EP0000374A1 - Verfahren zum Herstellen eines Verpackungslaminates und nach diesem hergestelltes Verpackungslaminat - Google Patents
Verfahren zum Herstellen eines Verpackungslaminates und nach diesem hergestelltes Verpackungslaminat Download PDFInfo
- Publication number
- EP0000374A1 EP0000374A1 EP78100315A EP78100315A EP0000374A1 EP 0000374 A1 EP0000374 A1 EP 0000374A1 EP 78100315 A EP78100315 A EP 78100315A EP 78100315 A EP78100315 A EP 78100315A EP 0000374 A1 EP0000374 A1 EP 0000374A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- laminate
- carrier layer
- packing
- folding
- layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/4266—Folding lines, score lines, crease lines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S229/00—Envelopes, wrappers, and paperboard boxes
- Y10S229/92—Stress relief
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S229/00—Envelopes, wrappers, and paperboard boxes
- Y10S229/93—Fold detail
- Y10S229/931—Fold includes slit or aperture
Definitions
- the present invention relates to a method for the design of a packing laminate with the purpose of preventing crack formation in the outer layer of the laminate when several layers of laminate are folded at the same time during the transforming of the laminate to packing containers.
- the invention also relates to a laminated material manufactured according to the method comprising a carrier layer and homogeneous plastic layers covering the carrier layer.
- Packing containers of the one-way type are frequently manufactured in that a material in the shape of a web or sheet is converted by folding and sealing to a packing container of the desired shape.
- a laminated material may be used which comprises different material layers which give the combined laminate the desired properties when rigidity, strength and imperviousness to liquids are needed.
- a frequently used packing laminate comprises a centrally located, relatively thick carrier layer of fibrous material, which layer is covered on either side with homogeneous plastic layers.
- the plastic layers are formed of thermoplastic material, which makes possible a simple sealing of the material by heating and pressing together of the plastic layers of the two parts of material which are to be joined together.
- the laminate often comprises further layers, e.g. a layer of aluminium foil located between the carrier layer and one of the thermoplastic layers which in the finished packing container very effectively protects the packed contents from the effect of light.
- the laminated material is subjected to great stresses. This is especially the case on folding of the material, since a folding of the material owing to the relatively great rigidity of the carrier layer means that one of the thermoplastic layers is subjected to a strong stretching, whilst the opposite thermoplastic layer is compressed along the whole folding line. Owing to the great extensibility of the thermoplastic layer, however, this only rarely leads to the thermoplastics being damaged or losing its imperviousness to liquids. The situation is aggravated however if the packing laminate also comprises an aluminium foil, which, compared with the thermoplastic layer, possesses low extensibility and consequently tends to crack when the laminate is folded.
- the sealing fin so that it should not form an obstacle, is often folded down against the outside of the packing container, which means that the one laminate layer experiences a 180 0 folding and that the packing container wall in the actual sealing area consists of three laminate layers, i.e. has threefold thickness.
- a seal of the aforementioned type often runs along one or more of the side faces of the packing container, and since these side faces, e.g. during the forming of parallelepipedic packages from cushionlike packages, are subjected to a folding about 180° along a folding line which runs at an angle of 90° to the seal (described in more details in the following), the material thickness will in certain limited areas of the packing container go up to 6 times the laminate thickness.
- this folding about 180° transversely to the sealing region the material layer which after the folding is located on the outside of the fold (that is to say, the material layers located outside the neutral plane created) will be subjected to very strong tensile stress with accompanying stretching and crack formation. These tensile stresses are so great that not only any aluminium layer that may have been incorporated in the laminate, but also the thermoplastic layer, cracks with consequent leakages occuring.
- a further preferred embodiment of the method in accordance with the invention has been given moreover the characteristic that the carrier layer is provided with an annular cutting around the area where the folding lines converge or cross one another, whereupon the carrier layer material in the cut-out area is removed.
- This method has proved extraordinarily effective in the critical areas where two 180° foldings cross one another.
- a further preferred embodiment of the method in accordance with the invention has been given moreover the characteristic that the cutting is in the form of two or more crossing lines, the point of intersection of which coincides with the point of intersection of two or more crossing folding lines.
- This embodiment of the method substantially brings about the same advantages as the embodiment described previously, according to which part of the carrier layer is cut out and removed, but is in most cases simpler to realize.
- a further preferred embodiment of the method in accordance with the invention has been given moreover the characteristic that the cutting is carried out in the carrier layer which after folding and forming of the packing container is located on the outside of the fold.
