

Die vorliegende Erfindung soll durch neue Mittel der Qualitätskontrolle gewährleisten, daß bis zu der durch die Qualitätskontrolle veranlaßten Korrektur des Herstellungs- oder Bearbeitungsprozesses nur eine geringe und ertragbare Menge von Ausschuß produziert wird. Ferner soll der technische und der personelle Aufwand der Qualitätskontrolle so stark vermindert werden, daß eine Kontrolle jeder Aufwickelspule möglich wird.The present invention is intended to ensure, through new means of quality control, that until the quality control corrects the manufacturing or machining process, only a small and tolerable amount of rejects is produced. Furthermore, the technical and personal effort of quality control should be reduced so much that a control of each take-up reel is possible.

Die Lösung sieht vor, daß die vollen Spulen einer Spulentransporteinheit übergeben werden, welche Einrichtungen zur Qualitätskontrolle enthält, wobei die Zuordnung zwischen den Spulen und den Aufwickelstellen, auf welchen sie hergestellt worden sind, erhalten bleibt.The solution provides that the full bobbins are transferred to a bobbin transport unit which contains quality control devices, the assignment between the bobbins and the winding positions on which they were produced being retained.

Der Vorteil dieser Lösung besteht darin, daß die Qualitätskontrolle in den Produktionsgang der Spulen, zu dem auch der Transport gehört, eingeschaltet wird. Dem kommt zugute, daß nach der vorgeschlagenen Lösung gleichzeitig ein mechanisches Hilfsmittel in Form der Spulentransporteinheit für den Transport schwerer Spulen zur Verfügung steht.The advantage of this solution is that quality control is switched on in the production process of the coils, which also includes the transport. This benefits from the fact that, according to the proposed solution, a mechanical aid in the form of the coil transport unit is also available for the transport of heavy coils.

Aus diesem Grunde ist die vorgeschlagene Lösung besonders zur Qualitätskontrolle von frischgesponnenen und ggf. verstreckten Chemiefasern brauchbar, da derartige Chemiefasern zur Erzielung großer Spulenlaufzeiten zu sehr großen und schweren Spulen von mehr als 30 kg aufgespult werden. Die Spulentransporteinheit kann dabei zur Aufnahme der Spulen von jeweils einer oder aber auch einer vorgegebenen Mehrzahl von Aufwickelstellen ausgelegt sein.For this reason, the proposed solution is particularly useful for quality control of freshly spun and possibly stretched man-made fibers, since such man-made fibers are spooled into very large and heavy bobbins of more than 30 kg in order to achieve long bobbin run times. The bobbin transport unit can be designed to receive the bobbins from one or a predetermined number of winding positions.

Ausgangspunkt der erfindungsgemäß vorgeschlagenen Qualitätskontrolle ist vor allem die Messung der Menge des auf der Spule gespeicherten Materials.The starting point of the quality control proposed according to the invention is above all the measurement of the amount of the material stored on the spool.

Aus diesem Grunde enthält die Spulentransporteinheit vorzugsweise Einrichtungen zur Wägung der Spule bzw. Spulen, die auf die Spulentransporteinheit übergeben wurden.For this reason, the coil transport unit preferably contains devices for weighing the coil or coils that have been transferred to the coil transport unit.

Ein weiterer wichtiger Meßwert ist der Spulendurchmesser, der - in Verbindung mit dem Spulengewicht - insbesondere zur Ermittlung der Spulenhärte dient, aber auch - insbesondere für Spulen, auf denen Bahnen wie z. B. Folienbahnen aufgewickelt sind - zur Bestimmung der Menge des auf der Spule gespeicherten Materials dienen kann. Die Spulentransporteinheit kann daher zusätzlich zu der Wägeeinrichtung - oder auch als einzige Meßeinrichtung - eine Tasteinrichtung zur Durchmessermessung aufweisen.Another important measured value is the spool diameter, which - in connection with the spool weight - is used in particular to determine the spool hardness, but also - in particular for spools on which webs such. B. foil webs are wound - can serve to determine the amount of material stored on the spool. The coil transport unit can therefore have, in addition to the weighing device - or as the only measuring device - a probe device for measuring the diameter.

Bei Chemiefasern und insbesondere bei frischgesponnenen Chemiefasern ist ein weiteres wichtiges Qualitätsmerkmal der sogenannte « Präparationsauftrag ». Unter « Präparation sind hierbei Flüssigkeiten zu verstehen, welche auf die Fäden während des Spinnens zur Erleichterung des Spinnvorgangs, des Verstreckvorgangs, der Aufwicklung und eventuell auch der Weiterverarbeitung aufgetragen werden.For man-made fibers and especially freshly spun man-made fibers, another important quality feature is the so-called «preparation order». “Preparation” here means liquids which are applied to the threads during spinning to facilitate the spinning process, the drawing process, the winding and possibly also the further processing.

Die Messung des Präparationsauftrags, welche nach dieser Erfindung als bevorzugt vorgeschlagen wird, kann dabei entweder quantitativ oder aber lediglich qualitativ erfolgen, um sicherzustellen, daß überhaupt ein Präparationsauftrag erfolgt ist. Zur Messung des Präparationsauftrags stehen beispielsweise Einrichtungen zur Verfügung, welche aus zwei Elektroden bestehen, die in einem definierten Abstand voneinander mit bestimmter Kraft auf die Spulenoberfläche oder als Nadeln in die Spule gedrückt werden und den elektrischen Leitwert der Spule mit einem geeigneten Ohmmeter ermitteln. Ein derartiges Meßgerät kann ebenfalls entweder als einzige Meßeinrichtung oder gemeinsam mit den beiden vorerwähnten oder einem der beiden vorerwähnten Meßeinrichtungen zusammen auf der Spulentransporteinheit angeordnet sein.The measurement of the preparation order, which is proposed as preferred according to this invention, can be carried out either quantitatively or only qualitatively in order to ensure that a preparation order has actually been made. For measuring the preparation order, devices are available, for example, which consist of two electrodes, which are at a defined distance from each other with a certain force on the surface of the coil or as needles in the coil are pressed and determine the electrical conductivity of the coil with a suitable ohmmeter. Such a measuring device can also be arranged on the bobbin transport unit either as the only measuring device or together with the two aforementioned or one of the two aforementioned measuring devices.

Die Qualitätsmessung kann ferner die Eigenschaften der Spule selbst betreffen, insbesondere solche Eigenschaften, die auf die Ablaufeigenschaften aufgespulter Fäden schließen lassen. Hier ist insbesondere die optische, pneumatische oder mechanische Abtastung der Spulenumfangs- und Spulenstirnfläche auf Spiegel (übereinanderliegende Lagen), Abschläger (aus den Stirnflächen heraustretende Fadenbögen), Verdickungen und ähnlichen Wicklungsfehlern möglich.The quality measurement can also relate to the properties of the bobbin itself, in particular those properties that indicate the run-off properties of wound threads. Here, in particular, the optical, pneumatic or mechanical scanning of the coil circumferential and coil end faces on mirrors (layers one above the other), strippers (thread arches emerging from the end faces), thickening and similar winding errors is possible.

Nach dieser Erfindung kann die Spulentransporteinheit, welche Einrichtungen zur Qualitätskontrolle trägt, von Hand mit den Aufwickelspulen jeweils einer oder einer vorgegebenen Anzahl von Aufwickelstellen bestückt werden. Es ist jedoch auch möglich, die Spulentransporteinheit als Spulenwechselautomat auszuführen, welcher selbsttätig und nacheinander die Spulen einer oder mehrerer Aufwickeistellen übernimmt. Ein derartiger Spulenwechselautomat wird mit Vorteil insbesondere bei mehrstelligen Textilmaschinen eingesetzt. Der Spulenwechselautomat ist in diesem Falle längs der Maschinenfront der mehrstelligen Textilmaschine verfahrbar und vor jeder Aufwickelstelle zur mechanisch bewirkten Übernahme der auf der Aufwickelstelle jeweils hergestellten Vollspulen positionierbar. Nach der Übernahme der Vollspulen von einer Aufwickelstelle bzw. - sofern der Spulenwechselautomat eine größere Transportkapazität besitzt - von mehreren Aufwickelstellen kann ein derartiger Spulenwechselautomat längs der Maschinenfront verfahren werden, um die übernommenen Spulen zu einem Gatter oder zur Verpackung oder zur Weiterverarbeitung zu transportieren.According to this invention, the bobbin transport unit, which carries quality control devices, can be manually fitted with the take-up bobbins in each case one or a predetermined number of take-up points. However, it is also possible to design the bobbin transport unit as an automatic bobbin changer, which automatically and successively takes over the bobbins of one or more winding positions. Such an automatic bobbin changer is advantageously used in particular in multi-digit textile machines. In this case, the automatic bobbin changer can be moved along the machine front of the multi-digit textile machine and can be positioned in front of each winding point for mechanically effected takeover of the full bobbins produced on the winding point. After the take-over of the full bobbins from a take-up point or - if the automatic bobbin changer has a greater transport capacity - from several take-up points, such a bobbin change automatic can be moved along the machine front in order to transport the taken-up bobbins to a creel or for packaging or further processing.

