DE69907385T2 - Matrizenzusammensetzungen und Formkörper mit verbesserter Leistung zum Giessen von Gasturbinenbauteilen - Google Patents

Matrizenzusammensetzungen und Formkörper mit verbesserter Leistung zum Giessen von Gasturbinenbauteilen Download PDF

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Publication number
DE69907385T2
DE69907385T2 DE69907385T DE69907385T DE69907385T2 DE 69907385 T2 DE69907385 T2 DE 69907385T2 DE 69907385 T DE69907385 T DE 69907385T DE 69907385 T DE69907385 T DE 69907385T DE 69907385 T2 DE69907385 T2 DE 69907385T2
Authority
DE
Germany
Prior art keywords
product
slurry
alumina
aluminum
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE69907385T
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German (de)
English (en)
Other versions
DE69907385D1 (de
Inventor
Frederic Joseph Schenectady Klug
Robert Arthur Giddings
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Application granted granted Critical
Publication of DE69907385D1 publication Critical patent/DE69907385D1/de
Publication of DE69907385T2 publication Critical patent/DE69907385T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0051Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity
    • C04B38/0058Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity open porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B22C1/16Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
    • B22C1/20Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents
    • B22C1/22Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents of resins or rosins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/111Fine ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63444Nitrogen-containing polymers, e.g. polyacrylamides, polyacrylonitriles, polyvinylpyrrolidone [PVP], polyethylenimine [PEI]
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/65Reaction sintering of free metal- or free silicon-containing compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00939Uses not provided for elsewhere in C04B2111/00 for the fabrication of moulds or cores

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
DE69907385T 1998-12-31 1999-12-09 Matrizenzusammensetzungen und Formkörper mit verbesserter Leistung zum Giessen von Gasturbinenbauteilen Expired - Lifetime DE69907385T2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/224,164 US6152211A (en) 1998-12-31 1998-12-31 Core compositions and articles with improved performance for use in castings for gas turbine applications
US224164 1998-12-31

Publications (2)

Publication Number Publication Date
DE69907385D1 DE69907385D1 (de) 2003-06-05
DE69907385T2 true DE69907385T2 (de) 2004-05-27

Family

ID=22839540

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69907385T Expired - Lifetime DE69907385T2 (de) 1998-12-31 1999-12-09 Matrizenzusammensetzungen und Formkörper mit verbesserter Leistung zum Giessen von Gasturbinenbauteilen

Country Status (6)

Country Link
US (2) US6152211A (enExample)
EP (1) EP1016639B1 (enExample)
JP (1) JP4762392B2 (enExample)
KR (1) KR100668574B1 (enExample)
DE (1) DE69907385T2 (enExample)
TW (1) TW424016B (enExample)