- a further preferred embodiment of the method in accordance with the invention has been given moreover the characteristic that the cutting is carried out in the carrier layer which on folding of the laminate is subjected to tensile stresses.
- a further preferred embodiment of the method in accordance with the invention has been given moreover the characteristic that the cutting is carried out in the carrier layer which after folding and forming of the packing container is located on the inside of the fold.
- the invention also relates to a packing laminate manufactured according to the abovedescribed method, which in accordance with the invention is given the characteristic that the carrier layer at the places where the packing laminate has converging or crossing folding lines is provided with perforated portions.
- a preferred embodiment of the packing laminate in accordance with the invention has been given moreover the characteristic that the carrier layer, at the places where the packing laminate has converging or crossing folding lines, is removed in the meeting point of the folding lines.
- the packing laminate shown on the drawings is of the known type and comprises a relatively thick central carrier layer of e.g. paper, which layer gives the material the desired rigidity.
- the carrier layer has been provided on both sides with thin layers of a homogeneous plastic layer, which is preferably of the thermoplastic type.
- the packing laminate may also comprise further layers with different objectives, e.g. an aluminium layer impervious to light which prevents daylight from reaching and acting upon the contents. Further layers with special purposes are also conceivable. Since the type of laminate described is well known to those versed in the art, the different layers have not been marked in the laminate shown on the drawings, but for the sake of greater clarity the same has instead been shown as consisting of a single layer.
- FIG 1 a portion of a packing container wall 1 with a seal of the type material-inside to material-inside.
- This seal is achieved in that the thermoplastic layers of the material facing towards the inside of the packing container are heated up along the edge regions which are to be combined, whereupon the layers are pressed against one another so that a seal is achieved with formation of a sealing fin 2 situated outside the package.
- the packing container is given in the sealing region threefold wall thickness and comprises more particularly an inner material layer 3 which constitutes the actual packing material wall in the sealing region, together with two material layers 4 and 5 forming the sealing fin 2.
- the material layer 4 constitutes a part of the material layer 3 folded over about 180°
- the material layer 5 constitutes a continuation of the outer one of the two wall portions sealed together in the sealing fin.
- the material layer 5 situated inside the neutral plane will be pressed together at the place of folding and compressed whilst the two material layers 3 and 4 situated outside the neutral plane will be subjected to tensile stresses, which are considerably higher in the material layer 3 which is located outermost.
- These tensile stresses give rise to crack formation in the carrier layer of the material layer 3, which is indicated by reference numeral 7, and frequently also to crack formation in the carrier layer of the material layer 4 located inside.
- This crack formation is of minor importance. Owing to the large tensile stresses in the material layer 3 located outermost, though, crack formation frequently occurs also in the thermoplastic material layer of this laminate, which has a detrimental effect on the imperviousness of the packing container.
- the packing container laminate is of the type which comprises layers of aluminium foil, the double folding of the laminate described unfailingly gives rise to crack formation in the aluminium foil, which crack formation frequently occurs in the two outer material layers 3 and 4.
- the tensile stresses are reduced in the outer layers 3 and 4 through bringing them closer to the neutral plane where the stresses are smaller, and more particularly this is done according to an embodiment of the invention in that the carrier layers of the material layers 3 and 4 (which of course are attached to one another, see fig. 1) are cut out and are preferably also removed in the area where the two foldings about 180 0 cross one another.
- thermoplastic layer in the two material layers 3 and 4 after the removal of the carrier layer in the said material layers, can now follow in the actual place of the folding a line which in the acutal folding almost coincides with the neutral plane, which means that the thermoplastic layers (and also any aluminium layers present) are practically fully relieved of tensile stresses, so that the imperviousness of the packing material and the capacity to exclude light are retained.
- This limited area 8 wherein the carrier layer of the material has been removed, is located just at the point of intersection between the two 180 foldings, which means that the weakening caused in the material will be wholly unimportant and negligible.
- the tensile stresses on the outer material layers are reduced instead in that the carrier layer is cut through in the area 8 (fig. 3) in the material layer 5 which is located inside the neutral plane (fig. 5).
- this material layer 5 which now only consists of the thermoplastic layers and possibly aluminium foils, will be pressed together more easily and "give way” at the folding, which means that the outer laminate layers 3, 4 also in this embodiment of the invention, can follow a line which more or less coincides with the neutral plane and quite simply "permits a shorter travel" around the folding line.
- This method thus gives the same effect as the embodiment described earlier, but is to be preferred in certain cases, since the measure will be completely invisible on the finished packing container.
