DE602004007743D1 - Verfahren zur Herstellung oder Reparatur einer Baugruppe - Google Patents

Verfahren zur Herstellung oder Reparatur einer Baugruppe

Info

Publication number
DE602004007743D1
DE602004007743D1 DE602004007743T DE602004007743T DE602004007743D1 DE 602004007743 D1 DE602004007743 D1 DE 602004007743D1 DE 602004007743 T DE602004007743 T DE 602004007743T DE 602004007743 T DE602004007743 T DE 602004007743T DE 602004007743 D1 DE602004007743 D1 DE 602004007743D1
Authority
DE
Germany
Prior art keywords
repairing
producing
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
DE602004007743T
Other languages
English (en)
Other versions
DE602004007743T2 (de
Inventor
Daniel Clark
Jeffrey Allen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rolls Royce PLC
Original Assignee
Rolls Royce PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rolls Royce PLC filed Critical Rolls Royce PLC
Publication of DE602004007743D1 publication Critical patent/DE602004007743D1/de
Application granted granted Critical
Publication of DE602004007743T2 publication Critical patent/DE602004007743T2/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00—Restoring or reconditioning objects
    • B23P6/002—Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/005—Repairing turbine components, e.g. moving or stationary blades, rotors using only replacement pieces of a particular form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/1205—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using translation movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/24—Preliminary treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/006—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass turbine wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B23Q3/08—Work-clamping means other than mechanically-actuated
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C23C4/08—Metallic material containing only metal elements
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129—Flame spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18—After-treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
    • F01D5/3061—Fixing blades to rotors; Blade roots ; Blade spacers by welding, brazing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/34—Rotor-blade aggregates of unitary construction, e.g. formed of sheet laminae
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/001—Turbines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00—Manufacture
    • F05B2230/20—Manufacture essentially without removing material
    • F05B2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05B2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • F05B2230/239—Inertia or friction welding
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/20—Manufacture essentially without removing material
    • F05D2230/23—Manufacture essentially without removing material by permanently joining parts together
    • F05D2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49316—Impeller making
    • Y10T29/49318—Repairing or disassembling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49316—Impeller making
    • Y10T29/4932—Turbomachine making
    • Y10T29/49321—Assembling individual fluid flow interacting members, e.g., blades, vanes, buckets, on rotary support member

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
DE602004007743T 2003-11-27 2004-11-02 Verfahren zur Herstellung oder Reparatur einer Baugruppe Active DE602004007743T2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0327552 2003-11-27
GBGB0327552.6A GB0327552D0 (en) 2003-11-27 2003-11-27 A method of fabricating or repairing an assembly

Publications (2)

Publication Number Publication Date
DE602004007743D1 true DE602004007743D1 (de) 2007-09-06
DE602004007743T2 DE602004007743T2 (de) 2007-12-06

Family

ID=29797891

Family Applications (1)

Application Number Title Priority Date Filing Date
DE602004007743T Active DE602004007743T2 (de) 2003-11-27 2004-11-02 Verfahren zur Herstellung oder Reparatur einer Baugruppe

Country Status (4)