Der Einsatz eines Rechners - vorzugsweise eines Mikroprozessors - erlaubt die Auswertung der Qualitätsmeßdaten zur Ermittlung weiterer Qualitätskennzahlen.The use of a computer - preferably a microprocessor - allows the evaluation of the quality measurement data to determine further quality indicators.

Das insofern erfindungsgemäß vorgeschlagene Verfahren zur Ermittlung des Fadentiters beim Aufwickeln von Fadenspulen ist besonders für Spinnmaschinen für Chemiefasern nutzbringend anzuwenden, da der Titer der Chemie-Fasern von einer großen Zahl von Einzelparametern - wie z. B. Viskosität, Abzugsgeschwindigkeit, Auspreßgeschwindigkeit, Filamentzahl - abhängt. Nach dem vorgeschlagenen Verfahren werden von dem Rechner bzw. Mikroprozessor die Fadengeschwindigkeit, die Dauer der Spulreise einer Spule und deren von der Spulentransporteinheit ermitteltes Gewicht erfaßt und aus diesen Werten durch Quotientbildung

  • Ti = Cewicht/Fadengeschwindigkeit - Dauer der Spulreise

der Titer errechnet. Dabei kann die Dauer der Spulreise jeder Aufwickelstelle als konstant vorgegeben werden, z. B. durch Einsatz einer Schaltuhr. Es ist jedoch auch möglich, jede Aufwickelstelle in Abhängigkeit von einem erreichten Durchmesser abzuschalten und die Spulreisedauer zu messen und dem Rechner einzugeben.The method proposed in accordance with the invention for determining the thread titer when winding thread spools is particularly useful for spinning machines for chemical fibers, since the titer of the chemical fibers is characterized by a large number of individual parameters, such as, for. B. viscosity, take-off speed, squeezing speed, number of filaments - depends. According to the proposed method, the thread speed, the duration of the winding travel of a bobbin and their weight determined by the bobbin transport unit are determined by the computer or microprocessor and from these values by forming the quotient
  • Ti = weight / thread speed - duration of the winding travel

the titer calculates. The duration of the winding travel of each winding point can be specified as constant, for. B. by using a timer. However, it is also possible to switch off each take-up point depending on the diameter reached and to measure the winding travel time and enter it into the computer.

Zur Ermittlung des absoluten Gewichts der auf der Spule gespeicherten Fadenmenge können dem Rechner die Gewichte der Spulenhülsen aufgegeben werden. Dies kann z. B. ebenfalls dadurch geschehen, daß auf einem Spulenwechselautomat, welcher die Leerhülsen jeder Aufwickelstelle mechanisch oder automatisch zuführt, eine Wägeeinrichtung für die einzelnen Spulhülsen angeordnet wird, wobei der Spulenwechselautomat sodann das Meßergebnis und die zugeordnete Aufwickelstelle dem Speicher des Rechners eingibt. Soweit die Hülsengewichte nicht wesentlich voneinander abweichen, kann das Hülsengewicht auch von Hand in den Speicher des Mikroprozessors eingegeben werden. Gleiche Hülsengewichte für eine Vielzahl von Hülsen lassen sich durch präzise Fertigung und/oder Sortierung erreichen.To determine the absolute weight of the thread quantity stored on the bobbin, the weights of the bobbin tubes can be given to the computer. This can e.g. B. also happen that a weighing device for the individual winding tubes is arranged on an automatic bobbin changer, which mechanically or automatically feeds the empty tubes to each winding point, the automatic bobbin changing unit then entering the measurement result and the associated winding point into the memory of the computer. If the sleeve weights do not differ significantly from one another, the sleeve weight can also be entered manually into the memory of the microprocessor. The same sleeve weights for a large number of sleeves can be achieved by precise manufacturing and / or sorting.

Weiterhin ist es möglich, dem Rechner den in der Spulentransporteinheit ermittelten Präparationsauftrag als Korrekturgröße für die Titerbestimmung einzugeben. Die Spulenhärte kann durch Korrelierung von Durchmesser und Gewicht berechnet werden.Furthermore, it is possible to enter the preparation order ascertained in the bobbin transport unit as a correction quantity for the titer determination. Coil hardness can be calculated by correlating diameter and weight.

Die Qualitätskontrolle kann zum einen darin resultieren, daß eine Qualitätsdokumentation für jede Spule erstellt wird. Aus diesem Grunde wird nach dieser Erfindung weiterhin vorgeschlagen, daß die Qualitätskontrolleinrichtungen mit einem Drucker zum Ausdruck der Meßergebnisse in Verbindung stehen. Es kann sich bei dem ausgedruckten Dokument um eine Liste handeln, wobei die einzelnen Spulen den ausgedruckten Meßergebnissen durch eine definierte Numerierung zugeordnet werden.On the one hand, quality control can result in the creation of quality documentation for each spool. For this reason it is further proposed according to this invention that the quality control devices are connected to a printer for printing out the measurement results. The printed document can be a list, the individual coils being assigned to the printed measurement results by a defined numbering.

Der Drucker kann jedoch auch so ausgelegt sein, daß die ausgedruckten Meßergebnisse an jeder Spule und insbesondere an jeder Spulhülse angebracht werden. In diesem Falle ist der Drucker auf der Spulentransporteinheit angebracht. Es kann dabei auch vorgesehen werden, daß der Drucker Etiketten ausdruckt, welche auf die einzelnen Spulen bzw. deren Spulhülsen geklebt werden.However, the printer can also be designed so that the printed measurement results are attached to each spool and in particular to each spool tube. In this case, the printer is mounted on the bobbin transport unit. It can also be provided that the printer prints out labels which are glued to the individual spools or their spool sleeves.

Durch die Zuordnung der ermittelten Qualitätswerte zu jeder Spule wird gewährleistet, daß jede Spule dokumentierte Qualitätsmerkmale besitzt. Dadurch kann in der Weiterverarbeitung vermieden werden, daß Spulen mit unzureichender Qualität vorgelegt werden. Dies erhöht den Gebrauchswert und den Verkaufswert der hergestellten Spulen, deren Qualität bisher nur durch Sicherstellung und Garantie von statistisch ermittelten Minimal - und Maximal-Abweichungen von vorgegebenen Qualitätsparametern möglich war.The assignment of the determined quality values to each spool ensures that each spool has documented quality features. In this way, it can be avoided in further processing that bobbins of insufficient quality are presented. This increases the value in use and the sales value of the manufactured coils, the quality of which was previously only possible by ensuring and guaranteeing statistically determined minimum and maximum deviations from specified quality parameters.

Der Sinn der Qualitätskontrolle besteht zum anderen darin, rechtzeitig in den Herstellung- oder Bearbeitungsprozeß der Bahnen bzw. Fäden eingreifen zu können, um bei unzulässiger Abweichung von den vorgegebenen Qualitätsparametern die Produktion von Ausschuß in Grenzen zu halten (Prozeßsteuerung).The purpose of quality control is, on the other hand, in the manufacturing or in time To be able to intervene in the processing process of the webs or threads in order to keep the production of rejects within bounds in the event of an impermissible deviation from the specified quality parameters (process control).

Hierzu wird vorgesehen, daß die Spulentransporteinheit und die darauf angebrachten Oualitätsmeßeinrichtungen mit einer Datenverarbeitungsanlage mit Speicher und Rechner zur Qualitätsauswertung in Verbindung steht. Die Datenverarbeitungsanlage übernimmt insbesondere die Meßwerte der Qualitätskontrolle, aber auch andere wichtige Parameter in ihren Speicher und verarbeitet sie im Zuge der Qualitätsauswertung zu wichtigen Qualitätskennzahlen, wie z. B. Titer, Spulenhärte u. a. Der Einsatz eines Rechners mit Speicher erlaubt weiterhin die Auswertung der Meßwerte und der ermittelten Qualitätskennwerte. Hierbei können insbesondere Mittelwerte gebildet werden, die sodann als Sollvorgabe für den Betrieb der einzelnen Aufwickelstellen benutzt werden.For this purpose, it is provided that the bobbin transport unit and the quality measuring devices mounted thereon are connected to a data processing system with memory and computer for quality evaluation. The data processing system takes over in particular the measured values of the quality control, but also other important parameters in its memory and processes them in the course of the quality evaluation to important quality indicators, such as B. titer, coil hardness u. a. The use of a computer with memory also allows the evaluation of the measured values and the determined quality parameters. In this case, in particular, mean values can be formed, which are then used as target values for the operation of the individual winding stations.