- the removal of one or more carrier layers from the laminate layer within the said area takes place already during the manufacture of the laminated material, that is to say before the carrier layer is provided with the two thermoplastic layers and possibly any aluminium layers.
- the carrier layer is preferably removed by punching out the excess material, so that a hole results which simply and with great accuracy can be placed in the right position, since the creases or folding lines along which the material is to be folded during the forming of the packing container clearly mark the place at which the folding lines will cross one another in the finished packing container.
- the embodiment described prevents very effectively a crack formation in the remaining layers.
- the portion of material punched out constitutes material wastage which has to be removed and handled, which may cause difficulties at the very high speeds which occur in the material manufacture.
- a further embodiment of the invention is also suggested, according to which instead of cutting off and removing a part of the carrier layer, the carrier layer is provided with a cutting in the form of two or more crossing lines, the point of intersection of which coincides with the point of intersection of two or more crossing folding lines. This method gives the carrier layer greater flexibility at the place of folding and reduces the stresses in the thermoplastic and aluminium layers.
- the method is not as effective, however, as the embodiment described earlier but can nevertheless be used advantageously in cases where the laminate is relatively thin and the stresses are not too great.
- the cutting takes place within the area 8 (fig. 3) in the material portion which forms the two material layers 3 and 4 or in the laminate layer 5.
- the cutting of the carrier layer is appropriately carried out in this embodiment too before the lamination of the material with thermoplastic or aluminium foil.
- a packing laminate in accordance with the invention comprises a carrier layer together with homogeneous plastic layers covering the carrier layer and possibly also further layers e.g. aluminium foil.
- the packing laminate may be of an arbitrary, known shape, but is provided in accordance with the invention with perforated portions of the carrier layer at the places where the packing laminate has converging or crossing folding lines.
- a preferred form of the packing laminate in accordance with the invention results if the carrier layer at the place where the packing laminate has converging or crossing folding lines is removed at the meeting point of the folding lines.
- a method and a packing laminate are provided wherein the problems existing up to now in foldings about 180 crossing or converging with one another have been effectively eliminated.
- the method is simple, inexpensive and allows economies, since the material quality can be lowered and adapted to the appreciably smaller stresses which arise in the remaining part of the surface of the packing container.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Cartons (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE7708027A SE7708027L (sv) | 1977-07-11 | 1977-07-11 | Sett att utforma ett forpackningslaminat samt enligt settet tillverkat forpackningslaminat |
SE7708027 | 1977-07-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0000374A1 true EP0000374A1 (de) | 1979-01-24 |
EP0000374B1 EP0000374B1 (de) | 1981-07-08 |
Family
ID=20331842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP78100315A Expired EP0000374B1 (de) | 1977-07-11 | 1978-07-06 | Verfahren zum Herstellen eines Verpackungslaminates und nach diesem hergestelltes Verpackungslaminat |
Country Status (8)
Country | Link |
---|---|
US (1) | US4511078A (de) |
EP (1) | EP0000374B1 (de) |
AU (1) | AU523844B2 (de) |
CA (1) | CA1119942A (de) |
DE (1) | DE2860818D1 (de) |
IT (1) | IT1096930B (de) |
SE (1) | SE7708027L (de) |
SU (1) | SU1037833A3 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0027668A1 (de) * | 1979-10-18 | 1981-04-29 | Ab Tetra Pak | Mit Faltlinien versehenes Verpackungslaminat |
EP0936150A1 (de) * | 1998-02-13 | 1999-08-18 | Tetra Laval Holdings & Finance Sa | Vorgekerbtes Blattmaterial zum Verpacken flüssiger Nahrungsmittel und aus diesen hergestellten Verpackungen |
