DK1973640T4 - Apparat til fremstilling af syntesegas - Google Patents

Apparat til fremstilling af syntesegas Download PDF

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Publication number
DK1973640T4
DK1973640T4 DK06841115.6T DK06841115T DK1973640T4 DK 1973640 T4 DK1973640 T4 DK 1973640T4 DK 06841115 T DK06841115 T DK 06841115T DK 1973640 T4 DK1973640 T4 DK 1973640T4
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ceramic material
tube
synthesis gas
hydrocarbons
ceramic
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DK06841115.6T
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DK1973640T3 (da
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Luca Zanichelli
Cristina Ferrini
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Casale Chemicals Sa
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/0242—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical
    • B01J8/025—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical in a cylindrical shaped bed
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • C01B3/24—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J7/00—Apparatus for generating gases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/0285—Heating or cooling the reactor
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C—CHEMISTRY; METALLURGY
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    • C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/36—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using oxygen or mixtures containing oxygen as gasifying agents
    • C—CHEMISTRY; METALLURGY
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    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/382—Multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00017—Controlling the temperature
    • B01J2208/00477—Controlling the temperature by thermal insulation means
    • B01J2208/00495—Controlling the temperature by thermal insulation means using insulating materials or refractories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008—Controlling the process
    • B01J2208/00017—Controlling the temperature
    • B01J2208/00504—Controlling the temperature by means of a burner
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00051—Controlling the temperature
    • B01J2219/0015—Controlling the temperature by thermal insulation means
    • B01J2219/00155—Controlling the temperature by thermal insulation means using insulating materials or refractories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049—Controlling or regulating processes
    • B01J2219/00051—Controlling the temperature
    • B01J2219/00157—Controlling the temperature by means of a burner
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/02—Apparatus characterised by their chemically-resistant properties
    • B01J2219/0204—Apparatus characterised by their chemically-resistant properties comprising coatings on the surfaces in direct contact with the reactive components
    • B01J2219/0218—Apparatus characterised by their chemically-resistant properties comprising coatings on the surfaces in direct contact with the reactive components of ceramic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/02—Apparatus characterised by their chemically-resistant properties
    • B01J2219/025—Apparatus characterised by their chemically-resistant properties characterised by the construction materials of the reactor vessel proper
    • B01J2219/0263—Ceramic
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02—Processes for making hydrogen or synthesis gas
    • C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0211—Processes for making hydrogen or synthesis gas containing a reforming step containing a non-catalytic reforming step
    • C01B2203/0216—Processes for making hydrogen or synthesis gas containing a reforming step containing a non-catalytic reforming step containing a non-catalytic steam reforming step
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    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02—Processes for making hydrogen or synthesis gas
    • C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0211—Processes for making hydrogen or synthesis gas containing a reforming step containing a non-catalytic reforming step
    • C01B2203/0222—Processes for making hydrogen or synthesis gas containing a reforming step containing a non-catalytic reforming step containing a non-catalytic carbon dioxide reforming step
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02—Processes for making hydrogen or synthesis gas
    • C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0244—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being an autothermal reforming step, e.g. secondary reforming processes
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02—Processes for making hydrogen or synthesis gas
    • C01B2203/025—Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0255—Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a non-catalytic partial oxidation step
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    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/06—Integration with other chemical processes
    • C01B2203/061—Methanol production
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
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    • C01B2203/068—Ammonia synthesis
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    • C01B2203/08—Methods of heating or cooling
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    • C01—INORGANIC CHEMISTRY
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    • C01B2203/08—Methods of heating or cooling
    • C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
    • C01B2203/0838—Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel
    • C01B2203/0844—Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel the non-combustive exothermic reaction being another reforming reaction as defined in groups C01B2203/02 - C01B2203/0294
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    • C01B2203/14—Details of the flowsheet
    • C01B2203/142—At least two reforming, decomposition or partial oxidation steps in series
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    • C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/80—Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
    • C01B2203/82—Several process steps of C01B2203/02 - C01B2203/08 integrated into a single apparatus

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • Hydrogen, Water And Hydrids (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Claims (15)