Die Datenverarbeitungsanlage dient aber auch zur Prozeßsteuerung der Textilmaschine. Als Prozeßsteuerung kommt die unmittelbare Steuerung der Aufwickelstellen - z. B. durch Ausschaltsignal, Einstellung der Spinnpumpen oder Präparationspumpendrehzahlen - aber auch die Abgabe optischer oder akustischer Warnsignale für das Bedienungspersonal sowie die Anzeige oder der Ausdruck von Meß- und Kennwerten oder Fehlerquellen in Betracht. Hierzu steht die Datenverarbeitungsmaschine ihrerseits mit den einzelnen Aufwickelstellen der Textilmaschine zur Übernahme von Meßdaten und ermittelten Kennwerten und/oder zur Abgabe von Schaltbefehlen in Abhängigkeit von den Meßwerten der Spulentransporteinheit und den in der Datenverarbeitungsanlage ermittelten Qualitätskennzahlen in Verbindung. Der Begriff « Datenverarbeitungsanlage wird hier im weitesten Sinne verstanden und schließt einen oder mehrere Speicher und Rechner ein. Es kann sich dabei insbesondere um Mikroprozessoren handeln, die in einem hierarchischen Aufbau jeweils der Spulentransporteinheit und jeder Textilmaschine zugeordnet sein und untereinander noch durch eine Zentraleinheit verbunden sein können. So ist es beispielsweise möglich, die einzelne Aufwickelstelle abzuschalten oder korrigierend in einzelne Maschinenparameter (z. B. Pumpendrehzahl) einzugreifen, wenn ein Meßwert oder ein berechneter Kennwert von einem vorgegebenen Sollwert oder von dem berechneten Mittelwert der Meßwert bzw. Kennwerte um mehr als einen erlaubten Toleranzwert abweicht. Eine vorteilhafte Anwendung der Erfindung besteht darin, daß jede Aufwickelstelle auch in Abhängigkeit von den für die übrigen Aufwickelstellen ermittelten Meß- und Kennwerten prozeßgesteuert wird.The data processing system also serves for process control of the textile machine. As process control comes the direct control of the winding stations - e.g. B. by switch-off signal, setting of the spinning pumps or preparation pump speeds - but also the issue of optical or acoustic warning signals for the operating personnel and the display or printout of measured and characteristic values or sources of error into consideration. For this purpose, the data processing machine in turn is connected to the individual winding stations of the textile machine for taking over measurement data and determined characteristic values and / or for issuing switching commands depending on the measured values of the bobbin transport unit and the quality indicators determined in the data processing system. The term “data processing system is understood here in the broadest sense and includes one or more memories and computers. In particular, these can be microprocessors, which are assigned to the bobbin transport unit and each textile machine in a hierarchical structure and can also be connected to one another by a central unit. For example, it is possible to switch off the individual take-up point or to correct individual machine parameters (e.g. pump speed) if a measured value or a calculated characteristic value from a specified target value or from the calculated mean value of the measured value or characteristic values is permitted by more than one Tolerance value differs. An advantageous application of the invention is that each take-up point is also process-controlled as a function of the measurement and characteristic values determined for the other take-up points.

Insofern ist es möglich, bei Einsatz eines Rechners die Qualitätsmeßeinrichtungen ohne genaue Eichung zu betreiben und lediglich die zeitliche Konstanz und Genauigkeit der Betriebsbedingungen sowie die Konstanz und Genauigkeit der Betriebsbedingungen von Aufwickelstelle zu Aufwickelstelle zu überwachen.In this respect, it is possible to operate the quality measuring devices without exact calibration when using a computer and only to monitor the temporal constancy and accuracy of the operating conditions and the constancy and accuracy of the operating conditions from winding station to winding station.

Erfindungsgemäß kann auch der ermittelte Titerwert zum Eingriff in den Spinnprozeß benutzt werden, indem der Rechner bei unzulässiger Abweichung des für die Einzelspule errechneten Titers von einem zuvor ermittelten Mittelwert oder einem vorgegebenen Titersollwert oder von dem Titerwert der anderen Aufwickelstellen ein Warn- oder Ausschaltsignal für die einzelne Aufwickelstelle erzeugt.According to the invention, the determined titer value can also be used to intervene in the spinning process in that the computer issues a warning or switch-off signal for the individual in the event of an impermissible deviation of the titer calculated for the individual spool from a previously determined mean value or a predetermined titer setpoint value or from the titer value of the other winding positions Rewind point generated.

Die Erfindung - und insbesondere die Erfindung soweit sie auf einen Spulenwechselautomaten bezogen ist - erlaubt eine lückenlose Qualitätskontrolle der Spulen und Aufwickelstellen mit geringem technischen und zeitlichen Aufwand, da die Einrichtungen zur Qualitätskontrolle für eine Vielzahl von Spulstellen nur einmal vorhanden sein müssen, und da die Qualitätskontrolle während des Transports, d. h. der Fahrt der Spulentransporteinheit bzw. des Spulenwechselautomaten erfolgen kann.The invention - and in particular the invention in so far as it relates to an automatic bobbin changer - permits seamless quality control of the bobbins and winding stations with little technical and time expenditure, since the facilities for quality control only have to be present once for a large number of bobbin stations, and because the quality control during transportation, d. H. the travel of the bobbin transport unit or the bobbin changing machine can take place.

Im folgenden wird die Erfindung anhand von Ausführungsbeispielen beschrieben.The invention is described below using exemplary embodiments.

Es zeigen :

  • Figur 1 die schematische Draufsicht auf eine Spinnmaschine für Chemiefasern mit Spulenwechseleinrichtungen ;
  • Figuren 2a bis 2d einen Spulenabnahmewagen (Spulentransporteinheit, STE) in mehreren Phasen a, b, c, d seiner Operation ;
  • Figur3 einen Spulenabnahmewagen mit Wägeeinrichtung sowie
  • Figuren 4 und 5 Einrichtungen zur Ermittlung der auf die Fäden aufgetragenen Präparationsmenge sowie
  • Figur6 Einrichtungen zur Spulendurchmessermessung.
  • Fig.1 veranschaulicht schematisch die gegenseitige Zuordnung einer Spinnmaschine 30 für Chemiefasern mit den einzelnen Aufwickelstellen 60 der der Spinnmaschine zugeordneten Datenverarbeitungsanlage (Mikroprozessors 22) des Fadenbedienungswagens 26, des Spulenabnahmewagens 31 und des Spulentransportgatters 32. Der Begriff « Spulenabnahmewagen » kennzeichnet dabei dessen Funktion als Spulenwechselautomat im Rahmen des Spulenwechsels. Er dient dabei auch dem Spulentransport und wird daher auch als Spulentransporteinheit im Sinne dieser Anmeldung bezeichnet.
Show it :
  • Figure 1 is a schematic plan view of a spinning machine for man-made fibers with bobbin changing devices;
  • FIGS. 2a to 2d a bobbin removal carriage (bobbin transport unit, STE) in several phases a, b, c, d of its operation;
  • Figure3 a bobbin take-off carriage with weighing device and
  • Figures 4 and 5 devices for determining the amount of preparation applied to the threads and
  • Figure 6 Devices for coil diameter measurement.
  • 1 schematically illustrates the mutual association of a spinning machine 30 for man-made fibers with the individual winding stations 60 of the data processing system (microprocessor 22) of the thread operating carriage 26, the bobbin take-off carriage 31 and the bobbin transport gate 32 assigned to the spinning machine. The term “bobbin removal carriage” characterizes its function as an automatic bobbin changer as part of the bobbin change. It also serves for coil transport and is therefore also referred to as a coil transport unit in the sense of this application.

Es ist ersichtlich, daß der Fadenbedienungswagen 26 und der Spulenabnahmewagen 31 unabhängig voneinander bedienbar und mit dem Mikroprozessor 22 durch Schleppleitungen 27 bzw. 28 verbunden sind. Der Mikroprozessor 22 hingegen ist durch Leitungen 29 mit den einzelnen Spulköpfen 60 verbunden, so daß der Mikroprozessor die zentrale Steuerung von Spulköpfen, Fadenbedienungswagen und Spulenabnahmewagen übernimmt. Fadenbedienungswagen und Spulenabnahmewagen sind auf Schienen 21 längs der Maschinenfront verfahrbar. Jeder von ihnen verfügt über einen untergeordneten Mikroprozessor 54 bzw. 55.It can be seen that the thread control carriage 26 and the bobbin take-off carriage 31 can be operated independently of one another and are connected to the microprocessor 22 by trailing lines 27 and 28, respectively. The microprocessor 22, on the other hand, is connected by lines 29 to the individual winding heads 60, so that the microprocessor takes over the central control of winding heads, thread operating carriages and bobbin take-off carriages. Thread control carriage and bobbin take-off carriage can be moved on rails 21 along the front of the machine. Each of them has a subordinate microprocessor 54 or 55.

