DE4416725B4 - Road vehicle rear axle - has tubular cross brace with both ends having non=torsional cross=section and that of centre being torsionally weak, with double walled profile arm - Google Patents

Abstract

The road vehicle axle has two wheel-bearing longitudinal guides (2) elastically linked to the superstructure, which pivot about an axis transverse to the direction of travel. The longitudinal guides are welded to one another by a cross brace parallel to and spaced away from the pivot axis which is non-bendable but torsionally weak. - The cross brace (5) over its total length comprises a tube profile (12), which at both ends has a non-torsional cross-section and in the central area a torsionally weak U,V,L,X or similar cross-section with at least one double-walled profile arm. The cross section of the connection point of the guides and the brace has a rotationally symmetrical shape which allows an axial turning of the cross brace before welding.

Description

The The invention relates to a motor vehicle rear axle with two wheel-carrying elastically articulated on the structure rigid trailing arms, which are at least one swinging axis arranged transversely to the direction of travel and by means of a parallel and spaced from the pivot axis arranged rigid but torsion crossbar are welded together.

such Motor vehicle rear axles have a relatively simple production a small footprint and can be used on motor vehicles with different Requirements for driving characteristics and carrying capacity, like these different for family sedans or athletic-oriented Vehicles occur to be installed.

The Driving characteristics and the carrying capacity of a hang such rear axle essentially from the selection of the two trailing arms connecting cross member from the selected cross-section torsion profile, usually a U, V, L, X or similar Cross section has. Here is the spatial orientation of the individual Profile legs of the cross section in the torsion, in particular the dependent one Position of the shear center of the profile, decisive for the determination of the kinematic Characteristics of the rear axle, such as the fall and toe-in at mutual deflection or the self-steering behavior of the rear axle when cornering.

at a cross strut, for example with a V-shaped cross-section is the Shear center approximately at the top, where the center lines of the angle profile to cut. In mutual rebound or rebound or in one Cornering swing the wheels (like a trailing arm axle) nearly about a pivot axis passing through the bearing eyes of the trailing arm at the construction and by the shear center of the profile approximately in the Center of Torsionsbereiches the cross strut runs.

If So you change the position of the shear center in such a rear axle, for example by axial twisting of the profile (before welding) something higher or higher deeper, so will the kinematic properties, especially the self-steering behavior of the rear axle when cornering change.

at known motor vehicle rear axles of this type is a change the position of the shear center in space constructive and manufacturing technology very expensive, because the trailing arm at the joints a certain form for connection with must have the corresponding cross strut. In addition, even at the connection points specially shaped knot and reinforcement parts for increasing the Strength and welded to reduce the voltage spikes. therefore requires a change the position of the shear center of the profile (axial rotation to a certain angle) always a new constructive solution as well a new welded one Assembly with adapted Reinforcements.

From the DE 43 30 192 A1 is a motor vehicle rear axle is known in which the wheel-carrying bending and torsi onssteifen trailing arm by means of a rigid, but for Torsionsbeanspruchungen resilient transverse strut are interconnected. This cross strut has over the entire length of a U-profile, the profile limb at both ends of the transverse strut parallel to the wall portions of the trailing arm extend (with the plane of symmetry I). As a result, the transverse strut can be connected to the trailing arms in terms of welding technology.

Around This rear axle certain kinematic properties with respect to Fall and toe change to lend to mutual compression or self-steering behavior, is the U-profile of the cross brace in the torsion by a certain Angle opposite the position of the U-profile at both ends of the crossbar (with the plane of symmetry I), with the transition area is designed fluently twisted between the two profile cross-sections.

at This construction is the trailing arm specifically designed for connection to the U-profile of the cross member. This However, has the disadvantage that at Using a different cross brace, the greater the distance between the parallel profile legs or another profile cross-section has, the trailing arm, in particular their junction with the crossbar, and changed adapted to the new cross strut Need to become.

So For example, the use of a low vault V-profile due the geometric shape of this cross-section problematic, since the joints with the trailing arms welding technology not so cheap anymore shape. It can Thus, strength problems occur at the joints.