Country Link
US (1) US7735223B2 (de)
EP (1) EP1535692B1 (de)
DE (1) DE602004007743T2 (de)
GB (1) GB0327552D0 (de)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060045785A1 (en) * 2004-08-30 2006-03-02 Yiping Hu Method for repairing titanium alloy components
US7367488B2 (en) * 2005-05-10 2008-05-06 Honeywell International, Inc. Method of repair of thin wall housings
CN100400219C (zh) * 2006-01-11 2008-07-09 桂林航天工业高等专科学校 圆盘剪刀片堆焊修复工艺
DE102006033298A1 (de) * 2006-07-17 2008-01-24 Rolls-Royce Deutschland Ltd & Co Kg Verfahren zur Herstellung oder Reparatur von als BLISK ausgeführten Verdichtern für ein Gasturbinentriebwerk
DE102007029728A1 (de) * 2007-06-27 2009-01-08 Rolls-Royce Deutschland Ltd & Co Kg Verfahren und Vorrichtung zur Reparatur von Blisks von Gasturbinen
US20090185908A1 (en) * 2008-01-21 2009-07-23 Honeywell International, Inc. Linear friction welded blisk and method of fabrication
DE102008017495B8 (de) * 2008-04-04 2015-01-15 Rolls-Royce Deutschland Ltd & Co Kg Verfahren zur Herstellung oder Reparatur von integral beschaufelten Rotoren
DE102008020624A1 (de) * 2008-04-24 2009-10-29 Rolls-Royce Deutschland Ltd & Co Kg Verfahren zur Herstellung von Turbinen- oder Kompressorrotoren für Gasturbinentriebwerke
DE102008023755A1 (de) 2008-05-15 2009-11-26 Rolls-Royce Deutschland Ltd & Co Kg Verfahren zur Herstellung einer Blisk
US20090301645A1 (en) * 2008-06-04 2009-12-10 General Electric Company System and method of joining components
US8020509B2 (en) 2009-01-08 2011-09-20 General Electric Company Apparatus, systems, and methods involving cold spray coating
US8268237B2 (en) * 2009-01-08 2012-09-18 General Electric Company Method of coating with cryo-milled nano-grained particles
DE102009033835B4 (de) 2009-07-18 2012-01-19 Mtu Aero Engines Gmbh Verfahren zum Austauschen einer Schaufel eines Rotors mit integrierter Beschaufelung und ein derartiger Rotor
GB0913655D0 (en) * 2009-08-06 2009-09-16 Rolls Royce Plc A method of friction welding
DE102009043184A1 (de) * 2009-09-26 2011-04-07 Mtu Aero Engines Gmbh Verfahren zur Reparatur eines integralen Rotors und integraler Rotor
US8261444B2 (en) 2009-10-07 2012-09-11 General Electric Company Turbine rotor fabrication using cold spraying
DE102010034337A1 (de) * 2010-08-14 2012-02-16 Mtu Aero Engines Gmbh Verfahren zum Verbinden einer Turbinenschaufel mit einer Turbinenscheibe oder einem Turbinenring
US8544769B2 (en) 2011-07-26 2013-10-01 General Electric Company Multi-nozzle spray gun
US9114481B1 (en) * 2014-02-21 2015-08-25 Siemens Energy, Inc Inertia friction disk welding
EP2998060B1 (de) * 2014-09-16 2019-01-02 Rolls-Royce plc Verfahren zum austauschen beschädigter schaufel
US9551230B2 (en) * 2015-02-13 2017-01-24 United Technologies Corporation Friction welding rotor blades to a rotor disk
CN105436828B (zh) * 2015-12-08 2017-10-31 中航虹波风电设备有限公司 一种平台板处理工艺
CN110216417B (zh) * 2019-05-15 2020-05-22 中车青岛四方机车车辆股份有限公司 一种气密隔墙的制造方法
US11828190B2 (en) 2021-11-18 2023-11-28 General Electric Company Airfoil joining apparatus and methods

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB882317A (en) 1957-04-26 1961-11-15 Wiggin & Co Henry Improvements relating to the joining of metals
JPS5758984A (en) 1980-09-29 1982-04-09 Hitachi Ltd Welding method
FR2716397B1 (fr) * 1994-02-23 1996-04-05 Snecma Procédé de soudage de deux parties d'aube.
DE4413306C1 (de) * 1994-04-16 1995-10-19 Daimler Benz Aerospace Ag Verfahren zur Verstärkung eines Bauteils und Anwendung des Verfahrens
US5865364A (en) * 1996-12-24 1999-02-02 United Technologies Corporation Process for linear friction welding
US5915743A (en) * 1997-06-30 1999-06-29 The Boeing Company Metal spray tool repair system
US6258402B1 (en) * 1999-10-12 2001-07-10 Nakhleh Hussary Method for repairing spray-formed steel tooling
DE10206447B4 (de) * 2002-02-11 2004-06-03 Mtu Aero Engines Gmbh Verfahren und Vorrichtung zum Halten eines zu verbindenden, metallischen Bauteils und Verfahren zum Verbinden eines metallischen Bauteils mit einem weiteren Bauteil

Also Published As

Publication number Publication date
DE602004007743T2 (de) 2007-12-06
GB0327552D0 (en) 2003-12-31
EP1535692B1 (de) 2007-07-25
US7735223B2 (en) 2010-06-15
US20050118330A1 (en) 2005-06-02
EP1535692A1 (de) 2005-06-01

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