Das Gatter 32 kann an beliebigen Stellen des Schienenlaufs 21 positioniert werden. Dadurch, daß die Fadenbedienungsfunktion des Spulenwechsels dem Fadenbedienungswagen 26 zugeordnet ist, steht der Spulenabnahmewagen für den Spulentransport zwischen den einzelnen Spulköpfen 60 und dem Gatter 32 zur Verfügung.The gate 32 can be positioned anywhere on the rail run 21. Because the thread operating function of the bobbin change is assigned to the thread operating carriage 26, the bobbin take-off carriage is available for the bobbin transport between the individual bobbins 60 and the gate 32.

Das Zusammenwirken von Textilmaschine 30 mit Spulköpfen 60 einerseits und Fadenbedienungswagen 26 sowie Spulenabnahmewagen 31 andererseits zum Zwecke des Spulenwechsels ist beschrieben in der deutschen Patentanmeldung P 29 39 675.6 (ein Prioritätsdokument). Hierauf wird wegen der Einzelheiten Bezug genommen. Im folgenden wird zunächst der Spulenabnahmewagen anhand der Figuren 2a und 2d beschrieben..The interaction of textile machine 30 with bobbins 60 on the one hand and thread control carriage 26 and bobbin take-off carriage 31 on the other hand for the purpose of changing the bobbin is described in German patent application P 29 39 675.6 (a priority document). Reference is made to this for the details. In the following, the bobbin removal carriage is first described with reference to FIGS. 2a and 2d.

Wie bereits erwähnt, ist der Spulenabnahmewagen 31 auf den Schienen 21 verfahrbar. Er weist auf einer Grundplatte eine Tragsäule 34 auf, auf welcher der Tragschlitten 35 verfahrbar ist. Am Schlitten 35 sitzt ein Ausleger 36, auf welchem eine Katze 37 verfahrbar ist. Die Katze 37 besitzt eine zur Säule 34 parallele Schwenkachse 38, an welcher der Gleitblock 44 sitzt. Im Gleitblock 44 ist der U-förmige Tragarm 39 mit Aufnahmedorn 40 in der Ebene des « U » beweglich. Die entsprechenden Antriebseinrichtungen sind hier nicht im einzelnen dargestellt. Es ist jedoch aus der Darstellung ersichtlich, daß der Aufnahmedorn 40 höhenverfahrbar ist, in Richtung des Auslegers 36 sowie in der Ebene des Aufschiebedorns 40 verfahrbar ist und ferner eine Schwenkbewegung ausführen kann. In Fig. ist ebenfalls das Gatter 32 mit mehreren Aufsteckdornen 33 sichtbar. Ferner sind in Fig. 2a die auf Spannfuttern 19 sitzenden noch auf der Spulreise befindlichen Spulen 43 und Vollspulen 41 von zwei Aufwickelköpfen 60 mit Ausschiebeeinrichtungen 42 dargestellt. Die gestrichelt dargestellten Vollspulen 41 befinden sich nicht mehr auf der Spulreise und stehen zum Spulenwechsel an. Als Vollspule im Sinne dieser Anmeldung ist jede Spule definiert, auf die Fadenmaterial aufgewickelt und deren Spulreise beendet ist, gleich ob die vorgesehene Fadenmenge aufgespult ist oder ob die Spulreise vorzeitig - z. B. wegen Fadenbruch oder anderer Störungen - unterbrochen worden ist.As already mentioned, the bobbin removal carriage 31 can be moved on the rails 21. It has a support column 34 on a base plate, on which the support carriage 35 can be moved. A boom 36 sits on the carriage 35, on which a cat 37 can be moved. The cat 37 has a pivot axis 38 parallel to the column 34, on which the sliding block 44 is seated. In the sliding block 44, the U-shaped support arm 39 with the holding mandrel 40 is movable in the plane of the “U”. The corresponding drive devices are not shown in detail here. However, it can be seen from the illustration that the holding mandrel 40 can be moved in height, can be moved in the direction of the arm 36 and in the plane of the pushing mandrel 40 and can also perform a pivoting movement. The gate 32 with a plurality of arbors 33 is also visible in FIG. Furthermore, the coils 43 and full bobbins 41 of two winding heads 60 with push-out devices 42 which are still on the winding travel and are seated on chucks 19 are shown in FIG. 2a. The full bobbins 41 shown in dashed lines are no longer on the bobbin trip and are waiting to be changed. As a full bobbin in the sense of this application, each bobbin is defined, wound onto the thread material and the winding travel is finished, regardless of whether the intended amount of thread is wound or whether the winding travel is premature - z. B. because of thread breakage or other disturbances - has been interrupted.

Auf dem Aufnahmedorn 40 des Spulenabnahmewagens sitzt eine Ausschiebeeinrichtung 45, die auf dem Aufnahmedorn 40 gleitet und die aufgeschobenenen Leerhülsen 13 der Vollspulen 41 hintergreift.On the holding mandrel 40 of the bobbin removal carriage, there is a push-out device 45 which slides on the holding mandrel 40 and engages behind the pushed-on empty sleeves 13 of the full bobbins 41.

In Fig. 3 ist ein Detail eines solchen Spulenabnahmewagens 31 dargestellt. Der Spulenabnahmewagen besitzt eine Wiegeeinrichtung für die Vollspulen 41. Hierfür ist vorgesehen, daß auf der Grundplatte des Spulenabnahmewagens die federnd gelagerten Wiegeplatten 46, 47 mit Abtasteinrichtungen 50, 51 und Verbindungleitungen 52, 53 zum Mikroprozessor untergebracht sind. Auf den Wiegeplatten 46, 47 befinden sich fluchtende Gabeln 48, 49, die in ihrem Abstand so eingestellt sind, daß sie jeweils die Hülsenenden einer der Spulen 41 erfassen.3 shows a detail of such a bobbin removal carriage 31. The bobbin removal carriage has a weighing device for the full bobbins 41. For this purpose, it is provided that the spring-loaded weighing plates 46, 47 with scanning devices 50, 51 and connecting lines 52, 53 to the microprocessor are accommodated on the base plate of the bobbin removal carriage. Aligned forks 48, 49 are located on the weighing plates 46, 47, and their spacing is set such that they each grip the sleeve ends of one of the coils 41.

Durch Absenkung 134 (Fig. 2b) des Aufnahmedorns 40 werden die auf dem Aufnahmedorn befindlichen Vollspulen 41 in den Gabelpaaren 48, 49 gelagert und gewogen. Die Wiegeergebnisse gelangen zum Mikroprozessor. Es ist möglich und erfindungsgemäß vorgesehen, zuvor auch die Hülsengewichte zu bestimmen und im Mikroprozessor das genaue Fadengewicht Y zu ermitteln. Die Wiegeplatten 46, 47 und die Gabelpaare 48, 49 sind so angeordnet, daß die Absenkbewegung 134 im Anschluß an die Schwenkbewegung 125 (Fig. 2b) stattfinden kann. Die Wägung kann ohne weiteres während der Fahrt des Spulenabnahmawagens zwischen Aufwickelstelle und Gatter - d. h. ohne Zeitverlust - stattfinden.By lowering 134 (FIG. 2b) of the holding mandrel 40, the full coils 41 located on the holding mandrel are stored and weighed in the fork pairs 48, 49. The weighing results go to the microprocessor. It is possible and provided according to the invention to also determine the tube weights beforehand and to determine the exact thread weight Y in the microprocessor. The weighing plates 46, 47 and the fork pairs 48, 49 are arranged so that the lowering movement 134 can take place following the pivoting movement 125 (FIG. 2b). Weighing can easily take place while the bobbin take-off carriage is traveling between the take-up point and the gate - d. H. without wasting time - take place.