The DE 69 00 17 00 T2 (≙ EP 0 389 363 B1 ) shows a similar axis but with Panhard rod and without wheel-bearing trailing arm, in which the cross member over its length consists of a tube profile. The tube profile has a torsionally rigid cross section at both ends and in the middle region a torsionally soft, in profile Y-shaped cross section.

task The invention is a generic motor vehicle rear axle to create, with reduced production costs different requirements in terms of the achievable driving characteristics, in particular the fall and toe change in mutual compression and / or self-steering behavior The rear axle when cornering, can meet and a higher durability and carrying capacity having.

Is solved this task in that the cross strut on the whole length consists of a tube profile which is torsionally rigid at both ends Cross section and in the middle region a torsionally soft U-, V-, L, X or similar Has cross-section with at least one double-walled profile leg, the transition area designed to be fluid from torsion-resistant to torsionally soft cross-section is.

Thereby can with reduced weight of the rear axle, the torsion properties the cross brace and its durability are significantly improved, because such a deformation of the pipe profile a better distribution the forces in the crossbar (reduced or no voltage peaks over the whole length of the pipe profile). The occurring bending and torsional forces can also be good from the trailing arms be taken because the tube profile at both ends to a torsionally stiff Profile cross-section is deformed.

This torsionally rigid profile cross-section, for example, a round or polygonal shape, the welding technology good for connection with the trailing arms suitable. Because no additional reinforcement parts needed at the connection point can be significantly reduced the number of welds.

A particularly advantageous connection between the cross member and the trailing arms is achieved by the fact that Cross-section of the joint between trailing arms and the cross-strut one has rotationally symmetrical shape, the axial rotation of the Cross strut before welding allowed the connection. Due to this rotationally symmetrical shape of the cross section, the crossbar before welding with the trailing arms be rotated axially as desired, regardless of the cross-sectional shape the cross brace in the torsion area. The position of the shear center in the torsion area can thus arbitrarily during the series production changed become.

to Achieving sufficient torsional and bending stiffness, the Trailing arm as box profile or tubular be educated. In these versions, the two can Trailing arm Connecting cross strut (tube profile) to the appropriately designed Connecting points are welded directly to the trailing arms. For the production of this trailing arm particularly suitable is the hydraulic hydroforming process, where the trailing arm economical and weight-optimized can be made of pipe material.

According to one preferred embodiment the trailing arm designed as bending and torsionally rigid castings. This makes possible, all necessary parts like wheel carrier plate, Spring seat, eye for attachment of the shock absorber, socket for the lying or standing arranged damping bushing and other chassis parts in the trailing arm to integrate. To increase the strength and / or to reduce the weight, the Trailing arm also be cast from steel or light metal.

to Connection with the cross member according to the invention at the trailing arms each an approach provided, which is round or according to the shape of the pipe profile end can be formed polygonal. A particularly advantageous embodiment exists in that the Neck tubular is formed and whose wall thickness at the junction in Cross section about the wall thickness corresponds to the pipe profile end. This type of training approach is particularly suitable for welding by the magnetic arc welding process. The necessary, about the same wall thickness of pipe profile end and Approach can be done either by mechanical post-processing of the approach or by deformation of the pipe profile end to a suitable for welding Wall thickness be achieved.

alternative to this version can the outer circumference or diameter of the approach equal to or slightly smaller than that Inner circumference or diameter of the tubular profile end may be formed. For connection to the trailing arm the pipe profile end can easily over put the approach and be positioned so exactly before it its front side is welded to the neck.

According to one Another embodiment of the joint is the approach with a Recess provided, in which the tube profile end inserted and at the Front side of the neck can be welded to this.

The carrying capacity of the rear axle according to the invention can be increased relatively simply by using a stiffer transverse strut with a larger cross-sectional area or shape in the torsion region. Such a cross brace can after known methods, for example, by the hydroforming process, are produced. In this case, only the diameter of the tube material in the torsion region is expanded before deformation to the U, V, L, X or similar cross section. Thus, in particular, the rigidity and the torsion rate of the pipe profile can be influenced without changing the connection points to the trailing arms.

to even distribution of occurring forces and torsional stresses in the tube profile are the transitional areas of torsionally stiff deformed to the torsion cross-section such that the Torsionswiderstandsmoment from torsionally stiff to torsionally soft cross-section continuously decreases. Since the Torsionswiderstandsmoment of the cross-sectional area and geometry depends, can be due to flowing Deformation of the pipe profile with a defined change in cross section Such a course of Torsionswiderstandsmomentes in the transition areas be achieved.