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US6152211A (en) * 1998-12-31 2000-11-28 General Electric Company Core compositions and articles with improved performance for use in castings for gas turbine applications
US6368525B1 (en) * 2000-02-07 2002-04-09 General Electric Company Method for removing volatile components from a ceramic article, and related processes
GB0009731D0 (en) * 2000-04-18 2000-06-07 Dytech Corp Ltd Mouldable E G extrudable ceramic compositions
US6390179B1 (en) * 2000-11-08 2002-05-21 Pcc Structurals, Inc. Method for processing materials to increase slurry lifetime
US6720028B1 (en) 2001-03-27 2004-04-13 Howmet Research Corporation Impregnated ceramic core and method of making
US6403020B1 (en) 2001-08-07 2002-06-11 Howmet Research Corporation Method for firing ceramic cores
KR100439898B1 (ko) * 2001-08-31 2004-07-14 조선내화 주식회사 방전가공용 정반연와의 제조방법
US20050006047A1 (en) * 2003-07-10 2005-01-13 General Electric Company Investment casting method and cores and dies used therein
US7287573B2 (en) * 2003-09-30 2007-10-30 General Electric Company Silicone binders for investment casting
US7448433B2 (en) * 2004-09-24 2008-11-11 Honeywell International Inc. Rapid prototype casting
US20070089849A1 (en) * 2005-10-24 2007-04-26 Mcnulty Thomas Ceramic molds for manufacturing metal casting and methods of manufacturing thereof
US20080257517A1 (en) * 2005-12-16 2008-10-23 General Electric Company Mold assembly for use in a liquid metal cooled directional solidification furnace
US7302989B1 (en) 2006-06-06 2007-12-04 Siemens Power Generation, Inc. Modular mold system with ceramic inserts
US7610945B2 (en) * 2006-09-29 2009-11-03 General Electric Company Rare earth-based core constructions for casting refractory metal composites, and related processes
US20080135721A1 (en) * 2006-12-06 2008-06-12 General Electric Company Casting compositions for manufacturing metal casting and methods of manufacturing thereof
US7487819B2 (en) 2006-12-11 2009-02-10 General Electric Company Disposable thin wall core die, methods of manufacture thereof and articles manufactured therefrom
US7798201B2 (en) * 2007-08-24 2010-09-21 General Electric Company Ceramic cores for casting superalloys and refractory metal composites, and related processes
US7845390B2 (en) * 2008-01-31 2010-12-07 General Electric Company Hafnia-modified rare-earth metal-based ceramic bodies and casting processes performed therewith
ATE533579T1 (de) 2009-04-30 2011-12-15 Evonik Degussa Gmbh DISPERSION, SCHLICKER UND VERFAHREN ZUR HERSTELLUNG EINER GIEßFORM FÜR DEN PRÄZISIONSGUSS UNTER VERWENDUNG DES SCHLICKERS
CN102189219A (zh) * 2009-08-29 2011-09-21 应万才 熔模铸造模壳焙烧节能方法
KR101233476B1 (ko) 2011-06-17 2013-02-14 한국동서발전(주) 가스 터빈 고온 부품 제조용 세라믹 코어의 제조 방법과 가스 터빈 고온 부품 제조용 세라믹 코어의 소결용 받침판
US8286689B1 (en) * 2011-08-30 2012-10-16 United Technologies Corporation Porous ceramic body and method therfor
KR101297337B1 (ko) * 2012-01-27 2013-08-20 심재영 주조품의 불량을 감소시키기 위한 세라믹 개스킷 및 이의 제조방법
EP2844839A1 (en) 2012-04-23 2015-03-11 General Electric Company Turbine airfoil with local wall thickness control
US9945613B2 (en) 2012-09-20 2018-04-17 Apple Inc. Heat exchangers in sapphire processing
US9777397B2 (en) 2012-09-28 2017-10-03 Apple Inc. Continuous sapphire growth
US10207314B2 (en) 2013-02-19 2019-02-19 United Technologies Corporation Investment mold with fugitive beads and method related thereto
US10328605B2 (en) 2014-02-04 2019-06-25 Apple Inc. Ceramic component casting
CN104402466B (zh) * 2014-10-27 2016-05-25 武汉科技大学 具有核壳结构的多孔刚玉骨料及其制备方法
CN106495671B (zh) * 2016-10-12 2019-04-30 武汉理工大学 纤维素纳米晶改性陶瓷坯体及其制备方法
CN106810256B (zh) * 2017-01-13 2020-03-24 中国计量大学 一种具有核壳结构的氧化钇基粉体及其制备方法
CN109180163A (zh) * 2018-10-08 2019-01-11 湖南七纬科技有限公司 一种新型凝胶注模成型特种氧化铝陶瓷
KR102411137B1 (ko) 2020-12-11 2022-06-20 한국로스트왁스 주식회사 강도 및 리칭성이 우수한 세라믹 코어 및 이의 제조 방법
CN112521161B (zh) * 2020-12-15 2022-08-30 无锡特科精细陶瓷有限公司 一种氧化铝-二氧化锆复相陶瓷的凝胶注模方法
CN115745580A (zh) * 2021-09-03 2023-03-07 山东赛亿焊接材料有限公司 一种利用铝粉做粘结剂成分的氧化铝陶瓷3d打印原料制备方法及应用

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Also Published As

Publication number Publication date
EP1016639A2 (en) 2000-07-05
EP1016639A3 (en) 2000-10-04
JP2000202573A (ja) 2000-07-25
TW424016B (en) 2001-03-01
KR20000048472A (ko) 2000-07-25
DE69907385D1 (de) 2003-06-05
US6152211A (en) 2000-11-28
JP4762392B2 (ja) 2011-08-31
US6345663B1 (en) 2002-02-12
KR100668574B1 (ko) 2007-01-16
EP1016639B1 (en) 2003-05-02

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8332 No legal effect for de
8370 Indication of lapse of patent is to be deleted
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8328 Change in the person/name/address of the agent

Representative=s name: RUEGER UND KOLLEGEN, 73728 ESSLINGEN