In Fig. 4 und Fig. 5 ist weiterhin als Detail des Spulenabnahmewagens eine Einrichtung zur Messung der Flüssigkeit - bzw. Präparationsauftrags dargestellt. Der jochförmige Meßkopf 76 weist die beiden Elektroden 77 und 78 auf, welche sich dem auf der Spulmaschine normalerweise hergestellten Spulenumfang anpassen. Durch elastische Ausbildung der Elektroden wird eine satte Anlage auf der Spulenoberfläche erzielt. Der Meßkopf 76 ist an dem Gleitblock 44 durch eine Zalinder-Kolben-Einheit 79, 80, unter Zwischenschaltung einer Feder 81, befestigt. Über die Leitung 82 kann der Kolben 80 mit Druckluft beaufschlagt und dadurch der Meßkopf 76 gegen die Kraft der Feder 81 abgesenkt werden. Der dem Spulenabhahmewagen zugeordnete interne Mikroprozessor 54 ist nun so programmiert, daß er zunächst das Wägeergebnis der Spule 41 erfaßt, bevor diese mit dem Andruck des Meßkopfs 76 belastet wird. Dieses Meßergebnis wird im Speicher des externen, der Textilmaschine zugeordneten Mikroprozessors 22 gespeichert. Nunmehr wird der Zylinder 79 mit einem Druck beaufschlagt, der Meßkopf 76 in Bewegung 135 abgesenkt und durch Wägeeinrichtung 46 ein erneutes Wägesignal (Gewicht + Andruck = W + A) erzeugt und an den internen Mikroprozessor 54 weitergegeben. Der interne Mikroprozessor 54 erhält gleichzeitig den im externen Mikroprozessor gespeicherten Wert des Spulengewichts und bildet das Differenzsignal. Ferner ist in dem externen Mikroprozessor 22 der Sollwert für den Andruck gespeichert. Auch dieser Wert wird dem internen Mikroprozessor 54 aufgegeben und in Abhängigkeit davon über den pneumatischen Wandler 83 der Andruck auf einen vorgegebenen Sollwert gesteuert, so daß von Spule zu Spule vergleichbare Meßwerte erzielt werden und eine Eichung des Meßkopfes möglich ist.FIGS. 4 and 5 also show a device for measuring the liquid or preparation order as a detail of the bobbin removal carriage. The yoke-shaped measuring head 76 has the two electrodes 77 and 78, which adapt to the coil circumference normally produced on the winding machine. Elastic formation of the electrodes results in a snug fit on the coil surface. The measuring head 76 is attached to the sliding block 44 by a Zalinder piston unit 79, 80, with the interposition of a spring 81. Compressed air can be applied to the piston 80 via the line 82 and the measuring head 76 can thereby be lowered against the force of the spring 81. The internal microprocessor 54 assigned to the bobbin take-off carriage is now programmed so that it first detects the weighing result of the bobbin 41 before it is loaded with the pressure of the measuring head 76. This measurement result is stored in the memory of the external microprocessor 22 assigned to the textile machine. A pressure is now applied to the cylinder 79, the measuring head 76 is lowered in the movement 135 and a new weighing signal (weight + pressure = W + A) is generated by the weighing device 46 and passed on to the internal microprocessor 54. The internal microprocessor 54 simultaneously receives the value of the coil weight stored in the external microprocessor and forms the difference signal. Furthermore, the setpoint for the pressure is stored in the external microprocessor 22. This value is also given to the internal microprocessor 54 and, depending on this, the pressure is controlled via the pneumatic converter 83 to a predetermined setpoint value, so that comparable measured values are obtained from coil to coil and calibration of the measuring head is possible.

In Fig. 6 ist eine Einrichtung zur Durchmesserabtastung gezeigt, bestehend aus dem Fühler 84, der in Bewegung 137 mittels der Zylinder-Kolben-Einheit 85, 86 gegen die Feder 87 pneumatisch an den Umfang der Spule herangefahren wird. Die Meßeinrichtung mit dem Potentiometer 88 und dem Wandler 89 ist so geeicht, daß über die Leitung 90 zum Mikroprozessor ein den Durchmesser oder den Radius repräsentierendes Signal gegeben wird. Durch ein Druckbegrenzungsventil 91 mit Kugel und Gegendruckfeder wird gewährleistet, daß stets ein konstanter Druck auf die Spulenoberfläche ausgeübt wird. Es ist ersichtlich, daß mit dieser Einrichtung durch eine zweistufige Druckbeaufschlagung auch die Spulenhärte bestimmt werden kann.FIG. 6 shows a device for scanning the diameter, consisting of the sensor 84, which is moved pneumatically against the spring 87 against the spring 87 in movement 137 by means of the cylinder-piston unit 85, 86. The measuring device with the potentiometer 88 and the converter 89 is calibrated so that a signal representing the diameter or the radius is given via the line 90 to the microprocessor. A pressure relief valve 91 with ball and counter pressure spring ensures that a constant pressure is always exerted on the coil surface. It can be seen that the coil hardness can also be determined with this device by means of two-stage pressurization.

Im folgenden wird der Funktionsablauf für einen Spulenabnahmewagen beschrieben.The functional sequence for a bobbin take-off carriage is described below.

Wie aus Fig. 2a ersichtlich, wird zunächst der Aufnahmedorn 40 fluchtend zu dem Spannfutter - hier durch die fertig bewickelten Spulen (Vollspulen 41) dargestellt - positioniert. Nunmehr wird der U-förmige Träger 39 in dem Gleitblock 44 verschoben, bis der Aufnahmedorn 40 nahezu in Kontakt mit der Stirnfläche des Spannfutters kommt (Bewegung 107). Anschließend wird die Ausschiebeeinrichtung 42 mit Bewegung 108 - wie aus Fig. 2a ersichtlich - in Betrieb gesetzt. Da die Ausschiebeeinrichtung die Hülsen der vollen Spule 41 hintergreift, werden die beiden vollen Spulen auf den Spulenaufnahmedorn 40 des Spulenabnahmewagens geschoben. Nunmehr fährt der U-förmige Tragarm 39 wieder zurück in seine Ausgangsposition mit Bewegung 109 (Fig. 2a). Durch Bewegung 125 wird der U-förmige Tragarm 39 um die Schwenkachse 38 um 180° verschwenkt. Anschließend wird die Katze 37 durch Bewegung 126 zum Ständer 34 hin verfahren. Nunmehr erfolgt die Qualitätskontrolle, welche durch Absenkung 134 eingeleitet wird. Durch diese Absenkbewegung werden die Hülsen der Vollspule 41 - wie in Fig. 3 dargetellt - so auf die Gabeln 48, 49, der Wägeeinrichtung gelegt, daß der im Durchmesser kleinere Aufnahmedorn 40 den größeren Innendurchmesser der Hülsen der Spulen 41 nicht mehr berührt. Hierbei wird zunächst das Gesamtgewicht von Fadenmaterial plus Hülsen ermittelt und dem externen Mikroprozessor 22 zugeführt. Anschließend werden durch eine Absenkbewegung 135 (Fig. 5) die Meßköpfe 76 gegen die Spulen gefahren und hierdurch - in der zuvor geschilderten Weise - ein definierter Andruck zwischen den Elektroden des Meßkopfes und den Spulen zum Zwecke der Messung der aufgetragenen Avivagemenge erzeugt.As can be seen from FIG. 2a, the holding mandrel 40 is first positioned in alignment with the chuck - shown here by the fully wound coils (full coils 41). Now the U-shaped carrier 39 is moved in the sliding block 44 until the holding mandrel 40 comes almost into contact with the end face of the chuck (movement 107). The push-out device 42 is then started with movement 108 - as can be seen in FIG. 2a. Since the push-out device engages behind the sleeves of the full bobbin 41, the two full bobbins are pushed onto the bobbin holding mandrel 40 of the bobbin removal carriage. Now the U-shaped support arm 39 moves back into its starting position with movement 109 (FIG. 2a). By movement 125, the U-shaped support arm 39 is pivoted about the pivot axis 38 by 180 °. Then the cat 37 is moved by movement 126 towards the stand 34. The quality control is now carried out, which is initiated by lowering 134. As a result of this lowering movement, the sleeves of the full spool 41 - as shown in FIG. 3 - are placed on the forks 48, 49 of the weighing device in such a way that the smaller diameter mandrel 40 no longer touches the larger inner diameter of the sleeves of the spools 41. Here, the total weight of thread material plus tubes is first determined and fed to the external microprocessor 22. Subsequently, the measuring heads 76 are moved against the coils by a lowering movement 135 (FIG. 5) and thereby - in the manner described above - a defined pressure is generated between the electrodes of the measuring head and the coils for the purpose of measuring the amount of Aviva applied.

Ebenso kann nunmehr durch die Abtastbewegung 137 des Durchmesserfühlers 84 der Durchmesser bzw. Radius der Spule abgetastet und in den Speicher des zentralen Mikroprozessors 22 gegeben werden.Likewise, the diameter or radius of the coil can now be scanned by the scanning movement 137 of the diameter sensor 84 and put into the memory of the central microprocessor 22.

Im Anschluß an diese Messungen der Qualitätskontrolle, die alternativ oder kumulativ durchgeführt werden können, wird der Ausleger 36 durch die Bewegung 127 (Fig. 2b) hochgefahren, bis der Aufnahmedorn 40 mit dem Dorn 33 des Gatters fluchtet.Following these quality control measurements, which can be carried out alternatively or cumulatively, the boom 36 is raised by the movement 127 (FIG. 2b) until the holding mandrel 40 is aligned with the mandrel 33 of the gate.