In dependence From the cross-sectional geometry in the torsion, the tube profile in the transition areas also with a progressively decreasing Torsionswiderstandsmoment be designed. This advantageous embodiment allows, with the same length of Cross strut the transition areas To shorten.

A preferred embodiment the motor vehicle rear axle provides that the torsion of the cross member an approximately forwards open V-shaped Profile with double-walled profile legs, in which the Symmetrieebene on the vehicle dimensions approximately obliquely forward and down is directed. In this version is it certain that the free ends of the profile legs under the influence of shear forces the wheels be claimed on train.

The Production of erfindugsgemäßen pipe profile is relatively simple and inexpensive, there as starting material a usual Pipe can be used. Before deformation in this Pipe special fittings for the Torsion area and the transition areas inserted to the desired To achieve profile cross section. After that, with a corresponding Stamp the tube mechanically shaped to the specified cross-section become. After removal of the fittings, the tube profile with the trailing arms in a welding device welded become.

The Invention leaves numerous embodiments to. To further clarify their basic principle are some thereof shown in the drawing and described below. The drawing shows in

1 a perspective view of a motor vehicle rear axle according to the invention, in which the wheel-carrying trailing arms are connected to each other by means of a torsionally soft cross member made of tubular profile;

2 a plan view of the left half of the motor vehicle rear axle after 1 ;

3 a section along line BB in 2 ;

4 a section along line AA in 2 ;

5 an axial section through the junction between the trailing arm and the crossbar after 2 ;

6 to 11 alternative embodiments of the joint between the trailing arm and the cross member;

12 an axial section through the finished cross member 5 to 2 ,

In the 1 partially illustrated motor vehicle rear axle consists essentially of two wheel-guiding trailing arms 2 and one of the two trailing arms 2 connecting cross strut 5 , The trailing arm 2 are formed as castings and at its front end, each with a bearing eye 3 articulated elastically on the vehicle body, not shown. With 6 are the shock absorbers and with 7 The springs referred to between the trailing arms 2 and the vehicle body are arranged. At the rear end of the trailing arm 2 are shots 4 provided for connection to a respective wheel carrier for supporting a wheel.

The cross strut 5 consists of a tube profile 12 that in its middle area, the torsion area 13 , is deformed to a torsionally cross-section and at both ends to a torsionally rigid cross-section, wherein the transition region from torsionally stiff to torsionally-soft cross-section (the area between the cutting guides AA and BB in 2 ) is designed fluently with progressively decreasing Torsionswiderstandsmoment. As in 3 As shown, the torsionally soft cross-section has a V-shaped profile open to the front 16 with double-walled thighs 14 . 15 on, where the plane of symmetry 17 Based on the vehicle dimensions is directed obliquely forward and down. The shear center of this profile is on the plane of symmetry 17 approximately in the point marked S. With 18 is about the outer circumference at the end of the pipe profile 12 indicated.

For connection with the cross brace 5 is by Trailing arm 2 an approach 10 provided, as in 2 shown at the junction 11 with one end of the crossbar 5 welded after the magnetic arc welding process. For this purpose, the cross strut 5 at the junction 11 a torsionally rigid circular cross section ( 4 ) on. The approach 10 is also formed correspondingly circular and tubular. Its wall thickness corresponds to the connection point 11 about the wall thickness of the pipe profile 12 in this area.

With simultaneous deflection of the wheels pivot both trailing arm 2 around the pivot axis 8th passing through the two bearing eyes 3 runs transverse to the direction of travel. In mutual compression of the wheels swing the trailing arm 2 , as in 2 shown to a pivot axis 9 passing through the bearing eyes 3 the trailing arm 2 on the structure and by the shear center S of the profile approximately in the middle of the torsion 13 the crossbar 5 runs.

