EA009003B1 - Способ и устройство для отливки металлических изделий - Google Patents
Способ и устройство для отливки металлических изделий Download PDFInfo
- Publication number
- EA009003B1 EA009003B1 EA200601050A EA200601050A EA009003B1 EA 009003 B1 EA009003 B1 EA 009003B1 EA 200601050 A EA200601050 A EA 200601050A EA 200601050 A EA200601050 A EA 200601050A EA 009003 B1 EA009003 B1 EA 009003B1
- Authority
- EA
- Eurasian Patent Office
- Prior art keywords
- mold
- metal
- filling
- chill
- casting
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000005058 metal casting Methods 0.000 title description 2
- 229910052751 metal Inorganic materials 0.000 claims abstract description 118
- 239000002184 metal Substances 0.000 claims abstract description 118
- 238000005266 casting Methods 0.000 claims abstract description 91
- 239000007788 liquid Substances 0.000 claims description 80
- 238000002844 melting Methods 0.000 claims description 63
- 230000008018 melting Effects 0.000 claims description 63
- 238000009434 installation Methods 0.000 claims description 46
- 238000010438 heat treatment Methods 0.000 claims description 43
- 239000007789 gas Substances 0.000 claims description 23
- 239000002243 precursor Substances 0.000 claims description 21
- 238000010926 purge Methods 0.000 claims description 18
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 17
- 229910045601 alloy Inorganic materials 0.000 claims description 16
- 239000000956 alloy Substances 0.000 claims description 16
- 230000015572 biosynthetic process Effects 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- 229910052749 magnesium Inorganic materials 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 claims description 2
- 230000008025 crystallization Effects 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 239000002923 metal particle Substances 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 230000006698 induction Effects 0.000 description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 12
- 239000000203 mixture Substances 0.000 description 12
- 150000002739 metals Chemical class 0.000 description 8
- 229910000861 Mg alloy Inorganic materials 0.000 description 6
- 229910052786 argon Inorganic materials 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000012864 cross contamination Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 229910052754 neon Inorganic materials 0.000 description 2
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/02—Hot chamber machines, i.e. with heated press chamber in which metal is melted
- B22D17/04—Plunger machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2038—Heating, cooling or lubricating the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Forging (AREA)
- Medicines Containing Plant Substances (AREA)
- Instructional Devices (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ZA200309209 | 2003-11-26 | ||
| PCT/IB2004/003840 WO2005051570A1 (en) | 2003-11-26 | 2004-11-24 | Casting of metal artefacts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EA200601050A1 EA200601050A1 (ru) | 2006-12-29 |
| EA009003B1 true EA009003B1 (ru) | 2007-10-26 |
Family
ID=34634762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EA200601050A EA009003B1 (ru) | 2003-11-26 | 2004-11-24 | Способ и устройство для отливки металлических изделий |
Country Status (16)
| Country | Link |
|---|---|
| US (1) | US20070102132A1 (https=) |
| EP (1) | EP1704007B1 (https=) |
| JP (1) | JP2007512145A (https=) |
| KR (1) | KR20070007035A (https=) |
| CN (1) | CN1882403A (https=) |
| AT (1) | ATE364463T1 (https=) |
| AU (1) | AU2004292503A1 (https=) |
| BR (1) | BRPI0416224A (https=) |
| CA (1) | CA2546630A1 (https=) |
| DE (1) | DE602004007044T2 (https=) |
| EA (1) | EA009003B1 (https=) |
| ES (1) | ES2291961T3 (https=) |
| IL (1) | IL175656A0 (https=) |
| PL (1) | PL1704007T3 (https=) |
| WO (1) | WO2005051570A1 (https=) |
| ZA (1) | ZA200605260B (https=) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2459509B (en) | 2008-04-25 | 2011-05-11 | Goodwin Plc | An apparatus for casting and a method of casting |
| US20140090797A1 (en) * | 2012-09-28 | 2014-04-03 | Theodore A. Waniuk | Vertical skull melt injection casting |