Bei Bedarf kann der U-förmige Tragarm 39 in dem Gleitblock noch in Richtung auf den Dorn bewegt werden. Sodann wird die Ausschiebeeinrichtung 45, welche als axial bwegliche, über den Aufnahmedorn gestülpte Muffe ausgebildet ist, in axialer Richtung betätigt und hierdurch die erste Spule durch eine Bewegung 128 (Fig. 2) auf den Dorn 33 übertragen werden. Nunmehr werden der Ausleger 36 und der Schlitten 35 durch die Bewegung 129 bis auf die Höhe des nächsten Dorns abgesenkt und sodann durch Vorschieben der Auschiebeeinrichtung 45 durch die Bewegung 130 auch die zweite Spule auf einen gesonderten Dorn des Gatters übertragen.If necessary, the U-shaped support arm 39 can still be moved in the sliding block in the direction of the mandrel. The push-out device 45, which is designed as an axially movable sleeve that is placed over the holding mandrel, is then actuated in the axial direction and the first coil is thereby transferred to the mandrel 33 by a movement 128 (FIG. 2). The boom 36 and the carriage 35 are now lowered by the movement 129 to the height of the next mandrel and then, by advancing the push-out device 45 by the movement 130, the second coil is also transferred to a separate mandrel of the gate.

Nunmehr wird durch die Bewegung 131 der Schlitten 35 wieder auf die Höhe der Aufspulköpfe zurückgefahren. Die Katze 37 fährt in eine mit einer Aufspuleinrichtung fluchtende Stellung zurück (Bewegung 132). Anschließend wird der Tragarm um die Schwenkachse 38 geschwenkt (Bewegung 133). Sodann kann der Bewegungsablauf nach Fig. 2a mit der Vorschubbewegung 107 des Tragarms 39 wieder beginnen.Now the carriage 131 moves back to the height of the winding heads by the movement 131. The cat 37 moves back into a position aligned with a winding device (movement 132). The support arm is then pivoted about the pivot axis 38 (movement 133). The movement sequence according to FIG. 2a can then begin again with the feed movement 107 of the support arm 39.

Durch entsprechende Programmierung des Mikroprozessors und durch die Trennung von Fadenbedienung und Spulenabnahme wird es möglich, die Spulen so auf dem Gatter abzulegen, daß eine eindeutige Zuordnung zwischen dem Spulkopf, auf welchem die Spule hergestellt worden ist, und dem Ablageplatz (Aufsteckdorn 33) auf dem Gatter 32 möglich ist. Hierdurch wird die Qualitätskontrolle und Qualitätssicherung wesentlich erleichtert.By appropriate programming of the microprocessor and by the separation of thread operation and bobbin take-off, it is possible to place the bobbins on the gate in such a way that there is an unambiguous assignment between the bobbin head on which the bobbin was produced and the storage space (arbor 33) Gate 32 is possible. This makes quality control and quality assurance much easier.

Es muß hervorgehoben werden, daß die erfindungsgemäße Qualitätskontrolle während des Spulentransports zum einen geeignet ist, dem erzeugten Produkt, nämlich den einzelnen erzeugten Fadenspulen qualitative und quantitative Eigenschaften zuzuordnen. Hierdurch wird der Verkaufswert der erzeugten Produkte erhöht. Deswegen sind nach der Erfindung bevorzugt auch Drucker vorgesehen, um eine Kennzeichnung der Spulen vorzunehmen. Diese Drucker können Listen ausdrucken, in denen jede Spule mit ihren Qualitätswerten identifiziert ist. Ebenso ist der Druck von Etiketten möglich, die sodann auf die Spulen geklebt werden.It must be emphasized that the quality control according to the invention during the bobbin transport is suitable on the one hand to assign qualitative and quantitative properties to the product produced, namely the individual thread bobbins produced. This increases the sales value of the products produced. For this reason, printers are preferably also provided according to the invention in order to mark the spools. These printers can print lists in which each spool is identified with its quality values. It is also possible to print labels which are then stuck onto the spools.

Der Aufdruck kann aber auch auf die Spulhülsen erfolgen. In den beiden letztgenannten Fällen ist der Drucker vorteilhaft auf der Spulentransporteinheit angebracht. Eine derartige Ausführung ist in den Fig. 4, 5 und 6 gezeigt. Der Drucker ist dort mit 92 bezeichnet und den Aufnahmegabeln der Wägeeinrichtung zugeordnet, so daß er die Hülsen der Spulen bedruckt. Der Drucker besitzt mehrere Drucksegmente, die jeweils über Leitungen mit dem Speicher des Mikroprozessors 22 verbunden sind und von diesem z. B. kodierte Signale für das Fadengewicht Y, den Fadentiter Ti und den Präparationsauftrag L % sowie eine Kennzeichnung der Spulstelle übernehmen kann.The printing can also be done on the winding tubes. In the latter two cases, the printer is advantageously mounted on the bobbin transport unit. Such an embodiment is shown in FIGS. 4, 5 and 6. The printer there is designated 92 and assigned to the receiving forks of the weighing device, so that it prints the sleeves of the spools. The printer has several printing segments, each of which is connected via lines to the memory of the microprocessor 22 and z. B. coded signals for the thread weight Y, the thread titer Ti and the preparation order L% and a labeling of the winding unit can take over.

Es ist aber auch möglich, die erhaltenen Meßwerte aktuell zur Überwachung d. h. zur Prozeßsteuerung der Maschine zu benutzen. Aus diesem Grunde ist unter Qualitätskontrolle im Sinne dieser Anmeldung auch die Prozeßsteuerung zu verstehen. Hierin erfolgt eine Korrelierung der aktuellen Meß- bzw. Berechnungswerte mit zuvor in den Rechner eingegebenen Sollwerten oder mit vom Rechner ermittelten zeitlichen Mittelwerten oder vom Rechner ermittelten Mittelwerten für alle Spulstellen. Darüberhinaus ist es zum Zwecke der mittelbaren Prozeßsteuerung möglich, für eine gesamte Textilmaschine den statistischen Qualitätsausdruck zu liefern und hierdurch Aussagen über Fehlerhaftigkeit und Fehlergeneigtheit sowie Fehlerursachen einzelner Aufwickelstellen zu erlanger. Dies gilt insbesondere für die Titerberechnung, die Gewichtsmessung, die Durchmessermessung, die Messung der Präparationsmenge, welche auf die Fäden aufgetragen wird, und die Härteberechnung. Alle diese unmittelbar gemessenen oder durch Rechnung ermittelten Werte können durch entsprechende Programmierung des Mikroprozessors genutzt werden, um Warnsignale oder aber Maschinenbedienungsbefehle abzugeben. Wenn z. B. durch die Berechnung des Titers festgestellt wird, daß Fäden zu hohen oder zu niedrigen Titers erzeugt werden - was z. B. dadurch geschehen kann, daß Einzelfilamente des multifilen Chemiefadens zur falschen Aufwicklung gelangen - kann der Spulvorgang für die nächste Spule sofort abgebrochen und ein Warnsignal gegeben werden, damit der Fehler behoben wird. Durch entsprechende Korrelation von Spulengewicht und Durchmesser kann die Spulenhärte ermittelt und auch hierdurch ein Bedienungssignal ausgelöst werden, wenn das Verhältnis von Spulengewicht zu -durchmesser nicht den als optimal ermittelten oder den vom Mikroprozessor als Durchschnitt ermittelten Wert entspricht.However, it is also possible to use the measurement values obtained for monitoring, that is, for process control of the machine. For this reason, quality control in the sense of this application also means process control. This is used to correlate the current measurement or calculation values with setpoints previously entered into the computer or with temporal averages determined by the computer or averages determined by the computer for all winding units. In addition, for the purpose of indirect process control, it is possible to provide the statistical quality expression for an entire textile machine and thereby statements about faultiness and The likelihood of errors and the causes of errors in individual winding stations are too long. This applies in particular to the titer calculation, the weight measurement, the diameter measurement, the measurement of the amount of preparation which is applied to the threads, and the hardness calculation. All of these values, measured directly or determined by calculation, can be used by appropriate programming of the microprocessor in order to issue warning signals or machine operating commands. If e.g. B. is determined by the calculation of the titer that threads are generated too high or too low titers - what z. B. can happen that individual filaments of the multifilament chemical thread get the wrong winding - the winding process for the next bobbin can be stopped immediately and a warning signal given so that the error is remedied. The coil hardness and diameter can be determined by corresponding correlation of the coil weight and an operating signal can also be triggered thereby if the ratio of the coil weight to the diameter does not correspond to the value determined as optimal or the value determined by the microprocessor as the average.

Das verfahren der Zuordnung von qualitativen und quantitativen Qualitätswerten zu den einzelnen Spulen und Spulstellen wird anhand des folgenden Ablaufdiagramms näher beschrieben.The procedure for assigning qualitative and quantitative quality values to the individual bobbins and winding units is described in more detail using the following flow chart.