The connection point 11 between the crossbar 5 and the trailing arms 2 can be different. The 5 shows an axial section through the joint 11 whose cross section has a rotationally symmetrical shape. In this case, the diameter and the wall thickness of the pipe profile end corresponds 19 about the diameter and the wall thickness of the approach 10 so that both parts 10 . 19 in a welding device, not shown, which the cross strut 5 can accommodate rotatably, on the front sides 20 . 21 can be welded by the magnetic arc welding process. Here is the wall thickness of the approach 10 at the junction 11 by mechanical processing to the wall thickness of the pipe profile end 19 customized.

In 6 an alternative embodiment of the joint is shown, in which the inner diameter of the Rohrprofilendes 19 equal to or slightly larger than the outer diameter of the neck 10 is trained. To connect approach 10 and tube profile end 19 becomes the pipe profile end 19 about the approach 10 stuck and at the front 20 with the approach 10 welded according to known welding methods.

In the formation of the junction 11 to 7 is at the beginning 10 a circular recess 22 provided, whose inner diameter is approximately equal to or slightly larger than the outer diameter of the pipe profile end 19 is trained. To connect the two parts 10 . 19 becomes the pipe profile end 19 into the recess 22 stuck and at the front 21 with the approach 10 welded. In this embodiment, the recess 22 also directly on the trailing arm 2 be arranged.

To the rigidity of the crossbar 5 can increase according to 8th the diameter of the pipe profile 12 in the torsion area 13 before deformation to the V-shaped profile 16 larger than the diameter at the pipe profile end 19 be designed. In 8th is the trailing arm 2 with the approach 10 just to compare the diameter at the junction 11 shown. In this embodiment, the wall thickness of the pipe profile end 19 according to known production methods, for example by compression of the length of the pipe profile 12 , to the wall thickness of the approach 10 customized.

Alternatively to the formation of the crossbar 5 to 8th can, like that 9 shows the diameter of the pipe profile 12 in the torsion area 13 before deformation to the V-shaped profile 16 smaller than the diameter at the pipe profile end 19 be designed. This training may be required if the torsional stiffness in the torsion 13 reduced or the rigidity of the pipe profile end 19 in the area of the junction 11 should be increased.

The after 8th and 9 trained cross struts 5 Of course, according to the in 6 or 7 shown embodiments of the connection point 11 with the trailing arm 2 get connected.

At the connection points 11 or the cross struts 5 , the after 1 to 9 are designed, the cross struts 5 for changing the position of the shear center S before welding with the trailing arms 2 be rotated axially as desired. In the execution of the crossbar 5 to 10 is this twistability of the crossbar 5 to change the position of the shear center S not necessary because the shear center S in the torsion 13 exactly on the central axis 23 of the three-legged pipe profile 12 located. That's why the junction can 11 according to the local conditions of the trailing arm 2 and the cross brace 5 be formed.

Because the crossbar 5 at the junction 11 has a torsionally rigid triangle profile, are favorable conditions for welding with the trailing arms 2 given, with the crossbar 5 to increase the strength of the welded joint to the shape of the trailing arm 2 , as in 10 represented, can be adjusted.

The tube profile end 19 can also, like that 11 can be seen, if necessary to a very stiff box-shaped profile cross-section 24 be trained, the welding technology favorably with a likewise box-shaped trailing arm 2 welded can be. In this embodiment, the cross strut 5 in the torsion area 13 a double-walled V-shaped profile cross-section, whose plane of symmetry 25 vertically and the top of the V-shaped cross section are directed upward. The symmetry plane 25 but can also be arranged horizontally, obliquely forward down, obliquely backwards down or in any other arbitrary direction.

For the production of a pipe profile 12 existing cross brace 5 , the after 1 to 9 can be designed, for example, a circular tube 26 to be used in 12 indicated by dash-dotted lines. Before deformation to the U, V, L, X or similar cross section can in the pipe 26 special fittings at both ends 27 for the transitional areas from torsion-resistant to torsion-free cross-section and, if necessary, to the torsion area 13 a special fitting 28 are inserted, which are formed according to the desired profile shape in the transition and torsion. The fitting 28 is then needed if, to increase the stiffness and / or reduction of friction and noise, the individual profile legs 14 . 15 the crossbar 5 with a gap between the walls 30 . 31 ( 3 ) are to be trained.