1. Apparat (1) til fremstilling af syntesegas omfattende en i det væsentlige cylindrisk skal (2), der er lukket af modstående endestykker (3, 4), mindst én indløbsåbning (8) til fødning af en gasformig strøm omfattende oxygen, mindst én indløbsåbning (7) til en gasformig strøm omfattende kulbrinter og mindst én udløbsåbning til en strøm af syntesegas og mindst én brænder (9) i fluid forbindelse med et reaktionskammer (15) til delvis oxidering og/eller reformering af kulbrinterne, hvorved strømmen af syntesegas opnås, hvor apparatet kendetegnes ved, at det omfatter et rør (12) af et keramisk materiale med en tykkelse på mellem 5 og 50 mm, der strækker sig inden i skallen (2), hvor røret (12) af keramisk materiale indvendigt definerer reaktionskammeret (15).
2. Apparat (1) ifølge krav 1, kendetegnet ved at røret (12) af keramisk materiale er i det væsentlige koaksialt med skallen (2).
3. Apparat (1) ifølge krav 1 eller 2, kendetegnet ved at røret (12) af keramisk materiale har en tykkelse på mellem 20 og 50 mm.
4. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at røret (12) af keramisk materiale opnås ved ekstrudering og sintring af et keramisk materiale eller plasmaaflejringsprocedurer.
5. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at det keramiske materiale, der anvendes til fremstilling af røret (12), omfatter sintrede aluminiumoxider og/eller zirkoniumoxider og/eller karbider, såsom siliciumkarbider og/eller sjældne jordoxider.
6. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at røret (12) af keramisk materiale er dannet af moduler af rørstykker, der er sammenbyggede.
7. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at røret (12) af keramisk materiale indeholder et katalytisk leje (31) i en del deraf for at dele reaktionskammeret (15) ind i to adskilte reaktionszoner (32, 33).
8. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at det yderligere omfatter et mellemrum (13) mellem røret (12) af keramisk materiale og skallen (2), hvor mellemrummet (13) er i det væsentlige fyldt med et isolerende materiale.
9. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at isoleringsmaterialet er et fibermateriale, et ikke-fiberholdigt materiale eller en blanding deraf.
10. Apparat (1) ifølge krav 9, kendetegnet ved at fibermaterialet eller det ikke-fiberholdige materiale er udvalgt fra gruppen omfattende ildfaste oxider, ildfaste nitrider, ildfaste karbider og kombinationer deraf.
11. Apparat (1) ifølge krav 9 eller 10, kendetegnet ved at fibermaterialet eller det ikke-fiberholdige materiale omfatter én eller flere metalliske oxider udvalgt blandt alumina, siliciumoxider såsom silika, sjældne jord-(lanthanider)-oxider og blandinger deraf.
12. Apparat (1) ifølge et hvilket som helst af de foregående krav 8 til 11, kendetegnet ved at det isolerende fyld er i form af løse fibre, bånd, filt, vævet eller uvævet stof.
13. Apparat (1) ifølge et hvilket som helst af de foregående krav 8 til 12, kendetegnet ved at det isolerende fyld er i form af keramiske fibre.
14. Apparat (1) ifølge krav 13, kendetegnet ved at det isolerende fyld omfatter keramiske fibre fremstillet af alumina og silika.
15. Apparat (1) ifølge et hvilket som helst af de foregående krav, kendetegnet ved at den mindst ene brænder (9) er mindst delvist indsat i et hus (6) dannet i en dyse (4a) i den øvre bund (4) og den er forsynet med den mindst ene indløbsåbning (8) til fødning af en gasformig strøm omfattende oxygen og den mindst ene indløbsåbning (7) til en gasformig strøm omfattende kulbrinter.
DK06841115.6T 2006-01-10 2006-12-22 Apparat til fremstilling af syntesegas DK1973640T4 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP06000429A EP1806176A1 (en) 2006-01-10 2006-01-10 Apparatus for the production of synthesis gas
PCT/EP2006/012429 WO2007079954A1 (en) 2006-01-10 2006-12-22 Apparatus for producing synthesis gas

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DK1973640T3 DK1973640T3 (da) 2009-10-12
DK1973640T4 true DK1973640T4 (da) 2015-11-16

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US (2) US20090220395A1 (da)
EP (2) EP1806176A1 (da)
CN (1) CN101355999B (da)
AT (1) ATE433345T1 (da)
AU (1) AU2006334769B2 (da)
BR (1) BRPI0620930B1 (da)
CA (1) CA2636723C (da)
DE (1) DE602006007244D1 (da)
DK (1) DK1973640T4 (da)
EG (1) EG25399A (da)
RU (1) RU2407585C2 (da)
SA (1) SA07270498B1 (da)
WO (1) WO2007079954A1 (da)

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EP2703339A1 (en) * 2012-09-04 2014-03-05 Casale Chemicals S.A. Burner for the production of synthesis gas
DE102013020856A1 (de) * 2013-12-12 2015-06-18 Linde Aktiengesellschaft Reformerrohr und Einrichtung sowie Verfahren zur Herstellung eines Synthesegases
WO2017012881A1 (en) 2015-07-23 2017-01-26 Casale Sa Apparatus for the production of synthesis gas
US10364398B2 (en) 2016-08-30 2019-07-30 Thermochem Recovery International, Inc. Method of producing product gas from multiple carbonaceous feedstock streams mixed with a reduced-pressure mixing gas
US11555157B2 (en) * 2020-03-10 2023-01-17 Thermochem Recovery International, Inc. System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas

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AU2006334769B2 (en) 2010-07-29
ATE433345T1 (de) 2009-06-15
BRPI0620930B1 (pt) 2016-11-01
DK1973640T3 (da) 2009-10-12
RU2008132805A (ru) 2010-02-20
EP1973640A1 (en) 2008-10-01
RU2407585C2 (ru) 2010-12-27
EP1973640B1 (en) 2009-06-10
EG25399A (en) 2011-12-27
WO2007079954A1 (en) 2007-07-19
AU2006334769A1 (en) 2007-07-19
CN101355999A (zh) 2009-01-28
CA2636723C (en) 2015-04-07
DE602006007244D1 (de) 2009-07-23
CN101355999B (zh) 2012-01-04
EP1806176A1 (en) 2007-07-11
SA07270498B1 (ar) 2010-10-05
CA2636723A1 (en) 2007-07-19
BRPI0620930A2 (pt) 2011-11-29
US20090220395A1 (en) 2009-09-03
US20130216447A1 (en) 2013-08-22
EP1973640B2 (en) 2015-08-05

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