Als Signal 1 wird in den Speicher des externen Mikroprozessors das Gewicht der Hülsen w eingegeben. Die Hülsen für die Spulen sind z. B. aus Papier bzw. Pappe gewickelt. Ihr Gewicht ist im wesentlichen konstant, so daß im allgemeinen eine Einzelwägung sich erübrigt. Es ist jedoch auch möglich, den Fadenbedienungswagen, der nach der deutschen Anmeldung P 29 39 675.6 (ein Prioritätsdokument) das Einlegen der Leerhülsen übernimmt, mit einer Wägeeinrichtung für die Leerhülsen auszurüsten und das aktuelle Hülsengewicht, bezogen auf die jeweilige Spulstelle, in den Speicher des externen Mikroprozessors einzuspeichern.The weight of the sleeves w is entered into the memory of the external microprocessor as signal 1. The sleeves for the coils are e.g. B. wound from paper or cardboard. Their weight is essentially constant, so that a single weighing is generally not necessary. However, it is also possible to equip the thread control trolley, which takes over the insertion of the empty tubes according to the German application P 29 39 675.6 (a priority document), with a weighing device for the empty tubes and the current tube weight, based on the respective winding unit, in the memory of the external microprocessor to store.

Als Signal 2 wird von jeder Spulstelle - in dem dargestellten Beispiel von der mit X bezeichneten Spulstelle - der Beginn der Spulreise als Zeitpunkt t1 in den Speicher des Mikroprozessors gegeben.As signal 2, the start of the winding travel is given as time t 1 in the memory of the microprocessor by each winding unit - in the example shown by the winding unit designated by X.

Das Signal 3 beinhaltet die Fadengeschwindigkeit, die bei der Herstellung von Chemiefasern über die Spulreise hin konstant ist und daher auch als Konstantwert von Hand eingegeben werden kann.Signal 3 contains the thread speed, which is constant during the manufacture of man-made fibers via the winding cycle and can therefore also be entered manually as a constant value.

Als Signal 4 wird von der Spulstelle X an den Mikroprozessor gemeldet, daß der Spulwechsel erforderlich ist. Zur Auslösung dieses Signals enthält jede Spulstelle ein Laufzeitmeßgerät, an dem eine zuvor versuchsweise ermittelte Laufzeit fest eingestellt wird. Es ist jedoch auch möglich, das Signal 4 z. B. durch Durchmesserabtastung auszulösen. Durch den Mikroprozessor 22 folgt nunmehr als Signal 5 der Befehl an die Spulentransporteinheit 31 und den Fadenbedienungswagen 26, die Spulstelle X anzufahren und nach Vollzugsmeldung durch Erreichen der Position X (Signal 6 und 7) das Signal 8 an den Fadenbedienungswagen « Faden bzw. Fäden abnehmen (Was gleichzeitig als Zeitsignal t2 für die Bedienung der Spulreise in den Speicher eingegeben wird) sowie Signal 9 « Fäden abschneiden sowie Signal 10 « Fäden absaugen ». Nunmehr wird durch Signal 11 die Ausschiebeeinrichtung 42 der Spulstelle betätigt und die Vollspule auf die Spulentransporteinheit geschoben. Hierdurch wird wiederum das Signal 12 ausgelöst, welches beinhaltet, daß die Spulstelle X frei ist zum Einlegen einer Leerhülse und daß die Vollspule an die Spulentransporteinheit übergeben worden ist. Durch dieses Signal 12 werden einerseits Signale 13 und 14 zum Einlegen der Leerhülse und zum Fadenanlegen an den Fadenbildungswagen gegeben. Damit wird gleichzeitig der Zeitpunkt t3 für den Beginn einer neuen Spulreise in den Speicher des Mikroprozessors gegeben. Durch das Signal 12 wird aber auch Signal 15 « Qualitätsmessung an die Spulentransporteinheit ausgelöst. Wie zuvor beschrieben, können hierbei insbesondere das Spulengesamtgewicht W sowie der Präparationsauftrag L sowie der Spulendurchmesser D gemessen werden. Nach Durchführung der Qualitätsmessungen erfolgt Signal 16 « Qualitätsberechnungen » an den Rechner des externen Mirkoprozessors 22. Berechnet werden insbesondere die Dauer der Spulreise T als Differenz der Zeitpunkte t2 minus t1 sowie das Garngewicht Y als Differenz zwischen dem Spulengewicht und dem Hülsengewicht korrigiert um einen Faktor, der den Präparationsauftrag darstellt. Ebenso kann der Titer berechnet werden durch die Formel

  • Ti (dtex) = Y (Gramm)/v(m/min) . T(min) - 10000.
As signal 4, the winding unit X reports to the microprocessor that the winding change is necessary. To trigger this signal, each winding unit contains a transit time measuring device, on which a previously determined transit time is set. However, it is also possible to use the signal 4 z. B. triggered by diameter scanning. The microprocessor 22 now follows as signal 5 the command to the bobbin transport unit 31 and the thread operating carriage 26 to move to the winding station X and after completion of the report by reaching position X (signals 6 and 7) the signal 8 on the thread operating carriage “take off thread or thread (Which is simultaneously entered as time signal t 2 for the operation of the winding travel in the memory) and signal 9 "cut threads and signal 10" suck threads ". Now, the push-out device 42 of the winding unit is actuated by signal 11 and the full bobbin is pushed onto the bobbin transport unit. This in turn triggers the signal 12, which includes that the winding unit X is free to insert an empty tube and that the full bobbin has been transferred to the bobbin transport unit. This signal 12, on the one hand, signals 13 and 14 for inserting the empty tube and threading the thread forming carriage. At the same time, the time t 3 for the start of a new winding trip is given in the memory of the microprocessor. Signal 12 also triggers signal 15 "quality measurement to the bobbin transport unit. As described above, in particular the total coil weight W and the preparation order L and the coil diameter D can be measured. After the quality measurements have been carried out, signal 16 “quality calculations” is sent to the computer of the external microprocessor 22. In particular, the duration of the winding travel T is calculated as the difference between the times t 2 minus t 1 and the yarn weight Y as the difference between the bobbin weight and the bobbin weight is corrected by one Factor that represents the preparation order. The titer can also be calculated using the formula
  • T i (dtex) = Y (grams) / v (m / min). T (min) - 10,000.

Die Ergebnisse der Qualitätsmessung und der Qualitätsberechnung können nunmehr unmittelbar an die Spulstelle X gegeben werden in Form eines Warn- oder Stopsignals 17, wenn diese Werte von den vorgegebenen Sollwerten oder von Durchschnittswerten, die der Mikroprozessor zuvor ermittelt hat, in unzulässiger Weise abweichen.The results of the quality measurement and the quality calculation can now be passed directly to the winding unit X in the form of a warning or stop signal 17 if these values deviate from the specified target values or from average values which the microprocessor has previously determined in an impermissible manner.

Die Qualitätsmessung und Qualitätsberechnung kann während der Zeit erfolgen, in der die Spulentransporteinheit -- ausgelöst durch Signal 12 - bereits das Signal 18 zum Anfahren des Gatterplatzes X erhalten hat. Gleichzeitig wird aber durch Qualitätsmessung und Qualitätsberechnung auch ein Signal 19 zum Bedrucken der Spulen ausgelöst. Insbesondere können dabei aufgenommen werden die Spulstelle X, auf welcher die Spule hergestellt ist, das Garngewicht Y, der Titer T, und der Präparationsauftrag L %.The quality measurement and quality calculation can take place during the time in which the coil transport unit - triggered by signal 12 - has already received the signal 18 for moving to the gate position X. At the same time, a signal 19 for printing on the coils is also triggered by quality measurement and quality calculation. In particular, the winding unit X on which the bobbin is made, the yarn weight Y, the titer T, and the preparation order L% can be recorded.

Durch Signal 20 erfolgt der Befehl zur Übergabe der so gekennzeichneten Spule an einen definierten Gatterplatz X. Es wird hierbei möglich, jede Spule einer bestimmten Spulstelle zuzuordnen.Signal 20 gives the command to transfer the coil identified in this way to a defined gate position X. It is possible here to assign each coil to a specific winding position.