| CN104493129B (zh) * | 2012-11-23 | 2016-09-07 | 鹰星精密工业（深圳）有限公司 | 一种铸件注射成型模具 |
| CN103495717B (zh) * | 2013-10-14 | 2016-01-20 | 南昌大学 | 一种半固态加工自动生产线 |
| CN103521733A (zh) * | 2013-10-14 | 2014-01-22 | 南昌大学 | 一种半固态加工生产线 |
| KR101517571B1 (ko) * | 2014-06-26 | 2015-05-06 | 고동근 | 진공환경에서 금속을 용해하고 성형하는 장치 및 방법 |
| KR101483717B1 (ko) | 2014-07-10 | 2015-01-16 | 고동근 | 고도의 진공환경에서 금속을 성형하는 금형장치 |
| CN105798263A (zh) * | 2016-05-01 | 2016-07-27 | 中信戴卡股份有限公司 | 铝合金车轮低压铸造模具排气装置 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4347889A (en) * | 1979-01-09 | 1982-09-07 | Nissan Motor Co., Ltd. | Diecasting apparatus |
| US4842038A (en) * | 1985-11-26 | 1989-06-27 | Ube Industries, Inc. | Injection method of die casting machine |
| EP0662361A1 (en) * | 1993-12-13 | 1995-07-12 | Hitachi Metals, Ltd. | Die casting method and die casting machine |
| EP0710515A1 (en) * | 1994-11-07 | 1996-05-08 | Reynolds Wheels International Ltd. | Thixotropic forming process for wheels fashioned in rheocast metal alloy |
| US6068043A (en) * | 1995-12-26 | 2000-05-30 | Hot Metal Technologies, Inc. | Method and apparatus for nucleated forming of semi-solid metallic alloys from molten metals |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4201053A (en) * | 1978-11-06 | 1980-05-06 | Dover Corporation | Telescopic cylinder automatic synchronizer |
| WO1997034719A1 (en) * | 1996-03-19 | 1997-09-25 | U-Mold Co., Ltd. | Vertical die-casting method and apparatus |
-
2004
- 2004-11-24 KR KR1020067012828A patent/KR20070007035A/ko not_active Withdrawn
- 2004-11-24 WO PCT/IB2004/003840 patent/WO2005051570A1/en not_active Ceased
- 2004-11-24 JP JP2006540660A patent/JP2007512145A/ja not_active Withdrawn
- 2004-11-24 BR BRPI0416224-2A patent/BRPI0416224A/pt not_active IP Right Cessation
- 2004-11-24 EA EA200601050A patent/EA009003B1/ru not_active IP Right Cessation
- 2004-11-24 US US10/596,015 patent/US20070102132A1/en not_active Abandoned
- 2004-11-24 DE DE602004007044T patent/DE602004007044T2/de not_active Expired - Fee Related
- 2004-11-24 EP EP04798953A patent/EP1704007B1/en not_active Expired - Lifetime
- 2004-11-24 ES ES04798953T patent/ES2291961T3/es not_active Expired - Lifetime
- 2004-11-24 PL PL04798953T patent/PL1704007T3/pl unknown
- 2004-11-24 AT AT04798953T patent/ATE364463T1/de not_active IP Right Cessation
- 2004-11-24 CN CNA2004800345374A patent/CN1882403A/zh active Pending
- 2004-11-24 CA CA002546630A patent/CA2546630A1/en not_active Abandoned
- 2004-11-24 AU AU2004292503A patent/AU2004292503A1/en not_active Abandoned
-
2006
- 2006-05-16 IL IL175656A patent/IL175656A0/en unknown
- 2006-06-26 ZA ZA200605260A patent/ZA200605260B/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4347889A (en) * | 1979-01-09 | 1982-09-07 | Nissan Motor Co., Ltd. | Diecasting apparatus |
| US4842038A (en) * | 1985-11-26 | 1989-06-27 | Ube Industries, Inc. | Injection method of die casting machine |
| EP0662361A1 (en) * | 1993-12-13 | 1995-07-12 | Hitachi Metals, Ltd. | Die casting method and die casting machine |
| EP0710515A1 (en) * | 1994-11-07 | 1996-05-08 | Reynolds Wheels International Ltd. | Thixotropic forming process for wheels fashioned in rheocast metal alloy |
| US6068043A (en) * | 1995-12-26 | 2000-05-30 | Hot Metal Technologies, Inc. | Method and apparatus for nucleated forming of semi-solid metallic alloys from molten metals |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007512145A (ja) | 2007-05-17 |
| AU2004292503A1 (en) | 2005-06-09 |
| DE602004007044T2 (de) | 2008-02-14 |
| EP1704007B1 (en) | 2007-06-13 |
| EP1704007A1 (en) | 2006-09-27 |
| ES2291961T3 (es) | 2008-03-01 |
| PL1704007T3 (pl) | 2008-01-31 |
| CN1882403A (zh) | 2006-12-20 |
| BRPI0416224A (pt) | 2007-01-02 |
| CA2546630A1 (en) | 2005-06-09 |
| DE602004007044D1 (de) | 2007-07-26 |
| WO2005051570A1 (en) | 2005-06-09 |
| ATE364463T1 (de) | 2007-07-15 |
| KR20070007035A (ko) | 2007-01-12 |
| ZA200605260B (en) | 2007-10-31 |
| IL175656A0 (en) | 2006-09-05 |
| EA200601050A1 (ru) | 2006-12-29 |
| US20070102132A1 (en) | 2007-05-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Lapse of a eurasian patent due to non-payment of renewal fees within the time limit in the following designated state(s) |
Designated state(s): AM AZ BY KZ KG MD TJ TM RU |