WO2010122099A1 (en) | 2009-04-23 | 2010-10-28 | Dsm Ip Assets B.V. | Compressed sheet |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IE55389B1 (en) * | 1983-08-04 | 1990-08-29 | Marshall Cavandish Services Li | Improvements in or relating to containers and methods of,and apparatus for,manufacturing containers |
US4623072A (en) * | 1985-04-18 | 1986-11-18 | Macmillan Bloedel Limited | Corrugated container with foldable flaps |
JPS6295520U (de) * | 1985-12-06 | 1987-06-18 | ||
US5223194A (en) * | 1988-08-01 | 1993-06-29 | Tetra Alfa Holdings S.A. | Flexible packing material in sheet or web form |
EP0353496B1 (de) * | 1988-08-01 | 1995-03-15 | Tetra Laval Holdings & Finance SA | Flexibles Verpackungsmaterial in Folien- oder Bahnform |
SE467403B (sv) * | 1990-11-07 | 1992-07-13 | Tetra Alfa Holdings | Foerpackningsmaterial med goda gasbarriaeregenskaper samt av materialet framstaelld foerpackningsbehaallare |
US5944252A (en) * | 1997-03-18 | 1999-08-31 | Connelly Containers, Inc. | Corrugated board container and method of making the same |
SE513254C2 (sv) | 1997-11-13 | 2000-08-07 | Tetra Laval Holdings & Finance | Sätt att tillverka kantförseglade förpackningsbehållarämnen |
US6085970A (en) * | 1998-11-30 | 2000-07-11 | Insulair, Inc. | Insulated cup and method of manufacture |
EP1744964A4 (de) * | 2004-04-22 | 2011-08-31 | Dixie Consumer Products Llc | Isolierbecherhülle und mit hülle ausgebildeter isolierter behälter |
US7767049B2 (en) * | 2006-10-12 | 2010-08-03 | Dixie Consumer Products Llc | Multi-layered container having interrupted corrugated insulating liner |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB559274A (en) * | 1942-10-11 | 1944-02-11 | Herbert Maclean Ware | Improvements in or relating to sealable bottles and like containers composed of paper, wood-pulp or other like material |
US3067923A (en) * | 1960-11-15 | 1962-12-11 | Minnesota Mining & Mfg | Carton |
GB973801A (en) * | 1959-11-16 | 1964-10-28 | American Can Co | A self-sustaining carton or container |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1299824A (en) * | 1919-04-08 | American Can Co | Container-body. | |
US2291542A (en) * | 1939-12-23 | 1942-07-28 | Eagle Pencil Co | Box wrapper |
US2634046A (en) * | 1950-08-10 | 1953-04-07 | Morris M Weber | Cardboard box structure |
US3032251A (en) * | 1959-01-08 | 1962-05-01 | Hermorion Ltd | Laminate sheet material and package produced therefrom |
FR85710E (fr) * | 1964-02-14 | 1965-10-01 | Anciens Etablissements Walton | Procédé de fabrication d'emballages en carton ondulé résistant à l'humidité, en particulier de plateaux à fruits ou à légumes |
-
1977
- 1977-07-11 SE SE7708027A patent/SE7708027L/xx not_active Application Discontinuation
-
1978
- 1978-07-06 CA CA000306891A patent/CA1119942A/en not_active Expired
- 1978-07-06 DE DE7878100315T patent/DE2860818D1/de not_active Expired
- 1978-07-06 EP EP78100315A patent/EP0000374B1/de not_active Expired
- 1978-07-07 IT IT25455/78A patent/IT1096930B/it active
- 1978-07-10 AU AU37900/78A patent/AU523844B2/en not_active Expired
- 1978-07-11 SU SU782640397A patent/SU1037833A3/ru active
-
1983
- 1983-01-20 US US06/459,682 patent/US4511078A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB559274A (en) * | 1942-10-11 | 1944-02-11 | Herbert Maclean Ware | Improvements in or relating to sealable bottles and like containers composed of paper, wood-pulp or other like material |
GB973801A (en) * | 1959-11-16 | 1964-10-28 | American Can Co | A self-sustaining carton or container |
US3067923A (en) * | 1960-11-15 | 1962-12-11 | Minnesota Mining & Mfg | Carton |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0027668A1 (de) * | 1979-10-18 | 1981-04-29 | Ab Tetra Pak | Mit Faltlinien versehenes Verpackungslaminat |
EP0936150A1 (de) * | 1998-02-13 | 1999-08-18 | Tetra Laval Holdings & Finance Sa | Vorgekerbtes Blattmaterial zum Verpacken flüssiger Nahrungsmittel und aus diesen hergestellten Verpackungen |
WO2010122099A1 (en) | 2009-04-23 | 2010-10-28 | Dsm Ip Assets B.V. | Compressed sheet |
Also Published As
Publication number | Publication date |
---|---|
SU1037833A3 (ru) | 1983-08-23 |
IT7825455A0 (it) | 1978-07-07 |
DE2860818D1 (en) | 1981-10-15 |
EP0000374B1 (de) | 1981-07-08 |
AU523844B2 (en) | 1982-08-19 |
CA1119942A (en) | 1982-03-16 |
IT1096930B (it) | 1985-08-26 |
US4511078A (en) | 1985-04-16 |
AU3790078A (en) | 1980-01-17 |
SE7708027L (sv) | 1979-01-12 |
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