BezugszeichenaufstellungList of reference symbols

  • 13 Leerhülsen13 empty tubes
  • 21 Schienen21 rails
  • 22 Mikroprozessor (Datenverarbeitungsanlage, Rechner)22 microprocessor (data processing system, computer)
  • 26 Fadenbedienungswagen FBW26 thread control trolleys FBW
  • 27 Schleppleitungen 2827 trailing lines 28
  • 29 Leitungen29 lines
  • 30 Textilmaschine30 textile machine
  • 31 Spulenabnahmewagen (Spulentransporteinheit, Spulenwechselautomat)31 bobbin take-off carriage (bobbin transport unit, automatic bobbin changer)
  • 32 Gatter (Spulentransportgatter)32 gates (coil transport gates)
  • 33 Aufsteckdorn33 arbor
  • 34 Tragsäule (Säule)34 support column
  • 35 Tragschlitten (Schlitten)35 carrier sledge (sledge)
  • 36 Tragarm, Ausleger36 support arm, extension arm
  • 37 Laufkatze37 trolley
  • 38 Schwenkarm38 swivel arm
  • 39 U-förmiger Tragarm39 U-shaped support arm
  • 40 Aufnahmedorn40 arbor
  • 41 Vollspulen41 full coils
  • 42 Ausschiebeeinrichtung der Aufspuleinrichtung42 ejecting device of the winding device
  • 43 noch in der Spulreise befindliche Spulen43 bobbins still in the winding cycle
  • 44 Gleitblock44 sliding block
  • 45 Ausschiebeeinrichtung für Spulenaufnahmewagen45 Push-out device for bobbin take-up carriages
  • Figure imgb0001
    Waage, Wiegeplatten
    Figure imgb0001
    Scales, weighing plates
  • 48 Gabeln 49 )48 forks 49)
  • Figure imgb0002
    Fühler, Abtasteinrichtungen
    Figure imgb0002
    Sensors, scanners
  • 52 Leitungen 5352 lines 53
  • 54 Mikroprozessor für STE54 microprocessor for STE
  • 55 Mikroprozessor für FBW55 microprocessor for FBW
  • 60 Aufspulkopf (Aufwickelstellen)60 winding head (winding stations)
  • 76 Meßkopf76 measuring head
  • 77 Elektroden77 electrodes
  • 78 Elektroden78 electrodes
  • 79 Zylinder Zylinder-kolben-Einheit 80 Kolben79 cylinder cylinder-piston unit 80 pistons
  • 81 Feder81 spring
  • 82 Leitung82 line
  • 83 Pneumatischer Wandler83 Pneumatic converter
  • 84 Durchmesserfühler84 diameter sensors
  • 85 Zylinder Zylinder-Kolben-Einheit 86 Kolben85 cylinder cylinder-piston unit 86 pistons
  • 87 Feder87 spring
  • 88 Potentiometer88 potentiometers
  • 89 Wandler89 converters
  • 90 Leitung90 line
  • 91 Druckbegrenzungsventil91 pressure relief valve
  • 92 Drucker92 printers
  • 107 Einfahren des Dorns 40 in fluchtende Verbindung mit dem Spannfutter107 Retraction of mandrel 40 in alignment with the chuck
  • 108 Betätigung der Aufschiebeeinrichtung 42 zum Übertragen der Vollspulen 41 auf den Dorn 40108 Actuation of the slide-on device 42 for transferring the full spools 41 to the mandrel 40
  • 109 Zurückfahren des Dorns 40109 Retraction of the mandrel 40
  • 125 Schwenken des Aufnahmedorns 40 um Schwenkachse 38125 Swiveling the arbor 40 around the swivel axis 38
  • 126 Positionieren vor dem Gatter 32 (Bewegung der Laufkatze 37 zum Ständer 34)126 positioning in front of the gate 32 (movement of the trolley 37 to the stand 34)
  • 127 Anfahren der vorgegebenen Höhe127 Approach the specified height
  • 128 Übertragen einer Vollspule auf einen Dorn128 Transferring a full spool to a mandrel
  • 129 Anfahren des nächsten Dorns129 Approaching the next mandrel
  • 130 Anschieben der nächsten Vollspule auf den nächsten Dorn130 Push the next full spool onto the next mandrel
  • 131 Absenken des Schlittens 35 auf die Höhe des Spannfutters131 Lower the carriage 35 to the height of the chuck
  • 132 Anfahren der nächsten abzunehmenden Vollspulen 43132 Starting the next full bobbins to be removed 43
  • 133 Verschwenken in die Flucht der Spannfutterachse für die Vollspulen 43 und Start mit dem Schritt133 Swiveling into alignment with the chuck axis for the full spools 43 and start with the step
  • 134 Absenkbewegung134 lowering movement
  • 135 Absenken des Meßkopfes 76135 Lowering the measuring head 76
  • 136 Abheben des Meßkopfes136 Lifting off the measuring head
  • 137 Abtastbewegung137 scanning movement

Claims (9)

1. A unit (31) for transporting wound bobbins (41) which have been removed from the winding stations (60) for web-shaped or filamentary material, removed particularly from the winding stations (60) of multi-position textile machines (30) particularly for man-made fibres, particularly in spinning machines (30) for man-made fibres, which transporting unit (31) includes devices (40) for receiving the wound bobbins (41) which have been produced at one winding station (60) each, and in particular is designed as an automatic bobbin doffing device which is movable along the machine front for receiving and transporting the wound bobbins (41) from each winding station (60), characterized by the fact that devices (46, 76, 84) for quality control of the produced wound bobbins (41) and/or of the produced webs or filaments, particularly a weighing device (46) for the wound bobbins (41), and/or a measuring device (76) to determine the quantity of the preparation applied to the yarns, and/or a measuring device (84) to determine the diameter of the wound bobbins (41) are mounted on said transporting unit (31) and are movable therewith along the machine front.
2. A transporting unit according to claim 1, characterized by the fact that the devices (46, 76, 84) for quality control of the produced bobbins (41) and/or of the produced webs or filaments are connected to a printing device (92), preferably to a printing and labelling device (92) mounted on said transporting unit (31) for printing the measuring results and other production data.
3. A transporting unit according to claim 1 or 2, characterized by the fact that the transporting unit (31) is connected to a microprocessor (22) associated with the textile machine (30) and including a memory for quality evaluation, which microprocessor (22) on its part is connected to the individual winding stations (60) of the textile machine (30) for receiving measuring data and or for producing switching commands dependent on the measuring data of the measuring devices (46, 76, 84) mounted on said transporting unit.
4. A method for quality control of bobbins (41), particularly of yarn bobbins which after completion of the winding cycle have been removed from the winding stations (60) of a multi-position textile machine (30), particularly of a spinning machine for man-made filaments, and transferred to a unit (31) for transporting wound bobbins, characterized by the fact that quality control is accomplished during the travel of the transporting unit (31) by means of devices (64, 76, 84) for quality control, which devices are part of said transporting unit.
5. A method according to claim 4, characterized by the fact that weighing and determination of the diameter of the wound bobbin (41) are effected on said transporting unit (31) and that the measured values resulting from the weighing and the determination of the diameter are processed into a quality characteristic of bobbin hardness.
6. A method for quality control of the quality of bobbins (41) of freshly spun man-made fibres which have been wound on tubes into bobbins (41) at a predetermined, constant yarn speed during a winding cycle of a defined duration, by determining the denier (Ti) of the yarn, characterized by the fact that each bobbin (41) which has been transferred from a winding station (60) of the spinning machine (30) to a transporting unit (31) which is movable along the spinning machine (30), is weighed on the transporting unit (31) and that the measured value of the bobbin weight (W) - together with the yarn speed (v), the duration (T) of the winding cycle and the weight (w) of the empty tube - are fed into a microprocessor (22) which calculates the denier (Ti) of the yarn.
7. A method according to claim 6, characterized by the fact that while weighing the bobbin (41) on the transporting unit (31), the amount (L) of the liquid preparation which is calculated and stored by the microprocessors (22, 54) and processed particularly as correction value for determining the denier (Ti) of the yarn, is simultaneously determined.
8. A method according to claim 6, characterized by the fact that the duration (T) of the winding cycle of each winding station (60) is pre-given as constant or that the duration (T) of each winding cycle is measured and the measured value is fed into and stored by the microprocessor (22) for processing.
9. A method according to any of the claims 4 to 8, characterized by the fact that a process control signal is being generated for a winding station (60), when one of the measured or calculated quality characteristics of this winding station (60) differs by more than the permissible tolerance range from a pre-given control value and/or from an average time value statisticaly determined by the microprocessor (22) and/or from the calculated average of the other winding stations (60).
EP80105819A 1979-09-29 1980-09-25 Unit for transporting wound bobbins Expired EP0026472B1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE19792939675 DE2939675A1 (en) 1979-09-29 1979-09-29 REEL CHANGE DEVICE FOR TEXTILE MACHINES
DE2939675 1979-09-29
DE19792945861 DE2945861A1 (en) 1979-11-14 1979-11-14 Automatic quality control measurements in synthetic yarn production - made by microprocessor during doffing and transport of bobbins
DE2945861 1979-11-14

Publications (2)

Publication Number Publication Date
EP0026472A1 EP0026472A1 (en) 1981-04-08
EP0026472B1 true EP0026472B1 (en) 1984-04-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP80105819A Expired EP0026472B1 (en) 1979-09-29 1980-09-25 Unit for transporting wound bobbins

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US (2) US4351494A (en)
EP (1) EP0026472B1 (en)
DE (1) DE3067453D1 (en)

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Also Published As

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US4351494A (en) 1982-09-28
EP0026472A1 (en) 1981-04-08
USRE31839E (en) 1985-02-26
DE3067453D1 (en) 1984-05-17

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