With a designed as a "negative" to the desired profile shape stamp 29 may finally be the pipe 26 be formed to the given profile shape.

Claims (13)

Motor vehicle rear axle with two wheel-carrying elastically rigid trailing arms ( 2 ), which at least one transverse to the direction of travel arranged pivot axis ( 8th ) and by means of a parallel and spaced from the pivot axis ( 8th ) arranged rigid but torsionally soft cross strut ( 5 ) are welded together, characterized in that the cross strut ( 5 ) over the entire length of a tube profile ( 12 ), which has a torsionally rigid cross section at both ends and a torsionally soft U, V, L, X or similar cross section with at least one double-walled profile limb ( 14 . 15 ), wherein the transition region from the torsionally rigid to the torsion-soft cross section is designed to flow, and that the cross section of the joint ( 11 ) between longitudinal links ( 2 ) and the transverse strut ( 5 ) has a rotationally symmetrical shape, the axial rotation of the cross strut ( 5 ) before welding the connection. Motor vehicle rear axle according to claim 1, characterized in that the trailing arm ( 2 ) are formed as bending and torsionally rigid castings and each have an approach ( 10 ) for connection to one end of the transverse strut ( 5 ) exhibit. Motor vehicle rear axle according to claim 2, characterized in that the approach ( 10 ) is round or polygonal in cross-section. Motor vehicle rear axle according to claim 2 or 3, characterized in that the approach ( 10 ) is tubular and its wall thickness at the junction ( 11 ) approximately equal to the wall thickness of the pipe profile end ( 19 ). Motor vehicle rear axle according to one of claims 2 to 4, characterized in that the approach ( 10 ) with the tube profile end ( 19 ) is welded after the magnetic arc welding process. Motor vehicle rear axle according to one of claims 2 to 4, characterized in that for connection to the trailing arm ( 2 ) the tube profile end ( 19 ) about the approach ( 10 ) and on the front side ( 20 ) of the pipe profile ( 12 ) with the approach ( 10 ) is welded. Motor vehicle rear axle according to one of claims 2 to 4, characterized in that for connection to the trailing arm ( 2 ) the tube profile end ( 19 ) in a recess ( 22 ) in the beginning ( 10 ) and on the front side ( 21 ) of the approach ( 10 ) is welded to this. Motor vehicle rear axle according to one of claims 1 to 7, characterized in that the wall thickness of the tubular profile ( 12 ) at both ends compared to the wall thickness in the torsion region ( 13 ) is increased by deformation. Motor vehicle rear axle according to one of claims 1 to 8, characterized in that the tube profile ( 12 ) in the torsion area ( 13 ) before deformation to a U, V, L, X or similar cross-section has a larger diameter than at both ends. Motor vehicle rear axle according to one of claims 1 to 8, characterized in that the tube profile ( 12 ) in the torsion area ( 13 ) before deformation to a U, V, L, X or similar cross-section has a smaller diameter than at both ends. Motor vehicle rear axle according to one of claims 1 to 10, characterized in that the tube profile ( 12 ) is deformed at the transition regions from the torsionally rigid to the torsion-soft cross-section such that the torsional resistance torque continuously decreases from the torsion-resistant to the torsion-free cross section. Motor vehicle rear axle according to one of claims 1 to 10, characterized in that the tube profile ( 12 ) is deformed at the transition regions from torsionally rigid to torsionally soft cross-section such that the Torsionswiderstandsmoment progressively decreases from torsionally stiff to torsionally soft cross-section. Motor vehicle rear axle according to one of claims 1 to 12, characterized in that the torsionally-soft cross-section has an approximately forwards open V-shaped profile ( 16 ) with double-walled profile legs ( 14 . 13 ), in which the plane of symmetry ( 17 ) is based on the vehicle dimensions approximately obliquely forward and down below.